ELECTRO FREEZE CS4 Operator's Manual
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H. C. Duke & Son, Inc.
P/N 184964-13 EXPORT March 2004
Printed in U.S.A.
COMPACT SERIES
SOFT SERVE FREEZER
Model CS4
184964-13 - 3/04
OPERATOR'S MANUAL
with Illustrated Parts List
Electro Freeze Model CS4
Compact Series
Soft Serve Freezer
All contents © Copyright 2004 H.C. Duke & Son, Inc., 2116 Eighth Avenue, East Moline, Illinois 61244
i
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When you see this symbol on your freezer or in this
manual, be alert to the potential for personal injury.
Follow recommended precautions and safe
operating practices.
WARNING
CAUTION
The signal words — DANGER, WARNING and
CAUTION — are used with the safety alert symbol
(DANGER decals on the freezer may or may not
have the safety alert symbol, but the message is the
same). Decals with the words DANGER, WARN-
ING or CAUTION appear on the freezer. DANGER
identifies the most serious hazard. Decals with the
words DANGER or WARNING are typically near
specific hazards on the freezer. General precautions
are listed on CAUTION safety decals.
In this manual, CAUTION messages with the safety
alert symbol
call attention to safety messages.
ii
SAFETY FIRST!
SAFETY FIRST!
SAFETY FIRST!
SAFETY FIRST!
SAFETY FIRST!
Follow these four steps to safety ....
DANGER
2. Understand Signal Words ....
1. Recognize Safety Information ....Look f
....Look f
....Look f
....Look f
....Look for this
or this
or this
or this
or this
saf
saf
saf
saf
safety aler
ety aler
ety aler
ety aler
ety alert symbol thr
t symbol thr
t symbol thr
t symbol thr
t symbol throughout this man
oughout this man
oughout this man
oughout this man
oughout this manual.
ual.
ual.
ual.
ual.
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SAFETY FIRST!
SAFETY FIRST!
SAFETY FIRST!
SAFETY FIRST!
SAFETY FIRST!
iii
3. Follow Safety Instructions ....
Read and understand all safety messages in this
manual. Read and understand the decal safety
messages on your freezer. Take notice of the
location of all decals on the freezer and keep the
safety decals in good condition. Check them
periodically and replace missing, damaged or
illegible safety decals. The safety decals must
remain in place and legible for the life of the
freezer. If you need new decals, use the
information and illustrations on pages iv and v of
this manual to identify the decal and order
replacement parts.
DO NOT attempt to operate the CS4 freezer until
you read and understand all safety messages and
the operating instructions in this manual.
4. Operate Safely ....
DO NOT allow untrained personnel to maintain or
service this machine. Failure to follow this
instruction may result in severe personal injury. DO
NOT operate the freezer unless all service panels
and access doors are secured with screws. DO
NOT attempt to maintain or repair the freezer until
the main power supply has been disconnected.
Contact your local Electro Freeze Distributor for
authorized service.
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iv
Safety Decal Locations
Do not attempt to operate the freezer
until all safety precautions and operating
instructions in this manual are read and
understood.
Take notice of all warning, caution, instruc-
tion and information decals (or labels) on
the freezer as shown in the figure to the
right. The labels have been put there to help
maintain a safe working environment.
The labels have been designed to withstand
washing and cleaning. All labels must
remain legible for the life of the freezer.
Check labels periodically to be sure they
can be recognized as warning labels.
If it is necessary to replace any label,
please contact your local authorized
Electro Freeze Distributor or H. C. Duke &
Son. When ready to order you will need to
determine the (1) part number, (2) type of
label, (3) location of label, and (4) quantity
required, and include a return shipping
address.
You may contact your local authorized
Electro Freeze Distributor, as follows:
Name:
Address:
Phone:
or — for factory service assistance —
contact H. C. Duke & Son, Inc. Electro
Freeze Service Department by phone or
FAX:
Phone:
(309) 755-4553
FAX:
(309) 755-9858
(The decals on the next page are numbered
1 and 2. Those numbers correspond to the
numbers in the table below. The table
provides the part number, description, and
quantity for each decal.)
No.
Part No.
Description (Qty)
1
P/N 165126
Decal — Panel Removal Warning (3)
2
P/N 165025
Decal — Beater Warning (1)
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Safety Decal Locations
v
WARNING
!
Hazardous moving parts.
Machine starts automatically.
Do not operate with panel
removed.
1 P/N 165126
2 P/N 165025
Hazardous rotating beater shaft. Do not
operate unit with dispense head removed.
Before removing dispense head:
1. Turn all control switches to "OFF", and
2. Disconnect all power supplies. Unit
may have more than one power supply.
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Table of Contents
SECTION
DESCRIPTION
PAGE
SAFETY .......................................................................................... ii
PART I
1.
INTRODUCTION ............................................................................ 1
2.
NOTE TO INSTALLER ................................................................. 1
3.
ELECTRICAL REQUIREMENTS ............................................. 2
4.
SPECIFICATIONS .......................................................................... 2
4.1
Particulars. .................................................................................... 2
4.2
Data Plate ...................................................................................... 3
4.3
Reference Information ................................................................... 3
4.4
Installation Date ............................................................................ 3
4.5
Dimensions. ................................................................................... 4
5.
PART NAMES AND FUNCTIONS ............................................ 5
6.
OPERATOR CONTROLS & INDICATORS ........................... 7
6.1
Selector Switch ............................................................................. 7
6.2
Day-Night Switch ........................................................................... 7
6.3
"ADD MIX" Indicator Light .............................................................. 7
6.4
Mix Float ........................................................................................ 8
6.5
Mix Feed Tube & Regulator ............................................................ 8
7.
DISASSEMBLY AND CLEANING ............................................ 9
7.1
Accessories ................................................................................... 9
7.2
Disassembly Instructions............................................................. 10
7.3
Cleaning Instructions................................................................... 11
8.
ASSEMBLY ..................................................................................... 13
9.
START-UP INSTRUCTIONS .................................................... 15
9.1
Sanitizing ..................................................................................... 15
9.2
Priming ........................................................................................ 16
vi
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Table of Contents - continued
SECTION
DESCRIPTION
PAGE
10.
CLOSING PROCEDURES ....................................................... 18
10.1
Night Switch Operation ............................................................... 18
10.2
Draining Product From Freezer................................................... 19
11.
SOFT SERVE INFORMATION ................................................ 20
11.1
Overrun....................................................................................... 20
11.2
Rerun ........................................................................................... 20
12.
ROUTINE MAINTENANCE ..................................................... 21
13.
TROUBLESHOOTING TABLE ............................................... 24
PART II
MODEL CS4 REPLACEMENT PARTS WITH ILLUSTRATIONS .. *
* Refer to Part II Table of Contents for help with locating part numbers and illustrations.
vii
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1 Introduction
The CS4 Freezer is designed to produce
soft serve ice cream, ice milk, yogurt,
and similar frozen dairy products, with a
product serving temperature range of -9°
to -4°C. If such products are prepared
from powdered concentrate, they should
be precooled to 4°C prior to introduction
to the freezer. Use of other products in
this machine is considered misuse.
This manual has been prepared to assist
you in the proper operation and general
maintenance of the Electro Freeze
Model CS4 freezer.
Make sure all personnel responsible for
equipment operation completely read
and understand this manual before
operating the freezer. When properly
operated and maintained the freezer will
produce a consistent quality product.
If you require technical assistance,
please contact your local authorized
Electro Freeze Distributor, as follows:
Name:
Address:
Phone:
For factory service assistance — contact
H.C. Duke & Son, Inc. Electro Freeze
Service Department as follows.
Phone: (309) 755-4553
FAX:
(309) 755-9858
2 Note to Installer
This freezer must be installed and
serviced by an Electro Freeze Distribu-
tor or authorized service technician in
accordance with the installation instruc-
tions in this manual.
Verify the weight of the freezer. Ensure
a counter or table of sufficient strength
is used to hold this weight and prevent
excessive vibration.
Air cooled models require a minimum of
7.6 cm air space on both sides and back
of the freezer for adequate ventilation.
If this freezer is to be used in a self-
service application, it is recommended
that the machine be fitted with a self-
service kit. Contact your Electro Freeze
Distributor or H. C. Duke & Son, Inc. for
this kit.
Test the operation of the head switch
prior to placing the freezer in service.
See Section 12, Routine Maintenance,
Monthly.
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CAUTION
All materials and connec-
tions must conform to
local requirements and be
in compliance with
governmental codes.
CAUTION
To prevent accidental
electrical shock, a
receptacle with a positive
earth ground is required.
1.
Always verify electrical specifi-
cations on the data plate (figure 4-1) of
each individual freezer. Data plate
specifications will always supersede
the information in this manual.
2.
This freezer should be con-
nected to a circuit separate from any
other electrical equipment. Refer to the
wiring schematic for proper electrical
connections. It is located on the electri-
cal box cover.
3.
An easily accessible main power
disconnect must be provided for all
poles of the wiring to the freezer.
4.
Supply voltage must be within
±10% of voltage indicated on the name-
plate. Request your local power com-
pany to correct any voltage problem.
3 Electrical Requirements
4.1
Particulars
4 Specifications
Width (cm)
41.4
Height (cm)
75
Depth (cm)
58.9
Weight (kg)
93
Compressor
3600 (BTUH)
.56 kw (Motor)
1.1 kw (Cooling)
Beater Motor
.
56 kw
Refrigerant
R-404a
Charge
.62 kg
Cooling
Air
Hopper
9.5 liters
Cylinder
2.4 liters
*Contact factory for other voltages.
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4.2 Data Plate
The data plate provides important
information that the operator should
record and have available for parts
ordering, warranty inquiries and service
requests.
Figure 4-1
4.3 Reference Information
Fill in the following information as soon as
you receive the Electro Freeze CS4. (The
item numbers — encircled, below —
correspond with the callout numbers in
figure 4-1.)
1 Model Number: _________________
2 Serial Number:__________________
3 Electrical Spec: Voltage ________
Phase _______ Hertz _________
4 Maximum Fuse Size: ____________
5 Minimum Circuit Ampacity: _______
4.4 Installation Date
Write in Reference
Information HERE!
(
Fill in the date of installation, and the name, address, and phone number of the
installer in the space provided below. This information will be needed when ordering
parts or service for the CS4 Freezer.
Date of installation:
____________________________________
Installed by:
____________________________________
Address:
____________________________________
____________________________________
Phone:
____________________________________
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Figure 4-2
Electro Freeze Model CS4 Dimensions
4.5 Dimensions
The dimensions of the CS4 Freezer are
provided in figure 4-2, below.
41.4cm
31.8cm
59cm
74.2cm
39.9cm
10.2cm
64.3cm
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5
Part Names and Functions
Figure 5-1
Head Assembly
5
PLUNGER. Seals the product
opening in the head when closed.
Allows product to flow when open.
6
HANDLE - DISPENSE. Opens
and closes the plunger to start and stop
the flow of product from the freezer.
7
PIN - HANDLE. Secures handle
to the head.
8
KNOB - HAND. Secures the
head to the freezing cylinder.
9
NOZZLE. Shapes the frozen
product as it is dispensed.
1
HEAD. Encloses the freezing
cylinder and provides an opening for
product to be dispensed.
2
O-RING - HEAD. Seals the
head to the freezing cylinder. Must be
lubricated.
3
O-RING - PLUNGER. Seals the
plunger in the head. Must be lubricated
to seal and slide freely.
4
ROD - PLUNGER. Starts the
freezer when dispensing. Must be in
place before freezer will operate.
HANDLE - DISPENSE
KNOB - HAND
ROD - PLUNGER
PLUNGER
O-RING - PLUNGER
O-RING - HEAD
DISPENSE - HEAD
PIN - HANDLE
NOZZLE
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5
Part Names and Functions
10
SHAFT - BEATER. Rotates in
the freezing cylinder blending air and
mix and ejecting product.
11
BAR - BREAKER. Keeps
product blended in the center of the
beater shaft.
12
BLADE-SCRAPER Scrapes
frozen product from cylinder walls.
13
SEAL - SHAFT. Seals the
opening between the freezing cylinder
and the beater shaft.
Figure 5-2
Beater Shaft Assembly
14
TUBE - MIX FEED. Meters the
correct amount of mix and air into the
freezing cylinder from the hopper.
15
O-RING - TUBE. Seals the
opening between the hopper and mix
feed tube. (O-rings do not need lubrica-
tion.)
16
REGULATOR. Provides a
positive shut off of mix flow to the
freezing cylinder.
17
O-RING - REGULATOR. Holds
the regulator in place in the mix tube.
Must be lubricated.
Figure 5-3
Mix Feed Tube Assembly
ELECTRO FREEZE Model CS4
184964-13
7
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6.1 Selector Switch 1
This three-position switch selects the
mode of operation of the freezer.
a.
“CLEAN” (left) — This position
operates the beater only (no refrigera-
tion). Always use this mode when
performing cleaning and sanitizing
operations.
b.
“OFF” (center) — In this position
the beater motor and refrigeration
system will not operate.
Important:
Do not use the automatic position
with water or sanitizer in the cylinder
or hopper — the freezer will be dam-
aged.
c.
“AUTO” (right) — This position
activates both the beater motor and
refrigeration unit. This is the normal
operating position.
6.2 Day– Night Switch 2
a. “DAY” (left) — The low tempera-
ture thermostat controls the system
refrigeration to maintain the product
serving temperature between -8 to -6°C.
This is the normal operating position.
b.
“NIGHT” (right) — This energy
saving mode will reduce product agita-
tion. The freezer will automatically cycle
to maintain temperatures below 5º C.
Use this position when the freezer will
not be in use for periods of more than an
hour.
6.3 “ADD MIX” Indicator Light 3
Figure 6-1
CAUTION
Test operation of the head
switch prior to placing the
freezer in service. See Section
12, Routine Maintenance,
Monthly.
6 Operator Controls
The following paragraphs describe
the operator controls and indicators.
Refer to figure 6-1 for location of
these controls and indicators on the
Model CS4 freezer.
NOTE: The plunger rod must be in
place before the freezer will operate
in “DAY”, “NIGHT”, or “CLEAN”
position.
Important:
If proper mix level is not maintained,
a freeze-up may occur and damage
the freezer.
When lit, this light indicates the mix in
the hopper is at a low level and should
be refilled as soon as possible. Always
maintain at least 5cm of mix in the
hopper. For best operating results keep
hopper full.
ELECTRO FREEZE Model CS4
8
184964-13
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6 Operator Controls – continued
This two-position regulating device
(figure 6-3) meters the correct amount
of mix and air into the freezing cylinder.
a. “OPEN” - Always use this posi-
tion when dispensing product. (See
figure 6-4. When OPEN you can see
clear through the hole in the top of mix
feed tube.)
Important:
If product is dispensed when the
regulator is in the “CLOSED” posi-
tion, a freeze-up will occur and may
damage the freezer.
b. “CLOSED” - Use this position
when the freezer is in the “NIGHT”
mode, and when product will not be
dispensed for a long period of time.
(See figure 6-4. When CLOSED you
cannot see through the hole in the top
of the mix feed tube — the white plastic
regulator tube inside will block the hole.)
Figure 6-3
Figure 6-4
6.4 Mix Float
The float must be installed on the
sensor tube for the “ADD MIX” indicator
light to work.
6.5 Mix Feed Tube & Regulator
Figure 6-2
Pin
Location
Pin
Location
ELECTRO FREEZE Model CS4
184964-13
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It is important that the freezer be disas-
sembled, washed, lubricated and sani-
tized before operation.
The cleaning and sanitizing instructions
explained in this manual are required to
maintain a clean, sanitary freezer. The
freezer should be disassembled,
cleaned, reassembled, lubricated and
sanitized daily to ensure the best pos-
sible product and freezer operation.
7
Disassembly and Cleaning
Persons assembling, cleaning or sanitiz-
ing the freezer must wash and sanitize
hands and forearms with an approved
sanitizer.
7.1
Cleaning Accessories
The following are accessories necessary for cleaning, sanitizing and disassembly/
assembly.
1
BRUSH, Cylinder. 15.1cm
diameter with 71cm handle, used for
cleaning the cylinder.
2
BRUSH, Double end. 26mm
diameter and 11mm diameter, used for
cleaning the drain tube, mix inlet tube
and mix feed tube.
3
BRUSH, Mix feed assembly.
6mm diameter with 47cm handle used
for cleaning the mix feed tube and
regulator.
4
BRUSH, General parts cleaning.
25mm diameter with 30.5cm handle,
used for cleaning the head.
5
LUBRICANT, Petrol Gel. Ap-
proved lubricant for moving parts and O-
rings. See assembly instructions for
lubricating points.
6
KIT, O-ring. This kit contains all
O-rings and seal needing replacement
on a regular basis. (not shown)
Figure 7-1 Accessories
1
2
3
4
5
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10
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7.2 Disassembly Instructions
CAUTION
To avoid electrical shock or
contact with moving parts, make
sure all switches are in the
“OFF” position and that the main
power supply is disconnected.
It is important that the freezer be disas-
sembled, washed, lubricated and sani-
tized before operation.
NOTE: If there is product in the
freezer, refer to Section 10, Closing
Procedures, 10.1 Draining Product.
Figure 7-3
1. Remove plunger rod (4, figure 7-
2), hand knobs (8) and pull dispensing
head (1) straight out.
2. Remove the handle pin (7),
plunger (5) and nozzle (9) from head (1).
3. Remove the beater shaft (10,
figure 7-3) and scraper blades from the
cylinder. Then remove breaker bar (11)
and shaft seal assembly (13) from the
beater shaft.
4. Remove hopper cover, drip tray
and insert.
5. Remove the mix feed tube (figure
7-4) and mix float from the hopper.
Remove regulator (3) from mix feed
tube.
CAUTION
To prevent bacteria growth,
remove all O-rings when
cleaning. Failure to do so
could create a health
hazard.
6. Remove O-rings (2,4) from mix
feed tube (1). Remove O-ring (4) from
regulator (3).
7. Remove O-ring (figure 7-2, #2)
from head (1). Remove O-rings (3) from
plunger (5). Remove the shaft cup seals
(figure 7-3, #13, and 7-7) from the
washer on the shaft seal assembly.
Figure 7-4
Figure 7-2
HANDLE -
DISPENSE
KNOB -
HAND
ROD - PLUNGER
PLUNGER
O-RING -
PLUNGER
O-RING - HEAD
DISPENSE - HEAD
PIN - HANDLE
NOZZLE
ELECTRO FREEZE Model CS4
184964-13
11
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7.3 Cleaning Instructions
The cleaning instructions explained in this section are procedures to remove bacte-
ria and maintain a clean sanitary freezer. The soft serve freezer must be disas-
sembled, washed and sanitized according to the instructions in this manual before
start-up to ensure the best possible cleanliness.
Figure 7-5 Clean the mix feed tube
CAUTION
Electric shock hazard. Do not splash water on switches or allow water
to flow onto electrical components inside the machine.
CAUTION
To prevent bacteria growth, use only approved sanitizers to sanitize
the machine. Failure to do so could create a health hazard.
Important:
Do not use unapproved sanitizers or
laundry bleach. These materials may
contain high concentrations of chlo-
rine and will chemically attack freezer
components.
Figure 7-6 Clean the head ports
NOTE: It is your responsibility to be
aware of the requirements for meeting
federal, state, and local laws concerning
the frequency of cleaning and sanitizing
the freezer.
1.
Prepare a three-compartment
sink in accordance with local health
regulations. The sink will be used to
wash, rinse, and sanitize the freezer
components which will be removed
later. Also, prepare a clean surface to
air-dry all parts.
NOTE: The sanitizer should be mixed
according to the manufacturer’s instruc-
tions to yield 100 parts per million (PPM)
available chlorine solution. (example:
Stera Sheen Green Label). Use warm
water (100º-110ºF or 38º - 43ºC) to
wash, rinse, and sanitize.
Important:
Do not leave parts in sanitizer for
more than 15 minutes.
2. Wash all parts removed from the
freezer thoroughly with dish detergent.
Clean the following parts with the appro-
priate brush provided:
a. the mix feed tube and regula-
tor main bore and cross holes (figure 7-
5)
— continued
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7.3 Cleaning Instructions - continued
b. the head plunger openings,
center plunger ports, breaker bar
cavities, O-ring grooves, dispense
nozzle mounting rings and mix ports
(figure 7-6).
c. the shaft seals, washer,
plunger O-ring grooves, nozzle and float
(figure 7-7)
d. the beater shaft inside the
front collar and the hole on the rear
flange (figure 7-8)
e. the scraper blade mounting
holes.
3.
After all parts are washed, rinse
and then place them in the sanitizer
solution. For proper sanitizing, the parts
must remain fully immersed in the
sanitizer for 10 minutes.
4.
Use the sanitizing solution to
wipe down the freezer and brush out
inside of hopper and around the mix
level sensor tube.
5. Thoroughly brush the hopper and
mix feed port to the cylinder with sanitiz-
ing solution (figure 7-9).
6. Brush the inside of the cylinder,
making certain to clean back wall of
cylinder.
7.
Brush the inside of the drain
tube with sanitizing solution. (figure 7-
10).
Figure 7-8
Clean beater shaft
Figure 7-9
Clean hopper and mix
feed port
Figure 7-7
Clean shaft seal, bushing,
plunger, nozzle and float
Figure 7-10
Clean Drain Tube
Replace worn brushes. Use
Replace worn brushes. Use
Replace worn brushes. Use
Replace worn brushes. Use
Replace worn brushes. Use
only Electro Freeze original
only Electro Freeze original
only Electro Freeze original
only Electro Freeze original
only Electro Freeze original
or authorized replacement
or authorized replacement
or authorized replacement
or authorized replacement
or authorized replacement
parts. See Alphabetized
parts. See Alphabetized
parts. See Alphabetized
parts. See Alphabetized
parts. See Alphabetized
Parts List in Part II of this
Parts List in Part II of this
Parts List in Part II of this
Parts List in Part II of this
Parts List in Part II of this
Manual to order new
Manual to order new
Manual to order new
Manual to order new
Manual to order new
brushes.
brushes.
brushes.
brushes.
brushes.
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8 Assembly
Correct assembly of the freezer is
essential to prevent leakage of product
and damage to the freezer. To assemble
the freezer you will need an approved
lubricant (such as Petrol-Gel). Make
sure all parts of the assemblies have
been washed and sanitized before
assembling. Persons assembling the
freezer must first wash and sanitize their
hands and forearms with an approved
sanitizer.
CAUTION
To avoid electrical shock or
contact with moving parts,
make sure all switches are in
the “OFF” position and that
the main power supply is
disconnected.
1. Assemble the beater shaft seals
on the washer to complete the beater
shaft seal assembly. Apply a moderate
amount of approved sanitary lubricant
(such as Petrol-Gel or equivalent) to the
internal surface of the plastic washer. Do
not allow any lubricant to come in
contact with the bell-shaped rubber
portion of the seals (figure 8-1).
2. Install the shaft seal assembly
over the rear of the beater shaft (figure
8-2). Wipe any excess lubricant from the
beater shaft.
3. Apply lubricant to the bearing
areas of the breaker bar and bushing.
4.
Slide the breaker bar into the
center of the beater shaft so the bar fits
into the hole in the rear beater shaft
disc. Place the scraper blades on the
beater shaft, as shown in figure 8-2,
5. Insert the assembled beater into
the cylinder by sliding the rear blade
along the bottom of the cylinder. This will
center the beater shaft and allow align-
ment with the drive shaft. Rotate and
push the beater assembly until the
shank has engaged the drive shaft.
Figure 8-2
Assemble beater shaft
assembly
Figure 8-1
Lubricate shaft seal
–continued
WASHER
LUBRICATE WASHER
DO NOT
LUBRICATE
SHAFT SEAL
DO NOT
LUBRICATE
SHAFT SEAL
SEAL-BEATER SHAFT
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8 Assembly - continued
Figure 8-3
Assemble the head assembly
Figure 8-4
Assemble the mix feed tube
6. Install and lubricate the O-rings
(see O-ring chart) on the dispensing
plunger and insert into the head (figure
8-3).
7. Install and lubricate the 4-inch
head O-ring.
8. Position the handle in the head
assembly and lock in place with the
handle pin.
9. Snap the nozzle on the mix
outlet at the bottom of the head.
Important:
Do not overtighten the hand knobs.
Excessive force will damage the
head. Tighten the hand knobs finger-
tight only.
10. Install the dispensing head onto
the freezer by sliding the head over the
threaded studs and aligning the square
end of the breaker bar with the square
in the dispensing head. Slide the head
into the cylinder and install the hand
knobs, being careful to tighten evenly
and finger tight only.
NOTE: The plunger rod must be in
place for the freezer to operate in the
“CLEAN” or “AUTO” Mode.
11. Install the plunger rod.
12. Install the O-rings on the mix
feed tube and regulator as shown in
figure 8-4.
13. Lubricate the O-ring on the
regulator and install into the mix feed
tube. (No lubrication is required on the
mix feed tube O-rings.)
HANDLE -
DISPENSE
KNOB -
HAND
ROD - PLUNGER
PLUNGER
O-RING - PLUNGER
O-RING - HEAD
DISPENSE - HEAD
PIN - HANDLE
NOZZLE
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9 Start-up Instructions
The sanitizing instructions explained in
this manual are important procedures to
remove bacteria and maintain a clean,
sanitary freezer. The soft serve freezer
must be disassembled, washed and
sanitized according to the instructions in
this manual to ensure the best possible
cleanliness. Always sanitize just before
start-up.
CAUTION
To prevent bacteria growth,
use only approved sanitizers
to sanitize the machine.
Sanitizing must be done just
prior to starting the machine.
Failure to do so could create
a health hazard.
9.1 Sanitizing
Figure 9-1
Sanitize hopper and its
components
Important:
Do not use unapproved sanitizers or
laundry bleach. These materials may
contain high concentrations of chlo-
rine and will chemically attack freezer
components.
NOTE: It is your responsibility to be
aware of and conform to the local, state,
and federal laws concerning the fre-
quency of cleaning and sanitizing the
freezer.
1. Wash and sanitize your hands
and forearms.
2. Prepare 7.6 liters of sanitizing
solution in a container. The sanitizing
solution must be mixed according to
manufacturer’s instructions to yield 100
PPM (parts per million) available chlo-
rine solution (example: Stera-Sheen
Green Label). Use warm water 37-43ºC
to wash, rinse, and sanitize.
3.
Ensure that the mix feed tube
assembly and mix float are in the bottom
of the hopper pan.
Important:
Never let the sanitizer remain in the
freezer for more than 15 minutes.
Important:
Do not insert any tools or objects into
the mix feed port or head dispensing
hole while the freezer is running.
4.
Pour sanitizing solution into the
hopper pan. Using a clean brush, scrub
the hopper walls, mix level sensor, the
mix feed port from the hopper to the
cylinder, the inside of the mix feed tube
and the mix float as shown in figure 9-1.
5. Install mix float on mix level
sensor and wash down the inside of the
hopper cover.
– continued
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9.1 Sanitizing - continued
Figure 9-3
Mix Feed Tube Positions
Look through top hole
in tube — you should
see clear through.
Look through top hole in
tube — you should see the
inner white plastic tube
(regulator) blocking the
opening.
Figure 9-2
Selector (Toggle)
Switch Positions
9.2 Priming
Priming the freezer removes all excess
air and sanitizer from the freezing cylin-
der and sets the proper overrun for the
first cylinder of product. Always have
clean, sanitized hands when handling
mix feed assemblies handle only the top
1”.
1. Wash and sanitize your hands
and forearms.
2. Install the mix feed tube assembly
in the hopper. Push all the way down and
ensure the regulator is in the “CLOSED”
position, as shown in figure 9-3.
3. Fill the hopper with mix to the mix
level line (figure 9-4) on the mix tube
assembly (1.4 liters).
4. Place an empty container under
the dispense head. While holding the
plunger open, also open the regulator,
allowing mix to force out all remaining
sanitizer. When pure mix appears, close
the plunger.
— continued
Important:
Do not use the “AUTO” position with
sanitizer in the cylinder. The freezer
will be damaged.
6. When the cylinder has filled with
sanitizing solution, reconnect the main
power supply to the freezer. Turn the
selector switch to the “CLEAN” position
(figure 9-2) and allow the beater to run
for 10 minutes. During this time period,
check for leaks around the head, plunger
and drain tube.
7. Place an empty container under
the dispensing head and drain the
solution by opening the plunger to allow
cylinder and hopper to empty. Open and
close the plunger at least 10 times
during draining to sanitize the port area
of dispense head.
8. When the sanitizing solution has
drained from the freezer, turn the selec-
tor switch to the “OFF” position.
Figure 9-4
Mix level line
ELECTRO FREEZE Model CS4
184964-13
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5. Remove the mix feed tube and
allow the remaining mix in the hopper to
flow into the cylinder.
6. Reinstall mix feed tube assembly
in the hopper and push all the way down.
Make sure the regulator is in the
“CLOSED” position as shown in figure 9-
3.
Important:
Failure to completely remove sanitizer
or water from the freezing cylinder
before placing in “AUTO” will damage
the freezer.
7. Turn selector switch to “AUTO” to
begin the freezing process. Fill the hopper
with mix to full operating level and install
hopper cover.
8. Keep the regulator in the
“CLOSED” position until you are ready to
dispense the first serving. When ready,
move regulator to the “OPEN” position as
shown in figure 9-3.
9. During long idle periods, the
regulator should be closed — but re-
member — when dispensing product,
ensure that the mix feed regulator is
OPEN at all times. If not open, the flow of
mix will be restricted causing the product
to freeze solid. Hard, frozen product could
cause damage to the freezer. Do not
allow lubricant to block the hole in the
tube, as this would have the same result.
9.2 Priming - continued
Figure 9-5 Closed — empty hopper
Figure 9-5 Closed — first level mix
Figure 9-6 Open — full hopper
ELECTRO FREEZE Model CS4
18
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1. In areas where state and local
health codes allow, the freezer may be
switched to the energy saving “NIGHT”
mode operation. This will allow the
freezer to cycle less at night, but still
maintain approximately 5°C, or lower,
product in the cylinder and hopper.
2. To switch the freezer to the
“NIGHT” mode, leave the Selector
Switch in the “AUTO” position and place
the Day/Night Switch in the “NIGHT”
position.
3. The plunger rod must be in place
for the unit to operate in the “NIGHT”
mode.
4. Remove nozzle, and clean all
soiled surfaces with soap and water.
5.
Using the small brush supplied
in the spare parts kit, brush the nozzle
and bottom of the plunger, and then
wash with sanitizer solution.
6. Turn the mix feed regulator to the
“CLOSED” position as shown in figure
10-1.
7. Check mix level in hopper to
ensure that there is enough mix to keep
the indicator light off, add mix if neces-
sary. Do not dispense product when
the mix feed regulator is in the
“CLOSED” position.
8. To start the machine after using
the “NIGHT” mode, place back to “DAY”
mode and replace the sanitized nozzle.
9. “OPEN” the mix feed regulator
and fill the hopper with mix (figure 10-1).
10 Closing Procedures
10.1 Night Switch Operation
Figure 10-2 Closed — night operation
Look through top hole
in tube — you should
see clear through.
Look through top hole
in tube — you should
see the inner white
plastic tube (regulator)
blocking the opening.
Figure 10-1
Mix Feed Tube Positions
ELECTRO FREEZE Model CS4
184964-13
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10.2 Draining Product from Freezer
Note: It is your responsibility to be
aware of, and conform to, the require-
ments for meeting local, state, and
federal laws concerning the frequency of
cleaning and sanitizing the freezer.
To remove frozen product from the
cylinders, perform the following steps:
1. Place the selector switch in the
“CLEAN” position.
2. Remove the mix feed tube from
the hopper.
3. Let the beater run for 5 minutes.
This will allow the product in the cylinder
to soften.
4. Place a clean, sanitized container
under the dispensing nozzle.
5. Dispense the semi-frozen product
until it quits dispensing. If local health
codes permit, cover the rerun product
container and place it in the cooler.
(See Section 11, SOFT SERVE INFOR-
MATION)
Important:
Do not use hot water. Damage to the
freezer could occur.
Figure 10-3
Sanitize hopper
6. Close plunger and pour 7.6 Liters
of cold water into the hopper.
7. Dispense the cold water and
follow with 7.6 liters of warm water.
Repeat until the water coming out is
clear.
8. Drain the remainder of the warm
water from the cylinder. Place the selec-
tor switch in the “OFF” position.
9. Prepare 7.6 liters of sanitizing
solution. Sanitizing solution must be
mixed according to manufacturer’s
instructions to yield 100 PPM available
chlorine solution (example: Stera-Sheen
Green Label). Use warm water (37-
43°C) to wash, rinse, and sanitize.
10. Pour sanitizing solution into the
hopper pan. Using a clean brush, scrub
the hopper walls, mix level sensor, the
mix feed port from the hopper to the
cylinder, the inside of the mix feed tube
and the mix float as shown in figure 10-
3.
Important:
Do not use the “AUTO” position with
sanitizer in the cylinder. The freezer
will be damaged.
11. When the cylinder has filled with
sanitizing solution, turn the selector
switch to the “CLEAN” position and allow
the beater to run for 10 minutes. During
this time period, check for leaks around
the head, plunger and drain tube.
12. Place an empty container under
the dispensing head and drain the
solution by opening the plunger to allow
cylinder and hopper to empty.
13. When the sanitizing solution has
drained from the freezer, turn the selec-
tor switch to the “OFF” position.
ELECTRO FREEZE Model CS4
20
184964-13
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11 Soft Serve Information
11.1 Overrun
As mix is frozen in the freezing cylinder,
air is incorporated into the mix to in-
crease its volume, as well as enhance
the taste and texture of the finished
product. The increase in volume is
called overrun. Fifty percent overrun
translates to a volume increase of 50
percent — 10 gallons of liquid mix has
become 15 gallons of finished product.
Controlled overrun is important to
maintain consistency in product quality.
Too much overrun (air) results in a light,
fluffy product lacking the cold refreshing
appeal of a quality product. Too little
overrun results in a wet, heavy product.
To correctly measure the overrun per-
form the following steps:
1. Place an empty pint container on
the scale* and adjust your scale to zero.
2. Remove container from scale
and fill the container with liquid product
to the top. Weigh container and record.
3. Replace liquid product with
frozen product, being sure to leave no
voids or air spaces in the container.
4. Strike off the excess product so
it is even with the top of the container
and measure the weight.
5. Use the following formula to
figure overrun percentage:
“Weight of liquid mix minus weight of
frozen product/divided by the frozen
weight. Multiply by 100.” See example.
Example:
Weight of half liter of mix
=
510 g
Weight of half
=
340 g
liter of frozen product
Difference
=
170 g
170 g divided by 340 g
= .5
.5 x 100 = 50% overrun
*Your Electro Freeze Distributor can
provide a scale (P/N 158049) that is
graduated in overrun percentage.
If local health codes permit the use of
rerun make sure to follow these proce-
dures:
1. Store rerun mix in a clean,
sanitized container.
2. Store in a cooler with a tempera-
ture below 4.4ºC.
3. DO NOT prime the machine with
rerun. Always skim off and discard foam.
Then combine the rerun with fresh mix
in a ratio of 50/50 and add to the hopper
during operation.
4. Once a week run the mix as low
as possible and discard after closing.
This will break the rerun cycle and
reduce the possibility of high bacteria
and coliform counts.
NOTE: Rerun product is unable to
accept the same amount of air as
fresh product. As a result, the quality
will be affected and product may
appear grainy and icy.
For further information contact your local
Electro Freeze distributor or the Service
Department of H. C. Duke & Son, Inc.,
phone (309) 755-4553.
11.2 Rerun
ELECTRO FREEZE Model CS4
184964-13
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12 Routine Maintenance
1.
Disassemble, wash, rinse, sanitize,
air-dry, reassemble and sanitize all parts
which come into contact with the mix.
CAUTION
To prevent bacteria growth,
remove all O-rings when
cleaning. Failure to do so could
create a health hazard.
2.
Clean the cylinder, cylinder inlet
tubes and drain tube with the appropriate
brushes.
Electro Freeze recommends the following schedule to help maintain your Model CS4
freezer in like-new operating condition. Take the time to learn and perform these
routine procedures and receive in return many years of valuable service from your
freezer. Protect your investment!
1.
Carefully inspect all parts for
wear, including scraper blades and
beater shaft. Replace as required.
Replace blades if worn
2mm or more.
3.
When cleaning, inspect all
seals and O-rings. Replace any O-
ring or seal that is worn, torn, or
loose-fitting.
4.
Wipe all exterior surfaces of
the freezer to remove any splattered
mix.
5.
Check overrun and tempera-
ture of the product.
DAILY
WEEKLY
2mm
ELECTRO FREEZE Model CS4
22
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QUARTERLY
1.
Have air condenser fins cleaned by
an authorized service technician.
Important:
Never use a screwdriver or sharp object
to clean between fins.
2.
Have a refrigeration technician check
the refrigeration system and make the
necessary adjustments.
ANNUALLY
CAUTION
To avoid electrical shock or
contact with moving parts,
make sure all switches are in
the “OFF” position and that the
main power supply is discon-
nected.
1.
Have drive belts replaced by
qualified service technician.
2.
Have the inside of the freezer
cleaned, including base, side panels,
condenser, etc.
3.
Have the drive shaft and bearing
assemblies inspected by a service techni-
cian.
MONTHLY
Test Head Switch
The head switch feature is designed to
prevent the beater shaft from being
accidentally activated. It is essential that the
proper operation of this switch be verified
on a routine basis. Use the following
instructions to test for proper operation:
1.
Be sure all switches are in the
“OFF” position.
2.
Disconnect the main power supply.
3.
Remove the dispense head and
beater shaft assembly.
4.
Connect the main power supply.
5.
Turn the selector switch to the
“CLEAN” position.
CAUTION
Moving parts. DO NOT place
hands in the freezing cylinder.
Severe personal injury could
result.
6.
Look inside the freezing cylinder
toward the rear; the drive shaft coupling
should NOT be turning. Turn the switch off
and disconnect the main power supply.
7.
If the drive shaft coupling is turning,
or you are unable to determine whether or
not the shaft is turning, turn the switch to
the “OFF” position, disconnect the main
power supply and contact your Electro
Freeze distributor for service. DO NOT
place the freezer in service until the prob-
lem has been fixed.
12 Routine Maintenance - continued
ELECTRO FREEZE Model CS4
184964-13
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12 Routine Maintenance - continued
USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT PARTS WITH THIS
FREEZER.
If you have any questions on items that are not included in this schedule or prob-
lems that require service assistance, please call your local distributor or H.C. Duke
& Son, Inc., Electro Freeze, Service Department for factory service assistance.
Phone (309) 755-4553 or FAX (309) 755-9858.
WINTER STORAGE
To protect the unit during seasonal shutdown, it is important to
store the freezer properly. Use the following procedures:
1. Disconnect all power to the freezer.
2.
Disassemble and wash all parts that come into contact
with the mix using a warm, mild detergent solution. Rinse in clear
water and dry all parts thoroughly. Clean drain tube and all
exterior panels.
3.
Store the loose parts, such as the head assembly and
beater assembly, in a safe, dry place.
4.
Do not lay heavy objects on the plastic or rubber parts.
5.
Cover the freezer and all loose parts to protect them from
dust or other elements that could contaminate them while in
storage. Place the freezer in a dry location.
6.
Have condenser fins cleaned by a qualified service
technician.
ELECTRO FREEZE Model CS4
24
184964-13
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Important:
Some refrigerants are hazardous to the earth’s at-
mosphere. To protect our environment, use a refrig-
erant recovery/recycling unit when removing
refrigerant from the system.
Caution
To avoid electrical shock or contact with moving
parts, make sure all switches are in the “OFF”
position and that the main power supply is
disconnected.
Caution
All maintenance adjustments must be done by an
Electro Freeze Distributor or authorized service
technician.
THIS SAFETY ALERT SYMBOL IDENTIFIES
IMPORTANT PERSONAL SAFETY MESSAGES IN
THIS MANUAL. WHEN YOU SEE THIS SYMBOL,
BE ALERT TO THE POSSIBILITY OF PERSONAL
INJURY. DO NOT ATTEMPT TO CONTINUE UNTIL
THE SAFETY PRECAUTIONS ARE THOROUGHLY
UNDERSTOOD.
13 Troubleshooting Table
ELECTRO FREEZE Model CS4
184964013
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13 Troubleshooting Table - continued
PROBLEM
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26
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13 Troubleshooting Table - continued
PROBLEM
PROBABLE CAUSE
REMEDY
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m
f
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ELECTRO FREEZE Model CS4
184964013
27
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123456789012345
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123456789012345
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123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
123456789012345
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123456789012345
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13 Troubleshooting Table - continued
PROBLEM
PROBABLE CAUSE
REMEDY
ni
s
e
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xi
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G
ELECTRO FREEZE Model CS4
28
184964-13
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13 Troubleshooting Table - continued
PROBLEM
PROBABLE CAUSE
REMEDY
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s
REPLACEMENT PARTS MANUAL
with
ILLUSTRATIONS
H.C. Duke & Son, Inc.
P/N 184964-04 EXPORT March 2004
Printed in U.S.A.
QUALITY PARTS
PROTECT
YOUR
EQUIPMENT
KEEP YOUR FREEZER IN EXCELLENT CONDITION. ALWAYS CONTACT
YOUR ELECTRO FREEZE DISTRIBUTOR FOR REPLACEMENT PARTS.
COMPACT
SERIES
SOFT SERVE
FREEZER
Model CS4
184964-04 3/04
ELECTRO FREEZE Model CS4
Replacement Parts Orders
Table of Contents
PART II
Figure 1
Head Assembly ..................................................... 1
Figure 2
Beater Shaft Assembly .......................................... 2
Figure 3
Mix Feed Tube Assembly ........................................ 3
Figure 4
Switch Box............................................................ 4
Figure 5
Capacitor/Relay Box .............................................. 5
Figure 6
Electrical Connection Box ...................................... 6
Figure 7
Panel View ............................................................ 7
Figure 6
Model CS4 - Assembly............................................ 8
OTHER LISTS and INFORMATION
Accessories ........................................................................ 10
O-Ring Chart ........................................................................ 11
ILLUSTRATIONS
You must have the serial number of your
freezer when ordering parts — parts may
differ with a particular serial number of
the same model.
Parts are listed using terminology that
best fits the function of the part. The
illustrations in this section will help you to
find the correct part number and descrip-
tion. The alphabetized parts list can be
used to verify part numbers pertaining to
the serial number of your unit.
Place your parts order through your local
authorized Electro Freeze distributor.
Name: _______________________
Adress:_______________________
______________________________
Phone:________________________
If you require any further assistance,
contact H. C. Duke & Son, Inc., Electro
Freeze as follows:
Phone: (309) 755-4553
FAX:
(309) 755-9858
ELECTRO FREEZE Model CS4
184964-04
Use only original or authorized replacement parts with this freezer
1
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Item
Part No.
Description
*
119199
Head Assy. Dispense Complete
Stainless Steel Handle
1
119162
Head-Assy. Dispense
2
160623
O-Ring (Head)
3
160624
O-Ring (Plunger)
4
137763
Rod-Actuator
5
137807
Plunger-Dispense
6
116323
Handle-Assy. Dispense Complete includes
162627
Knob-Oval Taper
7
160265
Pin-Handle
8
162625
Knob-Hand
9
196167
Nozzle-Dispense
* Includes all items except #4 and #8.
Figure 1 Head Assembly
ELECTRO FREEZE Model CS4
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2
Use only original or authorized replacement parts with this freezer 184964-04
Figure 2 Beater Shaft Assembly
Item
Part No.
Description
1
115677
Shaft-Assy. Beater
2
138202
Bar-Breaker 11.45 in.
3
115525
Seal-Assy. Shaft Double
160557
Seal-Beater Shaft
137593
Washer-Double Shaft Seal
4
137934
Blade-Scraper
ELECTRO FREEZE Model CS4
184964-04
Use only original or authorized replacement parts with this freezer
3
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Item
Part No.
Description
*
116021
Tube-Assy. Mix Feed (Complete)
1
138129
Tube-Mix Feed
2
160626
O-ring (Mix Feed Tube )
3
116005
Insert-Assy. Mix Feed
4
160610
O-ring (Regulator)
* Includes all items above.
Figure 3 Mix Feed Tube Assembly
ELECTRO FREEZE Model CS4
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4
Use only original or authorized replacement parts with this freezer 184964-04
Figure 4 Switch Box (Reference #119011-01)
Item
Part No.
Description
1
150795
Strip-Terminal
2
150261
Timer-.5-60 Sec Delay on Break 24VAC
3
150253
Module-Plug on Vari Time
4
150560
Timer-.05-3S Delay on Make 24VAC
5
150257
Module-Plug on Vari Time
6
150345
Contactor-3 Pole 24VAC 50/60 HZ (Beater Motor)
7
150345
Contactor-3 Pole 24VAC 50/60 HZ (Compressor)
8
150343
Relay-Control Flange DPDT 24V
9
150463
Switch-Toggle DPDT Center Off (AUTO/OFF/CLEAN)
10
150461
Switch-Toggle DPDT (DAY/NIGHT)
11
116613
Switch-Assy Plunger includes
150456
Switch-Snap Button (1LS)
150456
Switch-Snap Button (2LS)
115684
Guide-Assy. Push Rod
162303
Spring-Plunger Rod
12
137760
Rod-Plunger Switch-(Actuator Button)
Front View
Top View
ELECTRO FREEZE Model CS4
184964-04
Use only original or authorized replacement parts with this freezer
5
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Figure 5 Capacitor/Relay Box (Reference #119313)
Item
Part No.
Description
1
160743
Clamp-Hose 1-1/16” to 4”
2
151421
Capacitor-Run (Compressor)
3
151444
Relay-Compressor
4
150233
Capacitor-Start (Beater Motor)
5
150795
Strip-Terminal
6
161202
Thermostat-5° Fixed Dif. (Hopper)
7
150778
Bushing-Insulator
8
150418
Breaker-Circuit Mini 240V 5A
9
150234
Capacitor-Run (Beater Motor)
10
151445
Capacitor-Start (Compressor)
Not Shown:
165193
Decal-Reset Arrow
ELECTRO FREEZE Model CS4
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6
Use only original or authorized replacement parts with this freezer 184964-04
Figure 6
Electrical Connection Box
Item
Part No.
Description
1
118642
Box-Assy. Power Filter
2
139056
Strip-Terminal 2 pole
3
139054
Bracket-Assy Terminal Strip
4
165205
Decal-Ground
5
159975
Screw-RDMS #6-32x1 ZN
6
160393
Washer-Flat #6 Br.
7
150884
Filter-Power 1 Phase
8
160394
Screw-RDMS #10-24x5/8 Zn
9
160148
Washer-Ext. Tooth #10 Zn
10
160138
Washer-Flat #10 Zn
11
160109
Nut-Hex #10-24 Zn
12
139655
Cover-Box
13
160199
Nut-El Stop #6-32 Zn
14
160049
Screw-TRPM #8-32x1/2 SST
15
160200
Nut-El Stop #8-32 Zn
16
150745
Connector-Mech. Ground
7
l 4
l 4
l 5
l 5
ELECTRO FREEZE Model CS4
184964-04
Use only original or authorized replacement parts with this freezer
7
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Item
Part No.
Description
1
137768-C
Panel-Rear
2
137767-C
Panel-Side LH
3
115800
Leg-Assy. (Optional)
4
196205
Insert-Drip Tray (Black)
5
196204
Tray-Drip (Black)
6
115696-01-C
Panel-Assy. Front
(United Kingdom)
115696-C
Panel-Assy. Front (Italy)
6A
159064
Grommet-7/8 OD x 5/8 ID
(Drain Tube)(Not Shown)
7
137766-C
Panel-Side RH
8
138261
Panel-Dispense w/o Lights
(United Kingdom)
137772
Panel-Dispense (Italy)
9
196203
Trimstrip
10
196206
Cover-Hopper (Black)
11
119138-C
Panel-Assy. Hopper & Top
Figure 7 Model CS4 – Panel View
s
l
e
b
a
L
&
s
l
a
c
e
D
l
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n
a
P
.
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5
2
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6
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6
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6
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4
0
0
4
6
1
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6
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6
7
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8
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9
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2
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5
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p
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s
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ir
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6
7
0
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6
1
a
/n
elb
a
cilp
p
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t
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N
-
a
/n
ELECTRO FREEZE Model CS4
8 Use only original or authorized replacement parts with this freezer 184964-04
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Figure 8 Model CS4 – Assembly (Sheet 1 of 2)
ELECTRO FREEZE Model CS4
184964-04 Use only original or authorized replacement parts with this freezer 9
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Figure 8 Model CS4 – Assembly (Sheet 2 of 2)
Item
Part No.
Description
23
119313
Box-Assy Capacitor & Componets
(See Figure 5)
24
119138-C
Panel-Assy. Hopper & Top includes
161300
Switch-Level Float Sensor
25
161301
Float-Level Sensor
26
161300
Switch-Level Float Sensor
27
116021
Tube-Assy. Mix Feed (See Figure 3)
28
114341-06
Stud-Assy. Cylinder 2-1/16”
29
118162
Drain-Assy. Overflow
30
119279
Compressor-Assy. includes compressor
and
151421
Capacitor-Run
151445
Capacitor-Start
155063
Drier-Filter 3 cu. in. Sweat
151444
Relay-Compressor
(See Figure 5 for Capacitor/Relay Box)
31
115800
Leg-Assy. (Optional)
32
162625
Knob-Hand
33
196203
Trimstrip
34
150541
Light-Indicator 28v ADD MIX
35
138261
Panel-Dispense w/o Lights (United
Kingdom)
137772
Panel-Dispense (Italy)
36
115696-01-C
Panel-Assy. Front (United Kingdom)
115696-C
Panel-Assy. Front (Italy)
37
196204
Tray-Drip
38
196205
Insert-Drip Tray
39
119199
Head-Assy. Dispense w/Stainless Steel
Handle (See Figure 1)
40
115789
Cover-Assy. Electric Box
Not Shown:
161216
Sensor-10K Thermistor
150279
Transformer-Cntrl 24VAC 130VA
155419
Valve-Access
1
118137
Kit-Motor & Capacitors 3/4 HP (Beater Motor)
includes motor and
150233
Capacitor-Start
150234
Capacitor-Run
(See Figure 5 for Capacitor/Relay Box)
2
153639
Sheave-5/8 Bore 2.00 OD (Driver Pulley)
2A
160495
Screw-SK Set 1/4-20 x 1/4 BKOX
3
153638
Sheave-1 Bore 12.25 OD (Driven Pulley)
3A
160033
Screw-SK Set 5/16-18 x 3/8 BKOX
4
153177
Belt-V
5
153322
Key-Drive 3/16" Sq. x 1 1/2"
6
153323
Key-Drive 1/4" Sq. x 1 1/2"
7
119016
Control-Assy. & Bracket (Thermostat) includes
139920
Bracket-Thermostat
161218
Control-Electronic Temperature
Dual
8
119017-01
Potentiometer-Assy. & Bracket includes
150199
Potentiometer-Trimmed 0-451 OHM
9
155470
Valve-Solenoid 1/4ODF 24VAC
10
139924
Tube-Capillary w/Strainer
11
155450
Cut Out-High Pressure
12
137787
Cap-Coupling
13
153030
Bearing-1” Pillow Block
14
115767
Shaft-Assy. Drive includes drive shaft and
137787
Cap-Coupling
160056
Screw-SK Set 1/4-20x1/4 ZN
15
155452
Valve-Auto Expansion Sweat
16
155459
Glass-Sight
17
155063
Drier-Filter 3 cu. in. Sweat
18
155126-01-C
Condenser-Air Rifled
19
137739
Shroud-Fan
20
151080
Motor-Fan 35W 230-1-50/60
21
159018
Blade-Fan 10 in. 32º
21A
160104
Nut-Hex 1/4-20 ZN (Fan Blade)
22B
162611
Bracket-Fan Motor
Item
Part No.
Description
Item
Part No.
Description
Model CS4 - Assembly
ELECTRO FREEZE Model CS4
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10
Use only original or authorized replacement parts with this freezer. 184964-04
Accessories
PART No.
DESCRIPTION
158003
Brush-7/16 x 1-1/8 Double Handle
158004
Brush-4 inch w/ 36 inch Handle
158009
Brush-4 inch w/o Handle
158026
Brush-1 inch Dia. 12 in. long
158037
Brush-1/4 inch Dia.18-1/2 OAL
184231
Chart-O-ring (Laminated)
158051
Cup-Overrun Measuring 1 Pint (use with P/N 158049 scale)
115813
Kit-O-ring
158000A
Lubricant-Petrol Gel 4 oz. tube (per tube)
158014
Sanitizer-Stera-Sheen Case/4 Jars
158014A
Sanitizer-Stera-Sheen 4 lb. Jar
158049
Scale-Overrun
184837
Sheet-Clean & Sanitizing CS
169374
Tool-O-Ring Removal
ELECTRO FREEZE Model CS4
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12
Use only original or authorized replacement parts with this freezer. 184964-04
NOTES:
Disassemble the freezer components in accordance with
the Operator’s Manual instructions.
2.
Prepare a three-compartment sink for cleaning, rinsing,
and sanitizing parts removed from the freezer per appli-
cable health codes. The sanitizer should be mixed accord-
ing to the manufacturer’s instructions to yield 100 parts per
million (PPM) available chlorine solution. (example: Stera-
Sheen Green Label).
3.
Wash, rinse, sanitize, and air dry all parts removed from
the freezer. For proper sanitizing, the parts must remain in
the sanitizer for 5 minutes.
4.
The following parts should be cleaned with the appropriate
brush supplied with freezer.
a.
The mix feed tube, regulator main bore, and cross
holes.
b.
The head plunger openings, center plunger ports,
breaker bar cavities, O-ring grooves, dispense nozzle
mounting rings, and mix ports.
c.
The shaft seal, bushing, plunger O-ring grooves,
nozzle, and float.
d.
The beater shaft inside the front collar and the hole on
the rear flange.
5.
Clean the freezer with the approved cleaning solutions and
brush out the inside of the hopper and around the mix level
sensor tube.
6.
Thoroughly brush the hopper and mix feed port to the
cylinder.
7.
Brush the inside of the cylinder, making certain to clean the
back wall of the cylinder.
8.
Brush the inside of the drain tube.
SANITIZING
1.
Assemble and lubricate freezer components in accordance
with the Operator’s Manual instructions.
2.
Wash and sanitize your hands and forearms.
3.
Prepare 2 gallons (7.6 liters) of sanitizing solution in a
container. The sanitizing solution must be mixed according
to manufacturer’s instructions to yield 100 PPM (parts per
million) available chlorine solution (i.e., Stera-Sheen or
equivalent).
4.
Make sure that the mix feed tube assembly and mix float
are in the bottom of the hopper pan.
5.
Pour sanitizing solution into the hopper pan. Using a clean
brush, scrub the hopper walls, mix level sensor, the mix
feed port from the hopper to the cylinder, the inside of the
mix feed tube, and the mix float.
6.
Install mix float on mix level sensor and wash down the
inside of the hopper cover.
7.
When the cylinder has filled with sanitizing solution,
reconnect power, turn the selector switch to the “CLEAN”
position and allow the beater to run for 5 minutes. During
this time period, check for leaks around the head, plunger,
and drain tube.
8.
Place an empty container under the dispensing head and
drain the solution by opening the plunger to allow the
cylinder and hopper to empty. Open and close the plunger
at least 10 times during draining to sanitize the port area of
the dispense head.
9.
When the sanitizing solution has drained from the freezer,
turn the selector switch to the “OFF” position.
The cleaning and sanitizing instructions explained in this instruction sheet are required to maintain a clean, sanitary
freezer. The freezer should be disassembled, cleaned, reassembled, lubricated, and sanitized daily to ensure the best
possible product and freezer operation.
This instruction sheet is not intended to be used in place of the Operator’s Manual. Use the following informa-
tion to assist you only after you have read, understood, and are accomplished in the procedures for cleaning
and sanitizing detailed in the Electro Freeze Freezer Operator’s Manual.
CAUTION
To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and
that the main power supply is disconnected.
Cleaning & Sanitizing Electro Freeze® Compact Series Soft Serve Freezers
Problem? Contact your local authorized distributor or the freezer manufacturer, Electro Freeze Service Department,
2116 Eighth Avenue, East Moline, IL 61244, (309) 755-4553 or FAX (309) 755-9858.
Look through top hole
in tube — you should
see clear through.
Look through top hole in
tube — you should see the
inner white plastic tube
(regulator) blocking the
opening.
Closed — empty hopper
Closed — mix at level line
Open — full hopper
MIX LEVEL LINE
1.
Make sure that your hands and forearms and
all freezer assemblies are sanitized.
2.
Install the mix feed tube assembly in the
hopper. Push all the way down and make
sure the regulator is in the “CLOSED”
position.
3.
Fill the hopper with mix to the mix level line
on the mix tube assembly.
4.
Place an empty container under the dispense
head. While holding the plunger open, place
the regulator in the “OPEN” position, and
allow the mix to force out all remaining
sanitizer. When pure mix appears, close the
plunger.
5.
Remove the mix feed tube and allow the
remaining mix in the hopper to flow into the
cylinder.
6.
Reinstall mix feed tube assembly in the
hopper and push all the way down. Make
sure the regulator is in the “CLOSED”
position.
Important:
Failure to completely remove sanitizer or
water from the freezing cylinder before
placing in “AUTO” will damage the
freezer.
7.
Turn selector switch to “AUTO” to begin the
freezing process. Fill the hopper with mix
AND install hopper cover.
8.
Keep the regulator in the “CLOSED” position
until you are ready to dispense the first
serving. When ready, approximately 15-20
minutes, move regulator to the “OPEN”
position.
9.
During long idle periods, the regulator should
be closed — but remember — when dis-
pensing product, make sure that the mix
feed regulator is open at all times. If not
open, the flow of mix will be restricted caus-
ing the product to freeze up. This condition
could cause damage to the freezer. Do not
allow lubricant or frozen product to block the
hole in the tube, as this will have the same
result.
PRIMING THE FREEZER
®
ELECTRO FREEZE Model CS4
184964-04 3/04
15
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
*
As Required
**
Items Included in O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
Bar-Alignment Tool
115776
1
A2J-114
-
Bar-Breaker
138202
1
A2J-114
-
Bearing-1" Pillow Block
153030
2
A2J-114
-
Belt-V
153177
2
A2J-114
-
Blade-Fan 10" 32°
159018
1
A2J-114
-
Blade-Scraper
137934
2
A2J-114
-
Box-Assy. Power Filter (Connection Box)
118642
1
A2J-114
-
Bracket-Assy Terminal Strip (Connection Box)
139054
1
A2J-114
-
Bracket-Fan Motor
162611
1
A2J-114
-
Breaker-Circuit Mini 240V 5A
150418
1
A2J-114
-
Brush-1/4"Dia. x 18-1/2" (Mix Feed Assy.)
158037
1
A2J-114
-
Brush-4" w/ 36" handle (Cylinder)
158004
1
A2J-114
-
Brush-4" w/o handle (Cylinder)
158009
1
A2J-114
-
Brush-7/16" & 1-1/8" Double End
158003
1
A2J-114
-
Brush-1" dia. 12" long (Drain Tube)
158026
1
A2J-114
-
Bushing-Insulater (Capacitor/Relay Box)
150778
1
A2J-114
-
Bushing-Double Shaft Seal (Washer only)
137593
1
A2J-114
-
Capacitor-Run (Compressor)
151421
1
A2J-114
-
Capacitor-Run (Beater Motor)
150234
1
A2J-114
-
Capacitor-Start (Beater Motor)
150233
1
A2J-114
-
Capacitor-Start (Compressor)
151445
1
A2J-114
-
Chart-O Ring CS1 CS4
184231
*
A2J-114
-
Clamp-Hose (Capacitor Box)
160743
2
A2J-114
-
Compressor Assy. 220V AJA2425
w/Start Components
119279
1
A2J-114
-
Capacitor-Run
151421
1
A2J-114
-
Capacitor-Start
151445
1
A2J-114
-
Drier-Filter 3 cu. in. Sweat
155063
1
A2J-114
-
Relay-Compressor Start
151444
1
A2J-114
-
Condenser-Air Rifled
155126-01-C
1
A2J-114
-
ELECTRO FREEZE Model CS4
16
184964-04 3/04
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
*
As Required
**
Items Included In O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
Connector-Mech. Ground (Connection Box)
150745
1
A2J-114
-
Contactor-3 Pole 24VAC (Compressor/Beater)
150345
2
A2J-114
-
Control-Assy. and Bracket
119016
1
A2J-114
-
Control-Electronic Temperature Dual
161218
1
A2J-114
-
Bracket-Thermostat
139920
1
A2J-114
-
Cover-Assy. Cap/Relay Box
115797
1
A2J-114
-
Cover-Assy. Electrical Box
115789
1
A2J-114
-
Cover-Box (Connection Box)
139655
1
A2J-114
-
Cover-Hopper (Black)
196206
1
A2J-114
-
Cup-Overrun Measuring 1 Pint
158051
*
A2J-114
-
Cut Out-High Pressure
155450
1
A2J-114
-
Decal-Beater Warning
165025
1
A2J-114
-
Decal-Cleaning Instructions
165242
1
A2J-114
-
Decal-Clear Overlay
165093
1
A2J-114
-
Decal-Electric Box Danger
165000
1
A2J-114
-
Decal-Electric Shock
165186
1
A2J-114
-
Decal-Ground (Connection Box)
165205
1
A2J-114
-
Decal-Operating Instructions
164004-03
1
A2J-114
-
Decal-Panel Removal
165126
3
A2J-114
-
Decal-Pulley Removal
165040
1
A2J-114
-
Decal-Refrigerant 404A
165114
1
A2J-114
-
Decal-Reset Arrow (Cap Box)
165193
1
A2J-114
-
Decal-Trimstrip (Electro Freeze)
165145
1
A2J-114
-
Decal-Trimstrip (Self Service)
165220
1
Optional
Decal-Ventilation 3 inch
169052
1
A2J-114
-
Drain-Assy. Overflow
118162
1
A2J-114
-
Drier-Filter 3 cu in Sweat
155063
1
A2J-114
-
Filter-Power 1 Phase (Connection Box)
150884
1
A2J-114
-
Float-Level Sensor
161301
1
A2J-114
-
ELECTRO FREEZE Model CS4
184964-04 3/04
17
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
*
As Required
**
Items Included in O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
Glass-Sight
155459
1
A2J-114
-
Grommet-7/8 OD x 5/8 ID (Drain Tube)
159064
1
A2J-114
-
Guide-Assy. Push Rod (Plunger Rod)
115684
1
A2J-114
-
Handle-Assy. Dispense Complete
(Stainless Steel)
116323
1
A2J-114
-
Head-Dispense Assy.
119199
1
A2J-114
-
Handle-Assy. Dispense (Stainless Steel)
116323
1
A2J-114
-
Head-Dispense
119162
1
A2J-114
-
Nozzle-Dispense
196167
1
A2J-114
-
O-Ring (Head)
160623
1
A2J-114
-
O-Ring (Plunger)
160624
2
A2J-114
-
Pin-Handle
160265
1
A2J-114
-
Plunger-Dispense
137807
1
A2J-114
-
Insert-Assy. Mix Feed
116005
1
A2J-114
-
Insert-Drip Tray (Black)
196205
1
A2J-114
-
Key-Drive 3/16" sq x 1-1/2" (Driver Sheave)
153322
2
A2J-114
-
Key-Drive 1/4" sq x 1-1/2" (Driven Sheave)
153323
2
A2J-114
-
Kit-Beater Motor & Capacitors
118137
1
A2J-114
-
Kit-O-Ring (**Items included in Kit)
115813
1
A2J-114
-
Knob-Hand (Head)
162625
2
A2J-114
-
Knob-Oval Tapered (Stainless Steel Handle)
162627
1
A2J-114
-
Label-Trimstrip (Switches)
165145
1
A2J-114
-
Leg-Assy. (4" Adjustable)
115800
4
A2J-114
-
Light-Indicator 28v "Add Mix"
150541
1
A2J-114
-
Lubrication-Petrol Gel 4 oz. tube
158000A
*
A2J-114
-
Manual-Operators CS4 (Instruction)
184964-13
1
A2J-114
-
ELECTRO FREEZE Model CS4
18
184964-04 3/04
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
*
As Required
**
Items Included In O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
Motor-Beater 3/4 HP 220-240-1-50
(Kit-Motor & Capacitors)
118137
1
A2J-114
-
Capacitor-Run
150234
1
A2J-114
-
Capacitor-Start
150235
1
A2J-114
-
Motor-Fan 35w 230-1-50/60 (Condenser)
151074-01
1
A2J-114
-
Module-Plug on Vari Timer (Timer p/n 150260)
150257
1
A2J-114
-
Module-Plug on Vari Timer (Timer p/n 150261)
150253
1
A2J-114
-
Nozzle-Dispense
196167
1
A2J-114
-
Nut-El Stop #6-32 Zn (Connection Box)
160199
1
A2J-114
-
Nut-El Stop #8-32 Zn (Connection Box)
160200
3
A2J-114
-
Nut-Hex #10-24 Zn (Connection Box)
160109
1
A2J-114
-
Nut-Hex 1/4-20 ZN (Fan Blade)
160104
2
A2J-114
-
O-Ring (Head)
160623
1**
A2J-114
-
O-Ring-Kit (**Items included in Kit)
115813
1
A2J-114
-
O-Ring (Plunger)
160624
2**
A2J-114
-
O-Ring (Regulator Mix Feed)
160610
1**
A2J-114
-
O-Ring (Mix Feed Tube)
160626
2**
A2J-114
-
Panel-Assy. Front (United Kingdom)
115696-01-C
1
A2J-114
-
Panel-Assy. Front (Italy)
115696-C
1
A2J-114
-
Panel-Dispense w/o Lights (United Kingdom)
138261
1
A2J-114
-
Panel-Dispense (Italy)
138261
1
A2J-114
-
Panel-Assy. Hopper and Top
119138-C
1
A2J-114
-
Panel-Rear
137768-C
1
A2J-114
-
Panel-Side LH***
137767-C
1
A2J-114
-
Panel-Side RH***
137766-C
1
A2J-114
-
Pin-Handle
160265
1
A2J-114
-
Plunger-Dispense
137807
1
A2J-114
-
ELECTRO FREEZE Model CS4
184964-04 3/04
19
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
*
As Required
**
Items Included in O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
Potentiometer-Assy. & Bracket
119017-01
1
A2J-114
-
Potentiometer-Trimmed 0-451 OHM
Pulley
See "Sheave"
Regulator-Mix Feed Tube
116005
1
A2J-114
-
Relay-Control Flange DPDT 24V
150343
1
A2J-114
-
Relay-Compressor
151444
1
A2J-114
-
Rod-Plunger Switch (Actuator Button)
137760
1
A2J-114
-
Rod-Actuator (Head Assembly)
137763
1
A2J-114
-
Sanitizer-Stera Sheen Sample
158013
*
A2J-114
-
Sanitizer-Stera Sheen 4 lb. Jar
158014A
*
A2J-114
-
Sanitizer-Stera Sheen Case/4 Jars
158014
*
A2J-114
-
Screw-SK Set 1/4-20 x 1/4 BKOX
(Driver Sheave)
160495
2
A2J-114
-
Screw-SK Set 1/4-20 x 1/4 ZN
(Drive Shaft)
160056
2
A2J-114
-
Screw-SK Set 5/16-18 x 3/8 BKOX
(Driven Sheave)
160033
2
A2J-114
-
Screw-RDMS #6-32x1 Zn (Connection Box)
159975
1
A2J-114
-
Screw-RDMS #10-24x5/8 Zn (Connection Box)
160394
1
A2J-114
-
Screw-TRPM #8-32x1/2 SST (Connection Box)
160049
3
A2J-114
-
Screw-TRPM #8-32 x 3/8 SST
(Top Dispense Panel)
160025
2
A2J-114
-
Screw-TRPM #10-24 x 1/2 SST
(Bottom Dispense Panel & Trimstrip)
160076
6
A2J-114
-
Screw-TRPM 1/4-20 x 1/2 SST
(Front & Rear Panels)
160048
8
A2J-114
-
Screw-TRPM 1/4-20 x 1 SST (Side Panels)
159219
8
A2J-114
-
Seal-Assy. Shaft (Beater Shaft)
115525
1**
A2J-114
-
Seal-Beater Shaft (Cup)
160557
2
A2J-114
-
Washer-Double Shaft Seal (Bushing)
137593
1
A2J-114
-
ELECTRO FREEZE Model CS4
20
184964-04 3/04
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
*
As Required
**
Items Included In O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
Sensor-10K Thermistor
161216
1
A2J-114
-
Shaft-Assy. Beater (Blade Style)
115677
1
A2J-114
-
Shaft-Assy. Drive
115767
1
A2J-114
-
Sheave-1" Bore 12.25" OD (Driven Pulley)
153638
1
A2J-114
-
Key-Drive 1/4" x 1-1/2"
153323
1
A2J-114
-
Screw-SK Set 5/16"-18 x 3/8"
160033
2
A2J-114
-
Sheave-5/8" Bore 2.00" OD (Drive Pulley)
153639
1
A2J-114
-
Key-Drive 3/16" x 1 1/2"
153322
1
A2J-114
-
Screw-SK Set 1/4"-20 x 1/4"
160495
2
A2J-114
-
Shroud-Fan
137739
1
A2J-114
-
Sight-Glass
155459
1
A2J-114
-
Spring-Plunger Rod
162303
1
A2J-114
-
Strip-Terminal (Electric and Capacitor Boxes)
150795
2
A2J-114
-
Strip-Terminal 2 Pole (Connection Box)
139056
1
A2J-114
-
Stud-Assy. Cylinder 2-1/16"
114341-06
2
A2J-114
-
Switch-Assy. Plunger
116613
1
A2J-114
-
Switch-Level Float Sensor
161300
1
A2J-114
-
Switch-Snap Button (Head & Plunger)
150456
2
A2J-114
-
Switch-Toggle DPDT "AUTO-OFF-CLEAN"
150463
1
A2J-114
-
Switch-Toggle DPDT "DAY-NIGHT"
150461
1
A2J-114
-
Thermostat-Control-Assy. & Bracket (Cylinder)
119016
1
A2J-114
-
Control-Electronic Temperature
161218
1
A2J-114
-
Bracket-Thermostat
139920
1
A2J-114
-
Thermostat-5° Fixed Dif. (Hopper)
161202
1
A2J-114
-
Timer-.5-3S Delay on Make 24VAC
150560
1
A2J-114
-
Timer .5-60 sec. Delay on Break 24VAC
150261
1
A2J-114
-
Transformer Cntrl 24VAC 130VA
150279
1
A2J-114
-
Tray-Drip Black
196204
1
A2J-114
-
Trimstrip
196203
1
A2J-114
-
ELECTRO FREEZE Model CS4
184964-04 3/04
21
Alphabetized Parts List for Model CS4
Use only original or authorized replacement parts with this freezer.
PART
PART
SERIAL NUMBER
DESCRIPTION
NUMBER
QTY
(FROM – TO)
*
As Required
**
Items Included in O-Ring Kit No. 115813
***
LH or RH — Left or right hand is determined as you face the front of the freezer.
NLA No Longer Available
Tube-Assembly with Regulator
116021
1
A2J-114
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Insert-Assy. Mix Feed
116005
1
A2J-114
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Tube-Mix Feed
138129
1
A2J-114
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O-Ring
160610
1
A2J-114
-
O-Ring
160626
2
A2J-114
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Tube-Capillary w/Strainer
139924
1
A2J-114
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Valve-Access
155419
1
A2J-114
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Valve-Auto Expansion Sweat
155452
1
A2J-114
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Valve-Solenoid 1/4ODF 24VAC
155470
2
A2J-114
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Washer-Double Shaft Seal
137593
1
A2J-114
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Washer-Ext. Tooth #10 Zn (Connection Box)
160148
1
A2J-114
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Washer-Flat #6 Br. (Connection Box)
160393
1
A2J-114
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Washer-Flat #10 Zn (Connection Box)
160138
1
A2J-114
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