AEG Protect PV Installation Manual
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Protect PV - Solar Inverters
Installation Manual
AEG Power Solutions GmbH
Revision: 01
Date:
2011-05-25
Installation Manual
8000038781_00_BAL_en
1. Safety and Conformity
2
Safety Information
2
Hazards of PV Systems
3
PV Load Switch
3
Conformity
4
Approvals and Certifications
4
2. Introduction
5
Introduction
5
Installation Sequence
6
Overview of Inverter
7
3. Installation
8
Installation Dimensions and Patterns
8
Mounting the Inverter
10
Removing the Inverter
11
Opening and Closing the Inverter
12
AC Grid Connection
14
PV Connection
16
Auxiliary Input/Output
17
Autotest Procedure - Italy Only
17
4. Start-up and Check of Settings
18
Start-up and Check of Settings
18
Troubleshooting
21
Master Mode
21
5. Technical Data
23
Technical Data
23
Cable Requirements
25
Wiring Diagram
28
Auxiliary Interface Specifications
29
RS485 Communication Board Connections
31
Contents
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1. Safety and Conformity
1.1. Safety Information
All persons installing and servicing inverters must be:
•
Trained and experienced in general safety rules for work on electrical equipment
•
Familiar with local requirements, rules and regulations for the installation
Safety information important for human safety. Violation of warnings may result in
injury to persons or death.
Information important for the protection of property. Violation of this type of in-
formation may cause damage and loss of property.
Note:
Useful additional information or “Tips and Tricks” on specific subjects.
Read this before installing, operating or maintaining the inverter.
1. Safety and Conformity
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Check for damage to inverter and packaging. If in doubt, contact the supplier be-
fore installing the inverter.
Installation:
For optimum safety, follow the steps described in this manual. Keep in mind that
the inverter has two voltage carrying sides; the PV input and the AC grid.
Disconnecting the inverter:
Before starting work on the inverter, switch off AC grid at the mains switch and PV
using the PV load switch. Ensure that the device cannot be unintentionally recon-
nected. Use a voltage tester to ensure that the unit is disconnected and voltage
free. The inverter can still be charged with very high voltage at hazardous levels
even when it is disconnected from grid/mains and solar modules. Wait at least 30
min. following disconnection from grid and PV panels before proceeding.
Maintenance and modification:
Only authorised personnel are allowed to repair or modify the inverter. To ensure
optimum personal safety, only original spare parts available from the supplier
should be used. If non-original spare parts are used, the compliance with CE
guidelines in respect of electrical safety, EMC and machine safety is not guaran-
teed.
Also observe the danger of burn injury. The temperature of the cooling racks and
components inside the inverter may exceed 70ºC.
Functional safety parameters:
Never change the parameters of the inverter without authorisation from the local
energy supply company and instructions from AEG PS.
Unauthorised changes of functional safety parameters may cause injury or acci-
dents to people or inverter. Additionally it will lead to the cancellation of all inver-
ter operating approval certificates.
The AEG PS inverters are all designed according to the German VDE0126-1-1
(February 2006) standard, which includes an insulation test between PV array(s)
and Earth, and a type B, RCMU according to DIN VDE 0100-712.
1.2. Hazards of PV Systems
Very high DC voltages are present in the system even when the AC grid is disconnected. Faults
or inappropriate use may lead to electric arcing. Do not work on the inverter while it has cur-
rent connected to it.
The short-circuit current of the photovoltaic panels is only slightly higher than the maximum op-
erating current and depends on the level of solar irradiation.
1.3. PV Load Switch
Illustration 1.1: Protect PV PV Load Switch
The inverter has been equipped with a PV
load switch (1) for safe disconnection of DC
current.
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Approvals and Certifications
For more information, go to the download area at www.aegps.com/solarinverters, Approvals
and Certifications.
CE marking - This certifies the conformity of the equipment with the regula-
tions which apply in accordance with the directives 2004/108/EC and
2006/95/EC.
1. Safety and Conformity
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This manual explains the installation and setup of the Protect PV solar inverter, for the installa-
tion technician.
Illustration 2.1: Protect PV 10 kW, Protect PV 12.5 kW, Protect PV 15 kW
CE marking - This certifies the conformity of the equipment with the regula-
tions which apply in accordance with the directives 2004/108/EC and
2006/95/EC.
The Protect PV inverter series comprises:
Protect PV
Protect PV easy
Common features of the Protect PV variants:
•
Output rating of 10 kW, 12.5 kW or 15 kW
•
IP 54 enclosure
•
PV load switch
•
MC4 connectors
2. Introduction
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2
DC power rat-
ing
Local Web Server Power Level Adjust-
ment,
Primary Frequency
Control
Ride Through Fault Ride Through
Reactive Power
10 kW
12.5 kW
15 kW
Protect PV
✓
✓
✓
✓
✓
Protect PV
easy
✓
✓
✓
✓
✓
✓
Table 2.1: Differing Features of Protect PV Variants
Product Label
Illustration 2.2: Product Label
The product label on the side of the inverter
shows:
•
Inverter type
•
Important specifications
•
Serial number, see (1), for identifi-
cation by AEG PS
2.1.1.
Installation Sequence
1.
Read the installation manual. Pay special attention to the section Important Safety In-
formation.
2.
Install the inverter according to the section Installation Dimensions and Patterns and
the section Mounting the Inverter.
3.
Open the inverter according to the section Opening and Closing the Inverter.
4.
Install AC according to the section AC Grid Connection.
5.
Install PV. Remember to use the terminal block to establish parallel connection (if re-
quired), as described in the section PV Connection. The inverter has auto-detection.
6.
Install Auxiliary input according to the section Connection of Peripheral Units.
7.
Close the inverter according to the section Opening and Closing the Inverter.
8.
Turn on AC at the mains switch.
9.
Set language, time, date, installed PV power and country:
-
For setup via the integrated Web Server, see the Protect PV User Manual,Web
Server Quick Guide section
-
For setup via the display, see the section Start-up and Check of Settings in
this manual.
10.
Turn on PV by turning the PV load switch on.
11.
Verify the installation by comparing with the auto-detection result in the display, as de-
scribed in the section PV Connection.
12.
The inverter is now ready for operation.
2. Introduction
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Overview of Inverter
Illustration 2.3: Overview of AEG PS Protect PV inverter
Live Part
1.
AC Connection Area
2.
DC Connection Area
3.
Terminal block for parallel connection
4.
Auxiliary output: Potential free relay
PELV (Safe to touch)
5.
Auxiliary interface: RS485
6.
Auxiliary interface: Temperature, Irradiation, Energy meter (SO)
7.
Auxiliary interface: Ethernet
Other
8.
DC-switch
The inverter can also be configured via the Web Server. For further information refer to the
Web Server User Manual.
2. Introduction
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3.1. Installation Dimensions and Patterns
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
Avoid constant stream of water.
Avoid direct sunlight.
Ensure adequate air flow.
Ensure adequate air flow.
Mount on non-flammable surface.
Mount upright on vertical surface.
Prevent dust and ammonia gases.
3. Installation
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Illustration 3.1: Safe Distances
Observe these distances when installing one or more inverters. One row mounting is recom-
mended. Contact the supplier for information on mounting in more rows.
Illustration 3.2: Wall Plate
Note:
Use of the wall plate delivered with the inverter is mandatory.
Use screws that can safely carry the weight of the inverter. The inverter must be aligned and it
is important that the inverter is accessible at the front to allow room for servicing.
3. Installation
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3.2. Mounting the Inverter
For the safe handling of the inverter, two people must carry the unit, or a suitable
transport trolley must be used. Safety boots must be worn.
Illustration 3.3: Mounting the Inverter
Tilt the inverter as shown in the illustration
and place the top of the inverter against the
mounting bracket. Use the two guides (1) at
the top plate to control the inverter horizon-
tally.
Illustration 3.4: Secure the inverter
Lift the inverter upwards (2) over the top of
the mounting plate until the inverter tilts to-
wards the wall (3).
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Illustration 3.5: Place Inverter in Mounting
Bracket
Place the lower part of the inverter against
the mounting bracket.
Illustration 3.6: Fasten screws
Lower (4) the inverter and make sure that
the hook of the inverter base plate is placed
in the lower part of the mounting bracket
(5). Check that it is not possible to lift the
bottom of the inverter away from the mount-
ing bracket.
(6) Fasten the screws on either side of the
wall plate to secure the inverter.
3.3. Removing the Inverter
Loosen the locking screws on either side of the inverter.
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Removal is performed in the reverse order of mounting. With a firm grip at the lower end of the
inverter, lift the inverter approximately 20 mm vertically. Pull the inverter slightly away from the
wall. Push upwards at an angle until the wall plate releases the inverter. Lift the inverter away
from the wall plate.
3.4. Opening and Closing the Inverter
Remember to observe all ESD safety regulations. Any electrostatic charge must be
discharged by touching the grounded housing before handling any electronic com-
ponent.
Illustration 3.7: Loosen Front Screws
Use a TX 30 screwdriver to loosen the two
front screws. Turn the screwdriver until the
screws pop up. They are secured with a
spring and cannot fall out.
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Illustration 3.8: Open the Inverter
Push the front cover upwards. When a slight
resistance is felt, give the front cover a tap
on the bottom to snap it into holding posi-
tion. It is recommended to use the holding
position instead of dismounting the front
cover completely.
Illustration 3.9: Close the Inverter
To close the inverter, hold on to the lower
end of the front cover with one hand and
give it a tap on the top until it falls into
place. Guide the front cover into place and
fasten the two front screws.
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Illustration 3.10: Fasten Front Screws and En-
sure Proper PE Connection.
The two front screws are the PE connection to the front cover. Make sure that
both screws are mounted and fastened with the specified torque.
3.5. AC Grid Connection
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
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Illustration 3.11: AC Cable Wire Strip
Legend
1
Blue cable - Neutral
2
Yellow/green cable - Earth
The illustration shows the stripping of insulation of all 5 wires of the AC cable. The length of the
PE wire must be longer than the mains and neutral wires.
Illustration 3.12: AC Connection Area
1.
Verify the inverter matches the grid-voltage
2.
Release main circuit breaker and make precautions to prevent reconnection.
3.
Open the front cover.
4.
Insert the cable through the AC gland to the terminal blocks.
5.
The three mains wires (L1, L2, L3) and the Neutral wire (N) are mandatory and must
be connected to the 4-pole terminal block with the respective markings.
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The Protective Earth wire (PE) is mandatory and must be connected directly to the
chassis PE terminal. Insert the wire and fasten the screw to secure the wire.
7.
All wires must be properly fastened with the correct torque. See the section Technical
Data, Torque Specifications for Installation.
8.
Close the front cover, and remember to verify that both front screws are applied with
the correct torque to obtain PE connection.
9.
Close main circuit breaker.
For safety, check all wiring. Connecting a phase wire to the neutral terminal may
permanently damage the inverter. Do not remove the short circuit bridge at (1).
3.6. PV Connection
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
Do NOT connect PV to earth!
Use a suitable voltmeter that can measure up to 1000 V DC.
1.
First verify the polarity and maximum voltage of the PV arrays by measuring the PV
open circuit voltage.The PV open circuit voltage must not exceed 1000 V DC.
2.
Measure the DC voltage between the plus-terminal of the PV array and Earth (or the
green/yellow PE cable). The voltage measured should approximate zero. If the voltage
is constant and not zero there is an insulation failure somewhere in the PV array.
3.
Locate and fix the failure before continuing.
4.
Repeat this procedure for all arrays. It is allowed to distribute the input power on the
inputs unevenly, presuming that:
•
The nom. PV power of the inverter is not exceeded (10.3 / 12.9 / 15.5 kW).
•
The individual input is not exceedingly loaded, and not more than 6000 W.
•
The maximum short circuit current of the PV modules at STC (Standard Test
Conditions) must not exceed 12 A per input.
Illustration 3.13: DC Connection Area
On the inverter turn the PV load switch into
off position. Connect the PV cables by means
of MC4 connectors. Ensure correct polarity!
The PV load switch can now be switched on
when required.
3. Installation
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When unmated the MC4 connectors are not IP54. The intrusion of moisture may
occur in the following situations:
1.
The inverter runs in Master/Slave operation and only one or two PV in-
puts are in use. In this case, the other inputs are not connected to PV
and they are therefore open to intrusion.
2.
Not all PV inputs are connected.
3.
PV connectors are not fitted; for example in case of disconnection of
parts of a PV plant over a longer period of time.
In situations where the PV connectors are not fitted, a seal cap must be mounted
(included in the scope of the delivery). All inverters with MC4 connections are de-
livered with seal caps on inputs 2 and 3. During installation, the seal caps of those
inputs that are to be used are discarded.
Note:
The inverter is protected against reversed polarity but it will not generate power until the po-
larity is corrected. To achieve optimum production, the open circuit voltage (STC) of the PV
modules must be lower than the max. input voltage of the inverter (see the specifications),
multiplied with a factor of 1.13. UOC, STC x 1.13 ≤ UMAX, inv
3.7. Auxiliary Input/Output
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
The inverter has the following auxiliary input/output:
•
2 x RJ45 for RS485
•
2 x RJ45 for Ethernet
•
1 x 8 pole terminal block for RS485
•
1 x 10 pole terminal block for
-
PT1000 temperature sensor input x 3
-
Irradiation sensor input
-
Energy meter (S0) input
•
1 x 2 pole terminal block for relay outputs
Refer to the specifications for an overview of the communication board and to the inverter user
manual for details regarding auxiliary input configuration via the display.
3.8. Autotest Procedure - Italy Only
An automatic test of the inverter can be initialised by activating the Inverter Autotest Software
in the display. On the display find [Setup → Setup details → Autotest] and press OK. The autot-
est of the inverter will now start.
The inverter autotest manual can be obtained from the inverter manufacturer.
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4. Start-up and Check of Settings
4.1. Start-up and Check of Settings
Note:
Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the
display becomes available after power up.
Note:
For the version the first start-up and check of settings can also be performed via the integra-
ted Web Server. For further details, refer to the Web Server User Manual.
The inverter is shipped with a predefined set of settings for different countries. All country spe-
cific limits are stored in the inverter and must be selected at installation. It is always possible to
see the applied country limits in the display. The inverter accounts for daylight saving automati-
cally.
After installation, check all cables and then close the inverter.
Turn on AC at the mains switch.
When prompted by the display select language. This selection has no influence on the operating
parameters of the inverter and is not a country selection.
Illustration 4.1: Select Language
The language is set to English at initial start-
up. To change this setting press the OK but-
ton. Press ‘ ▼ ’ to scroll down through the
languages. Select language by pressing ‘OK’.
Note:
To use the default language (English) simply press the 'OK' button twice to select and ac-
cept.
4. Start-up and Check of Settings
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Illustration 4.2: Set Time
Set time as prompted by the display. Press
'OK' to select number. Press ‘ ▲ ’ to scroll up
through the numbers. Select by pressing
'OK'.
The clock is 24-hour format.
Note:
It is very important to set the time and date accurately as the inverter uses this for logging.
If a wrong time/date is accidentally set, correct it immediately in the set date and time menu
[Setup → Inverter details → Set date and time].
Illustration 4.3: Set Date
Set date as prompted by the display. Press
'OK' to select. Press ‘ ▲ ’ to scroll up through
the numbers. Select by pressing 'OK'.
4. Start-up and Check of Settings
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Illustration 4.4: Installed PV Power
Enter the amount of installed PV power for
each of the PV inputs. When two or more PV
inputs are connected in parallel, each PV in-
put in the parallel group must be set to the
total amount of PV power installed to that
group divided by the number of parallel in-
puts. See the table below for examples of in-
stalled PV power.
Illustration 4.5: Select Country
The display will now show “Select country”.
The country is set to “undefined” at initial
start-up. To select country press 'OK'. Press ‘
▼ ’ to scroll down through the list of coun-
tries. Select the country in which the inverter
is installed by pressing ‘OK’. To meet medi-
um voltage grid requirements select a coun-
try option ending in MV. It is very important
that the correct country is chosen.
Illustration 4.6: Confirm Country Selection
Confirm the choice by selecting the country
again and press 'OK’. The settings for the
chosen country have now been activated.
The inverter only complies with local and national standards provided the correct
country has been selected. If a different country than the one the inverter is in-
stalled in is chosen it can have serious consequences.
4. Start-up and Check of Settings
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If the two country selections do not match they will be cancelled and it will be necessary to
redo the selections. If a wrong country is accidentally accepted at the first selection, simply
accept the “Country: Undefined” in the confirm country screen. This will cancel the country
selection and a new selection is possible. If a wrong country is selected twice, call service.
The inverter will start automatically if sufficient solar radiation is available. The start-up will take
a few minutes. During this period, the inverter will carry out a self-test.
Actual Configuration
“Installed PV power” to be
programmed
PV1, PV2 and PV3 are all set into individual mode. The nominal PV power
installed are:
PV 1: 6000 W
PV 1: 6000 W
PV 2: 6000 W
PV 2: 6000 W
PV 3: 3000 W
PV 3: 3000 W
PV1 and PV2 are set into parallel mode and have a total of 10 kW PV
power installed. PV3 is set into individual mode and has nominal 4 kW PV
power.
PV 1: 5000 W
PV 2: 5000 W
PV 3: 4000 W
PV1 and PV2 are set into parallel mode and have a total of 11 kW PV
power installed. PV3 is set to ‘Off’ and has no PV installed.
PV 1: 5500 W
PV 2: 5500 W
PV 3: 0 W
Table 4.1: Examples of Installed PV Power
Note:
To meet medium voltage grid requirements, select a country option ending in (MV).
4.2. Troubleshooting
For information on Troubleshooting, please see the Protect PV Reference Manual.
4.3. Master Mode
The inverters include a Master Mode feature that allows one inverter to be appointed as Master
Inverter. From the Master Inverter’s web interface it is possible to access any inverter in the
network from one single point using a standard web browser. The Master Inverter can act as a
datalogger, collecting data from all inverters in the network. These data can be displayed
graphically from the Master Inverter’s own web server or can also be uploaded to external web-
portals or exported directly to a PC. The Master Inverter is also able to replicate settings and
data to the other inverters in the network, enabling easy commissioning and data management
4. Start-up and Check of Settings
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of larger networks. Replication can be performed once, prior to defining the country setting in
follower inverters.
Illustration 4.7: Master Mode
To enable Master mode go to the Inverter
details menu [Setup → Inverter details →
Master mode] and set Master mode to Ena-
bled. Ensure that no other master inverters
are present in the network prior to carrying
out this action.
When Master mode is enabled, it is possible
to initiate a network scan [Setup → Inverter
details → Master mode → Network]. This will
show all inverters connected to the master
inverter.
4. Start-up and Check of Settings
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5. Technical Data
5.1. Technical Data
Nomen-
cla-
ture 1)
Parameter
Protect PV
10 kW
Protect PV
12.5 kW
Protect PV
15 kW
AC
Pac,r
Max./Nom. power AC
10000 W
12500 W
15000 W
Reactive power range
0-6.0 kVAr
0-7.5 kVAr
0-9.0 kVAr
Vac,r
AC voltage range (P-N)
3x230 V ± 20 %
3x230 V ± 20 %
3x230 V ± 20 %
Nominal current AC
3 x 15 A
3 x 19 A
3 x 22 A
Iacmax
Max. current AC
3 x 15 A
3 x 19 A
3 x 22 A
AC current distortion (THD
%)
< 5 %
< 5 %
< 5 %
cosphiac,r
Power factor at 100 % load
0.99
0.99
0.99
Controlled power
factor range
0.8 over-excited
0.8 under-excited
0.8 over-excited
0.8 under-excited
0.8 over-excited
0.8 under-excited
“Connecting” power loss
10 W
10 W
10 W
Night-time power loss (off
grid)
< 5 W
< 5 W
< 5 W
fr
Grid frequency
50 ± 5 Hz
50 ± 5 Hz
50 ± 5 Hz
DC
Nominal power DC
10300 W
12900 W
15500 W
Max. recommended PV
power at STC 2)
11800 Wp
14700 Wp
17700 Wp
Vdc,r
Nominal voltage DC
700 V
700 V
700 V
Vmppmin -
Vmppmax
MPP voltage - nominal
power 3)
430-800 V
358-800 V
430-800 V
MPP efficiency
99.9 %
99.9 %
99.9 %
Vdcmax
Max. DC voltage
1000 V
1000 V
1000 V
Vdcstart
Turn on voltage DC
250 V
250 V
250 V
Vdcmin
Turn off voltage DC
250 V
250 V
250 V
Idcmax
Max. current DC
2x12 A
3x12 A
3x12 A
Max. short circuit current
DC at STC
2x12 A
3x12 A
3x12 A
Min. on grid power
20 W
20 W
20 W
Efficiency
Max. efficiency
98 %
98 %
98 %
Euro efficiency, V at dc,r
97.0 %
97.3 %
97.4 %
Other
Dimensions (L,W,H)
700x525x250 mm
700x525x250 mm
700x525x250 mm
Mounting recommendation
Wall bracket
Wall bracket
Wall bracket
Weight
35 kg
35 kg
35 kg
Acoustic noise level4
56 dB(A)
56 dB(A)
56 dB(A)
MPP trackers
2
3
3
Operation temperature
range
-25..60 °C
-25..60 °C
-25..60 °C
Nom. temperature range
-25..45 °C
-25..45 °C
-25..45 °C
Storage temperature
-25..60 °C
-25..60 °C
-25..60 °C
Overload operation
Change of operat-
ing point
Change of operat-
ing point
Change of operat-
ing point
Overvoltage category AC
Class III
Class III
Class III
Overvoltage category DC
Class II
Class II
Class II
PLA
Included
Included
Included
Reactive power
Protect PV and
Protect PV easy
Protect PV and
Protect PV easy
Protect PV and
Protect PV easy
Functional Safety
Islanding detection - loss of
mains
Three-phase moni-
toring (ROCOF)
Three-phase moni-
toring (ROCOF)
Three-phase moni-
toring (ROCOF)
Voltage magnitude
Included
Included
Included
Frequency
Included
Included
Included
DC content of AC current
Included
Included
Included
Insulation resistance
Included
Included
Included
RCMU - Type B
Included
Included
Included
Indirect contact protection
Yes (class I, groun-
ded)
Yes (class I, groun-
ded)
Yes (class I, groun-
ded)
Short circuit protection
Yes
Yes
Yes
Table 5.1: Specifications
5. Technical Data
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1) According to FprEN 50524.
2) For fixed systems with semi-optimal conditions.
3) At identical input voltages. At unequal input voltages, Vmppmin can be as low as 250 V depending on total input power.
4) SPL (Sound Pressure Level) at 1.5m.
Normative
References
Protect PV 10 kW
Protect PV 12.5 kW
Protect PV 15 kW
Directive LVD
2006 / 95/ EC
Directive EMC
2004 / 108 / EC
Safety
EN 50178
EN 50178
EN 50178
Integrated PV load switch
VDE 0100-712
EMC immunity
EN 61000-6-1
EN 61000-6-2
EMC emission
EN 61000-6-3
EN 61000-6-4
Utility interference
EN 61000-3-2 / -3
EN 61000-3-11 / -12
EN 61000-3-11 / -12
CE
Yes
Utility characteristics
IEC 61727
EN 50160
S0 Energy Meter
EN62053-31 Annex D
Functional Safety
For transformerless inverter
Germany
DIN VDE 0126-1-1*
Greece
Technical requirements for the connection of independent generation to the grid, Public
Power Corporation (PPC).
Italy
DK5940-2.2 (2007)
Spain
RD1663 (2000)
RD661
Reactive Power
Protect PV and Protect PV easy
Protect PV 10 kW
Protect PV 12.5 kW
Protect PV 15 kW
Austria
TOR – Hauptabschnitt D4, TOR – Hauptabschnitt D2
Belgium
Synergrid C10/11 – revisie 12 mei 2009, Synergrid C10/17- revisie 8 mei 2009
Czech Republic
Czech Energy Act (Act No. 458/2000), Article 24, Paragraph 10 part I,II,III rev09 2009
France
UTE NF C 15-712-1 (UNION TECHNIQUE DE L'ELECTRICITE, GUIDE PRATIQUE, Installa-
tions photovoltaïques raccordées au réseau public de distribution).
NF C 15-100 (Installations électriques à basse tension).
Journal Officiel, Décret n°2008-386 du 23 avril 2008 relatif aux prescriptions techniques
générales de conception et de fonctionnement pour le raccordement d'installations de
production aux réseaux publics d'électricité.
Germany
BDEW - Technische Richtlinie Erzeugungsanlagen am Mittelspannungsnetz Ausgabe, Juni
2008
Spain
REE BOE núm. 254
Table 5.2: Norms and Standards
* Deviant from VDE 0126-1-1 section 4.7.1, the isolation resistance measurement limit is set to
200 kΩ, in accordance with authorities.
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-25°C - +60°C (>45°C derating)
Environmental class according to IEC
IEC60721-3-3
3K6/3B3/3S3/3M2
Air quality
ISA S71.04-1985
Level G2 (at 75%RH)
Coastal, heavy industrial and farmer areas Must be measured and classified acc. to ISA S71.04-1985
Vibration
1G
Ingress protection class
54
Max. operating altitude
3000m above sea level.
PELV protection is effective up to 2000m above sea level only.
Installation
Avoid constant stream of water.
Avoid direct sunlight.
Ensure adequate air flow.
Mount on non-flammable surface.
Mount upright on vertical surface.
Prevent dust and ammonia gases.
Table 5.3: Conditions for Installation
Parameter
Condition
Specification
Wall Plate
Hole diameter
30 x 9 mm
Alignment
Perpendicular ± 5° all angles
Table 5.4: Wall Plate Specifications
5.1.1.
Cable Requirements
Cable
Condition
Specification
AC
5 wire cable
Copper
Outer diameter
18-25 mm
Insulation strip
All 5 wires
16 mm
Max. recommended cable length
Protect PV 10
2.5 mm2
21 m
4 mm2
34 m
6 mm2
52 m
10 mm2
87 m
Max. recommended cable length
Protect PV 12.5
4 mm2
28 m
6 mm2
41 m
10 mm2
69 m
Max. recommended cable length
Protect PV 15
6 mm2
34 m
10 mm2
59 m
PE Cable diameter
at least
as phase cables
DC
Max. 1000 V, 12 A
Cable length
4 mm2 - 4.8 Ω /km
< 200 m*
Cable length
6 mm2 - 3.4 Ω /km
>200-300 m*
Mating connector
Multi-contact
PV-ADSP4./PV-ADBP4.
* The distance between inverter and PV array and back, plus the summarised length of the cables used for
PV array installation.
Table 5.5: Cable Requirements
Note:
Avoid power loss in cables of more than 1 % of nominal inverter rating.
Note:
In France, observe the UTE C 15-712-1 and NF C 15-100 requirements.
5. Technical Data
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Illustration 5.1: Protect PV 10 kW Cable Losses [%] versus Cable Length [m]
Illustration 5.2: Protect PV 12.5 kW Cable Losses [%] versus Cable Length [m]
Illustration 5.3: Protect PV 15 kW Cable Losses [%] versus Cable Length [m]
Consider also the following when choosing cable type and cross-sectional area:
-
Ambient temperature
5. Technical Data
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Layout type (inside wall, under ground, free air etc.)
-
UV resistance
Illustration 5.4: Overview of Inverter with Torque Indications
Parameter
Screwdriver
Tightening Torque
1
Front screws
TX 30
6-8 Nm
2
Locking screw
TX 30
5 Nm
3
Terminal blocks (small)
Straight slot 0.5x3.0 mm
0.5 Nm
4
Terminal blocks (large)
Straight slot 1.0x5.5 mm
Min. 1.2 Nm
5
PE
Straight slot 1.0x5.5 mm
2.2 Nm
6
M16
SW 19 mm
2-3 Nm
7
M25
SW 30 mm
2-3 Nm
Table 5.6: Nm Specifications
Protect PV 10 kW
Protect PV 12.5 kW
Protect PV 15 kW
Maximum inverter current
15 A
19 A
22 A
Recommended fuse type gL/gG
16 A
20 A
25 A
Table 5.7: Mains Circuit Specifications
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Illustration 5.5: Typical Installation
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Auxiliary Interface Specifications
Parameter
Parameter details
Specification
Serial Communication
RS485
Common cable specification
Cable jacket diameter (⌀)
2 x 5-7 mm
Cable type
Shielded Twisted Pair (STP) (Cat 5e)2)
Cable Characteristic Impedance
100 Ω – 120 Ω
Max. cable length
1000 m
RJ45 (2 pcs.) connectors
Wire gauge
24-26 AWG (depending on mating
metallic RJ45 plug)
Cable shield termination
Via metallic RJ45 plug
Terminal block
Maximum wire gauge
2.5 mm2
Cable shield termination
Via EMC cable clamp
Max. number of inverter nodes
634)
Galvanic interface insulation
Yes, 500 Vrms
Direct contact protection
Double/Reinforced insulation
Yes
Short circuit protection
Yes
Communication
Star and daisy chain
Ethernet
Common cable
Max. cable length between inver-
ters
100 m (total network length: unlimi-
ted)
Specification
Max. number of inverters
1001)
Cable type
Shielded Twisted Pair (STP) (Cat 5e)2)
Temperature sensor input
3 x PT1000 3)
Cable specification
Cable jacket diameter (⌀)
4-8 mm
Cable type
Shielded Single Pair - 2-wire
Cable shield termination
Via EMC cable clamp
Maximum wire gauge
2.5 mm2
Maximum resistance per wire
10 Ω
Maximum cable length
30 m
Sensor specification
Nominal resistance/temperature
coefficient
3.85 Ω/oC
Measurement range
-20 oC - +100 oC
Measurement accuracy
±3%
Direct contact protection
Double/Reinforced insulation
Yes
Short circuit protection
Yes
Irradiation sensor input
x 1
Cable specification
Cable jacket diameter (⌀)
4-8 mm
Cable type
Shielded Single Pair - Number of wires
depend on the sensor type used
Cable shield termination
Via EMC cable clamp
Maximum wire gauge
2.5 mm2
Maximum resistance per wire
10 Ω
Maximum cable length
30 m
Sensor Specification
Sensor type
Passive
Measurement accuracy
±5% (150 mV sensor output voltage)
Output voltage of sensor
0-150 mV
Max. output impedance (sensor)
500 Ω
Input impedance (electronics)
22 kΩ
Direct contact protection
Double/Reinforced insulation
Yes
Short circuit protection
Yes
Energy meter input
S0 input
x 1
Cable specification
Cable jacket diameter (⌀)
4-8 mm
Cable type
Shielded Single Pair - 2-wire
Cable shield termination
Via EMC cable clamp
Maximum wire gauge
2.5 mm2
Maximum cable length
30 m
Sensor Input Specification
Sensor input class
Class A
Nominal output current
12 mA for an 800 Ω load
Maximum short circuit output cur-
rent
24.5 mA
Open circuit output voltage
+12 VDC
Maximum pulse frequency
16.7 Hz
Direct contact protection
Double/Reinforced insulation
Yes
Short circuit protection
Yes
Table 5.8: Auxiliary Interface Specifications
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1) Max. number of inverters are 100. If GSM modem is used for portal upload, the amount of inverters in a
network is limited to 50.
2) For outdoor use, we recommend outdoor burial type cable (if buried in the ground) for both Ethernet
and RS485.
3) Third input is used for compensation of the irradiation sensor.
4) The number of inverters to be connected in the RS485 network depend on which peripheral device is
connected.
To ensure fulfilment of IP enclosure rating, correctly mounted cable glands are es-
sential for all peripheral cables.
To ensure EMC compliance, shielded cables must be applied for Sensor inputs and
RS485 communication. Unshielded cables may be applied for alarm outputs.
Other auxiliary cables must pass through the designated EMC cable clamps to es-
tablish mechanical fixing and in case of shielded cable termination to the shielding
device.
Parameter
Condition
Specification
Potential free contact
Relay output
x 1
Rating AC
250 VAC, 6.4 A, 1600 W
Rating DC
24 VDC, 6.4 A, 153 W
Maximum wire gauge
2.5 mm2
Over voltage category
Class III
Optional
Modem
GSM
Table 5.9: Auxiliary Input Specifications
Illustration 5.6: Communication Board
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RS485 Communication Board Connections
Illustration 5.7: RS485 Detail of Communication Board.
BIAS L and Bias H are to be connected to RX/TX B and RX/TX A respectively for termination of
RS485 bus.
Pinout RS-485
Pinout Ethernet only, via the
RJ45 connector
1. GND
1. RX+
2. GND
2. RX
3. RX/TX A (-)
3. TX+
4. BIAS L
4.
5. BIAS H
5.
6. RX/TX B (+)
6. TX-
7. Not connected
7.
8. Not connected
8.
Bold = Compulsory, Cat5 cable contains all 8 wires
For Ethernet: 10Base-TX and 100Base-TX auto cross over
Table 5.10: RJ45 Pinout Detail
Note:
The RS485 communication bus must be terminated at both cable ends.
Note:
The two network types cannot be mixed. The inverters can only be connected in networks
which are either solely RS485 or solely Ethernet.
Note:
Each inverter has a unique RS485 address when it is delivered. This address is defined at the
time of production.
Note:
Ethernet connection is recommended for faster communication.
RS485 connection is required when a web logger or data logger is connected to the inverter.
5. Technical Data
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Lit. No. L00410564-01_02 Rev. date 2011-05-25
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