AEG Protect PV Installation Manual

Specifications

Brand: AEG
Category: Inverter
Model: Protect PV (Installation Manual)
File Type: PDF
File Size: —
Pages: 33

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Protect PV - Solar Inverters

Installation Manual AEG Power Solutions GmbH Revision: 01 Date: 2011-05-25 Installation Manual 8000038781_00_BAL_en

1. Safety and Conformity

2 Safety Information 2 Hazards of PV Systems 3 PV Load Switch 3 Conformity 4 Approvals and Certifications 4 2. Introduction 5 Introduction 5 Installation Sequence 6 Overview of Inverter 7 3. Installation 8 Installation Dimensions and Patterns 8 Mounting the Inverter 10 Removing the Inverter 11 Opening and Closing the Inverter 12 AC Grid Connection 14 PV Connection 16 Auxiliary Input/Output 17 Autotest Procedure - Italy Only 17 4. Start-up and Check of Settings 18 Start-up and Check of Settings 18 Troubleshooting 21 Master Mode 21 5. Technical Data 23 Technical Data 23 Cable Requirements 25 Wiring Diagram 28 Auxiliary Interface Specifications 29 RS485 Communication Board Connections 31 Contents 8000038781_00_BAL_en / L00410564-01_02 1

1. Safety and Conformity

1.1. Safety Information All persons installing and servicing inverters must be: • Trained and experienced in general safety rules for work on electrical equipment • Familiar with local requirements, rules and regulations for the installation Safety information important for human safety. Violation of warnings may result in injury to persons or death. Information important for the protection of property. Violation of this type of in- formation may cause damage and loss of property. Note: Useful additional information or “Tips and Tricks” on specific subjects. Read this before installing, operating or maintaining the inverter. 1. Safety and Conformity 2 8000038781_00_BAL_en / L00410564-01_02 1

Check for damage to inverter and packaging. If in doubt, contact the supplier be-

fore installing the inverter. Installation: For optimum safety, follow the steps described in this manual. Keep in mind that the inverter has two voltage carrying sides; the PV input and the AC grid. Disconnecting the inverter: Before starting work on the inverter, switch off AC grid at the mains switch and PV using the PV load switch. Ensure that the device cannot be unintentionally recon- nected. Use a voltage tester to ensure that the unit is disconnected and voltage free. The inverter can still be charged with very high voltage at hazardous levels even when it is disconnected from grid/mains and solar modules. Wait at least 30 min. following disconnection from grid and PV panels before proceeding. Maintenance and modification: Only authorised personnel are allowed to repair or modify the inverter. To ensure optimum personal safety, only original spare parts available from the supplier should be used. If non-original spare parts are used, the compliance with CE guidelines in respect of electrical safety, EMC and machine safety is not guaran- teed. Also observe the danger of burn injury. The temperature of the cooling racks and components inside the inverter may exceed 70ºC. Functional safety parameters: Never change the parameters of the inverter without authorisation from the local energy supply company and instructions from AEG PS. Unauthorised changes of functional safety parameters may cause injury or acci- dents to people or inverter. Additionally it will lead to the cancellation of all inver- ter operating approval certificates. The AEG PS inverters are all designed according to the German VDE0126-1-1 (February 2006) standard, which includes an insulation test between PV array(s) and Earth, and a type B, RCMU according to DIN VDE 0100-712. 1.2. Hazards of PV Systems Very high DC voltages are present in the system even when the AC grid is disconnected. Faults or inappropriate use may lead to electric arcing. Do not work on the inverter while it has cur- rent connected to it. The short-circuit current of the photovoltaic panels is only slightly higher than the maximum op- erating current and depends on the level of solar irradiation. 1.3. PV Load Switch Illustration 1.1: Protect PV PV Load Switch The inverter has been equipped with a PV load switch (1) for safe disconnection of DC current. 1. Safety and Conformity 8000038781_00_BAL_en / L00410564-01_02 3 1

Approvals and Certifications

For more information, go to the download area at www.aegps.com/solarinverters, Approvals and Certifications. CE marking - This certifies the conformity of the equipment with the regula- tions which apply in accordance with the directives 2004/108/EC and 2006/95/EC. 1. Safety and Conformity 4 8000038781_00_BAL_en / L00410564-01_02 1

This manual explains the installation and setup of the Protect PV solar inverter, for the installa-

tion technician. Illustration 2.1: Protect PV 10 kW, Protect PV 12.5 kW, Protect PV 15 kW CE marking - This certifies the conformity of the equipment with the regula- tions which apply in accordance with the directives 2004/108/EC and 2006/95/EC. The Protect PV inverter series comprises: Protect PV Protect PV easy Common features of the Protect PV variants: • Output rating of 10 kW, 12.5 kW or 15 kW • IP 54 enclosure • PV load switch • MC4 connectors 2. Introduction 8000038781_00_BAL_en / L00410564-01_02 5 2

DC power rat-

ing Local Web Server Power Level Adjust- ment, Primary Frequency Control Ride Through Fault Ride Through Reactive Power 10 kW 12.5 kW 15 kW Protect PV ✓ ✓ ✓ ✓ ✓ Protect PV easy ✓ ✓ ✓ ✓ ✓ ✓ Table 2.1: Differing Features of Protect PV Variants Product Label Illustration 2.2: Product Label The product label on the side of the inverter shows: • Inverter type • Important specifications • Serial number, see (1), for identifi- cation by AEG PS 2.1.1. Installation Sequence 1. Read the installation manual. Pay special attention to the section Important Safety In- formation. 2. Install the inverter according to the section Installation Dimensions and Patterns and the section Mounting the Inverter. 3. Open the inverter according to the section Opening and Closing the Inverter. 4. Install AC according to the section AC Grid Connection. 5. Install PV. Remember to use the terminal block to establish parallel connection (if re- quired), as described in the section PV Connection. The inverter has auto-detection. 6. Install Auxiliary input according to the section Connection of Peripheral Units. 7. Close the inverter according to the section Opening and Closing the Inverter. 8. Turn on AC at the mains switch. 9. Set language, time, date, installed PV power and country: - For setup via the integrated Web Server, see the Protect PV User Manual,Web Server Quick Guide section - For setup via the display, see the section Start-up and Check of Settings in this manual. 10. Turn on PV by turning the PV load switch on. 11. Verify the installation by comparing with the auto-detection result in the display, as de- scribed in the section PV Connection. 12. The inverter is now ready for operation. 2. Introduction 6 8000038781_00_BAL_en / L00410564-01_02 2

Overview of Inverter

Illustration 2.3: Overview of AEG PS Protect PV inverter Live Part 1. AC Connection Area 2. DC Connection Area 3. Terminal block for parallel connection 4. Auxiliary output: Potential free relay PELV (Safe to touch) 5. Auxiliary interface: RS485 6. Auxiliary interface: Temperature, Irradiation, Energy meter (SO) 7. Auxiliary interface: Ethernet Other 8. DC-switch The inverter can also be configured via the Web Server. For further information refer to the Web Server User Manual. 2. Introduction 8000038781_00_BAL_en / L00410564-01_02 7 2

3.1. Installation Dimensions and Patterns

Note: When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section Specifications. Avoid constant stream of water. Avoid direct sunlight. Ensure adequate air flow. Ensure adequate air flow. Mount on non-flammable surface. Mount upright on vertical surface. Prevent dust and ammonia gases. 3. Installation 8 8000038781_00_BAL_en / L00410564-01_02 3

Illustration 3.1: Safe Distances

Observe these distances when installing one or more inverters. One row mounting is recom- mended. Contact the supplier for information on mounting in more rows. Illustration 3.2: Wall Plate Note: Use of the wall plate delivered with the inverter is mandatory. Use screws that can safely carry the weight of the inverter. The inverter must be aligned and it is important that the inverter is accessible at the front to allow room for servicing. 3. Installation 8000038781_00_BAL_en / L00410564-01_02 9 3

3.2. Mounting the Inverter

For the safe handling of the inverter, two people must carry the unit, or a suitable transport trolley must be used. Safety boots must be worn. Illustration 3.3: Mounting the Inverter Tilt the inverter as shown in the illustration and place the top of the inverter against the mounting bracket. Use the two guides (1) at the top plate to control the inverter horizon- tally. Illustration 3.4: Secure the inverter Lift the inverter upwards (2) over the top of the mounting plate until the inverter tilts to- wards the wall (3). 3. Installation 10 8000038781_00_BAL_en / L00410564-01_02 3

Illustration 3.5: Place Inverter in Mounting

Bracket Place the lower part of the inverter against the mounting bracket. Illustration 3.6: Fasten screws Lower (4) the inverter and make sure that the hook of the inverter base plate is placed in the lower part of the mounting bracket (5). Check that it is not possible to lift the bottom of the inverter away from the mount- ing bracket. (6) Fasten the screws on either side of the wall plate to secure the inverter. 3.3. Removing the Inverter Loosen the locking screws on either side of the inverter. 3. Installation 8000038781_00_BAL_en / L00410564-01_02 11 3

Removal is performed in the reverse order of mounting. With a firm grip at the lower end of the

inverter, lift the inverter approximately 20 mm vertically. Pull the inverter slightly away from the wall. Push upwards at an angle until the wall plate releases the inverter. Lift the inverter away from the wall plate. 3.4. Opening and Closing the Inverter Remember to observe all ESD safety regulations. Any electrostatic charge must be discharged by touching the grounded housing before handling any electronic com- ponent. Illustration 3.7: Loosen Front Screws Use a TX 30 screwdriver to loosen the two front screws. Turn the screwdriver until the screws pop up. They are secured with a spring and cannot fall out. 3. Installation 12 8000038781_00_BAL_en / L00410564-01_02 3

Illustration 3.8: Open the Inverter

Push the front cover upwards. When a slight resistance is felt, give the front cover a tap on the bottom to snap it into holding posi- tion. It is recommended to use the holding position instead of dismounting the front cover completely. Illustration 3.9: Close the Inverter To close the inverter, hold on to the lower end of the front cover with one hand and give it a tap on the top until it falls into place. Guide the front cover into place and fasten the two front screws. 3. Installation 8000038781_00_BAL_en / L00410564-01_02 13 3

Illustration 3.10: Fasten Front Screws and En-

sure Proper PE Connection. The two front screws are the PE connection to the front cover. Make sure that both screws are mounted and fastened with the specified torque. 3.5. AC Grid Connection Note: When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section Specifications. 3. Installation 14 8000038781_00_BAL_en / L00410564-01_02 3

Illustration 3.11: AC Cable Wire Strip

Legend 1 Blue cable - Neutral 2 Yellow/green cable - Earth The illustration shows the stripping of insulation of all 5 wires of the AC cable. The length of the PE wire must be longer than the mains and neutral wires. Illustration 3.12: AC Connection Area 1. Verify the inverter matches the grid-voltage 2. Release main circuit breaker and make precautions to prevent reconnection. 3. Open the front cover. 4. Insert the cable through the AC gland to the terminal blocks. 5. The three mains wires (L1, L2, L3) and the Neutral wire (N) are mandatory and must be connected to the 4-pole terminal block with the respective markings. 3. Installation 8000038781_00_BAL_en / L00410564-01_02 15 3

The Protective Earth wire (PE) is mandatory and must be connected directly to the

chassis PE terminal. Insert the wire and fasten the screw to secure the wire. 7. All wires must be properly fastened with the correct torque. See the section Technical Data, Torque Specifications for Installation. 8. Close the front cover, and remember to verify that both front screws are applied with the correct torque to obtain PE connection. 9. Close main circuit breaker. For safety, check all wiring. Connecting a phase wire to the neutral terminal may permanently damage the inverter. Do not remove the short circuit bridge at (1). 3.6. PV Connection Note: When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section Specifications. Do NOT connect PV to earth! Use a suitable voltmeter that can measure up to 1000 V DC. 1. First verify the polarity and maximum voltage of the PV arrays by measuring the PV open circuit voltage.The PV open circuit voltage must not exceed 1000 V DC. 2. Measure the DC voltage between the plus-terminal of the PV array and Earth (or the green/yellow PE cable). The voltage measured should approximate zero. If the voltage is constant and not zero there is an insulation failure somewhere in the PV array. 3. Locate and fix the failure before continuing. 4. Repeat this procedure for all arrays. It is allowed to distribute the input power on the inputs unevenly, presuming that: • The nom. PV power of the inverter is not exceeded (10.3 / 12.9 / 15.5 kW). • The individual input is not exceedingly loaded, and not more than 6000 W. • The maximum short circuit current of the PV modules at STC (Standard Test Conditions) must not exceed 12 A per input. Illustration 3.13: DC Connection Area On the inverter turn the PV load switch into off position. Connect the PV cables by means of MC4 connectors. Ensure correct polarity! The PV load switch can now be switched on when required. 3. Installation 16 8000038781_00_BAL_en / L00410564-01_02 3

When unmated the MC4 connectors are not IP54. The intrusion of moisture may

occur in the following situations: 1. The inverter runs in Master/Slave operation and only one or two PV in- puts are in use. In this case, the other inputs are not connected to PV and they are therefore open to intrusion. 2. Not all PV inputs are connected. 3. PV connectors are not fitted; for example in case of disconnection of parts of a PV plant over a longer period of time. In situations where the PV connectors are not fitted, a seal cap must be mounted (included in the scope of the delivery). All inverters with MC4 connections are de- livered with seal caps on inputs 2 and 3. During installation, the seal caps of those inputs that are to be used are discarded. Note: The inverter is protected against reversed polarity but it will not generate power until the po- larity is corrected. To achieve optimum production, the open circuit voltage (STC) of the PV modules must be lower than the max. input voltage of the inverter (see the specifications), multiplied with a factor of 1.13. UOC, STC x 1.13 ≤ UMAX, inv 3.7. Auxiliary Input/Output Note: When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section Specifications. The inverter has the following auxiliary input/output: • 2 x RJ45 for RS485 • 2 x RJ45 for Ethernet • 1 x 8 pole terminal block for RS485 • 1 x 10 pole terminal block for - PT1000 temperature sensor input x 3 - Irradiation sensor input - Energy meter (S0) input • 1 x 2 pole terminal block for relay outputs Refer to the specifications for an overview of the communication board and to the inverter user manual for details regarding auxiliary input configuration via the display. 3.8. Autotest Procedure - Italy Only An automatic test of the inverter can be initialised by activating the Inverter Autotest Software in the display. On the display find [Setup → Setup details → Autotest] and press OK. The autot- est of the inverter will now start. The inverter autotest manual can be obtained from the inverter manufacturer. 3. Installation 8000038781_00_BAL_en / L00410564-01_02 17 3

4. Start-up and Check of Settings

4.1. Start-up and Check of Settings Note: Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the display becomes available after power up. Note: For the version the first start-up and check of settings can also be performed via the integra- ted Web Server. For further details, refer to the Web Server User Manual. The inverter is shipped with a predefined set of settings for different countries. All country spe- cific limits are stored in the inverter and must be selected at installation. It is always possible to see the applied country limits in the display. The inverter accounts for daylight saving automati- cally. After installation, check all cables and then close the inverter. Turn on AC at the mains switch. When prompted by the display select language. This selection has no influence on the operating parameters of the inverter and is not a country selection. Illustration 4.1: Select Language The language is set to English at initial start- up. To change this setting press the OK but- ton. Press ‘ ▼ ’ to scroll down through the languages. Select language by pressing ‘OK’. Note: To use the default language (English) simply press the 'OK' button twice to select and ac- cept. 4. Start-up and Check of Settings 18 8000038781_00_BAL_en / L00410564-01_02 4

Illustration 4.2: Set Time

Set time as prompted by the display. Press 'OK' to select number. Press ‘ ▲ ’ to scroll up through the numbers. Select by pressing 'OK'. The clock is 24-hour format. Note: It is very important to set the time and date accurately as the inverter uses this for logging. If a wrong time/date is accidentally set, correct it immediately in the set date and time menu [Setup → Inverter details → Set date and time]. Illustration 4.3: Set Date Set date as prompted by the display. Press 'OK' to select. Press ‘ ▲ ’ to scroll up through the numbers. Select by pressing 'OK'. 4. Start-up and Check of Settings 8000038781_00_BAL_en / L00410564-01_02 19 4

Illustration 4.4: Installed PV Power

Enter the amount of installed PV power for each of the PV inputs. When two or more PV inputs are connected in parallel, each PV in- put in the parallel group must be set to the total amount of PV power installed to that group divided by the number of parallel in- puts. See the table below for examples of in- stalled PV power. Illustration 4.5: Select Country The display will now show “Select country”. The country is set to “undefined” at initial start-up. To select country press 'OK'. Press ‘ ▼ ’ to scroll down through the list of coun- tries. Select the country in which the inverter is installed by pressing ‘OK’. To meet medi- um voltage grid requirements select a coun- try option ending in MV. It is very important that the correct country is chosen. Illustration 4.6: Confirm Country Selection Confirm the choice by selecting the country again and press 'OK’. The settings for the chosen country have now been activated. The inverter only complies with local and national standards provided the correct country has been selected. If a different country than the one the inverter is in- stalled in is chosen it can have serious consequences. 4. Start-up and Check of Settings 20 8000038781_00_BAL_en / L00410564-01_02 4

If the two country selections do not match they will be cancelled and it will be necessary to

redo the selections. If a wrong country is accidentally accepted at the first selection, simply accept the “Country: Undefined” in the confirm country screen. This will cancel the country selection and a new selection is possible. If a wrong country is selected twice, call service. The inverter will start automatically if sufficient solar radiation is available. The start-up will take a few minutes. During this period, the inverter will carry out a self-test. Actual Configuration “Installed PV power” to be programmed PV1, PV2 and PV3 are all set into individual mode. The nominal PV power installed are: PV 1: 6000 W PV 1: 6000 W PV 2: 6000 W PV 2: 6000 W PV 3: 3000 W PV 3: 3000 W PV1 and PV2 are set into parallel mode and have a total of 10 kW PV power installed. PV3 is set into individual mode and has nominal 4 kW PV power. PV 1: 5000 W PV 2: 5000 W PV 3: 4000 W PV1 and PV2 are set into parallel mode and have a total of 11 kW PV power installed. PV3 is set to ‘Off’ and has no PV installed. PV 1: 5500 W PV 2: 5500 W PV 3: 0 W Table 4.1: Examples of Installed PV Power Note: To meet medium voltage grid requirements, select a country option ending in (MV). 4.2. Troubleshooting For information on Troubleshooting, please see the Protect PV Reference Manual. 4.3. Master Mode The inverters include a Master Mode feature that allows one inverter to be appointed as Master Inverter. From the Master Inverter’s web interface it is possible to access any inverter in the network from one single point using a standard web browser. The Master Inverter can act as a datalogger, collecting data from all inverters in the network. These data can be displayed graphically from the Master Inverter’s own web server or can also be uploaded to external web- portals or exported directly to a PC. The Master Inverter is also able to replicate settings and data to the other inverters in the network, enabling easy commissioning and data management 4. Start-up and Check of Settings 8000038781_00_BAL_en / L00410564-01_02 21 4

of larger networks. Replication can be performed once, prior to defining the country setting in

follower inverters. Illustration 4.7: Master Mode To enable Master mode go to the Inverter details menu [Setup → Inverter details → Master mode] and set Master mode to Ena- bled. Ensure that no other master inverters are present in the network prior to carrying out this action. When Master mode is enabled, it is possible to initiate a network scan [Setup → Inverter details → Master mode → Network]. This will show all inverters connected to the master inverter. 4. Start-up and Check of Settings 22 8000038781_00_BAL_en / L00410564-01_02 4

5. Technical Data

5.1. Technical Data Nomen- cla- ture 1) Parameter Protect PV 10 kW Protect PV 12.5 kW Protect PV 15 kW AC Pac,r Max./Nom. power AC 10000 W 12500 W 15000 W Reactive power range 0-6.0 kVAr 0-7.5 kVAr 0-9.0 kVAr Vac,r AC voltage range (P-N) 3x230 V ± 20 % 3x230 V ± 20 % 3x230 V ± 20 % Nominal current AC 3 x 15 A 3 x 19 A 3 x 22 A Iacmax Max. current AC 3 x 15 A 3 x 19 A 3 x 22 A AC current distortion (THD %) < 5 % < 5 % < 5 % cosphiac,r Power factor at 100 % load 0.99 0.99 0.99 Controlled power factor range 0.8 over-excited 0.8 under-excited 0.8 over-excited 0.8 under-excited 0.8 over-excited 0.8 under-excited “Connecting” power loss 10 W 10 W 10 W Night-time power loss (off grid) < 5 W < 5 W < 5 W fr Grid frequency 50 ± 5 Hz 50 ± 5 Hz 50 ± 5 Hz DC Nominal power DC 10300 W 12900 W 15500 W Max. recommended PV power at STC 2) 11800 Wp 14700 Wp 17700 Wp Vdc,r Nominal voltage DC 700 V 700 V 700 V Vmppmin - Vmppmax MPP voltage - nominal power 3) 430-800 V 358-800 V 430-800 V MPP efficiency 99.9 % 99.9 % 99.9 % Vdcmax Max. DC voltage 1000 V 1000 V 1000 V Vdcstart Turn on voltage DC 250 V 250 V 250 V Vdcmin Turn off voltage DC 250 V 250 V 250 V Idcmax Max. current DC 2x12 A 3x12 A 3x12 A Max. short circuit current DC at STC 2x12 A 3x12 A 3x12 A Min. on grid power 20 W 20 W 20 W Efficiency Max. efficiency 98 % 98 % 98 % Euro efficiency, V at dc,r 97.0 % 97.3 % 97.4 % Other Dimensions (L,W,H) 700x525x250 mm 700x525x250 mm 700x525x250 mm Mounting recommendation Wall bracket Wall bracket Wall bracket Weight 35 kg 35 kg 35 kg Acoustic noise level4 56 dB(A) 56 dB(A) 56 dB(A) MPP trackers 2 3 3 Operation temperature range -25..60 °C -25..60 °C -25..60 °C Nom. temperature range -25..45 °C -25..45 °C -25..45 °C Storage temperature -25..60 °C -25..60 °C -25..60 °C Overload operation Change of operat- ing point Change of operat- ing point Change of operat- ing point Overvoltage category AC Class III Class III Class III Overvoltage category DC Class II Class II Class II PLA Included Included Included Reactive power Protect PV and Protect PV easy Protect PV and Protect PV easy Protect PV and Protect PV easy Functional Safety Islanding detection - loss of mains Three-phase moni- toring (ROCOF) Three-phase moni- toring (ROCOF) Three-phase moni- toring (ROCOF) Voltage magnitude Included Included Included Frequency Included Included Included DC content of AC current Included Included Included Insulation resistance Included Included Included RCMU - Type B Included Included Included Indirect contact protection Yes (class I, groun- ded) Yes (class I, groun- ded) Yes (class I, groun- ded) Short circuit protection Yes Yes Yes Table 5.1: Specifications 5. Technical Data 8000038781_00_BAL_en / L00410564-01_02 23 5

1) According to FprEN 50524.

2) For fixed systems with semi-optimal conditions. 3) At identical input voltages. At unequal input voltages, Vmppmin can be as low as 250 V depending on total input power. 4) SPL (Sound Pressure Level) at 1.5m. Normative References Protect PV 10 kW Protect PV 12.5 kW Protect PV 15 kW Directive LVD 2006 / 95/ EC Directive EMC 2004 / 108 / EC Safety EN 50178 EN 50178 EN 50178 Integrated PV load switch VDE 0100-712 EMC immunity EN 61000-6-1 EN 61000-6-2 EMC emission EN 61000-6-3 EN 61000-6-4 Utility interference EN 61000-3-2 / -3 EN 61000-3-11 / -12 EN 61000-3-11 / -12 CE Yes Utility characteristics IEC 61727 EN 50160 S0 Energy Meter EN62053-31 Annex D Functional Safety For transformerless inverter Germany DIN VDE 0126-1-1* Greece Technical requirements for the connection of independent generation to the grid, Public Power Corporation (PPC). Italy DK5940-2.2 (2007) Spain RD1663 (2000) RD661 Reactive Power Protect PV and Protect PV easy Protect PV 10 kW Protect PV 12.5 kW Protect PV 15 kW Austria TOR – Hauptabschnitt D4, TOR – Hauptabschnitt D2 Belgium Synergrid C10/11 – revisie 12 mei 2009, Synergrid C10/17- revisie 8 mei 2009 Czech Republic Czech Energy Act (Act No. 458/2000), Article 24, Paragraph 10 part I,II,III rev09 2009 France UTE NF C 15-712-1 (UNION TECHNIQUE DE L'ELECTRICITE, GUIDE PRATIQUE, Installa- tions photovoltaïques raccordées au réseau public de distribution). NF C 15-100 (Installations électriques à basse tension). Journal Officiel, Décret n°2008-386 du 23 avril 2008 relatif aux prescriptions techniques générales de conception et de fonctionnement pour le raccordement d'installations de production aux réseaux publics d'électricité. Germany BDEW - Technische Richtlinie Erzeugungsanlagen am Mittelspannungsnetz Ausgabe, Juni 2008 Spain REE BOE núm. 254 Table 5.2: Norms and Standards * Deviant from VDE 0126-1-1 section 4.7.1, the isolation resistance measurement limit is set to 200 kΩ, in accordance with authorities. 5. Technical Data 24 8000038781_00_BAL_en / L00410564-01_02 5

-25°C - +60°C (>45°C derating)

Environmental class according to IEC IEC60721-3-3 3K6/3B3/3S3/3M2 Air quality ISA S71.04-1985 Level G2 (at 75%RH) Coastal, heavy industrial and farmer areas Must be measured and classified acc. to ISA S71.04-1985 Vibration 1G Ingress protection class 54 Max. operating altitude 3000m above sea level. PELV protection is effective up to 2000m above sea level only. Installation Avoid constant stream of water. Avoid direct sunlight. Ensure adequate air flow. Mount on non-flammable surface. Mount upright on vertical surface. Prevent dust and ammonia gases. Table 5.3: Conditions for Installation Parameter Condition Specification Wall Plate Hole diameter 30 x 9 mm Alignment Perpendicular ± 5° all angles Table 5.4: Wall Plate Specifications 5.1.1. Cable Requirements Cable Condition Specification AC 5 wire cable Copper Outer diameter 18-25 mm Insulation strip All 5 wires 16 mm Max. recommended cable length Protect PV 10 2.5 mm2 21 m 4 mm2 34 m 6 mm2 52 m 10 mm2 87 m Max. recommended cable length Protect PV 12.5 4 mm2 28 m 6 mm2 41 m 10 mm2 69 m Max. recommended cable length Protect PV 15 6 mm2 34 m 10 mm2 59 m PE Cable diameter at least as phase cables DC Max. 1000 V, 12 A Cable length 4 mm2 - 4.8 Ω /km < 200 m* Cable length 6 mm2 - 3.4 Ω /km >200-300 m* Mating connector Multi-contact PV-ADSP4./PV-ADBP4. * The distance between inverter and PV array and back, plus the summarised length of the cables used for PV array installation. Table 5.5: Cable Requirements Note: Avoid power loss in cables of more than 1 % of nominal inverter rating. Note: In France, observe the UTE C 15-712-1 and NF C 15-100 requirements. 5. Technical Data 8000038781_00_BAL_en / L00410564-01_02 25 5

Illustration 5.1: Protect PV 10 kW Cable Losses [%] versus Cable Length [m]

Illustration 5.2: Protect PV 12.5 kW Cable Losses [%] versus Cable Length [m] Illustration 5.3: Protect PV 15 kW Cable Losses [%] versus Cable Length [m] Consider also the following when choosing cable type and cross-sectional area: - Ambient temperature 5. Technical Data 26 8000038781_00_BAL_en / L00410564-01_02 5

Layout type (inside wall, under ground, free air etc.)

- UV resistance Illustration 5.4: Overview of Inverter with Torque Indications Parameter Screwdriver Tightening Torque 1 Front screws TX 30 6-8 Nm 2 Locking screw TX 30 5 Nm 3 Terminal blocks (small) Straight slot 0.5x3.0 mm 0.5 Nm 4 Terminal blocks (large) Straight slot 1.0x5.5 mm Min. 1.2 Nm 5 PE Straight slot 1.0x5.5 mm 2.2 Nm 6 M16 SW 19 mm 2-3 Nm 7 M25 SW 30 mm 2-3 Nm Table 5.6: Nm Specifications Protect PV 10 kW Protect PV 12.5 kW Protect PV 15 kW Maximum inverter current 15 A 19 A 22 A Recommended fuse type gL/gG 16 A 20 A 25 A Table 5.7: Mains Circuit Specifications 5. Technical Data 8000038781_00_BAL_en / L00410564-01_02 27 5

Illustration 5.5: Typical Installation

5. Technical Data 28 8000038781_00_BAL_en / L00410564-01_02 5

Auxiliary Interface Specifications

Parameter Parameter details Specification Serial Communication RS485 Common cable specification Cable jacket diameter (⌀) 2 x 5-7 mm Cable type Shielded Twisted Pair (STP) (Cat 5e)2) Cable Characteristic Impedance 100 Ω – 120 Ω Max. cable length 1000 m RJ45 (2 pcs.) connectors Wire gauge 24-26 AWG (depending on mating metallic RJ45 plug) Cable shield termination Via metallic RJ45 plug Terminal block Maximum wire gauge 2.5 mm2 Cable shield termination Via EMC cable clamp Max. number of inverter nodes 634) Galvanic interface insulation Yes, 500 Vrms Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Communication Star and daisy chain Ethernet Common cable Max. cable length between inver- ters 100 m (total network length: unlimi- ted) Specification Max. number of inverters 1001) Cable type Shielded Twisted Pair (STP) (Cat 5e)2) Temperature sensor input 3 x PT1000 3) Cable specification Cable jacket diameter (⌀) 4-8 mm Cable type Shielded Single Pair - 2-wire Cable shield termination Via EMC cable clamp Maximum wire gauge 2.5 mm2 Maximum resistance per wire 10 Ω Maximum cable length 30 m Sensor specification Nominal resistance/temperature coefficient 3.85 Ω/oC Measurement range -20 oC - +100 oC Measurement accuracy ±3% Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Irradiation sensor input x 1 Cable specification Cable jacket diameter (⌀) 4-8 mm Cable type Shielded Single Pair - Number of wires depend on the sensor type used Cable shield termination Via EMC cable clamp Maximum wire gauge 2.5 mm2 Maximum resistance per wire 10 Ω Maximum cable length 30 m Sensor Specification Sensor type Passive Measurement accuracy ±5% (150 mV sensor output voltage) Output voltage of sensor 0-150 mV Max. output impedance (sensor) 500 Ω Input impedance (electronics) 22 kΩ Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Energy meter input S0 input x 1 Cable specification Cable jacket diameter (⌀) 4-8 mm Cable type Shielded Single Pair - 2-wire Cable shield termination Via EMC cable clamp Maximum wire gauge 2.5 mm2 Maximum cable length 30 m Sensor Input Specification Sensor input class Class A Nominal output current 12 mA for an 800 Ω load Maximum short circuit output cur- rent 24.5 mA Open circuit output voltage +12 VDC Maximum pulse frequency 16.7 Hz Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Table 5.8: Auxiliary Interface Specifications 5. Technical Data 8000038781_00_BAL_en / L00410564-01_02 29 5

1) Max. number of inverters are 100. If GSM modem is used for portal upload, the amount of inverters in a

network is limited to 50. 2) For outdoor use, we recommend outdoor burial type cable (if buried in the ground) for both Ethernet and RS485. 3) Third input is used for compensation of the irradiation sensor. 4) The number of inverters to be connected in the RS485 network depend on which peripheral device is connected. To ensure fulfilment of IP enclosure rating, correctly mounted cable glands are es- sential for all peripheral cables. To ensure EMC compliance, shielded cables must be applied for Sensor inputs and RS485 communication. Unshielded cables may be applied for alarm outputs. Other auxiliary cables must pass through the designated EMC cable clamps to es- tablish mechanical fixing and in case of shielded cable termination to the shielding device. Parameter Condition Specification Potential free contact Relay output x 1 Rating AC 250 VAC, 6.4 A, 1600 W Rating DC 24 VDC, 6.4 A, 153 W Maximum wire gauge 2.5 mm2 Over voltage category Class III Optional Modem GSM Table 5.9: Auxiliary Input Specifications Illustration 5.6: Communication Board 5. Technical Data 30 8000038781_00_BAL_en / L00410564-01_02 5

RS485 Communication Board Connections

Illustration 5.7: RS485 Detail of Communication Board. BIAS L and Bias H are to be connected to RX/TX B and RX/TX A respectively for termination of RS485 bus. Pinout RS-485 Pinout Ethernet only, via the RJ45 connector 1. GND 1. RX+ 2. GND 2. RX 3. RX/TX A (-) 3. TX+ 4. BIAS L 4. 5. BIAS H 5. 6. RX/TX B (+) 6. TX- 7. Not connected 7. 8. Not connected 8. Bold = Compulsory, Cat5 cable contains all 8 wires For Ethernet: 10Base-TX and 100Base-TX auto cross over Table 5.10: RJ45 Pinout Detail Note: The RS485 communication bus must be terminated at both cable ends. Note: The two network types cannot be mixed. The inverters can only be connected in networks which are either solely RS485 or solely Ethernet. Note: Each inverter has a unique RS485 address when it is delivered. This address is defined at the time of production. Note: Ethernet connection is recommended for faster communication. RS485 connection is required when a web logger or data logger is connected to the inverter. 5. Technical Data 8000038781_00_BAL_en / L00410564-01_02 31 5

Lit. No. L00410564-01_02 Rev. date 2011-05-25

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