Samson 3730 Series Mounting And Operating Instructions

Mounting and Operating Instructions EB 8384-1 EN (1300-1610) Firmware version 2.12 Edition December 2014 Fig. 1 · Type 3730-1

2 Article code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Design and principle of operation. . . . . . . . . . . . . . . . . . . . 8 3.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4 Attachment to the control valve – mounting parts and accessories . . . 12 4.1 Direct attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1.1 Type 3277-5 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1.2 Type 3277 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.2 Attachment according to IEC 60534-6 . . . . . . . . . . . . . . . . . 18 4.3 Attachment according to VDI/VDE 3847 . . . . . . . . . . . . . . . . 20 4.4 Attachment to Type 3510 Micro-flow Valve. . . . . . . . . . . . . . . 20 4.5 Attachment to rotary actuators . . . . . . . . . . . . . . . . . . . . . 22 4.5.1 Heavy-duty version . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.6 Reversing amplifier for double-acting actuators . . . . . . . . . . . . . 26 4.6.1 Reversing amplifier (1079-1118 or 1079-1119) . . . . . . . . . . . . 26 4.7 Attaching positioners with stainless steel housings. . . . . . . . . . . . 28 4.8 Air purging function for single-acting actuators . . . . . . . . . . . . . 28 4.9 Mounting parts and accessories . . . . . . . . . . . . . . . . . . . . 29 5 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.1 Pneumatic connections . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.1.1 Signal pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . 34 5.1.2 Supply pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.2.1 Switching amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . 37 6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 6.1 Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 7.1 Setting the volume restriction Q. . . . . . . . . . . . . . . . . . . . . . 40 7.2 Adapting the display. . . . . . . . . . . . . . . . . . . . . . . . . . 40 7.3 Entering the opening direction . . . . . . . . . . . . . . . . . . . . . 40 7.4 Setting other parameters . . . . . . . . . . . . . . . . . . . . . . . 41 7.5 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 2 EB 8384-1 EN Contents

7.7 Zero calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 7.8 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 7.9 Manual adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 44 8 Code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 10 Servicing explosion-protected devices . . . . . . . . . . . . . . . . . 49 11 Dimensions in mm. . . . . . . . . . . . . . . . . . . . . . . . . . . 51 11.1 Fixing levels according to VDI/VDE 3845 (September 2010) . . . . . . 53 Test certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 EB 8384-1 EN 3 Contents

Previous version New 2.02 2.10 New reset function in Code P0, refer to section 7.8 New manual adjustment function in Code P14, refer to section 7.9 2.10 2.11 Internal modifications 2.11 2.12 Internal modifications EB 8384-1 EN 5 Revision in positioner firmware

For your own safety, follow these instructions concerning the mounting, start-up and opera- tion of the positioner: 4 The positioner is to be mounted, started up or operated only by trained and experienced personnel familiar with the product. According to these Mounting and Operating Instructions, trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possible dangers due to their specialized training, their knowledge and experience as well as their knowledge of the applicable standards. 4 Explosion-protected versions of this positioner may only be operated by personnel who have undergone special training or instructions or who are authorized to work on explosion-protected devices in hazardous areas. Refer to section 10. 4 Any hazards that could be caused by the process medium, the operating pressure, the signal pressure or by moving parts of the control valve are to be prevented by means of the appropriate measures. 4 If inadmissible motions or forces are produced in the actuator as a result of the supply pressure, the supply pressure must be restricted by means of a suitable supply pres- sure reducing station. To avoid damage to any equipment, the following also applies: 4 Do not operate the positioner with the back of the positioner/vent opening facing up- wards. The vent opening must not be sealed when the positioner is installed on site. 4 Proper shipping and appropriate storage are assumed. 4 Do not ground electric welding equipment near to the positioner. Note: The device with a CE marking fulfils the requirements of the Directives 94/9/EC and 2004/108/EC. The declaration of conformity is available on request. 6 EB 8384-1 EN Important safety instructions Vent opening

7 Article code Article code Type 3730-1 x x 0 0 0 0 0 0 0 x 0 0 x 0 0 0 With LCD, autotune 4 to 20 mA reference variable, two software limit switches Explosion protection Without 0 ATEX: II 2G Ex ia IIC T6 Gb, II 2D Ex tb IIIC T 80 °C Db IP 66 1 FM/CSA: Class I, Zone 0 AEx ia IIC; Class I, II, III; Div.1, Groups A–G; Class I, Div. 2, Groups A–D; Class II, Div. 2, Groups F, G/ Ex ia IIC T6; Class I, Zone 0; Class II, Groups E–G; Ex nA II T6; Class I, Zone 2; Class I, Div. 2, Groups A–D; Class II, Div. 2, Groups E–G 3 ATEX: II 3G Ex nA II T6, II 3G Ex ic IIC T6, II 3D Ex tc IIIC T80°C IP66 8 Option: Inductive limit switch Without 0 With SJ2-SN proximity switch (NC contact) 1 With SJ2-S1N proximity switch (NO contact) 2 Housing material Standard aluminum 0 Stainless steel 1.4581 1 Special applications Without 0 Compatible with paint 1 Exhaust air with ¼ NPT connection, back of positioner housing sealed 2 Special version Without 0 0 0

to pneumatic control valves and is used to assign the valve position (controlled variable x) to the control signal (reference variable w). The DC control signal received from a control unit is compared to the travel or rotational angle of the control valve and issues a signal pressure (output variable y). The positioner is designed depending on the corresponding accessories for direct attach- ment to Type 3277 Actuators or for attach- ment to actuators according to IEC 60534-6 (NAMUR). Additionally, a coupling wheel included in the accessories is required to transfer the ro- tary motion for rotary actuators according to VDI/VDE 3845. Springless rotary actuators require an ac- cessory reversing amplifier to permit the powered operation in either direction. The positioner basically consists of a travel sensor system that functions proportional to resistance, an analog i/p module with downstream booster as well as the electronic unit with a microcontroller. The positioner is fitted with two adjustable software limit switches as standard to indicate the valve's end positions. The position of the valve is transmitted as linear travel motion or angle of rotation via pick-up lever and travel sensor (2) to an an- alog PD controller (3). Simultaneously, an A/D converter (4) transmits the position of the valve to the microcontroller (5). The PD controller compares this actual position to the 4 to 20 mA DC control signal (reference variable) after it has been converted by the A/D converter (4). In case of a system deviation, the operation of the i/p converter (6) is changed so that the actuator (1) is filled or vented via the downstream air capacity booster (7). This causes the closure member of the control valve to move to the position determined by the reference variable. The pneumatic air capacity booster (7) and the pressure regulator (8) are provided with supply air. An intermediate flow regulator (9) with fixed settings is used to purge the positioner and also guarantees trouble-free operation of the pneumatic booster. The output signal pressure supplied by the booster can be limited to 2.4 bar by activat- ing the parameter P9. The volume restriction Q (10) is used to opti- mize the positioner by adapting it to the ac- tuator size. Tight-closing function: The pneumatic actuator is completely filled with air or vented as soon as the reference variable falls below 1 % or exceeds 99 % (see end positions set over parameters P10 and P11). 8 EB 8384-1 EN Design and principle of operation

9 Design and principle of operation Fig. 2 · Functional diagram % S mm % mm w x Q PD A2 A1 4 5 3 11 12 6 7 8 10 1 w 9 x y 2 7 Air capacity booster 8 Pressure regulator 9 Flow regulator 10 Volume restriction 11 Limit switches 12 Display 1 Control valve 2 Travel sensor 3 PD controller 4 A/D converter 5 Microcontroller 6 i/p converter

Design and principle of operation Positioner (technical data in test certificates additionally apply for explosion-protected devices) Travel, adjustable Direct attachment to Type 3277: 3.6 to 30 mm Attachment acc. to IEC 60534-6: 3.6 to 200 mm or 24° to 100° with rotary actuators Travel range Adjustable within the initialized travel/angle of rotation; travel can be restricted to 15 at the maximum Reference variable w Signal range 4 to 20 mA · Two-wire device, reverse polarity protection, split-range 4 to 11.9 mA and 12.1 to 20 mA, static destruction limit 100 mA. Minimum current 3.7 mA Load impedance ≤6 V (corresponding to 300 Ωat 20 mA) Supply air Air quality acc. to ISO 8573-1 Supply pressure from 1.4 to 7 bar (20 to 105 psi), Max. particle size and density: Class 4 · Oil content: Class 3, pressure dew point: Class 3 or at least 10 K beneath the lowest ambient temperature to be expected Signal pressure (output) 0 bar up to supply pressure, limitable to approx. 2.4 bar via software Characteristic Optionally 1 characteristic for globe valves, 8 characteristics for opening angle Hysteresis ≤1 % Sensitivity ≤0.1 % Transit time < 0.5 s for initialization not permissible, adaptation over volume restriction Q Direction of action w/x reversible Air consumption, steady state Independent from supply pressure approx. 110 ln/h Air output capacity Actuator filled with air Actuator vented At ∆p = 6 bar: 8.5 mn3/h, at ∆p = 1.4 bar: 3.0 mn3/h · KVmax(20 °C) = 0.09 at ∆p = 6 bar: 14.0 mn3/h, at ∆p = 1.4 bar: 4.5 mn3/h · KVmax(20 °C) = 0.15 Permissible ambient temperature –20 to +80 °C in all versions –45 to +80 °C with metal cable gland –25 to +80 °C with inductive limit switches (SJ2-S1N) and metal cable gland Limits in test certificate also apply for explosion-protected devices. Influences Temperature: ≤0.15 %/10 K Supply air: None Vibration: ≤0.25 % up to 2000 Hz and 4 g acc. to IEC 770 Electromagnetic compatibility Complying with requirements specified in EN 61000-6-2, EN 61000-6-3, EN 61326-1 and NAMUR Recommendation NE 21 Electrical connections One M20 x 1.5 cable gland for 6 to 12 mm clamping range · Additional sec- ond M20 x 1.5 threaded hole · Screw terminals for 0.2 to 2.5 mm² wire cross-section

Design and principle of operation Positioner (technical data in test certificates additionally apply for explosion-protected devices) Explo- sion protec- tion ATEX Type 3730-11 Type 3730-18 II 2G Ex ia IIC T6 Gb, II 2D Ex tb IIIC T80°C Db IP66 II 3G Ex nA II T6, II 3G Ex ic IIC T6, II 3D Ex tc IIIC T80°C IP66 CSA Type 3730-13 Ex ia IIC T6; Class I, Zone 0; Class II, Groups E, F, G; Ex nA II T6; Class I, Zone 2; Class I, Div.2, Groups A, B, C, D; Class II, Div.2, Groups E, F, G FM Type 3730-13 Class I, Zone 0 AEx ia IIC; Class I, II, III; Div.1, Groups A, B, C, D, E, F, G; Class I, Div.2, Groups A, B, C, D; Class II, Div.2, Groups F, G CCoE Type 3730-11 Ex ia IIC T6 GOST Type 3730-11 Type 3730-18 1Ex ia IIC T6 Gb, 1Ex tb IIIC T80°C Db IP66 2Ex nA IIC T6 Gc, 2Ex ic IIC T6 Gc, 2Ex tc IIIC T80°C Dc IP66 IECEx Ex ia IIC T6 NEPSI On request INMETRO On request Degree of protection IP 66/NEMA 4X Use in safety-instrumented sys- tems in compliance with IEC 61508 Suitable for use in safety-relevant applications up to SIL 2 (single device) and SIL 3 (with redundant configuration), safety shutdown at a reference variable of 0 mA. Weight Approx. 1 kg Materials Housing Die-cast aluminum EN AC-Al Si12(Fe) (EN AC-44300) acc. to DIN EN 1706, chromated and plastic coated · Special version: Stainless steel 1.4581 External parts Stainless steel 1.4571 and 1.4301 Cable gland M20x1.5, black polyamide Binary contacts Two software limit switches with configurable limits (0.5 % steps), reverse polarity protection, floating Signal status No response: Response: Without explosion protection Conductive ( R = 348 Ω) Non-conducting Explosion-protected version ≥2.2 mA ≤1.0 mA Operating voltage - Binary input of the PLC acc. to IEC 61131-2, Pmax = 400 mW - NAMUR switching amplifier acc. to EN 60947-5-6 Only for connection to NAMUR signal converter acc. to EN 60947-5-6 Option: Inductive limit switch For connection to switching amplifier acc. to EN 60947-5-6. Can be used in combination with a software limit switch. SJ2-SN proximity switch NAMUR NC contact SJ2-S1N proximity switch NAMUR NO contact

accessories The positioner can be attached either di- rectly to a SAMSON Type 3277 Actuator or according to IEC 60534-6 (NAMUR) to con- trol valves with cast yokes or rod-type yokes as well as to rotary actuators according to VDI/VDE 3845. For attachment to the various actuators, cor- responding mounting parts and accessories are required. These are listed with their or- der numbers in Tables 1 to 5. On attaching the positioner, it is important to observe the assignment between lever and pin position according to the travels listed in the travel tables. The actual valve travel that can be achieved is restricted by the pin position used and ad- ditionally by the actuator spring compres- sion required. The travel range listed in the travel tables opposite can only achieved if the nominal range is set to MAX. The positioner is standard equipped with the lever M (pin position 35). Note: If the standard mounted lever M (pin position 35) is replaced, the newly mounted lever must be moved once all the way as far as it will go in both directions to adapt it to the internal measuring lever. 12 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories Fig. 3 · Lever M (set pin position 35)

Attachment to the control valve – mounting parts and accessories Travel tables Note: The lever M is included in the scope of delivery. Levers S, L, XL for attachment according to IEC 60534-6 (NAMUR) are available as accesso- ries (Table 3, page 31). Direct attachment to Type 3277-5 and Type 3277 Actuators Actuator size Rated travel Adjustment range at positioner Required lever Assigned pin position [cm²] [mm] Min. Travel Max. 120 7.5 5.0 to 25.0 M 25 120/175/240/350 15 7.0 to 35.0 M 35 355/700/750 30 10.0 to 50.0 M 50 Attachment according to IEC 60534-6 (NAMUR attachment) SAMSON valves/Type 3271 Actuator Other valves/actuators Required lever Assigned pin position Actuator size Rated travel [cm²] [mm] Min. Travel Max. 60 and 120 with Type 3510 7.5 3.6 to 18.0 S 17 120 7.5 5.0 to 25.0 M 25 120/175/240/350 15 7.0 to 35.0 M 35 700/750 7.5 355/700/750 15 and 30 10.0 to 50.0 M 50 1000/1400/2800 30 14.0 to 70.0 L 70 1000/1400/2800 60 20.0 to 100.0 L 100 1400/2800 120 40.0 to 200.0 XL 200 Attachment to rotary actuators according to VDI/VDE 3845 Rotary actuators Required lever Assigned pin position Min. Opening angle Max. 24 to 100° M 90°

Refer to Table 1 on page 29 for the required mounting parts as well as the accessories. Note the travel table on page 13! Actuator with 120 cm² Depending on the type of positioner attach- ment, the signal pressure is routed either left or right of the yoke through a bore to the actuator diaphragm. Depending on the fail-safe action of the actuator "Actuator stem extends" or "Actuator stem retracts" (valve closes or opens if the supply air fails), the switchover plate (9) must first be at- tached to the actuator yoke. Align the switchover plate with the corresponding symbol for left or right attachment according to the marking (view looking onto the switchover plate). 1. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges onto the positioner, making sure both seal rings (6.1) are seated properly. 2. Remove screw plug (4) on the back of the positioner and close the signal pressure output (38) on the connecting plate (6) or on the pressure gauge bracket (7) with the stopper (5) included in the accessories. 3. Place follower clamp (3) on the actuator stem, align and screw tight so that the mounting screw is located in the groove of the actuator stem. 4. Mount cover plate (10) with narrow side of the cut-out opening (Fig. 4, on the left) pointing towards the signal pressure connection. Make sure that the bonded gasket (14) points towards the actuator yoke. 5. 15 mm travel: Keep the follower pin (2) at lever M (1) on the back of the positioner in the pin position 35 (deliv- ered state). 7.5 mm travel: Remove the follower pin (2) from the pin position 35, reposition it in the bore for pin position 25 and screw tight. 6. Insert formed seal (15) into the groove of the positioner housing and the seal ring (10.1) on the back of the housing. 7. Place positioner on the cover plate (10) in such a manner that the follower pin (2) rests on the top of the follower clamp (3). Adjust the lever (1) correspondingly and open the positioner cover to hold the positioner shaft in position at the cap or the switch (Fig. 14). The lever (1) must rest on the follower clamp with spring force. Mount the positioner on the cover plate (10) using the two fixing screws. Note for all types of attachment except for direct attachment to Type 3277-5: The sig- nal pressure output at the back must be sealed using the screw plug (4, order no. 0180-1254) and the associated O-ring (or- der no. 0520-0412). 8. Mount cover (11) on the other side. Make sure that the vent plug points downwards when the control valve is installed to al- low any condensed water that collects to drain off. 14 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories

Attachment to the control valve – mounting parts and accessories 9 11 Supply 9 Output 38 5 6 4 7 6 10 10.1 3 2 1 15 6.1 1.1 1.2 14 8 Fig. 4 · Direct attachment – Signal pressure connection for Type 3277-5 Actuator with 120 cm² 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower clamp 4 Screw plug 5 Stopper 6 Connecting plate 6.1 Seal rings 7 Pressure gauge bracket 8 Press. gauge mounting kit 9 Switchover plate f. actuator 10 Cover plate 10.1 Seal ring 11 Cover 14 Gasket 15 Formed seal Note: Always use the connecting plate (6) included in the accessories to connect supply and output. Never screw threaded parts directly into the housing. Symbols Actuator stem extends Attachment left Attachment right Actuator stem retracts Switchover plate (9) Signal pressure input for right attachment Marking Cut-out of cover plate Signal pressure input for left attachment Lever M

Refer to Table 2 on page 31 for the required mounting parts as well as the accessories with their order numbers. Note the travel table on page 13! Actuators with 175 to 750 cm² Mount the positioner on the yoke as shown in Fig. 5. The signal pressure is routed to the actuator over the connection block (12), for actuators with fail-safe action "Actuator stem extends" internally through a bore in the valve yoke and for "Actuator stem re- tracts" through external piping. 1. Place follower clamp (3) on the actuator stem, align and screw tight so that the mounting screw is located in the groove of the actuator stem. 2. Mount cover plate (10) with narrow side of the cut-out opening (Fig. 5, on the left) pointing towards the signal pressure connection. Make sure that the bonded gasket (14) points towards the actuator yoke. 3. For actuators with 355, 700 and 750 cm², remove the follower pin (2) at lever M (1) on the back of the positioner from pin position 35, reposition it in the bore for pin position 50 and screw tight. For actuators 175, 240 and 350 cm² with 15 mm travel, the follower pin (2) remains in pin position 35. 4. Insert formed seal (15) in the groove of the positioner casing. 5. Place positioner on the cover plate in such a manner that the follower pin (2) rests on the top of the follower clamp (3). Adjust the lever (1) correspondingly and open the positioner cover to hold the positioner shaft in position at the cap or the switch (Fig. 14). The lever (1) must rest on the follower clamp with spring force. Mount the positioner on the cover plate (10) using the two fixing screws. 6. Make sure that the tip of the gasket (16) projecting from the side of the connec- tion block (12) is positioned above the actuator symbol that corresponds with the actuator with fail-safe action "Actuator stem extends" or "Actuator stem retracts." If necessary, remove the three fixing screws and the cover. Then reposition the gasket (16) turned by 180°. The previous version of the con- nection block (Fig. 5, bottom) requires the switch plate (13) to be turned such that the corresponding actuator symbol points to the marking. 7. Place the connection block (12) with the associated seal rings against the positioner and the actuator yoke. Screw it tight using the fixing screw (12.1). For actuators with fail-safe action "Actuator stem retracts", additionally remove the stopper (12.2) and fit on the external signal pressure piping. 8. Mount cover (11) on the other side. Make sure that the vent plug points downwards when the control valve is in- stalled to allow any condensed water that collects to drain off. 16 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories

Attachment to the control valve – mounting parts and accessories 2 10 14 15 1 2 3 11 11.1 SUPPLY 13 B C 1.1 1.2 12 12.1 12 12.2 12.1 12 16 16 16 12.2 SUPPLY Ansicht A Ansicht B Ansicht C SUPPLY G G 3/8 A Fig. 5 · Direct attachment – Signal pressure connection for Type 3277 Actuator with 175 to 750 cm2 Lever M 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower clamp 10 Cover plate 11 Cover 11.1 Vent plug 12 Connection block 12.1 Screw 12.2 Stopper or connection for external piping 13 Switch plate 14 Gasket 15 Formed seal 16 Gasket View A View C View B Cut-out of cover plate (10) Actuator stem retracts extends Actuator stem retracts Actuator stem extends Marking Connection block (old) with switch plate (13)

IEC 60534-6 The positioner is attached to the control valve with a NAMUR bracket (10). Refer to Table 3 on page 31 for the required mounting parts as well as the accessories with their order numbers. Note the travel table on page 13! 1. Screw the two bolts (14) to the bracket (9.1) of the stem connector (9), place the follower plate (3) on top and use the screws (14.1) to tighten. Actuator size 2800 cm² and 1400 cm² with 120 mm travel: For a travel of 60 mm or smaller, screw the longer follower plate (3.1) directly to the stem connector (9). For a travel exceeding 60 mm, mount the bracket (16) first and then the follower plate (3) to the bracket to- gether with the bolts (14) and screws (14.1). 2. Mount NAMUR bracket (10) to the con- trol valve as follows: For attachment to the NAMUR rib, use an M8 screw (11) and toothed lock washer directly in the yoke bore. For attachment to valves with rod-type yokes, use two U-bolts (15) around the yoke. Align the NAMUR bracket (10) accord- ing to the embossed scale so that the slot of the follower plate (3) is centrally aligned with the NAMUR bracket at mid valve travel. 3. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges (8) on the positioner, making sure both seal rings (6.1) are seated properly. 4. Select required lever size (1) M, L or XL and pin position according to the actua- tor size and valve travels listed in the ta- ble below. Should you require a pin position other than position 35 with the standard in- stalled lever M, or require a lever size L or XL, proceed as follows: 5. Screw the follower pin (2) in the as- signed lever bore (pin position) as listed in the table. Only use the longer follower pin (2) included in the mounting kit. 6. Place lever (1) on the positioner shaft and screw tight using the disk spring (1.2) and nut (1.1). Note: If you have mounted a new lever (1), you must move it once all the way as far as it will go in both directions. 7. Place positioner on the NAMUR bracket in such a manner that the follower pin (2) rests in the slot of the follower plate (3, 3.1). Adjust the lever (1) correspond- ingly. Screw the positioner to the NAMUR bracket using both its fixing screws. 18 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories

Attachment to the control valve – mounting parts and accessories Fig. 6 · Attachment according to IEC 60534-6 (NAMUR) 10 11 1 1 14.1 3 3.1 16 15 14 1 1.2 1.1 2 9.1 9 6.1 6 7 8 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower plate 3.1 Follower plate 6 Connecting plate 6.1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 9 Stem connector 9.1 Bracket 10 NAMUR bracket 11 Screw 14 Bolt 14.1 Screw 15 U-bolt 16 Bracket Note: Always use the connecting plate (6) included in the accessories to connect supply and output. Never screw threaded parts directly into the housing. Attachment to NAMUR rib Additional bracket for actuators with 2800 cm 2 and travel ≥60 mm Attachment to rod-type yoke Rods with 20 to 35 mm Ø Lever XL and L

VDI/VDE 3847 Only Type 3730-1xx0000000x0x006000 and Type 3730-1xx0000000x0x007000 Positioners can be attached according to VDI/VDE 3847. The attachment of positioners according to VDI/VDE 3847 is described in detail in the TV-SK 10021 document which is available on request. 4.4 Attachment to Type 3510 Micro-flow Valve The positioner is attached to the valve yoke using a bracket. Refer to Table 3 on page 31 for the required mounting parts as well as the accessories with their order numbers. Note the travel table on page 13! 1. Screw bracket (9.1) to the stem connec- tor (9). 2. Fasten the two pins (9.2) to the bracket (9.1) on the stem connector. Mount the follower plate (3) and fasten it using the screws (9.3). 3. Mount the travel indication scale (acces- sories) to the outer side of the yoke using the hex screws (12.1), ensuring that the scale is aligned with the stem connector. 4. Fasten the hex bar (11) onto the outer side of yoke by screwing the M8 screws (11.1) directly into the holes on the yoke. 5. Fasten the bracket (10) to the hex bar (11) using the hex screw (10.1), washer and tooth lock washer. 6. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges (8) on the positioner, making sure both seal rings (6.1) are seated properly. 7. Unscrew the standard installed lever M (1) including follower pin (2) from the positioner shaft. 8. Take lever S (1) and screw follower pin (2) in the bore for pin position 17. 9. Place lever S on the positioner shaft and screw tight using the disk spring (1.2) and nut (1.1). Move lever once all the way as far as it will go in both directions. 10. Place positioner on the bracket (10) in such a manner that the follower pin slides into the groove of the clamp (3). Adjust the lever (1) correspondingly. Screw the positioner to the bracket (10) using both its screws. 20 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories

Attachment to the control valve – mounting parts and accessories 10.1 1 2 1.1 1.2 6.1 6 7 8 10 9 9.1 11 11.1 3 12.1 9.2 9.3 Fig. 7 · Attachment to Type 3510 Micro-flow Valve Note: Always use the connecting plate (6) included in the accessories to connect supply and output. Never screw threaded parts directly into the housing. Lever S 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower plate 6 Connecting clamp 6.1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 9 Stem connector 9.1 Bracket 9.2 Pin 10 Bracket 10.1 Screw 11 Hex bar 11.1 Screw 12.1 Screw

actuators The positioner is mounted to the rotary actu- ator using two pairs of double brackets. Refer to Table 4 on page 31 for the required mounting parts as well as the accessories with their order numbers. Prior mounting the positioner to the SAMSON Type 3278 Rotary Actuator, you have to mount the associated adapter (5) to the free end of the rotary actuator shaft. NOTICE During the installation of the positioner as described below, it is imperative that the ac- tuator's direction of rotation be observed. 1. Place follower clamp (3) on the slotted actuator shaft or the adapter (5). 2. Place coupling wheel (4) with flat side facing the actuator on the follower clamp (3). Refer to Fig. 9 to align slot so that it matches the direction of rotation when the valve is in its closed position. 3. Screw coupling wheel and follower clamp tightly onto the actuator shaft us- ing the screw (4.1) and disk spring (4.2). 4. Screw the bottom pair of brackets (10.1) with the bends pointing either to the in- side or to the outside (depending on the actuator size) to the actuator case. Posi- tion top pair of brackets (10) and screw tight. 5. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges to the positioner, making sure both O-rings are seated properly. For double-acting, springless rotary ac- tuators, a reversing amplifier is required to attach the positioner to the actuator, see section 4.6. 6. Unscrew the standard follower pin (2) from the positioner's lever M (1). Use the metal follower pin (Ø 5) included in the accessories and screw tight into the bore for pin position 90°. 7. Place positioner on the top pair of brackets (10) and screw tight. Con- sidering the actuator's direction of rota- tion, adjust lever (1) so that it engages in the slot of the coupling wheel (4) with its follower pin (see Fig. 9). It must be guar- anteed that the lever (1) is parallel to the long side of the positioner when the ac- tuator is at half its angle of rotation. 8. Stick scale plate (4.3) on the coupling wheel so that the arrow tip indicates the closed position, and it can be easily read when the valve is installed. 22 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories 1.2 1.1 1 2 4.1 4.2 5 3 Fig. 8 · Mounting the coupling wheel with Type 3278 Actuator flange

Attachment to the control valve – mounting parts and accessories 10 10.1 6 (7, 8) 1.1 2 4.3 5 6.1 4 1.2 1 130 mm 80 mm Note: Always use the connecting plate (6) included in the accessories to connect supply and output. Never screw threaded parts directly into the housing. Control valve opens clockwise Control valve opens counterclockwise Slot Slot Legends Figs. 8 and 9 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower clamp (Fig. 8) 4 Coupling wheel 4.1 Screw 4.2 Disk spring 4.3 Scale plate 5 Actuator shaft Adapter for Type 3278 6.1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 10 Top pair of brackets 10. Bottom pair of brackets Fig. 9 · Attachment to rotary actuators

Refer to Table 4 on page 31 for the required mounting parts as well as the accessories with their order numbers. Both mounting kits contain all the necessary mounting parts. First select correct actuator size. Prepare actuator, and mount required adapter supplied by the actuator manufac- turer, if necessary. 1. Mount the housing (10) onto the rotary actuator. In case of VDI/VDE attach- ment, place spacers (11) underneath, if necessary. 2. For SAMSON Type 3278 and VETEC S160 Rotary Actuator, screw the adapter (5) onto the free end of the shaft or place adapter (5.1) onto the shaft of the VETEC R Actuator. Place adapter (3) onto Type 3278, VETEC S160 and VETEC R Actuator. For VDI/VDE version, this step depends on the actuator size. 3. Stick adhesive label (4.3) onto the cou- pling wheel in such a manner that the yellow part of the sticker is visible in the window of the housing when the valve is OPEN. Adhesive labels with explanatory symbols are enclosed and can be stuck on the housing, if required. 4. Screw tight coupling wheel (4) onto the slotted actuator shaft or adapter (3) us- ing screw (4.1) and disk spring (4.2). 5. Undo the standard follower pin (2) on the lever M (1) of the positioner. Attach the follower pin (Ø 5) included in the mounting kit to pin position 90°. 6. If applicable, mount pressure gauge bracket (7) with pressure gauges or, in case G ¼ threaded connections are re- quired, the connecting plate (6), making sure both seal rings (6.1) are seated properly. For double-acting, springless rotary ac- tuators, a reversing amplifier is required to attach the positioner to the actuator. Refer to section 4.6. 7. For actuators with a volume of less than 300 cm³, fit the restriction (order no.1400-6964) into the signal pressure output of the positioner (or the output of the pressure gauge bracket or connect- ing plate). 8. Place positioner on housing (10) and screw it tight. Considering the actuator's direction of rotation, align lever (1) so that it engages in the correct slot of the coupling wheel with its follower pin (Fig. 10). 24 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories 1 10 4 Fig. 10 · Direction of rotation Counterclockwise Clockwise

Attachment to the control valve – mounting parts and accessories 6 6.1 7 8 1 1.1 1.2 2 4.1 3 10.1 10 11 5 4.3 4 4.2 4.1 3 5.1 5 10.1 10 4.3 4 4.2 Fig. 11 · Attachment to rotary actuators (heavy-duty version) 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Adapter 4 Coupling wheel 4.1 Screw 4.2 Disk spring 4.3 Adhesive label 5 Actuator shaft or adapter 5.1 Adapter 6 Connecting plate (only for G ¼) 6.1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 10 Adapter housing 10.1 Screws 11 Spacers Fit restriction into signal pressure output for actuators with < 300 cm³ volume Attachment acc. to VDE/VDI 3845 (Sept. 2010), level 1, size AA1 to AA4, refer to section 11.1 SAMSON Type 3278 VETEC S160, VETEC R

double-acting actuators For the use with double-acting actuators, the positioner must be fitted with a reversing amplifier, e.g. the SAMSON Type 3710 Reversing Amplifier (see Mounting and Op- erating Instructions EB 8392 EN). If a different reversing amplifier (item no. 1079-1118 or 1079-1119) is used, follow the mounting instructions described in sec- tion 4.6.1. The following applies to all reversing am- plifiers: The output signal pressure of the positioner is supplied at the output A1 of the reversing amplifier. An opposing pressure, which equals the required supply pressure when added to the pressure at A1, is applied at output A2. The rule A1 + A2 = Z applies. A1: Output A1 leading to the signal pressure connection at the actuator which opens the valve when the pressure increases A2: Output A2 leading to the signal pressure connection at the actuator which closes the valve when the pressure increases 4.6.1 Reversing amplifier (1079-1118 or 1079-1119) Mounting 1. Mount the connecting plate (6) from the accessories in Table 4 to the positioner. Make sure that both O-rings (6.1) are seated correctly. 2. Thread the special nuts (1.3) from the accessories of the reversing amplifier into the boreholes of the connecting plate. 3. Insert the gasket (1.2) into the recess of the reversing amplifier and push both the special hollow screws (1.1) into the connecting boreholes A1 and Z. 4. Place the reversing amplifier onto the connecting plate (6) and screw tight us- ing both the special screws (1.1). 5. Use a screwdriver (8 mm wide) to screw the enclosed filters (1.6) into the con- necting boreholes A1 and Z. NOTICE The sealing plug (1.5) should not be un- screwed out of the reversing amplifier. The rubber seal (1.4) is not required and can be removed when the sealing plug is used. Pressure gauge attachment The mounting sequence shown in Fig. 12 re- mains unchanged. Screw a pressure gauge bracket onto the connections A1 and Z. Pressure gauge G ¼ 1400-7106 bracket: ¼ NPT 1400-7107 Pressure gauges for supply air Z and output A1 as listed in Tables 1 to 4. 26 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories

Attachment to the control valve – mounting parts and accessories Fig. 12 · Mounting a reversing amplifier (1079-1118 or 1079-1119) A1 1.5 1.6 1.3 6.2 6 6.1 1.2 1.1 1 1.6 Z A2 1.4 A1 A2 Z A1 Output 38 Supply 9 Output 38 Supply 9 1.3 1.2 1.1 1 Reversing amplifier 1.1 Special screws 1.2 Gasket 1.3 Special nuts 1.4 Rubber seal 1.5 Sealing plug 1.6 Filter 6 Connecting plate 6.1 O-rings 6.2 Screws From the positioner Control signals to the actuator

stainless steel housings Positioners with stainless steel housings re- quire mounting parts that are completely made of stainless steel or free of aluminum. Note: The pneumatic connecting plate and pressure gauge bracket are available made of stainless steel (order numbers listed be- low). The Type 3710 Pneumatic Reversing Amplifier is also available in stainless steel. Connecting plate (stainless steel): G ¼ ¼ NPT 1400-7476 1400-7477 Pressure gauge bracket (st. steel): G ¼ ¼ NPT 1400-0265 1400-7108 The Tables 1 to 5 (pages 29 to 32) apply for attaching positioners with stainless steel housings with the following restrictions: Direct attachment All mounting kits from Tables 1 and 2 can be used. The connection block is not re- quired. The stainless steel version of the pneumatic connecting plate routes the air in- ternally to the actuator. Attachment according to IEC 60534-6 (NAMUR rib or attachment to rod-type yokes) All mounting kits from Table 3 can be used. Connecting plate in stainless steel. Attachment to rotary actuators All mounting kits from Table 4 can be used except for the heavy-duty version. Con- necting plate in stainless steel. 4.8 Air purging function for single-acting actuators The exhaust air from the positioner is di- verted to the actuator spring chamber to provide corrosion protection inside the actu- ator. The following must be observed: Direct attachment to Type 3277-5 (stem ex- tends FA/stem retracts FE) The air purging function is automatically provided. Direct attachment to Type 3277, 175 to 750 cm² FA: Remove the stopper 12.2 (Fig. 5 on page 17) at the connection block and make a pneumatic connection to the spring chamber on the vented side. NOTICE The method described does not apply to old connection blocks in pow- der-paint-coated aluminum. In this case, follow the instructions for attachment described below in “Attachment acc. to IEC 60534-6 (NAMUR rib or attach- ment to rod-type yokes) and to rotary actuators”. FE: The air purging function is automati- cally provided. Attachment acc. to IEC 60534-6 (NAMUR rib or attachment to rod-type yokes) and to rotary actuators The positioner requires an additional port for the exhaust air that can be connected 28 EB 8384-1 EN Attachment to the control valve – mounting parts and accessories

cessory is used for this purpose: Threaded bushing (M20 x 1.5): G ¼ ¼ NPT 0310-2619 0310-2550 NOTICE The adapter uses one of the M20x1.5 con- nections in the housing which means just one cable gland can be installed. 4.9 Mounting parts and accessories Should other valve accessories be used which vent the actuator (e.g. solenoid valve, volume booster, quick exhaust valve), this exhaust air must also be included in the purging function. The connection over the adapter at the positioner must be protected with a check valve, e.g. check valve G ¼ (order no. 8502-0597) mounted in the pip- ing. Otherwise the pressure in the positioner housing would rise above the ambient pres- sure and damage the positioner when the exhausting components respond suddenly. EB 8384-1 EN 29 Attachment to the control valve – mounting parts and accessories Table 1 · Direct attachment to Type 3277-5 Actuator (Fig. 4) Order no. Mounting parts Standard version for actuators up to 120 cm² 1400-7452 Version compatible with paint for actuators up to 120 cm² 1402-0940 Accessories for the actuator Switchover plate old for Actuator Type 3277-5xxxxxx.00 (old) 1400-6819 Switchover plate new for Actuator Type 3277-5xxxxxx.01 (new) 1 1400-6822 Connecting plate new for Actuator Type 3277-5xxxxxx.01 (new) 1): G 18 and 18 NPT 1400-6823 Connecting plate old for Actuator Type 3277-5xxxxxx.00 (old): G 18 1400-6820 Connecting plate old for Actuator Type 3277-5xxxxxx.00 (old): 18 NPT 1400-6821 Accessories for the positioner Connecting plate (6) G ¼ 1400-7461 ¼ NPT 1400-7462 Pressure gauge bracket (7) G ¼ 1400-7458 ¼ NPT 1400-7459 Pressure gauge mounting kit (8) up to max. 6 bar (output and supply) Stainless steel/brass 1400-6950 Stainless steel/st. steel 1400-6951 1) Only new switchover and connecting plates can be used with new actuators (Index 01). Old and new plates are not interchangeable.

Attachment to the control valve – mounting parts and accessories Table 2 · Direct attachment to Type 3277 (Fig. 5) Order no. Mounting parts Standard version for actuators with 175, 240, 350, 355, 700, 750 cm² 1400-7453 Version compatible with paint for actuators with 175, 240, 350, 355, 700, 750 cm² 1402-0941 Accessories Required piping with screw fitting – for "Actuator stem retracts" – with air purging of the top diaphragm chamber 175 cm² Steel G 14 / G 3 8 1402-0970 14 NPT / 3 8 NPT 1402-0976 Stainl. steel G 14 / G 3 8 1402-0971 14 NPT / 3 8 NPT 1402-0978 240 cm² Steel G 14 / G 3 8 1400-6444 14 NPT / 3 8 NPT 1402-0911 Stainl. steel G 14 / G 3 8 1400-6445 14 NPT / 3 8 NPT 1402-0912 350 cm² Steel G 14 / G 3 8 1400-6446 14 NPT / 3 8 NPT 1402-0913 Stainl. steel G 14 / G 3 8 1400-6447 14 NPT / 3 8 NPT 1402-0914 355 cm² Steel G 14 / G 3 8 1402-0972 14 NPT / 3 8 NPT 1402-0979 Stainl. steel G 14 / G 3 8 1402-0973 14 NPT / 3 8 NPT 1402-0980 700 cm² Steel G 14 / G 3 8 1400-6448 14 NPT / 3 8 NPT 1402-0915 Stainl. steel G 14 / G 3 8 1400-6449 14 NPT / 3 8 NPT 1402-0916 750 cm² Steel G 14 / G 3 8 1402-0974 14 NPT / 3 8 NPT 1402-0981 Stainl. steel G 14 / G 3 8 1402-0975 14 NPT / 3 8 NPT 1402-0982 Connection block with seals and screw G 14 1400-8819 14 NPT 1400-8820 Pressure gauge mounting kit (8) up to max. 6 bar (output/supply) Steel/brass 1400-6950 St. steel/St. steel 1400-6951

Attachment to the control valve – mounting parts and accessories Table 3 · Attachment to NAMUR ribs or control valves with rod-type yokes (20 to 35 mm rod diameter) according to IEC 60534-6 (Figs. 6 and 7) Travel in mm Lever For actuator Order no. 7.5 S Type 3271-5 Actuator with 60/120 cm² on Type 3510 Valve (Fig. 7) 1400-7457 5 to 50 M 1) Actuators from other manufacturers and Type 3271 with 120 to 750 cm² 1400-7454 14 to 100 L Actuators from other manufacturers and Type 3271, 1400-60 version 1400-7455 40 to 200 XL Actuators from other manufacturers and Type 3271, versions 1400-120 and 2800 cm² with 120 mm travel 1400-7456 30 or 60 L Type 3271 Actuator, versions 1400-120 and 2800 cm² with 30 or 60 mm travel 1400-7466 Mounting brackets for Emerson and Masoneilan linear actuators In addition, a mounting kit acc. to IEC 60534-6 is required depending on the travel. See row above. 1400-6771 Accessories Connecting plate (6) G 14 1400-7461 14 NPT 1400-7462 Pressure gauge bracket (7) G 14 1400-7458 14 NPT 1400-7459 Pressure gauge mounting kit (8) up to max. 6 bar (output and supply) Stainless steel/brass 1400-6950 St. steel/st. steel 1400-6951 1) Lever M is mounted on basic model (included in the scope of delivery of the positioner) Table 4 · Attachment to rotary actuators (Figs. 8 and 9) Order no. Mounting parts Attachment acc. to VDI/VDE 3845 (September 2010), refer to section 11.1 for details Actuator surface corresponds to level 1 Size AA1 to AA4, version with CrNiMo steel bracket Size AA1 to AA4, heavy-duty version Size AA5, heavy-duty version (e.g. Air Torque 10 000) 1400-7448 1400-9244 1400-9542 Bracket surface corresponds to level 2, heavy-duty version 1400-9526 Attachment for rotary actuators with max. 180° angle of rotation, level 2 1400-8815 and 1400-9873 Attachment for SAMSON Type 3278 with 160/320 cm², CrNiMo steel bracket 1400-7614 Attachment for SAMSON Type 3278 with 160 cm² and for VETEC Type S160, Type R and Type M, heavy-duty version 1400-9245 Attachment for SAMSON Type 3278 with 320 cm² and for VETEC Type S320, heavy-duty version 1400-5891 and 1400-9526 Attachment to Camflex II 1400-9120

Attachment to the control valve – mounting parts and accessories Accessories Connecting plate (6) G 14 1400-7461 14 NPT 1400-7462 Pressure gauge bracket (7) G 14 1400-7458 14 NPT 1400-7459 Pressure gauge mounting kit up to max. 6 bar (output/supply) St. steel/brass 1400-6950 St. steel/st. steel 1400-6951 Table 5 · General accessories Order no. Accessories Pneumatic reversing amplifier for double-acting actuators Type 3710 Cable gland M20 x 1.5 Black plastic (6 to 12 mm clamping range) 8808-1011 Blue plastic (6 to 12 mm clamping range) 8808-1012 Nickel-plated brass (6 to 12 mm clamping range) 8890-4875 Nickel-plated brass (10 to 14 mm clamping range) 1922-8395 Stainless steel 1.4305 (8 to 14.5 mm clamping range) 8808-0160 Adapter M20 x 1.5 to ½ NPT Aluminum, powder paint coated 0310-2149 Stainless steel 1400-7114 Retrofit kit for inductive limit switch 1 x SJ2-SN 1400-9735 Cover plate with list of parame- ters and operating instructions DE/EN (delivery state) 1990-7930 EN/ES 1990-8212 EN/FR 1990-8132

sequence: 1. Remove protective film from pneumatic connections. 2. Mount the positioner on the control valve 3. Connect the supply air 4. Connect the electrical power 5. Perform the start-up settings The connection of the electrical auxiliary power may cause the actuator stem to move, depending on the operating mode. Do not touch the actuator stem or obstruct it to avoid risk of injury to hands or fingers. 5.1 Pneumatic connections NOTICE The threads in the positioner housing are not designed for direct air connection! The screw glands must be screwed into the connecting plate, the pressure gauge mount- ing block or the connection block from the accessories. The air connections are option- ally designed as a bore with ¼ NPT or G ¼ thread. The customary fittings for metal and copper pipes or plastic hoses can be used. Note: The supply air must be dry and free from oil and dust. The maintenance instruc- tions for upstream pressure reducing stations must be observed. Blow through all air tubes and hoses thor- oughly prior to connecting them. If the positioner is attached directly to the Type 3277 Actuator, the connection of the positioner's output pressure to the actuator is fixed. For attachment according to IEC 60534-6 (NAMUR), the signal pressure can be routed to either the top or bottom di- aphragm chamber of the actuator, depend- ing on the actuator's fail-safe action "Actua- tor stem extends" or "Actuator stem re- tracts". For rotary actuators, the manufacturer's specifications for connection apply. EB 8384-1 EN 33 Connections

To monitor the supply air (Supply) and sig- nal pressure (Output), we recommend that pressure gauges be attached (see accesso- ries in Tables 1 to 5). 5.1.2 Supply pressure The required supply air pressure depends on the bench range and the actuator's operat- ing direction (fail-safe action). The bench range is registered on the nameplate either as spring range or signal pressure range. The direction of action is marked FA or FE, or by a symbol. Actuator stem extends FA (Air to open ATO) Fail-safe position "Valve Closed" (for globe and angle valves): Required supply pressure = Upper bench range value + 0.2 bar, minimum 1.4 bar. Actuator stem retracts FE (Air to close ATC) Fail-safe position "Valve Open" (for globe and angle valves): For tight-closing valves, the maximum signal pressure pstmax is roughly estimated as fol- lows: pstmax = F + d p A 2 4 ⋅ ⋅ ⋅ π ∆ [bar] d = Seat diameter [cm] ∆p = Differential pressure across the valve [bar] A = Actuator diaphragm area [cm²] F = Upper bench range of the actuator [bar] If there are no specifications, calculate as follows: Required supply pressure = Upper bench range value + 1 bar Note: The signal pressure at the output (Out- put 38) of the positioner can be limited to approx. 2.4 bar by setting the parameter P9 = ON. 34 EB 8384-1 EN Connections

formation of an explosive atmo- sphere! – For electrical installation, observe the rel- evant electrotechnical regulations and the accident prevention regulations that apply in the country of use. – The following regulations apply to mounting and installation in hazardous areas: EN 60079-14: 2008 Explosive atmospheres – Part 14: Electrical instal- lations design, selection and erection (or VDE 0165 Part 1). NOTICE – Adhere to the terminal assignment! – Switching the assignment of the electrical terminals may cause the explosion pro- tection to become ineffective! – Do not loosen enameled screws in or on the housing. – The maximum permissible values speci- fied in the national EC type examination certificates apply when interconnecting intrinsically safe electrical equipment (Ui or Uo; Ii or Io; Pi or Po; Ci or Co, and Li or Lo). Selecting cables and wires: Observe Clause 12 of EN 60079-14: 2008 (VDE 0165 Part 1) when installing intrinsi- cally safe circuits. The Subclause 12.2.2.7 applies when running multi-core cables con- taining more than one intrinsically safe cir- cuit. In particular, the radial thickness of the con- ductor insulation for common insulation ma- terials, such as polyethylene, must have a minimum radial thickness of 0.2 mm. The diameter of an individual wire in a fine-stranded conductor must not be smaller than 0.1 mm. Protect the conductor ends against splicing, e.g. by using wire-end fer- rules. When two separate cables are used for con- nection, an additional cable gland can be installed. Seal cable entries left unused with plugs. Devices used at ambient temperatures be- low –20 °C must be fitted with metal cable glands. Equipment for use in zone 2/zone 22 In equipment operated with type of protec- tion Ex nA II (non-sparking equipment) ac- cording to EN 60079-15: 2003, circuits may be connected, interrupted or switched while energized only during installation, maintenance or repair. Equipment connected to energy-limited cir- cuits with type of protection Ex nL (en- ergy-limited equipment) according to EN 60079-15: 2003 may be switched un- der normal operating conditions. The maximum permissible values specified in the Statement of Conformity or its ad- denda apply when interconnecting the equipment with energy-limited circuits in type of protection Ex nL IIC. EB 8384-1 EN 35 Connections

12 mm clamping range. There is a second M20x1.5 threaded bore in the housing that can be used for addi- tional connection, when required. The screw terminals are designed for wire cross-sections of 0.2 to 2.5 mm². Tighten by at least 0.5 Nm. The wires for the reference variable must be connected to the terminals 11 and 12 lo- cated in the housing. Only use a current source! NOTICE – The incorrect connection of a voltage source of just around 7 V (or around 2 V when connected to the wrong pole) by mistake can damage the positioner. – The minimum current for the positioner is 3.7 mA. It should not be unnecessarily interrupted for less than two minutes. In general, it is not necessary to connect the positioner to a bonding conductor. Should this be required, however, this conductor can be connected inside the device. For operation of the limit switches in Type 3730-11/-13/-18 Positioners, switch- ing amplifiers which comply with EN 60947-5-6 must be connected to termi- nals 41/42 and 51/52 in the output circuit. If the positioner is to be installed in hazard- ous areas, the relevant regulations must be observed. 36 EB 8384-1 EN Connections

NOTICE The minimum permissible reference variable must not fall below 3.7 mA for the operation of the positioner. Accessories: Cable gland M20 x 1.5 Order no. Black plastic (6 to 12 mm clamping range) 8808-1011 Blue plastic (6 to 12 mm clamping range) 8808-1012 Nickel-plated brass (6 to 12 mm clamping range) 1890-4875 Nickel-plated brass (10 to 14 mm clamping range) 1922-8395 Stainless steel 1.4305 (8 to 14.5 mm clamping range) 8808-0160 Adapter M20 x 1.5 to ½ NPT Aluminum, powder paint coated 0310-2149 Stainless steel 1400-7114 5.2.1 Switching amplifier For operation of the limit switches, switching amplifiers must be connected in the output circuit. To ensure the operating reliability of the positioner, the amplifiers should comply with the limit values of the output circuits conforming to EN 60947-5-6. If the positioner is to be installed in hazard- ous areas, the relevant regulations must be observed. For applications in safe areas (non-hazardous areas), limit switches can be directly intercon- nected to the binary input of the PLC in accor- dance with IEC 61131. This applies to the standard operating range for digital inputs ac- cording to Clause 5.2.1.2 of IEC 61131-2 with the rated voltage of 24 V DC. EB 8384-1 EN 37 Connections +11 -12 +51 -52 +41 -42 (A2) (A1) +45 -44 Fig. 13 · Electrical connections mA control signal Explosion-protected version Connection for switching amplifiers acc. to EN 60947-5-6 Version without explosion protection Connection to PLC binary input acc. to IEC 61131-2 Limit switches Connection for switching amplifiers acc. to EN 60947-5-6 Inductive limit switch Option

rotary pushbutton. The volume restriction must be set first to adapt the air delivery. 6.1 Operator controls Rotary pushbutton Turn the button to select a parameter code (P0 to P16) and then press it to confirm the parameter code selected. If you want to change a parameter value, turn the button to select the required valve. Then press the button to confirm the value. NOTICE Parameter codes that have been changed are first saved in the EEPROM (protected against power failure) when the display re- turns to the status indication mode. Turn button to Code P0 or wait three minutes until the display returns automatically. The parameter code is not saved perma- nently as long as the icon appears at the top of the display. Note: The positioner must be re-initialized after the parameter codes P2, P3, P4 and P8 have been changed. 38 EB 8384-1 EN Operation Volume restriction Actuator symbol Rotary pushbutton Limit switch Fail-safe position Values not yet saved in EEPROM Closed loop operation Parameter/ error code Cap/Positioner shaft Fault Fig. 14 · Operator controls and display

The volume restriction is used to adapt the air delivery to the actuator size. Two fixed settings are possible depending on how the air is routed at the actuator. See section 7.1 for more details. Display The LC display indicates icons that are as- signed to codes and functions. The bar graph indicates the system deviation that de- pends on the sign (+/–) and the value. One bar graph element appears per 1 % system deviation. If the positioner is not initialized, the lever position in degrees in relation to the longitu- dinal axis is indicated instead of the system deviation. One bar graph element corre- sponds to approximately a 5° angle. If the fault icon appears on the display, turn the button until ERR appears to view the error code(s) E0 to E15. Refer to section 7.6 for details. 7 Start-up WARNING! Attach the positioner, keeping the following sequence: 1. Remove protective film from pneumatic connections 2. Mount the positioner on the control valve 3. Connect the supply air 4. Connect the electrical power 5. Perform the start-up settings For most applications, the positioner is ready for operation with its default settings, provided it is attached properly. The positioner just needs to be initialized af- ter the volume restriction has been set and the fail-safe position has been determined. WARNING! Do not perform a start-up while the process is running. On applying supply air and the electric con- trol signal, the control valve may move through its entire travel range/rotational an- gle range depending on the setting. Note: The positioner has a function to moni- tor the working range. If the lever moves too close to the mechani- cal stops (risk of mechanical damage), the positioner vents the actuator and the valve moves to its fail-safe position (S displayed together with error code E8 or E9). In this case, check the positioner attachment. Reset the displayed error code using RST (see section 7.6.) EB 8384-1 EN 39 Start-up

The volume restriction Q is used to adapt the air delivery to the size of the actuator: 4 Actuators with a transit time < 1 s, e.g. linear actuators with an effective area smaller than 240 cm², require a re- stricted air flow rate (MIN). 4 Actuators with a transit time ≥1 s do not require the air flow rate to be restricted (MAX). The position of volume restriction Q also de- pends on how the signal pressure is routed at the actuator in SAMSON actuators: 4 The “SIDE“ position applies for actuators with a loading pressure connection at the side, e.g. Type 3271-5. 4 The “BACK“ position applies for actua- tors with a loading pressure connection at the back, e.g. in Type 3277-5. The “SIDE” restriction position always applies for actuators from other manufacturers. Overview · Position of the volume restriction* Signal pressure Transit time < 1 s ≥1 s Connection at the side MIN SIDE MAX SIDE Connection at the back MIN BACK MAX BACK * Intermediate positions are not permitted. Note: The positioner needs to be initialized again after the position of the restriction has been changed. 7.2 Adapting the display The data representation on the positioner display can be turned by 180°. If the displayed data appear upside down, proceed as follows: Turn the button until Code P1 appears, press button to confirm the selected code. P1 blinks. Reading direction for right attachment of pneumatic connections Turn button until the display is adjusted to the desired direction, then confirm rea- ding direction by pressing the button. 7.3 Entering the opening direction 4 AIR TO OPEN/ATO applies to a valve opening as the signal pressure increases. 4 AIR TO CLOSE/ATC applies to a valve closing as the signal pressure increases. 40 EB 8384-1 EN Start-up MAX BACK MIN SIDE MIN BACK MAX SIDE Q Fig. 15 · Volume restriction Q MAX BACK/MIN SIDE setting

output of the positioner, which is applied to the actuator. AIR TO OPEN/ATO is always used with positioners fitted with a reversing amplifier for double-acting actuators (connections de- scribed in section 4.6) Default ATO Turn until Code P2 appears. Press to confirm P2. P2 blinks. Turn until the required fail-safe position appears. Press to confirm the setting. 7.4 Setting other parameters The following table lists all the parameter codes and their default settings. If you want to change the default setting of a parameter, proceed in the same manner as previously described. More details concerning the parameter codes can be found in section 8. 7.5 Initialization During initialization the positioner adapts it- self optimally to the friction conditions and the signal pressure demand of the control valve. The type and extent of self-adaptation de- pends on the preset parameters. MAX is the default setting for the nominal range (Code P4). During the initialization process, the positioner determines the travel/rotational angle of the closing ele- ment from the CLOSED position as far as it will go in the other direction. EB 8384-1 EN 41 Start-up Parameter codes Codes marked with * can be changed without having to re-initialize the positioner [...] Default setting P0 Display with status indication P9 * Pressure limit 2.4 bar [OFF] P1 * Reading direction P10 * End position w < [ON] P2 Fail-safe position [ATO] / ATC P11 * End position w > [OFF] P3 Pin position [35] P12 * Limit value A1 switching threshold [2 %] P4 Nominal range [MAX] P13 * Limit value A2 switching threshold [98 %] P5 * Characteristic [1] P14 Display of reference variable w P6 * Reference variable [4...20 mA] P15 INIT Start initialization P7 * w/x direction of action [>>] P16 * ZERO Start zero calibration P8 Gain KP [50]

positioner is mounted on the valve and the volume restriction has been set and the fail-safe position has been checked over Code P2, start initialization over Code P15 to ensure the optimal functioning of the positioner. The positioner works with its standard set- tings (default settings). WARNING! During the initialization, the control valve moves through its entire travel/angle of ro- tation range. Therefore, do not start initial- ization while a process is running, but only during start-up, when all shut-off valves are closed. Start initialization by activating Code P15 as follows: Turn until Code P15 appears Press button six seconds long, 6-5-4-3-2-1- is counted down on the display. Initialization has started, the display blinks! Note: The time required for the initialization procedure depends on the actuator transit time and can take a few minutes. Initialization successfully completed, positioner runs in closed loop operation After a successful initialization, the positioner runs in closed loop operation in- dicated by the closed-loop operation icon and control position in % predeter- mined by the reference variable on the dis- play. A malfunctioning leads to the process being interrupted. The fault icon appears on the display. See section 7.6 for details. Canceling initialization The initialization can be canceled by pressing . The positioner then moves to the fail-safe position (indicated by S on display). First initialization: A new zero calibration can be started directly afterwards. Initialization following the first initializa- tion: Cancel the fail-safe position and return to original operating mode. To cancel the fail-safe position, proceed as follows: When P0 status indication mode of the dis- play is selected: Press , ESC appears. Turn , RST appears. Press to reset the fail-safe position. The positioner runs again using its original settings. 42 EB 8384-1 EN Start-up %

appears at the bottom of the display. By turning the button past Code P0 or P16, the respective error code E0 to E15 together with ERR appear on the display. Refer to the code list in section 8 for the cause of the errors and the recommended action. Example: If, for instance, a travel has been entered over Code P4 (nominal range) which is larger than the maximum valve travel possi- ble, the initialization process would be inter- rupted (error code E2) because the rated travel would not have been reached (error code E6). The valve moves to the fail-safe position (S indicated on the display). Display of the fault indication The nominal range (Code P4) must be changed and the positioner re-initialized to remedy this problem. Reset error codes The error codes E0, E1, E8 and E9 can be reset as follows: Turn button until the error code appears, press button, ESC appears, turn button, RST appears, press button to reset error. The resetting procedure can be canceled by pressing button when ESC appears. 7.7 Zero calibration In case of inconsistencies in the closing posi- tion of the valve, e.g. with soft-sealed plugs, it may necessary to recalibrate zero. Start the zero calibration by activating Code P16 as follows: Turn button until Code P16 appears. Press button six seconds long, 6-5-4-3-2-1 is counted down on the display. EB 8384-1 EN 43 Start-up S S S

blinks! The positioner moves the control valve to the CLOSED position and recalibrates the inter- nal electric zero point. When the zero calibration has been suc- cessfully completed, the positioner returns to closed loop operation (status indication). Canceling zero calibration The zero calibration can be canceled by pressing . The positioner then moves to the fail-safe position (indicated by S on the display). A new zero calibration can be started di- rectly afterwards. 7.8 Reset The positioner is in closed-loop operation after the initialization has been successfully completed. A reset causes an initialization to be can- celed and all parameters settings are reset to the default settings (refer to section 8). When P0 status indication mode of the dis- play is selected: Press down for six seconds, the display counts down 6-5-4-3-2-1 and ESC appears on the display. Turn , RST appears on the display. Press to reset parameters to their default settings. 7.9 Manual adjustment The valve position can be moved as follows using the Manual adjustment function: Turn until Code P14 appears. Press down for six seconds, the display counts down 6-5-4-3-2-1. – The manual set point (w man) is indicated on the display of an initialized positioner. – The lever position in degrees in relation to the longitudinal axis is indicated on the display of a positioner that has not been initialized. Turn . – Initialized positioner: The manual set point is adjusted in steps of 0.1 %. You can move the valve con- trolled within its range. – Positioner that has not been initialized: By adjusting the manual set point, the valve is only moved in one direction un- controlled. Press to deactivate the manual adjust- ment function. Note: The Manual adjustment function can only be exited as described. The positioner does not automatically exit this function and return the display to the status indication mode after the positioner has not been oper- ated for three minutes. 44 EB 8384-1 EN Start-up

P0 Status indication mode of the display showing basic information. Reset, refer to section 7.8. The reading indicates the valve position or the angle of rotation in % when the positioner is initialized, otherwise the position of the lever in relation to the mid-axis is indicated in degrees (°). P1 * Reading direction The reading direction of the display is turned by 180°. P2 ATO/ATC Parameter to adapt the positioner to how the control valve functions: ATO – Air to open (valve CLOSED in fail-safe position) ATC – Air to close (valve OPEN in fail-safe position) P3 Pin position 17/25/[35]/50/70/ 100/200 mm/90° The follower pin must be inserted into the correct pin position according to the valve travel/angle of rotation (select as per travel tables on page 13). P4 Nominal range [MAX] Values with default setting [35]: e.g. 7.5/8.92/10.6/12.6/ 15.0/17.8/21.2 mm The possible adjustment range can be selected in stages depending on the selected pin position 17 from 3.75 to 10.6 25 from 5.3 to 15.0 35 from 7.5 to 21.2 50 from 10.6 to 30.0 70 from 15.0 to 42.4 100 from 21.2 to 60.0 200 from 42.4 to 120 For 90° Maximum range only, if P3 = 90° MAX Maximum possible travel P5 * Characteristic 1 to 8 [1] Characteristic selection: Characteristic 1 for globe valves, Characteristic 1 to 8 with rotary actuators (P3 = 90°) 1: Linear 5: Butterfly valve linear 2: Equal percentage 6: Butterfly valve eq. percentage 3: Rotary plug linear 7: Segmented ball linear 4: Rotary plug eq. percentage 8: Segmented ball eq. percentage P6 * Reference variable [4...20 mA] SRLO/SRHI For split-range operation SRLO – low range 4 to 11.9 mA SRHI – high range 12.1 to 20 mA EB 8384-1 EN 45 Code list

Direction of action of the reference variable w to the travel/rotational angle x (increasing/increasing or increasing/decreasing). P8 Gain KP 30/[50] On initializing the positioner, the gain is set to the selected value. P9 * Pressure limit ON/[OFF] The signal pressure can take on the same pressure as the supply air at the maximum [OFF] or, in the case that the maximum actuator force can damage the valve, the pressure is limited to approx. 2.4 bar. P10 * End position w < [ON]/OFF Tight-closing function: If w reaches up to 1 % towards the final value that causes the valve to close, the actuator is immediately completely vented (with ATO - Air to open) or filled with air (with ATC - Air to close). This action always lead to maximum tight-closing of the valve. P11 * End position w > ON/ [OFF] Tight-closing function: If w reaches up to 99 % towards the final value that causes the valve to open, the actuator is immediately completely filled with air (with ATO - Air to open) or vented (with ATC - Air to close). This action always lead to the valve being completely opened. P12 * Switching point A1 0 to 100 % [2 %] Software limit value A1 is displayed or can be changed in relation to the operating range (steps of 0.5 %). P13 * Switching point A2 0 to 100 % [98 %] Software limit value A2 is displayed or can be changed in relation to the operating range (steps of 0.5 %). P14 Info w/Man w Display only, indicates the reference variable applied in 0 to 100 % corresponding 4 to 20 mA. Manual adjustment, refer to section 7.9. P15 Start initialization The initialization process can be interrupted by pressing the rotary pushbutton. The control valve moves to its fail-safe position. Over parameter code P0, the fail-safe position can be canceled again and the positioner then starts with the original setting. Also after a power supply failure, the positioner starts with its orig- inal setting. P16 * Start zero calibration The zero calibration process can be interrupted by pressing the ro- tary pushbutton. The control valve moves to its fail-safe position. Over parameter code P0, the fail-safe position can be canceled again and the positioner then starts with the original setting. Also after a power supply failure, the positioner starts with its original setting. 46 EB 8384-1 EN Code list

The zero point has shifted by more than 5 % compared to initializa- tion. The erro may arise when the mounting position/linkage of the positioner moves or when the valve seat trim is worn, especially with soft-sealed plugs. Recommended action Check valve and mounting of the positioner. If OK, perform a zero calibration over Code P16 (see section 7.7) or select the error code and reset with RST. E1 Displayed and INIT values are not identical Parameter codes were changed after the initialization had been com- pleted. Recommended action Select the error code and reset with RST. E2 Positioner has not been initialized Recommended action Set parameter and initialize the positioner over Code P15. E3 KP setting Positioner hunts. Volume restriction set incorrectly, too much gain. Recommended action Check the volume restriction setting as described in section 7.1. Limit gain KP over Code P8. Re-initialize the positioner. E4 Transit time is too fast The transit times of the actuator determined during initialization are so short (under 0.5 second) that the positioner cannot adapt itself well enough. Recommended action Check the volume restriction setting as described in section 7.1. Re-initialize the positioner. E5 Standstill detection is not possible Supply pressure is too low or varies. Mounting incorrect. Recommended action Check supply air and positioner mounting. Re-initialize the positioner. E6 Travel is not achieved Supply pressure is too low, actuator leaks, incorrect travel adjusted or pressure limit function activated. Recommended action Check supply air, positioner mounting and setting. Re-initialize the positioner. EB 8384-1 EN 47 Code list

No input signal or input signal below 3.7 mA Recommended action Check supply air, positioner mounting and mA input signal. Re-initialize the positioner. E8 Travel signal at lower limit Wrong pin position, wrong lever, wrong attachment direction when NAMUR attachment is used. Recommended action Check positioner mounting and re-initialize the positioner. E9 Travel signal at upper limit Wrong pin position, wrong lever, wrong attachment direction when NAMUR attachment is used. Recommended action Check positioner mounting and re-initialize the positioner. E10 Not assigned E11 Hardware Defective ceramic oscillator, positioner continues to run with an in- ternal RC oscillator, but it should be replaced as soon as possible. Recommended action Return positioner to SAMSON AG for repair. E12 No factory calibration No factory calibration performed, memory defective. Recommended action Return positioner to SAMSON AG for repair. E13 Memory fault Fault in the memory management Recommended action Return positioner to SAMSON AG for repair. E14 Checksum error data memory Data memory defective Recommended action Return positioner to SAMSON AG for repair. E15 Checksum error calibration data Data memory defective Recommended action Return positioner to SAMSON AG for repair. 48 EB 8384-1 EN Code list

nance. There are filters with a 100 µm mesh size in the pneumatic connections for supply and output which can be removed and cleaned, if required. The maintenance instructions of any up- stream supply air pressure reducing stations must be observed. 10 Servicing explosion-protected devices If a part of the device on which the explo- sion protection is based needs to be ser- viced, the device must not be put back into operation until a qualified inspector has as- sessed it according to explosion protection requirements, has issued an inspection cer- tificate or given the device a mark of confor- mity. Inspection by a qualified inspector is not re- quired if the manufacturer performs a rou- tine test on the device prior to putting it back into operation. The passing of the routine test must be documented by attaching a mark of conformity to the device. Replace explosion-protected components only by original, routine-tested components from the manufacturer. Devices that have already been operated outside hazardous areas and are intended for future use inside hazardous areas must comply with the safety requirements placed on serviced devices. Before being used in- side hazardous areas, test the devices ac- cording to the specifications for servicing explosion-protected devices. EB 8384-1 EN 49 Maintenance

EB 8384-1 EN 51 Dimensions in mm Reversing amplifier (optional)* 40 34 210 28 14 80 164 Output (38) Supply (9) 86 70 15 46 34 58 58 Fig. 16a · NAMUR and direct attachment or connecting plate NAMUR attachment Pressure gauge bracket Lever mm S = 17 M = 50 L = 100 XL = 200 Direct attachment M20 x 1.5

52 EB 8384-1 EN 56 86 130 80 166 30 86 Ø 101 80 52 Output Y1 Output Y2 Supply (9) Output Y1 Output Y2 Fig. 16b · Attachment to rotary actuators VDI/VDE 3845 (Sept. 2010), level 1, size AA1 to AA4 Heavy-duty version Reversing amplifier (optional)* Light version Connecting plate G ¼ or ¼ NPT * Reversing amplifier – Type 3710 (see drawing of heavy-duty version for dimensions) – 1079-1118/1079-1119, no longer available (see drawing of light version for dimensions) A1 Z A2 Output A1 Output A2 Supply (9) 50 80 130 49 59 79 76 50 58 150

Dimensions in mm EB 8384-1 EN 53 A M6 C B 25 Mmin Ød ØD Level 2 (bracket surface) Level 1 (actuator surface) Actuator Dimensions in mm Size A B C ∅d Mmin ∅D* AA0 50 25 15 5.5 for M5 66 50 AA1 80 30 20 5.5 for M5 96 50 AA2 80 30 30 5.5 for M5 96 50 AA3 130 30 30 5.5 for M5 146 50 AA4 130 30 50 5.5 for M5 146 50 AA5 200 50 80 6.5 for M6 220 50 * Flange type F05 according to DIN EN ISO 5211

Addendum Page 1 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN
              
                          ! " " 
  "  #$%&   & 1 2 and 3 4   & 11 / 12 41 / 42 and 51 / 52 44 / 45 '  ( 28V 20V 16V
 
 115mA 60mA 25 / 52mA )  ) 1W 250mW 64 / 169mW  6nF 16nF 30nF ! 0µH 0µH 100µH & *       " +  ', - '  ( .
, -
 
 . ),  ) - )  )  /  0   ! / ! 0 !  $  1               *   2  (, 3 (, 3   
28V 300
28V Diode  4    "               "    "     )        T6 T5 T4 - 40°C ... 55°C - 40°C ... 70°C - 40°C ... 80°C Addendum Page 2 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN  5    "                %        " )          #$%&  "     6
 7
,8 9 $:  6
 7
,8 9 :$  T6 T5 T4 - 40°C ... 65°C - 40°C ... 80°C - 40°C ... 80°C - 40°C ... 45°C - 40°C ... 60°C - 40°C ... 75°C

Addendum Page 3 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN
          ;   %       * 

 <= 
> ? , 
= @  > 2> > A 

= @  *> B 0 @= 


  5 *  .
) << &                            ! " #$ %$ & $    '  "       (      (   )           
 &  * +      ,- "     ,     .   /              
 & 
  %              % 0     !          C?3AD' B* !D
D& !D
D& 51+ 52- 44+ 45- Inductive limit switch circuit 4 limit switch (software) circuit 3 Model 3730-13 e/p- Positioner # E # E 11+ 12- 41+ 42- control signal circuit 1 limit switch (software) circuit 2   &
@    .             Addendum Page 4 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN %       * 

<= 
> ? $ 

> A $ @  > 2> > A 

> A $ @  *> B0@= 


  5 *  .
) << C?3AD' B* !D
D& 7A $8 !D
D& v &             
 . &  (   ! "    "       ( )         *             1 2,232,)4    2,232,*2  Model 3730-13 e/p Positioner 11+ 12- 41+ 42- 51+ 52- control signal circuit 1 limit switch (software) circuit 2   & @  UNSPECIFIED APPARATUS e. g. transistor relay, transmitter 44+ 45- limit switch (software) circuit 3 Inductive limit switch circuit 4

Addendum Page 5 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN
              
                       
   !  "  ! # $ $ 
  $  %&'(% "   1 2 and 3 4    11 / 12 41 / 42 and 51 / 52 44 / 45 )  * 28V 20V 16V
 
 115mA 60mA 25 / 52mA +  + 1W 250mW 64 / 169mW " 6nF 16nF 30nF # 0µH 0µH 100µH         $! ,  )- . )  * /
- .
 
 / +-  + . +  + " 0 " 1 "  # 0 # 1 #  '  2            %      3  *-" 4
%" + *-" 4
%"   
28V 280
115mA
1W
28V # 0mA  5    $            !  $    $     +      ! T6 T5 T4 - 40°C ... 55°C - 40°C ... 70°C - 40°C ... 80°C Addendum Page 6 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN  6    $            !   (        $ +      !   %&'(%  $     7
 8
-9 : '; < 7
 8
-9 : ;' < T6 T5 T4 - 40°C ... 65°C - 40°C ... 80°C - 40°C ... 80°C - 40°C ... 45°C - 40°C ... 60°C - 40°C ... 75°C

Addendum Page 7 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN  (       "
= > - < 

" ? "
=

=


= @ = A  <= 3= "= @= =  1 A < 6B /
+?? C<><4@D)% %< #D"<
D #D"<
D                                     !       "                        !       #          $ % &'(  )* + )  &! ,-(  ,* + ,  ,! .* + .  .! (  (* / ( 0 (( # 1  1* / 1 0 1( 2      " 3           4 
 ( 54-,64.5 7*   54-,6,-5 8. "*9* : )      :;(       9    !            3    7           " < (    "* ! :          4 *:* = *:2>   *:* = *:3*  51+ 52- 44+ 45- Inductive limit switch circuit 4 limit switch (software) circuit 3 Model 3730-13 e/p- Positioner # E # E 11+ 12- 41+ 42- control signal circuit 1 limit switch (software) circuit 2   
%A  "  / %            Addendum Page 8 Revision Control Number: 2 / June 08 Addendum to EB 8384-1EN  (       "
= > ' < <

"
= @ '= A  <= 3= "= @ "

= @ ' A   1 A < 6B /
+?? C<><4@D)% %< #D"<
D 8@ '9 #D"<
D v             4 
 ( 54-,64.5 7* "   !           (           !                                                  !                "                            !       #               $ % &'(  )* + )  &! ,-(  ,* + ,  ,! .* + .  .! (  (* / ( 0 (( 1  1* / 1 0 1( 2 ,         4 
 ( 54-,64.5 7*   54-,6,-5 ""* Model 3730-13 e/p Positioner 11+ 12- 41+ 42- 51+ 52- control signal circuit 1 limit switch (software) circuit 2    A  UNSPECIFIED APPARATUS e. g. transistor relay, transmitter 44+ 45- limit switch (software) circuit 3 Inductive limit switch circuit 4

Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 Internet: http://www.samson.de EB 8384-1 EN S/Z 2014-12