YASKAWA PROFINET V1000 Technical Manual

Text of the manual

YASKAWA AC Drive-V1000 Option

Technical Manual MANUAL NO. SIEP C730600 70B To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. Type: SI-EP3/V

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

Copyright © 2016 YASKAWA ELECTRIC CORPORATION All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

3 Table of Contents 1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7 PROFINET MESSAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 8 COMMUNICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 9 WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 10 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 11 EUROPEAN STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 12 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

1 Preface and Safety 1 Preface and Safety YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.  Applicable Documentation The following manuals are available for the option:  Terms  Registered Trademarks • PROFINET is a registered trademark of PROFIBUS and PROFINET International (PI). • Trademarks are the property of their respective owners. Option Unit YASKAWA AC Drive-V1000 Option SI-EP3/V PROFINET Installation Manual Manual No: TOBP C730600 70 Read this manual first. The installation manual is packaged with the option and contains a basic overview of wiring, settings, functions, and fault diagnoses. YASKAWA AC Drive-V1000 Option SI-EP3/V PROFINET Technical Manual Manual No: SIEP C730600 70 (This book) The technical manual contains detailed information about the option pertaining to communication protocols, and supported features and messaging. Access the following sites to obtain the technical manual: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: contact a Yaskawa representative. Drive YASKAWA AC Drive-V1000 Quick Start Guide Access the following sites to obtain instruction manuals for Yaskawa products: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: contact a Yaskawa representative. For questions, contact the local Yaskawa sales office or the nearest Yaskawa representative. YASKAWA AC Drive-V1000 Technical Manual Note: Indicates supplemental information that is not related to safety messages. Drive: YASKAWA AC Drive V1000 Option: YASKAWA AC Drive -V1000 Option SI-EP3/V PROFINET V/f: V/f Control OLV/PM: Open Loop Vector Control for PM H: Indicates an engineering unit for hexadecimal number format. STOP

1 Preface and Safety

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 5  Supplemental Safety Information Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes. The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.  General Safety DANGER Indicates a hazardous situation, which, if not avoided, will cause death or serious injury. W ARNING Indicates a hazardous situation, which, if not avoided, could cause death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could cause minor or moderate injury. NOTICE Indicates an equipment damage message. General Precautions • The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual. • The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual. • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cove to order new copies of the manual. DANGER Heed the safety messages in this manual. Failure to comply will cause death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual. W ARNING Electrical Shock Hazard Do not attempt to modify or alter the drive or drive circuitry in any way not explained in this manual. Failure to comply could cause death or serious injury and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. Do not modify this product. NOTICE Do not expose the drive or the option to halogen group disinfectants. Do not pack the drive or the option in fumigated or sterilized wooden materials. Do not sterilize the entire package after packing the product. Failure to comply could damage electrical components in the option.

1 Preface and Safety

6 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Option Unit Warning Labels Warning information is displayed on the option unit as shown in the figure below. Follow all warnings and safety instructions when using the product. A warning label is provided with the option when using the drive in an area that requires displaying warning information in Japanese or Chinese. This label can be placed over the English and French warnings on the front of the option.  Warning Contents V1000 Warning information AVERTISSEMENT Lire le manuel avant l'installation. Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs. Pour repondre aux exigences , s assurer que le neutre soit relie a la terre, pour la serie 400V. WARNING Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to � requirements, make sure to ground the supply neutral for 400V class. Risk of electric shock. Risque de decharge electrique. V1000 AVERTISSEMENT Lire le manuel avant l'installation. Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs. Pour repondre aux exigences , s assurer que le neutre soit relie a la terre, pour la serie 400V. WARNING Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to � requirements, make sure to ground the supply neutral for 400V class. Risk of electric shock. Risque de decharge electrique. V1000

2 Product Overview

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 7 2 Product Overview  About This Product This option provides a communications connection between the drive and a PROFINET network. The option connects the drive to a PROFINET network and facilitates the exchange of data. This manual explains the handling, installation and specifications of this product. PROFINET is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. PROFINET is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors. Install the option/PROFINET option on a drive to perform the following functions from a PROFINET master device: • Operate the drive • Monitor the drive operation status • Change drive parameter settings SI-EP3/V is PROFINET Conformance Class A certified.  Applicable Models The option can be used with the models in Table 1. Table 1 Applicable Models Note: Refer to the option package labeling in the field designated “PRG” (four digit number)” or the option nameplate in the field designated “C/N” (S + four digit number)” to identify the option software version. The nameplate is located adjacent to the PCB. Drive Series Model Number Software Version <1> <1> Refer to “PRG” on the drive nameplate for the software version number. V1000 CIMR-VA ≥1012

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

3 Receiving 3 Receiving After receiving the option package: 1. Make sure that the option is not damaged and no parts are missing. Contact your sales outlet if the option or other parts appear damaged. NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage the drive and option. 2. Confirm that the model number on the option nameplate and the model listed in the purchase order are the same. Refer to on page for details. Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option.  Option Package Contents Table 2 Option Package Contents  Installation Tools A Phillips screwdriver (M3, M3.5 to M6 metric or #1, #2 U.S. standard <1>) is required to install the option. Description: Option Unit Ground Wire Warning Labels Installation Manual _ Quantity: 1 4 1 1 <1> Screw sizes vary by drive capacity. Select a screwdriver that matches the drive capacity. MANUAL

4 Option Components

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 9 4 Option Components  SI-EP3/V Option Figure 1 Figure 1 Top Views of Option  Dimensions The installed option adds 27 mm (1.06 in.) to the total depth of the drive. Figure 2 Figure 2 Dimensions A – LED (MS) <1> J – Pass-through hole for wire B – LED (NS) <1> K – Port 1 LED (10/100) <1> C – Option cover L – Port 1 <1> Refer to Option LED Display on page 11 for details on the LEDs. <2> Ground wires are packaged loose inside the option packaging and must be connected during installation. D – PROFINET PCB M – Port 1 LED (LINK/ACT) <1> E – Screw hole (attaching option cover) N – Port 2 LED (10/100) <1> F – Nameplate O – Port 2 G – Functional Earth cable connection (FE) P – Port 2 LED (LINK ACT) <1> H – Mounting tabs Q – PROFINET cable connector I – Ground wire <2> R – Option connector A B C H E D H G I J R F Q 00000000000000 SI-EP3/V 1XXX P N K M O L Option with cover removed Underside Option with cover attached V1000 27 mm (1.06 in.) V1000

4 Option Components

10 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Communication Modular Connector CN1 Port 1/Port 2 The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1 and port 2. Port 1 and port 2 are the connection point for a customer supplied male Ethernet network communication cable. Figure 3 Figure 3 Communication Modular Connector CN1 Port 1/Port 2 (RJ45) Table 3 Male 8-way Ethernet Modular Connector (Customer-Supplied) Male EtherNet 8-Way Modular Connector Pin Description 1 (Pair 2) Transmit data (TXD) + 2 (Pair 2) Transmit data (TXD) - 3 (Pair 3) Receive data (RXD) + 4 (Pair 1) Not used <1> <1> Not used for 10 Mbps and 100 Mbps networks. 5 (Pair 1) Not used <1> 6 (Pair 3) Receive data (RXD) - 7 (Pair 4) Not used <1> 8 (Pair 4) Not used <1> V1000

4 Option Components

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 11  Option LED Display The option has six LEDs: Bi-color Status LEDs: • Module status (MS) red/green • Network status (NS) red/green Ethernet LEDs (2 each): • Network speed-10/100 yellow • Link status and network activity-Link/Act green Figure 4 Figure 4 Option LED Labels The operational states of the option LEDs after the power-up diagnostic LED sequence is completed are described in Table 4. The states with a number in parenthesis are the number of pulses of 250 ms on, 250 ms off cycles, followed by 500 ms off, then repeating the cycle. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states. Table 4 Option LED States Name Indication Operating Status Description Color Status MS (visible through drive cover) – OFF Power supply OFF Power is not being supplied to the drive. Green ON Option operating The option is operating normally and initialization is complete. Green Flashing (1) Diagnostics Diagnostic data available. Green Flashing (2) Configuration tool Identified by a configuration tool. Red ON Default MAC or fatal error occurred. Default MAC address has been programmed or the option has detected an unrecoverable error. Red Flashing (1) Configuration error (non-fatal) Configuration error. Red Flashing (2) No IP (non-fatal) No IP address assigned. Red Flashing (3) No station name (non-fatal) No station name assigned. Red Flashing (4) Init failure (non-fatal) Failed to initialize module. Green/Red Flashing Option self-test The option is in self-test mode. NS (visible through drive cover) – OFF Offline or Power supply OFF – Green ON Connected Connection established with I/O controller and in RUN mode. Green Flashing Connected and stopped Connection established with I/O controller and in STOP mode. Red ON BUS fault Unrecoverable BUS fault. Red Flashing (1) Lost communication Host communication is temporarily lost. Red Flashing (2) Lost link No link detected to network. 10/100 (visible at RJ45 jack) Yellow OFF 10 Mbps is established – Yellow ON 100 Mbps is established – LINK/ACT (visible at RJ45 jack) Green OFF Link is not established – Green ON Link is established – Green Flashing Link is established and there is network activity – GA700 Label 1000-Series Label NS MS

4 Option Components

12 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Power-Up Diagnostics An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown in Table 4. Table 5 Power-Up Diagnostic LED Sequence Sequence Module Status (MS) Network Status (NS) Time (ms) 1 Green OFF 250 2 Red OFF 250 3 Green OFF – 4 Green Green 250 5 Green Red 250 6 Green OFF –

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 13 5 Installation Procedure  Section Safety DANGER Electrical Shock Hazard Do not inspect, connect, or disconnect any wiring while the drive is energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe. W ARNING Electrical Shock Hazard Do not remove option board cover while the power is on. Failure to comply could result in death or serious injury. The diagrams in this section may include option units and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual. Do not allow unqualified personnel to perform work on the drive or option. Failure to comply could cause death or serious injury. Only authorized personnel familiar with installation, adjustment, and maintenance of AC drives and options may perform work. Do not use damaged wires, stress the wiring, or damage the wire insulation. Failure to comply could cause death or serious injury. Fire Hazard Tighten all terminal screws to the specified tightening torque. Loose or overtightened connections could cause erroneous operation and damage to the terminal block or start a fire and cause death or serious injury. NOTICE Damage to Equipment Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could damage the drive. Do not connect or operate any equipment with visible damage or missing parts. Failure to comply could further damage the equipment. Do not use unshielded wire for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.

5 Installation Procedure

14 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Prior to Installing the Option Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the instruction manual packaged with the drive for information on wiring and connecting the drive.  Installing the Option Refer to the instructions below to install the option. DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply could result in death or serious injury. Before installing the option, disconnect all power to the drive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level. 1. Shut off power to the drive, wait at least five minutes after confirming the DC bus voltage is safe, then loosen the screw that fastens the front cover in place and remove the front cover. This drive front cover will be replaced by the option cover. Cover removal varies depending on drive size. NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 5 Figure 5 Remove Front Cover 2. The remaining installation steps differ based on drive model. Find the drive model number on the drive nameplate and refer to the step indicated in Table 6 based on your model number. Table 6 Installation Steps Based on Drive Model Properly connect all pins and connectors on the option and drive. Failure to comply could prevent proper operation and damage equipment. Confirm that all connections are correct after installing the option and connecting peripheral devices. Failure to comply could damage the option. Enclosure Type <1> Installing the option on an IP20/UL Type 1 enclosure drive voids UL Type 1 protection while maintaining IP20 conformity. Drive Model Proceed to Step Page IP20/Open-Chassis CIMR-VAB 3. 15 IP20/UL Type 1 <1> CIMR-VAF 6. 16 IP66/UL Type 4X without Filter CIMR-VAG 10. 18 IP66/UL Type 4X with Filter CIMR-VAH 10. 18 NOTICE V1000

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 15 3. For IP20/Open-Chassis models CIMR-VAB, remove the bottom cover of the drive by applying pressure to the tabs on each side of the bottom cover. Pull the bottom cover away from the drive while pushing in on the tabs to release the cover from the drive. Refer to Figure 6 for details. Refer to Figure 7 for drive models CIMR-VBA0006B to BA0018B, 2A0008B to 2A0069B, and 4A0001B to 4A0038B, which require removing the terminal cover prior to removing the bottom cover. Figure 6 Figure 6 Remove the Bottom Cover on an IP20/Open-Chassis Drive (Models CIMR-VBA0001B to BA0003B and 2A0001B to 2A0006B) Figure 7 Figure 7 Remove the Terminal Cover and Bottom Cover on an IP20/Open-Chassis Drive (Models CIMR-VBA0006B to BA0018B; 2A0008B to 2A0069B; 4A0001B to 4A0038B) 4. On IP20/Open-Chassis models, connect the drive side of the ground wire to the drive ground terminal. Note: The four different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire depending on drive size. Refer to Table 7 for ground wire selection by drive model. Figure 8 Figure 8 Connect the Ground Wire on an IP20/Open-Chassis Drive V1000 Bottom Cover Terminal Cover V1000 Ground terminal Ground wire Ground wire Drive-side connector Screw size: M3.5 to M6 Option connector Screw size: M3 V1000

5 Installation Procedure

16 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual Table 7 Ground Wire Selection 5. For IP20/Open-Chassis models, go to Step 17. on page 21. 6. For IP20/UL Type 1 enclosure models CIMR-VAF, loosen the screw on the front of the terminal cover and remove it from the drive. Refer to Figure 9 for details. Refer to Figure 10 for drive models CIMR-VBA0006F to BA0018F, 2A0010F to 2A0069F, and 4A0001F to 4A0038F, which require removing the plastic terminal cover prior to removing the terminal cover. Note: Installing the option on an IP20/UL Type 1 enclosure drive voids UL Type 1 protection while maintaining IP20 conformity. Figure 9 Figure 9 Remove the UL Type 1 Terminal Cover (CIMR-VBA0001F to BA0003F, 2A0001F to 2A0006F) Figure 10 Figure 10 Remove the Terminal Cover on an IP20/UL Type 1 Drive (Models CIMR-VBA0006F to BA0018F; 2A0008F to 2A0069F; 4A0001F to 4A0038F) Ground Wire Length mm (in) Drive Model CIMR-V Single-Phase 200 V Class Three-Phase 200 V Class Three-Phase 400 V Class 150 (5.9) BA0001 BA0002 BA0003 2A0001 2A0002 2A0004 2A0006 – 200 (7.9) BA0006 BA0010 BA0012 BA0018 2A0010 2A0012 2A0020 4A0001 4A0002 4A0004 4A0005 4A0007 4A0009 4A0011 250 (9.8) – 2A0030 2A0040 4A0018 4A0023 400 (15.7) – 2A0056 2A0069 4A0031 4A0038 V1000 V1000

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 17 7. For models CIMR-VBA0001F to BA0003F, 2A0001F to 2A0006F, loosen the screws attaching the conduit bracket to the drive to remove the conduit bracket. Figure 11 Figure 11 Remove the UL Type 1 Conduit Bracket 8. On UL Type 1 enclosure models (CIMR-VBA0001F to BA0003F, 2A0001F to 2A0006F), the screw for the drive ground terminal also acts as one of the screws that attaches the conduit bracket to the drive. Reattach the conduit bracket according to Figure 12 and connect the drive-side of the ground wire to the drive ground terminal. Note: The four different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire depending on drive size. Refer to Table 7 on page 16 for ground wire selection by drive model. Figure 12 Figure 12 Reattach the UL Type 1 Conduit Bracket and Connect the Ground Wire for models CIMR-VBA0001F to BA0003F, 2A0001F to 2A0006F 9. For IP20/UL Type 1 enclosure models, go to Step 17. on page 21. V1000 Ground terminal Ground wire Drive ground terminal/ conduit bracket screw Ground wire Drive-side connector Screw size: M3.5 to M6 Option connector Screw size: M3 V1000

5 Installation Procedure

18 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 10. For IP66/UL Type 4X enclosure models, press firmly on the connector release tab holding the LED operator cable (CN1) in place and disconnect the cable. Figure 13 Figure 13 Remove the LED Operator Cable Remove LED operator cable Connector release tab Front cover Front cover bolt CN1 connector V1000

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 19 11. For IP66/UL Type 4X enclosure models, remove the lower terminal cover from the drive, if provided. Apply pressure using fingers on the left and right tabs. Lift and pull the cover forward to release (see Figure 14). Note: The lower terminal cover is required for secure mounting of the option on certain models. Use Table 8 to find the lower terminal cover part number by model. Contact your Yaskawa representative for ordering, if this part is not available in your drive. Table 8 IP66/UL Type 4X Lower Terminal Cover Part Number by Model Figure 14 Figure 14 Remove IP66/UL Type 4X Lower Terminal Cover 12. For IP66/UL Type 4X enclosure models, remove the option cover. Figure 15 Figure 15 Remove the Option Cover Drive Model CIMR-V Terminal Cover Part Number BA0006, BA0010 2A0010, 2A0012 4A0001 to 4A0009 CVST31300 BA0012 2A0020 4A0011 CVST31301 BA0001 to BA0003 2A0001 to 2A0008, 2A0018, 2A0030 to 2A0069 4A0018 to 4A0038 – V1000 Option Cover Mounting Tab Mounting Slot Mounting Slot Mounting Tab V1000

5 Installation Procedure

20 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 13. For IP66/UL Type 4X enclosure models, remove the drive ground terminal screw and option ground terminal screw (see Figure 16.) Note: The screw for the drive ground terminal also acts as one of the screws that attaches the waterproof/dust-proof enclosure to the drive. Figure 16 Figure 16 Remove IP66/UL Type 4X Ground Terminal Screw 14. For IP66/UL Type 4X enclosure models, reattach the drive ground terminal screw according to Figure 17. Note: 1. The screw for the drive ground terminal also acts as one of the screws that attaches the waterproof/dust-proof enclosure to the drive. 2. The four different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire depending on drive size. Refer to Table 7 on page 16 for ground wire selection by drive model. Figure 17 Figure 17 IP66/UL Type 4X Ground Wire Connection 15. For IP66/UL Type 4X enclosure models, pass the ground wire into the through-hole for the ground wire, in the back of the option, and connect the ground wire at the option ground terminal (FE). Tighten the screw to 0.5 to 0.6 Nm or (4.4 to 5.3 in lbs) using an M3 Phillips screwdriver. Figure 18 Figure 18 Ground Wire Connection Option Side 16. For IP66/UL Type 4X enclosure models, go to Step 22.on page 23. Drive Ground terminal screw Option Drive ground terminal screw FE V1000 Ground Wire Lower-right screw Ground wire Drive-side ground terminal Screw size: M3.5 to M6 Option ground screw FE Screw size: M3 Screwdriver V1000 Option ground terminal (FE) Ground terminal screw Ground wire Option through-hole for ground wire Option back side V1000

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 21 17. For IP20/Open-Chassis or IP20/UL Type 1 enclosure models, reattach the bottom cover. Keep the ground wire inside of the bottom cover when reattaching. Figure 19 Figure 19 Reattach the Bottom Cover 18. On models CIMR-VBA0006 to BA0018, 2A0008 to 2A0069, and 4A0001 to 4A0038, reattach the terminal cover. Refer to Figure 20 and Figure 21 for drive models CIMR-VBA0006 to BA0018, 2A0008 to 2A0020, and 4A0001 to 4A0011, which require routing the ground wire through the provided notch when reinstalling the terminal cover. Figure 20 Figure 20 Reattach the Terminal Cover (Models CIMR-VBA0006 to BA0018; 2A0008 to 2A0069; 4A0001 to 4A0038) Figure 21 Figure 21 Terminal Cover Ground Wire Notch (Models CIMR-VBA0006 to BA0018; 2A0008 to 2A0020; 4A0001 to 4A0011) IP20/Open-Chassis IP20/UL Type 1 Enclosure V1000 V1000 Ground wire routing notch V1000

5 Installation Procedure

22 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 19. For IP20/Open-Chassis or IP20/UL Type 1 enclosure models, remove the option cover and pass the ground wire through the inside of the drive bottom cover and into the through-hole for the ground wire at the front of the option. Figure 22 Figure 22 Ground Wire Routing 20. For IP20/Open-Chassis or IP20/UL Type 1 enclosure models, attach the option to the drive. Properly seat the tabs on the left and right sides of the option to the drive case. Figure 23 Figure 23 Connect the Option 21. For IP20/Open-Chassis or IP20/UL Type 1 enclosure models, connect the ground wire at the option ground terminal. Tighten the screw to 0.5 to 0.6 Nm or (4.4 to 5.3 in lbs) using an M3 Phillips screwdriver. Figure 24 Figure 24 Connect the Ground Wire to the Option Option Cover V1000 Line up tabs Line up tabs V1000 Option ground terminal V1000

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 23 22. Connect the PROFINET Cat 5e communication cable to the option modular connector CN1 port 1 or port 2. Install PROFINET communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see Figure 32).Refer to Communication Cable Specifications on page 26 for details of installing. Note: Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation. Failure to comply may cause a static discharge, which will cause the option card to stop working properly. Cycle power on the drive and option card to reestablish functionality. Figure 25 Figure 25 Option Modular Connector CN1 Port 1 and Port 2 for Communication Cable 23. Use the second option modular connector CN1 port to daisy chain a series of drives where applicable. 24. For IP20/Open-Chassis or IP20/UL Type 1 enclosure models, go to Step 31. on page 25. 25. For IP66/UL Type 4X enclosure models, attach the option cover by aligning the tabs with the mounting holes and seat the front cover into place (see Figure 26). Figure 26 Figure 26 Attach the Option Cover 26. For IP66/UL Type 4X enclosure models, reattach the lower terminal cover, (on certain models), to the drive by aligning the left and right tabs and snap into place (see Figure 27). Figure 27 Figure 27 Reattach the IP66/UL Type 4X Lower Terminal Cover V1000 Option cover Mounting tab Cover mounting slot Cover mounting slot Ground wire to drive ground screw Mounting tab Cat5E cables V1000 V1000

5 Installation Procedure

24 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 27. For IP66/UL Type 4X enclosure models, attach the option to the drive by aligning the two mounting tabs on left and right side of the option with slots on the drive. Plug-in the CN5 connector on the back of the option into the CN5 connector on the drive. Tighten the screw in the front of the option (see Figure 28). Figure 28 Figure 28 Attach Option to IP66/UL Type 4X 28. For IP66/UL Type 4X enclosure models, insert the LED operator cable from the front cover into connector CN1 on the drive (see Figure 29). Figure 29 Figure 29 Insert LED Operator Cable CN5 Connector port on drive CN5 Connector (underside of option) Mounting Tab V1000 CN1 connector Inside front cover Insert LED operator cable V1000

5 Installation Procedure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 25 29. Reattach the front cover of the drive using four screws (see Figure 30). Refer to Table 9 on page 25 for tightening torque specifications. NOTICE: Damage to Equipment. Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the cover. Failure to comply may result in damage to circuitry and equipment. Figure 30 Figure 30 Attach the Front Cover Table 9 IP66/UL Type 4X Front Cover Installation Screw Size and Tightening Torque 30. For IP66/UL Type 4X enclosure models, go to Step 32. on page 25. 31. For IP20/Open-Chassis or IP20/UL Type 1 enclosure models, attach the option cover by aligning the tabs with the mounting holes, seat the front cover into place, and tighten the screw on the front. Figure 31 Figure 31 Attach the Option Cover Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers. 32. Set drive parameters in Table 10 for proper option performance. Voltage Class Model No. CIMR-V Installation Screw Size Tightening Torque Nm (lb-in) Single Phase 200 V Class BA0001 to BA0012 M5 2.0 to 2.5 (17.7 to 22.1) Three Phase 200 V Class 2A0001 to 2A0020 M5 2.0 to 2.5 (17.7 to 22.1) 2A0030 to 2A0069 M6 5.4 to 6.0 (47.8 to 53) Three Phase 400 V Class 4A0001 to 4A0011 M5 2.0 to 2.5 (17.7 to 22.1) 4A0018 to 4A0038 M6 5.4 to 6.0 (47.8 to 53) Front cover Front cover screw V1000 Line up tabs V1000

5 Installation Procedure

26 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Communication Cable Specifications Use only PROFINET dedicated communication cable; the Yaskawa warranty does not cover other cable types. The use of CAT5e or equivalent Shielded Twisted Pair (STP) cable is recommended.  Option Connection Diagram Figure 32 Wiring Diagram  Communication Cable Topology The option modular connector CN1 port 1 and port 2 act as a switch to allow for flexibility in cabling topology. For example, a traditional star network topology may be employed by using a single port on the option board. Alternatively, a daisy-chained approach may be employed by using both option modular connector ports. This second approach reduces the requirements of PROFINET switch ports. Figure 32 Figure 33 Topology Options  GSD Files To facilitate network implementation, obtain a GSD file from one of the following websites depending on your region: US: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://e-mechatronics.com Other areas: Check the back cover of these manuals. <1> Connect the provided ground wire during installation. V1000 M U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 SI-EP3/V PROFINET Option FE <1> PROFINET Master PROFINET Cable Motor Power PROFINET Cable V1000 PLC SWITCH V1000 V1000 V1000 V1000 V1000 V1000 PLC STOP STOP STOP STOP STOP STOP SWITCH V1000

6 Related Drive Parameters

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 27 6 Related Drive Parameters The parameters in Table 10 set the drive for operation with the option. Confirm proper setting of all parameters in Table 10 before starting network communications. Refer to the manual packaged with the drive for details on setting parameters. Table 10 Related Parameter Settings No. (Addr. Hex) Name Description Values b1-01 (180) <1> Reference 1 Source Selects the input method for frequency reference. 0: Keypad 1: Analog Input 2: Memobus/Modbus Communications 3: Option PCB 4: Pulse Train Input Default: 1 Range: 0 to 4 (Set to 3) b1-02 (181) <1> Run Command 1 Source Selects the input method for the Run command. 0: Keypad 1: Digital Input 2: Memobus/Modbus Communications 3: Option PCB Default: 1 Range: 0 to 3 (Set to 3) F6-01 (3A2) <2> Communication Error Selection Selects drive response when a bUS error is detected during communications with the option. 0: Ramp to Stop 1: Coast to Stop 2: Fast Stop (Use C1-09) 3: Alarm Only <2> 4: Alarm - Run at d1-04 <2> 5: Alarm - Ramp to Stop Default: 1 Range: 0 to 53 F6-02 (3A3) Comm External Fault (EF0) Detect Selects the condition for external fault detection (EF0). 0: Always detected 1: Detection during run only Default: 0 Range: 0, 1 F6-03 (3A4) Comm External Fault (EF0) Select Selects drive response for external fault input (EF0) detection during option communications. 0: Ramp to Stop 1: Coast to Stop 2: Fast Stop (Use C1-09) 3: Alarm Only <2> Default: 1 Range: 0 to 3 F6-07 (3A8) MultiStep Ref Priority Select 0: MultiStep References Disabled 1: MultiStep References Enabled Default: 1 Range: 0, 1 F6-08 (36A) Comm Parameter Reset @Initialize Selects whether communication-related parameters F6- and F7- are set back to original default values when the drive is initialized using parameter A1-03. 0: No Reset - Parameters retained 1: Reset - Back to factory default Note: The setting value is not changed even when F6-08 is set to 1 and the drive is initialized using A1-03. Default: 0 Range: 0, 1 F6-15 (B5B) Comm. Option Parameter Upgrade Selection Selects whether F6-/F7- communication-related parameters changed are enabled. 0: Enabled by Cycling the Power 1: Enabled F6-/F7- 2: Disabled F6-/F7- Note: F6-15 is reset to 0 after setting to 1 or 2. Default: 0 Range: 0 to 2 F7-01 (3E5) IP Address 1 Sets the static/fixed IP address. Parameter F7-01 sets the most significant octet. Default: 192 Min: 0 Max: 255 F7-02 (3E6) IP Address 2 Sets the static/fixed IP address. Parameter F7-02 sets the second most significant octet. Default: 168 Min: 0 Max: 255 F7-03 (3E7) IP Address 3 Sets the static/fixed IP address. Parameter F7-03 sets the third most significant octet. Default: 1 Min: 0 Max: 255

6 Related Drive Parameters

28 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual F7-04 (3E8) IP Address 4 Sets the static/fixed IP address. Parameter F7-04 sets the fourth most significant octet. Default: 20 Min: 0 Max: 255 F7-05 (3E9) <7> Subnet Mask 1 Sets the static/fixed Subnet Mask. Parameter F7-05 sets the most significant octet. Default: 255 Min: 0 Max: 255 F7-06 (3EA) <7> Subnet Mask 2 Sets the static/fixed Subnet Mask. Parameter F7-06 sets the second most significant octet. Default: 255 Min: 0 Max: 255 F7-07 (3EB) <7> Subnet Mask 3 Sets the static/fixed Subnet Mask. Parameter F7-07 sets the third most significant octet. Default: 255 Min: 0 Max: 255 F7-08 (3EC) <7> Subnet Mask 4 Sets the static/fixed Subnet Mask. Parameter F7-08 sets the fourth most significant octet. Default: 0 Min: 0 Max: 255 F7-09 (3ED) <7> Gateway Address 1 Sets the static/fixed Gateway address. Parameter F7-09 sets the most significant octet. Default: 192 Min: 0 Max: 255 F7-10 (3EE) <7> Gateway Address 2 Sets the static/fixed Gateway address. Parameter F7-10 sets the second most significant octet. Default: 168 Min: 0 Max: 255 F7-11 (3EF) <7> Gateway Address 3 Sets the static/fixed Gateway address. Parameter F7-11 sets the third most significant octet. Default: 1 Min: 0 Max: 255 F7-12 (3E0) <7> Gateway Address 4 Sets the static/fixed Gateway address. Parameter F7-12 sets the fourth most significant octet. Default: 1 Min: 0 Max: 255 F7-13 (3F1) <7> Address Mode at Startup Selects how the option address is set. 0: Static <7> 2: DCP Default: 2 Range: 0, 2 F7-14 (3F2) Duplex Mode Selection Selects duplex mode setting. 0: Auto/Auto 1: Half/Half 2: Full/Full 3: Half/Auto 4: Half/Full 5: Auto/Half 6: Auto/Full 7: Full/Half 8: Full/Auto Default: <7> Range: 0 to 8 F7-15 (3F3) <8> Communication Speed Selection Sets the communication speed. 0: 10 Mbps (Available only with drive software version PRG: 1012 to 1015) 1: 10 Mbps 100: 100 Mbps Default: <9> Range: <9> F7-23 (3FB) <10> Dynamic Output Assembly Parameter 1 Sets configurable output 1. Default: 0H Min.: 0H Max.: FFFFH F7-24 (3FC) <10> Dynamic Output Assembly Parameter 2 Sets configurable output 2. Default: 0H Min.: 0H Max.: FFFFH F7-25 (3FD) <10> Dynamic Output Assembly Parameter 3 Sets configurable output 3. Default: 0H Min.: 0H Max.: FFFFH F7-26 (3FE) <10> Dynamic Output Assembly Parameter 4 Sets configurable output 4. Default: 0H Min.: 0H Max.: FFFFH No. (Addr. Hex) Name Description Values

6 Related Drive Parameters

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 29 F7-27 (3FF) <10> Dynamic Output Assembly Parameter 5 Sets configurable output 5. Default: 0H Min.: 0H Max.: FFFFH F7-33 (405) <10> Dynamic Input Assembly Parameter 1 Sets configurable input 1. Default: 0H Min.: 0H Max.: FFFFH F7-34 (406) <10> Dynamic Input Assembly Parameter 2 Sets configurable input 2. Default: 0H Min.: 0H Max.: FFFFH F7-35 (407) <10> Dynamic Input Assembly Parameter 3 Sets configurable input 3. Default: 0H Min.: 0H Max.: FFFFH F7-36 (408) <10> Dynamic Input Assembly Parameter 4 Sets configurable input 4. Default: 0H Min.: 0H Max.: FFFFH F7-37 (409) <10> Dynamic Input Assembly Parameter 5 Sets configurable input 5. Default: 0H Min.: 0H Max.: FFFFH H5-11 (43C) Communications ENTER Function Selection Selects whether an Enter command is necessary to change parameter values via MEMOBUS/Modbus communications. 0: Parameter changes are activated when ENTER command is written 1: Parameter changes are activated immediately without use of ENTER command Default: 1 Range: 0, 1 <1> Set b1-02 = 3 to start and stop the drive with the PROFINET master device using serial communications. Set b1-01 = 3 to control the frequency reference of the drive via the master device. <2> Setting this parameter to 3 will cause the drive to continue operation after detecting a fault. Take proper measures such as installing an emergency stop switch when using setting 3. <3> Available in the V1000 software versions PRG: 1024 and later. Refer to the instruction manual of a specific drive to determine if settings 4 and 5 are available in the drive. <4> Cycle power for setting changes to take effect. <5> If F7-13 is set to 0, then all IP Addresses (F7-01 to F7-04) must be unique. <6> Set F7-01 to F7-12 when F7-13 is set to 0. <7> Default setting differs by drive software version. 1012 to 1015: 0 ≥1016: 1 <8> Set F7-15 when F7-14 is set to 0 or 2. <9> The setting values differ by drive software version. 1012 to 1015 Default: 0 Range: 0, 10, 100 ≥1016 Default: 10 Range: 10, 100 <10> If a value other than 0 is assigned to parameters F7-23 to F7-27 and F7-33 to F7-37 by the drive, that value will take precedent over a value set by the configuration software. If the value in the drive is 0 (default), the value from the configuration software is used. No. (Addr. Hex) Name Description Values

6 Related Drive Parameters

30 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual Table 11 Option Monitors No. Name Description Range U6-80 to U6-83 OPT IP ADR1 to 4 Displays IP Address currently available; • U6 -80: First octet • U6 -81: Second octet • U6 -82: Third octet • U6 -83: Forth octet 0 to 255 U6-84 to U6-87 Online Subnet 1 to 4 Displays subnet currently available; • U6 -84: First octet • U6 -85: Second octet • U6 -86: Third octet • U6 -87: Forth octet 0 to 255 U6-88 to U6-91 Online Gateway Displays gateway currently available; • U6 -88: First octet • U6 -89: Second octet • U6 -90: Third octet • U6 -91: Forth octet 0 to 255 U6-92 Online Speed Displays CN1 Port 1 link speed currently available. 10, 100 U6-93 Online Duplex Displays CN1 Port 1 duplex setting currently available. 0: Half, 1: Full U6-94 Online Speed Displays CN1 Port 2 link speed currently available. 10, 100 U6-95 Online Duplex Displays CN1 Port 2 duplex setting currently available. 0: Half, 1: Full U6-98 First Fault Displays first option fault. Refer to Option Fault Monitors U6-98 and U6-99 on page 57 for details. – U6-99 Current Fault Displays current option fault. Refer to Option Fault Monitors U6-98 and U6-99 on page 57 for details. –

7 PROFINET Messaging

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 31 7 PROFINET Messaging  PROFINET Overview This section describes the communication profile used between the PROFINET I/O network and the option. The option supports the PROFIdrive profile. Users can select between the control and status words according to the PROFIdrive profile or use the Yaskawa-specific control and status words.  PROFIdrive Communication Profile  The Control Word and the Status Word The contents of the Control Word and the Status Word are detailed in Table 12. and Table 13. respectively. The drive states are presented in the PROFIdrive State Machine (Figure 34.).  Frequency Reference The Frequency reference is a 16-bit word containing a sign bit and a 15-bit integer. A negative reference (indicating reverse direction of rotation) is formed by calculating the two's complement from the corresponding positive reference. The reference value is the desired output frequency.  Output Frequency Output Frequency is a 16-bit word containing the current output frequency (U1-02) of the drive. Table 12 Control Word for PROFIdrive Communication Profile Bit Name Value Proceed to STATE/Description 0 ON 1 Proceed to READY TO OPERATE. OFF1 0 Emergency OFF. Proceed to OFF1 ACTIVE; proceed further to READY TO SWITCH ON unless other interlocks (OFF2, OFF3) are active. 1 OFF2 1 Continue operation (OFF2 inactive). 0 Emergency OFF. Proceed to OFF2 ACTIVE; proceed further to SWITCH ON INHIBIT. 2 OFF3 1 Continue operation (OFF3 inactive). 0 Emergency stop. Proceed to OFF3 ACTIVE; proceed further to SWITCH-ON INHIBIT. 3 OPERATION_ ENABLE 1 Proceed to ENABLE OPERATION. 0 Inhibit operation. Proceed to OPERATION INHIBIT. 4 RAMP_OUT_ ZERO 1 Normal operation. Proceed to RAMP FUNCTION GENERATOR: ENABLE OUTPUT. 0 Stop according to selected stop type. 5 RAMP_HOLD 1 Normal operation. 0 Proceed to RAMP FUNCTION GENERATOR: ENABLE ACCELERATOR. Halt ramping (Ramp Function Generator output held). 6 RAMP_IN_ ZERO 1 Normal operation. Proceed to OPERATING. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters. 0 Force Ramp Function Generator input to zero. 7 RESET 0 -> 1 Fault reset if an active fault exists. Proceed to SWITCH ON INHIBIT. 0 (Continue normal operation) 8 INCHING_1 – Inching 1. (Not supported) 9 INCHING_2 – Inching 2. (Not supported) 10 REMOTE_CMD 1 Network control enabled. 0 Network control disabled. 11 to 15 – – Reserved

7 PROFINET Messaging

32 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual Table 13 Status Word for the PROFIdrive Communication Profile Bit Name Value STATE/Description 0 RDY_ON 1 READY TO SWITCH ON. 0 NOT READY TO SWITCH ON. 1 RDY_RUN 1 READY TO OPERATE. 0 OFF1 ACTIVE. 2 RDY_REF 1 ENABLE OPERATION. 0 DISABLE OPERATION. 3 TRIPPED 1 FAULT. 0 No fault. 4 OFF_2_STA 1 OFF2 inactive. 0 OFF2 ACTIVE. 5 OFF_3_STA 1 OFF3 inactive. 0 OFF3 ACTIVE. 6 SWC_ON_INHIB 1 SWITCH-ON INHIBIT ACTIVE. 0 SWITCH-ON INHIBIT NOT ACTIVE. 7 ALARM 1 Warning/Alarm. 0 No Warning/Alarm. 8 AT_SETPOINT 1 OPERATING. Actual value equals reference value (i.e., is within tolerance limits). 0 Actual value differs from reference value (i.e., is outside tolerance limits). 9 REMOTE 1 Drive control location: REMOTE. 0 Drive control location: LOCAL. 10 ABOVE_LIMIT – Not supported. 11 to 15 – – Reserved

7 PROFINET Messaging

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 33 Figure 33 Figure 34 PROFIdrive State Machine READY TO SWITCH ON

7 PROFINET Messaging

34 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Yaskawa Vendor-Specific Control and Status Words  The Control Word and the Status Word The contents of the Control Word and the Status Word are detailed in Table 14.  Frequency Reference Frequency Reference is a 16-bit word containing the desired output frequency.  Output Frequency Output Frequency is a 16-bit word containing the current output frequency of the drive. Table 14 Yaskawa-Specific Control Word and Status Word Yaskawa-Specific Control Word Yaskawa-Specific Status Word Bit Description Bit Description 0 Run bit 0 Running 1 Reverse run bit 1 Zero Speed 2 EF0 2 Reverse Operation 3 Fault Reset 3 Reset Signal Input Active 4 ComFref 4 At Speed 5 ComCtrl 5 Ready 6 DI3 6 Alarm 7 DI4 7 Fault 8 DI5 8 oPE Fault 9 DI6 9 Uv Return 10 DI7 10 2nd Motor 11 Not Used 11 ZSV 12 Not Used 12 Not Used 13 Not Used 13 Not Used 14 Not Used 14 Net Reference 15 Not Used 15 Net Control

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

35 8 Communication This section describes the PROFINET IO messaging used in communication with the drive. For detailed information on PROFINET IO communication, refer to PROFINET specification Application Layer protocol for decentralized periphery and distributed automation v2.0 available at www.profibus.com.  Introduction to PROFINET IO PROFINET IO is a fieldbus protocol that enables communication between programmable controllers and distributed field devices in Ethernet network. The protocol classifies devices into IO controllers, IO supervisors and IO devices, which have a specific collection of services. PROFINET IO uses three different communication channels to exchange data. The standard UDP/IP and TCP/IP channel is used for parameterization and configuration of devices and for acyclic operations. The Real Time (RT) channel is used for cyclic data transfer and alarms. The third channel, Isochronous Real Time (IRT) channel, is used e.g. in motion control applications (not implemented in SI-EP3/V). PROFINET IO devices are structured in slots and sub-slots, which can contain modules and sub-modules correspondingly. Devices can have almost any number of slots and sub-slots and they can be virtual or real. Device specific data is represented in slot 0, module and sub-module specific data in subsequent slots and sub-slots. One of the benefits of PROFINET IO is the diagnostics and alarm mechanism. Every module and sub-module provide alarm data to the IO controller using the cyclic channel. Diagnostic data can be read non-cyclically from the device by using record data. Properties and services of a PROFINET IO device are described in a GSD file that is written in General Station Description Markup Language (GSDML). GSD file describes the device specific modules and the method of assigning modules and sub-modules to predefined slots and sub-slots.  PROFINET IO in SI-EP3/V The decision to use either the PROFIdrive control and status words or the Yaskawa-specific control and status words is done in a hardware configuration tool (customer supplied). The default value is the Yaskawa-specific format. SI-EP3/V uses slots 0 and 1. Slot 0 does not have any sub-slots and the attached DAP module represents the device. Other functional modules and sub-modules described in the GSD file can be assigned to slot 1 and its sub-slots. • Slot 0 = Device access point (DAP) • Slot 1, sub-slot 1 = Standard telegram 1, Standard telegram 1 + 5 configurable inputs, outputs, Forty byte IO with 5 configurable input, outputs The services provided by the SI-EP3/V option can be defined using the F7- parameters in the drive or by using a configuration tool. To define the service using the F7- parameters, set the parameter to a value other than 0. If all F7- parameters are set to 0, the value from the configuration tool will be used. The SI-EP3/V option provides the following services: • Cyclic messaging in PROFIdrive or Yaskawa-specific mode • Acyclic parameter access mechanism • Identification & Maintenance functions (I&M0) • PROFIdrive parameters • Diagnostic and alarm mechanism • Fault buffer mechanism

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

 Yaskawa SI-EP3/V PROFINET I/O Modules Std Tgm 1 Table 15 Std Tgm 1 Consume Table 16 Std Tgm 1 Produce Std Tgm 1 + 5 PZD Table 17 Std Tgm 1 + 5 PZD Consume Table 18 Std Tgm 1 + 5 PZD Produce Bytes Description 0 Control Word MSB 1 Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB Bytes Description 0 Status Word MSB 1 Status Word LSB 2 Output Frequency MSB 3 Output Frequency LSB Bytes Description 0 Control Word MSB 1 Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Configurable Output 1 MSB 5 Configurable Output 1 LSB 6 Configurable Output 2 MSB 7 Configurable Output 2 LSB 8 Configurable Output 3 MSB 9 Configurable Output 3 LSB 10 Configurable Output 4 MSB 11 Configurable Output 4 LSB 12 Configurable Output 5 MSB 13 Configurable Output 5 LSB Bytes Description 0 Status Word MSB 1 Status Word LSB 2 Output Frequency MSB 3 Output Frequency LSB 4 Configurable Input 1 MSB 5 Configurable Input 1 LSB 6 Configurable Input 2 MSB 7 Configurable Input 2 LSB 8 Configurable Input 3 MSB 9 Configurable Input 3 LSB 10 Configurable Input 4 MSB 11 Configurable Input 4 LSB 12 Configurable Input 5 MSB 13 Configurable Input 5 LSB

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

37 Forty Byte IO Table 19 Forty Byte IO Consume Bytes Description 0 Control Word MSB 1 Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Analog Output 1 MSB 13 Analog Output 1 LSB 14 Analog Output 2 MSB 15 Analog Output 2 LSB 16 Digital Outputs MSB 17 Digital Outputs LSB 18 Reserved 19 Reserved 20 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved 26 Reserved 27 Reserved 28 Reserved 29 Reserved 30 Configurable Output 1 MSB 31 Configurable Output 1 LSB 32 Configurable Output 2 MSB 33 Configurable Output 2 LSB 34 Configurable Output 3 MSB 35 Configurable Output 3 LSB 36 Configurable Output 4 MSB 37 Configurable Output 4 LSB 38 Configurable Output 5 MSB 39 Configurable Output 5 LSB

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

Table 20 Forty Byte IO Produce Bytes Description 0 Status Word MSB 1 Status Word LSB 2 Output Frequency MSB 3 Output Frequency LSB 4 Reserved 5 Reserved 6 PG Count Value MSB 7 PG Count Value LSB 8 Motor Speed MSB 9 Motor Speed LSB 10 Frequency Reference Monitor MSB 11 Frequency Reference Monitor LSB 12 Output Current MSB 13 Output Current LSB 14 Analog Input 1 MSB 15 Analog Input 1 LSB 16 DC Bus Voltage MSB 17 DC Bus Voltage LSB 18 Fault Code MSB 19 Fault Code LSB 20 Alarm Code MSB 21 Alarm Code LSB 22 Output Power MSB 23 Output Power LSB 24 Analog Input 2 MSB 25 Analog Input 2 LSB 26 Digital Inputs MSB 27 Digital Inputs LSB 28 Analog Input 3 MSB 29 Analog Input 3 LSB 30 Configurable Input 1 MSB 31 Configurable Input 1 LSB 32 Configurable Input 2 MSB 33 Configurable Input 2 LSB 34 Configurable Input 3 MSB 35 Configurable Input 3 LSB 36 Configurable Input 4 MSB 37 Configurable Input 4 LSB 38 Configurable Input 5 MSB 39 Configurable Input 5 LSB

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

39  Cyclic Messaging SI-EP3/V supports cycle times of 8 to 512 ms. CW: Control Word SW: Status Word REF: Reference ACT: Actual Value PZD: Configurable inputs and outputs  Yaskawa Acyclic Parameter Access Mechanism All drive parameters can be read and written under address 0x8000 by performing a read or write with the index value of the corresponding parameter address in the drive. Refer to the drive Technical Manual for a list of these parameter addresses.  PROFIdrive Acyclic Parameter Access Mechanism A PROFIdrive acyclic parameter access mechanism can be used to access PROFIdrive parameters and drive parameters using an index of 0xB02E and the structure in Figure 26 for write and read requests. Requests and responses between the IO device and the IO controller or the IO supervisor are transferred with the Record Data Objects. Figure 34 Figure 35 PROFIdrive Acyclic Parameter Access Mechanism Structure

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

A write request is first sent containing the parameter request. If the write request is valid, the SI-EP3/V acknowledges it with request accepted. The master then sends a read request. If the SI-EP3/V is still busy performing the internal parameter request, it will return a negative response with the error code “0xB5” (State conflict). In this case, the master repeats the read request until the SI-EP3/V has the PROFIdrive response data ready. If the write request is invalid, a negative response is returned with an error code. Base Mode Parameter Access - Local The DO-ID field in the Record Data Object request header is not evaluated by the parameter manager. Parameters can be read through any slot in the configuration. Table 21 Response Error Codes Table 22 ErrorCode1 with PNIORW Decoding Byte Value and Meaning ErrorCode 0xDF (Error Write) 0xDE (Error Read) ErrorDecode 0x80 (PNIORW) ErrorCode1 decoded according to Table 22. ErrorCode2 is 0. 0x81 (PNIO) ErrorCode1 and ErrorCode2 decoded according to Table 22. ErrorCode1 Error class and error code (Refer to Table 22). ErrorCode2 Not described Error class Meaning Error Code 0 to 9 (Reserved) – 10 (0x0A) Application 0 = Read error 1 = Write error 2 = Module failure 3 to 7 = Reserved 8 = Version conflict 9 = Feature not supported 10 to 15 = User-specific 11 (0x0B) Access 0 = Invalid index 1 = Write length error 2 = Invalid slot 3 = Type conflict 4 = Invalid area 5 = State conflict 6 = Access denied 7 = Invalid range 8 = Invalid parameter 9 = Invalid type 10 to 15 = User-specific 12 (0x0C) Resource 0 = Read constraint conflict 1 = Write constraint conflict 2 = Resource busy 3 = Resource unavailable 4 to 7 = Reserved 8 to 15 = User-specific 13 to 15 User-specific –

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

41 Read block is used in read requests and responses. Write block is used in write requests and responses. The request consists of unique identifiers for the connection, addressing information and length of the record data. The response also contains two additional fields for transferring information. Table 23 Structure of the Read and Write Blocks Data block contains PROFIdrive specific request or response header. Table 24 PROFIdrive Request Header Field(s) Description Range Type Service Request or Response service. Request (0x00) Response (0x80) UI8 Operation Read or Write operation. Write (0x08) Read (0x09) UI8 Block length Length of the block. 0 to 0xFFFF UI16 ARUUID Identifier - time low - time mid - time high and version - clock - node – UI32 UI16 UI16 Octet[2] Octet[6] API Application Process Identifier Device Access Point (0x0000) UI32 PROFIdrive (0x3A00) Slot Slot of the Module Access Point (MAP/PAP) 0x01 UI16 Sub-slot Sub-slot of the Module Access Point (MAP/PAP) 0x01 UI16 Padding 2 bytes Index Index of the Record Data Object 0x0001 to 0x7FFF 0xB02E UI16 Data length Length of the data block 0 to 0xFFFFFFFF UI32 Additional value 1 (response only) Field for transferring additional data – UI16 Additional value 2 (response only) Field for transferring additional data – UI16 Padding 24 bytes for request, 20 bytes for response. Data block Used only with write request and read response. Field(s) Description Range Byte/ Word Request Reference Unique identification set by the master. Changed for each new request. 1 to 255 Byte Request ID Request type for the issued block. Request Parameter (0x01) Change Parameter (0x02) Byte DO-ID To be set to 0x01. 0 to 255 Byte No. of Parameters Number of parameters that are present in the request. 1 Byte Attribute Type of object being accessed. Value (0x10) Byte No. of Elements Number of array elements accessed or length of string accessed. Set to 0 if non-array parameters are used. 0, 1 to 234 Byte Parameter Index (group) Address of the PROFIdrive parameter that is being accessed. Also “1” is allowed by SI-EP3/V to access drive parameters. Drive parameter group when accessing drive parameters. 1 to 65535 Word Subindex (parameter) <1> Only when Request ID is 0x02 (Change Parameter). The Format, Number of Values, and Value Fields are repeated for other parameters. Addresses the first array element of the parameter. Drive parameter number when accessing drive parameters. 0 to 65535 Word Format <1> Refer to Table 26 for details. – Byte Number of Values <1> Number of values following. 1 Byte Values <1> The values of the request. In case of odd number of bytes, a zero byte is appended to ensure the word structure of the telegram. Varies based on value See Format Field

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

Table 25 PROFIdrive Response Header Table 26 Data Types for Format Field Table 27 PROFIdrive Parameter Request Error Codes Field(s) Description Range Response Reference Mirrored from the request. 1 to 255 Response ID Response from the slave. In the event that requested services fail, a “not acknowledged” (NAK) response will be indicated. Request Param OK (0x01) Request Param NAK (0x81) Change Param OK (0x02) Change Param NAK (0x82) DO-ID To be set to 1. 0 to 255 No. of Parameters <1> Only when Request ID is 0x01 (Request Parameter OK). The Format, Number of Values, and Value Fields are repeated for other parameters. Number of parameters that are present in the response. 1 to 37 Format <1> Refer to Table 26 for details. – Number of Values <1> Number of values following. 0 to 234 Values <1> The values of the request. When there is an odd number of bytes, a zero byte is appended to ensure the word structure of the telegram. Varies based on value Code Type 0x00 (Reserved) 0x01 to 0x36 Standard data types 0x37 to 0x3F (Reserved) 0x40 Zero 0x41 Byte 0x42 Word 0x43 Double word 0x44 Error 0x45 to 0xFF (Reserved) Error # Meaning Used at 0x00 Impermissible parameter number Access to unavailable parameter. 0x01 Parameter value cannot be changed Change access to a parameter value that cannot be changed. 0x02 Low or high limit exceeded Change access with value outside the limits. 0x03 Invalid subindex Access to unavailable subindex. 0x04 No array Access with subindex to non-indexed parameter. 0x05 Incorrect data type Change access with value that does not match the data type of the parameter. 0x06 Setting not permitted (can only be reset) Change access with value unequal to 0 when this is not permitted. 0x07 Description element cannot be changed Change access to a description element that cannot be changed. 0x09 No description data available Access to unavailable description (parameter value is available). 0x0B No operation priority Change access rights without rights to change parameters. 0x0F No text array available Access to text array that is not available (parameter value is available). 0x11 Request cannot be executed because of operating mode Access is temporarily not possible for reasons outside scope of these instructions. 0x14 Value impermissible Change access with a value that is within limits but is not permissible for other long-term reasons (parameter with defined single values). 0x15 Response too long The length of the current response exceeds the maximum transmittable length. 0x16 Parameter address impermissible Illegal value or value that is not supported for the attribute, number of elements, parameter number or sub-index, or a combination. 0x17 Illegal format Write request: Illegal format or format of parameter data that is not supported. 0x18 Number of values inconsistent Write request: Number of values of parameter data does not match number of elements at the parameter address. 0x19 DO nonexistent Request to DO, which does not exist. 0x65 to 0xFF Manufacturer-specific – 0x65 Vendor-specific error Vendor-specific error. 0x66 Request not supported Request not supported. 0x67 Communication error Request cannot be completed because of communication error. 0x6F Time-out error Request aborted due to time-out.

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

43 Parameter Data Transfer Examples The following example shows how parameter data is transferred using the acyclic parameter access mechanism's READ and WRITE. Example 1: Reading a drive parameter To read a Yaskawa Drive parameter, use the PNU of 1 and the actual address of the parameter in the SubIndex. Write Request (Read Parameter Value) Positive Read Response to Read Request Negative Response to PROFIdrive Read Request 0x78 PZD map failure Parameter cannot be mapped to PZD (size mismatch or non-existent). 0x79 PZD memory failure Parameter cannot be mapped to PZD (out of memory). 0x7A Multiple PZD map Parameter cannot be mapped to PZD (multiple PZD write). 0x8C Set torque mode error Cannot change mode to TORQUE (frequency is used). 0x90 Illegal Request ID The request ID of the response is illegal. Error # Meaning Used at 01 01 B0 2E 08 05 81 01 01 44 01 00 14 (44H = Error)

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

PROFIdrive Profile-Specific Parameters PROFIdrive parameters contain data of the drive in standard form. The table below describes the supported PROFIdrive parameters. Fault Buffer Mechanism PROFIdrive profile has a mechanism that can store five fault situations to PROFIdrive parameters. Fault and diagnostic data, like fault number and fault code can be accessed simultaneously with only one subindex. The mechanism consists of two PROFIdrive parameters: • PNU944: Fault message counter • PNU947: Fault numbers according to value in U2-01 Parameter R/W Data type Description 922 R Unsigned16 Telegram selection 944 R Unsigned16 Fault message counter 947 R Array [5] Unsigned16 Fault number. (coded according to DRIVECOM profile) Subindex Contents, see parameter 945. 964 R Array [6] Unsigned16 Device identification Subindex Contents 0 Manufacturer 1 Device type 2 Version 3 Firmware date (year) 4 Firmware date (day/month) 5 Number of Drive Objects (DO) 965 R Octet String2 Profile number of this device. 0328h = Profile 3, Version 40 967 R Unsigned16 Control word (CW) 968 R Unsigned16 Status word (SW) 972 R/W Unsigned16 Software reset Value Description 0 No action 1 Power-cycle PROFINET IO module The parameter must do a zero-to-one transition and the motor must be stopped. 977 R/W Unsigned16 Stores parameters to non-volatile memory Value Description 0 No action 1 Stores parameters The parameter must do a zero-to-one transition and the motor must be stopped. 61000 R VisibleString24 Name of station 61001 R Unsigned32 IP of station 61002 R Array [6] Unsigned8 MAC of station 61003 R Unsigned32 Default gateway of station 61004 R Unsigned32 Subnet mask of station

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

45  Option High Priority Alarm Codes These codes are transmitted as Manufacturer Specific Diagnostic high priority alarms that can be seen in the PLC configuration software. These high priority codes are the same codes that appear in the drive manual, except with an offset of 0x1000. Table 28 PROFINET Option High Priority Alarm Codes Drive Alarm Code (Hex) <1> Description Corrective Action 1000 None – 1001 DC Bus Fuse Open (PUF) Output Transistor Failure. Replace the drive 1002 DC Bus Undervolt (Uv1) Input power fluctuation too large 1003 CTL PS Undervolt (Uv2) Cycle drive power and replace drive if fault continues 1004 MC Answerback (Uv3) Cycle drive power and replace drive if fault continues 1005 Short Circuit (SC) • Check drive wiring • Cycle drive power and replace drive if fault continues. 1006 Ground Fault (GF) Check for motor and/or cable damage 1007 Over Current (oC) Check motor, motor load and accel/decel rates 1008 DC Bus Overvolt (oV) • Check incoming voltage • Check deceleration time 1009 Heatsink Overtemp (oH) • Check ambient temperature • Check drive cooling fan 100A Heatsink Max Temp (oH1) Check drive cooling fan 100B Motor Overload (oL1) • Check the load, accel/decel and cycle times • Check motor rated current (E2-01) 100C Inv Overload (oL2) • Check the load, accel/decel and cycle times • Check drive rating 100D Overtorque Det 1 (oL3) • Check L6-02 and L6-03 settings • Check system mechanics 100E Overtorque Det 2 (oL4) • Check L6-05 and L6-06 settings • Check system mechanics 100F DynBrk Transistor (rr) Cycle drive power and replace drive if fault continues 1010 DynBrk Resistor (rH) Check load, operating speed and deceleration time 1011 External Fault 3 (EF3) • Multifunction digital input set to external fault • Circuit at terminal is closed 1012 External Fault 4 (EF4) 1013 External Fault 5 (EF5) 1014 External Fault 6 (EF6) 1015 External Fault 7 (EF7) 1016 None – 1017 Heatsink Fan (FAn) Check drive cooling fan 1018 Overspeed Det (oS) • Check reference and reference gain • Check F1-08 and F1-09 settings 1019 Speed Deviation (dEV) • Check load, accel/decel times and system mechanics • Check F1-10 and F1-11 settings 101A None - 101B Input Phase Loss (PF) Excessive input voltage fluctuation 101C Output Phase Loss (LF) • Check for broken wire/loose terminals • Check motor rating 101D None – 101E Operator Disconnected (oPr) Reconnect the digital operator 101F EEPROM R/W Error (Err) Cycle drive power and replace drive if fault continues 1020 None – 1021 Comm Error (bUS) • Check network cable connections. • Check 24 Vdc power supply voltage 1022 Check option installation and connections. 1023 Cycle drive power and replace option or drive if fault continues. 1024

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

 Option Low Priority Alarm Codes These codes are transmitted as Manufacturer Specific Diagnostic low priority alarms that can be seen in the PLC configuration software. These low priority codes are the same codes that appear in the drive manual, except with an offset of 0x1000. Table 29 PROFINET Option Low Priority Alarm Codes 1025 Out of Control (CF) • Check motor parameters • Auto-tune 1027 External Fault 0 (EF0) • Check PLC program • Check MI switch setting • Check option LEDs for fault indication <1> Drive error code is stored in MEMOBUS/Modbus address 0080 Hex. Drive Alarm Code (Hex) <1> <1> Drive error code is stored in MEMOBUS/Modbus address 0080 Hex. Description Drive Alarm Code (Hex) <1> Description 0401 Undervoltage (Uv) 0422 Motor Overheat (oH3) 0402 Overvoltage (ov) 0427 PID Feedback Loss (FbL) 0403 Heatsink Overheat (oH) 0428 PID Feedback Loss (FbH) 0404 Drive Overheat (oH2) 042A Drive Disabled (dnE) 0405 Overtorque 1 (oL3) 0431 Option Watchdog Error (E5) 0406 Overtorque 2 (oL4) 0432 Option Station Address Setting Error (AEr) 0407 Rum Command Input Error (EF) 0433 Option Comm. Cycle Setting Error (CyC) 0408 Drive Baseblock (bb) 0434 High Current Alarm (HCA) 0409 External Fault 3, input terminal S3 (EF3) 0435 Cooling Fan Maintenance Time (LT-1) 040A External Fault 3, input terminal S4 (EF4) 0436 Capacitor Maintenance Time (LT-2) 040B External Fault 3, input terminal S5 (EF5) 0438 Option EEPROM Error (EEP) 040C External Fault 3, input terminal S6 (EF6) 0439 External Fault (input terminal S1) (EF1) 040D External Fault 3, input terminal S7 (EF7) 043A External Fault (input terminal S2) (EF2) 040F Cooling Fan Error (FAn) 043B Safe Disable Input (HbbF) 0410 Overspeed (oS) 043C Safe Disable Input (Hbb) 0411 Excessive Speed Deviation (dEv) 043D Mechanical Weakening Detection 1 (oL5) 0414 MEMOBUS/Modbus Comm. Error (CE) 043E Mechanical Weakening Detection 2 (UL5) 0415 Option Communication Error (bUS) 043F PLC Alarm (PA1) 0416 Serial Comm. Transmission Error (CALL) 0440 PLC Alarm (PA2) 0417 Motor Overload (oL1) 0441 Output Voltage Detection Fault (voF) 0418 Drive Overload (oL2) 0442 IGBT Maintenance Time (90%) (TrPC) 041A Option Card External Fault (EF0) 0443 Soft Charge Bypass Relay Maintenance Time (LT-3) 041B Motor Switch Command Input during Run (rUn) 0444 IGBT Maintenance Time (50%) (LT-4) 041D Serial Comm. Transmission Error (CALL) 0445 Braking Transistor Overload (boL) 041E Undertorque Detection 1 (UL3) 0448 Motor Overheat (NTC Input) (oH5) 041F Undertorque Detection 2 (UL4) 0449 DriveWorksEZ Alarm (dWAL) 0420 MEMOBUS/Modbus Test Mode Fault (SE) – – Drive Alarm Code (Hex) <1> Description Corrective Action

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

47  Identification and Maintenance Functions (I&M) The purpose of the I&M functions is to provide support for the customer during commissioning, parametrization and repair of the module. SI-EP3/V supports I&M function 0, which can be accessed using the Record data object's read request. Structure of the I&M functions is described in the following tables. Table 30 I&M0 Device Identification (Read-Only)  Diagnostic and Alarms SI-EP3/V has mechanisms for sending alarms and saving diagnostics data to fault buffer. Alarm will be triggered if the host or drive has faults in communication or operation. There are three types of faults:  Alarm Mechanism When a fault or alarm situation occurs in the drive, the SI-EP3/V adapter will send an alarm notification, which the master station must acknowledge. Refer to Table 31 for details. Table 31 Alarm Notification Function Record Data Index I&M0 0xAFF0 Content Size Description Header 10 bytes – Vendor ID 2 bytes PROFINET Vendor ID of Yaskawa, which is 0x019F Order ID 20 bytes Order number of the SI-EP3/V adapter kit (SI-EP3) Serial number 16 bytes Serial number of the adapter Hardware revision 2 bytes Hardware revision of the SI-EP3/V adapter Software revision 4 bytes Revision of the software Revision counter 2 bytes Revision number Profile ID 2 bytes PROFIdrive (0x3A00) Profile specific type 2 bytes No profile specific type (0x0000) I&M version 2 bytes Version is 1.1 (0x0101) Supported I&M functions 2 bytes I&M0 is supported (0x0001) Fault API/Slot/Sub-slot Channel Error Type Drive Fault 0x3A00 / 1 / 1 A fault declared in drive Attribute Description BlockHeader – AlarmType PROFINET specific alarm type API 0x3A00 (PROFIdrive profile) SlotNumber Slot number of the Drive Object (DO) SubslotNumber Sub-slot number of the sub-slot to which the diagnosis object is related ModuleIdentNumber Module Ident number of the DO SubmoduleIdentNumber 0xFFFF AlarmSpecifier Diagnosis type UserStructureIdentifier 0x8000 (Channel Diagnosis Data) ChannelNumber 0 ChannelProperties 0x0800 Diagnosis Appears 0x1000 Diagnosis Disappears ChannelErrorType Error code of drive fault or drive alarm

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

9 Web Interface 9 Web Interface The web server interface to the drive option through port 80 allows management of diagnostic information through a standard web browser. The web page is a Java applet that creates a tabbed web page. The available tabs include: • Main Tab • Drive Status Tab • Network Tab • Doc links Tab • Email Alerts Tab • Parameter Access Tab <1> • Configuration Tab <1> • Custom Tab Access the web server interface by typing the IP address of the SI-EP3/V option in a web browser address. Example: "http://192.168.1.20" The SI-EP3/V IP Address is available using drive digital operator to access Option Monitors U6-80 to U6-83. Refer to Table 11 for details.  Main Tab The Main tab shows basic option information such as IP address, MAC address, and firmware version. Figure 35 Figure 36 Main Tab View Note: The initial password is yaskawa. To change the password, open the Configuration Tab. <1> PCs must have Java SE 6 Update 14 or later installed to view the web pages. PCs without Java will display web pages with limited features. 1016 CIMR-AU4A0009

9 Web Interface

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 49  Drive Status Tab The Drive Status tab shows basic I/O information and drive state information. Figure 36 Figure 37 Drive Status Tab View  Network Tab The Network tab shows the status of the option network traffic and the status of open I/O connections. Figure 37 Figure 38 Network Tab View

9 Web Interface

50 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual Table 32 Network Monitor Descriptions Note: Cumulative counters are reset when the power supply is cycled.  Doc Links Tab The Doc links tab contains links to the option documentation on the Yaskawa website. Figure 38 Figure 39 Doc Links Tab View Network Monitor Explanation Msg Tx OK Cumulative number of messages transmit successfully from SI-EP3/V. Msg Rx OK Cumulative number of messages received successfully to SI-EP3/V. Current Connections Current number of open connections. Msg Tx Dropped Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message. Msg Rx Dropped Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message. Collisions Cumulative number of collisions (half duplex only) reported by the MAC/PHY (Media Access Control/ Physical Layer). Msg Tx Errors Cumulative number of transmit errors reported by the MAC/PHY (Media Access Control/Physical Layer). Msg Rx Errors Cumulative number of receive errors reported by the MAC/PHY (Media Access Control/Physical Layer). Tx Retry Cumulative number of retransmits due to busy medium reported by the MAC/PHY (Media Access Control/Physical Layer). SI-EP3

9 Web Interface

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 51  Email Alerts Tab The Email Alerts tab allows the user to configure four Email Fault/Alarm conditions. When the condition is true, one email will be sent to the provided email address. Another email will not be sent until the condition becomes false and then true again. A 30-second timer prevents emails from being sent when conditions reoccur immediately after being removed. The timer helps limit the amount of emails sent regarding the same intermittent condition and helps to reduce network traffic by reducing emails about reoccurring errors. Figure 39 Figure 40 Email Alerts Tab View  Procedure: Conditional Email Set-up 1. Define the condition that will trigger the email by selecting a monitor parameter, a comparator, and a value. Set the conditions to send alerts from the “Condition” drop-down selection. If choosing only one condition and no OR or AND are needed, set the “OR/AND” drop-down selection to “NotUsed”. 2. Enter the email address where the alert will be sent. 3. Enter the message that will appear in the email contents. 4. Enter the email subject. 5. Click the “Email Active” check box to enable the alert. Clicking “Save to device” will save the entered information into the option. Clicking “Cancel and reload” will cancel any pending edits and display the most recently saved settings from the option board.

9 Web Interface

52 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Parameter Access Tab The Parameter Access tab allows the user to read and write parameters from the drive. Write access is restricted until a valid password is entered. Figure 40 Figure 41 Parameter Access Tab View The MEMOBUS/Modbus address for the drive parameter being accessed must be entered in hexadecimal. The number must begin with “0x” to signify hexadecimal. Clicking “Read” will load and display the current value of the given MEMOBUS/Modbus Address. Clicking “Set” will save the given value to the given MEMOBUS/Modbus address. After a “Read” or “Set” command is given, Status will display “Waiting” while the action is being carried out, then “Complete” is displayed when finished.  Configuration Tab The Configuration tab sets web page behavior parameters. Access is restricted unless a valid password is entered. Figure 41 Figure 42 Configuration Tab View sample@sample.

9 Web Interface

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 53  Security Login Enter a valid password and click “Log in”. The button text will change to “Log out” and the status will change to “Logged in”. Note: The default security password is “yaskawa”. This password can be changed in the “Change Password” section of the tab. Entering a valid password allows access to the settings in the Configuration tab, Email Alerts tab, and the Parameter Access tab.  Change Password To change the password, enter the new password in the “New Password:” and “Confirm Password:” text boxes then click “Change password”. The Status display will change to “Idle” then “Changing Password” then “Password Changed”. If the passwords in the two text boxes do not match, the Status will display “Passwords don’t match”.  Option Card The values displayed in the various tabs are refreshed at the rate defined in the “Applet Refresh Rate (ms)” text box. Enter values in the range of 1000 ms to 65.535 seconds. Parameter Security can be enabled or disabled by clicking one of the radio buttons. When “Disabled” is selected, no password is necessary and all functions in the web pages will be available. When “Enabled” is selected, a valid password must be entered to edit email settings and to write parameters.  Email Settings The “Email Server IP” text box must contain the IP address of the email server. The subnet address is configured in drive parameters F7-05 through F7-08. The configured email alerts will use the server at this address when sending emails. Enter the email server port in the “Email Port” text box. The value in the “From’ Email Address” text box identifies the origin of the email alerts to the recipient. Click “Submit Email Parameters” to save the email settings to the option. Click “Save Configuration Parameters to Flash” to save the entered values from this tab into non-volatile memory. These values will then be remembered after cycling power.  General Settings Click “Save Option Card Parameters” to save the Applet Refresh Rate and the Parameter Security settings to the option.

9 Web Interface

54 YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual  Custom Tab The Custom tab displays a selection of quick setting parameters. Figure 42 Figure 43 Custom Tab View

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

55 10 Troubleshooting  Drive-Side Error Codes Drive-side error codes appear on the drive keypad. Table 33 lists causes of the errors and possible corrective actions. Refer to the drive Technical Manual for additional error codes that may appear on the drive digital operator.  Faults Both bUS (Option Communication Error) and EF0 (Option Card External Fault) can appear as either an alarm or as a fault. When a fault occurs, the keypad ALM LED remains lit. When an alarm occurs, the keypad ALM LED flashes. Check the following items first when an error code occurs on the drive: • Communication cable connections • Make sure the option is properly installed to the drive • Operation status of the controller program and controller CPU • Did a momentary power loss interrupt communications? Table 33 Fault Displays, Causes, and Possible Solutions Keypad Display Fault Name bUS Option Communication Error • After establishing initial communication, the connection was lost. • Only detected when the run command frequency reference is assigned to the option (bl-01 = 3 or bl-02 = 3). Cause Possible Solution No signal was received from the PLC. • Check for faulty wiring. • Correct any wiring problems. Faulty communications wiring. An existing short circuit or communications disconnection. Check disconnected cables and short circuits and repair as needed. A data error occurred due to electric interference. • Counteract noise in the control circuit, main circuit, and ground wiring. • If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil. • Use only recommended cables or other shielded line. Ground the shield on the controller side or the drive input power side. • Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive power supply input. • Counteract noise in the master controller (PLC). The option is not properly connected to the drive. Reinstall the option. Option is damaged. If there are no problems with the wiring and the error continues to occur, replace the option. Keypad Display Fault Name EF0 Option Card External Fault The alarm function for an external device has been triggered. Cause Possible Solution An external fault was received from the PLC. 1. Remove the cause of the external fault. 2. Reset the external fault input from the PLC. Problem with the PLC program. Check the PLC program. Keypad Display Fault Name oFA00 Option Card Connection Error Option is not properly connected. Cause Possible Solution The option card installed into option port A is incompatible with the drive. Connect the option to the correct option port. Keypad Display Fault Name oFA01 Option Card Fault Option is not properly connected. Cause Possible Solution The option connected to option port A was changed during run. De-energize the drive and plug the option into the drive according to Installation Procedure on page 13.

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

 Minor Faults and Alarms Keypad Display Fault Name oFA03 Option fault Option self-diagnostics error Cause Possible Solution The option card connection to port CN5-A is faulty. 1. Turn off the power. 2. Check if the option is properly plugged into the option port. 3. Replace the option if the fault continues to occur. Keypad Display Fault Name oFA04 Option fault Option flash write mode Cause Possible Solution The option card connection to port CN5-A is faulty. 1. Turn off the power. 2. Check if the option is properly plugged into the option port. 3. Replace the option if the fault continues to occur. Keypad Display Fault Name to oFA30 to oFA43 Option Card Connection Error Communication ID error. Cause Possible Solution The option card connection to port CN5-A is faulty. 1. Turn off the power. 2. Check if the option is properly plugged into the option port. 3. Replace the option if the fault continues to occur. Keypad Display Minor Fault Name CALL Serial communication transmission error Communication is not established. Cause Possible Solution Minor Fault (H2- = 10) Communication wiring is faulty. • Check for wiring errors. • Correct the wiring. YES An existing short circuit or communications disconnection Check disconnected cables and short circuits and repair as needed. Programming error on the master side. Check communications at start-up and correct programming errors. Communication circuitry is damaged. • Perform a self-diagnostics check • If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Termination resistor of the MEMOBUS/ Modbus communications is not enabled. Set DIP switch S2 to the ON position to enable the termination resistor on a drive located at the end of a network line. Keypad Display Minor Fault Name CyPo Cycle Power to Active Parameters Comm. Option Parameter Not Upgraded Cause Possible Solution Minor Fault (H2- = 10) Drive is not compatible with the option software version. Turn off the power and upgrade the communication option parameters. Note: An alarm is triggered when the option software version is earlier or an incompatible option is installed to the drive. YES

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

57  Option Fault Monitors U6-98 and U6-99 The option can declare error/warning conditions via drive monitor parameters on the drive digital operator as shown in Table 34. Table 34 Option Fault Monitor Descriptions Two drive monitor parameters, U6-98 and U6-99 assist in network troubleshooting: • U6-98 displays the first declared fault since the last power cycle. U6-98 is only cleared upon drive power-up. • U6-99 displays the present option SI-EP3/V status. U6-99 is cleared upon a network-issued fault reset and upon power-up. If another fault occurs while the original fault is still active, parameter U6-98 retains the original fault value and U6-99 stores the new fault status value. Fault Condition Fault Declared Status Value (U6-98/U6-99) Description No Fault N/A 0 No faults. Force Fault EF0 3 Network sent a message to force this node to the fault state. Network Link Down bUS 1300 No network link to option board. Network Failure bUS 1301 Connection with PLC Timeout. Default MAC Address None 1303 Factory default MAC Address programmed into the option. Return for reprogramming. No IP Address None 1304 No IP Address has been programmed into the option. No Station Name None 1305 No Station Name has been programmed into the option. Config Error None 1306 Configuration error on power-up. Init. Failure None 1307 Initialize error on power-up. Permanent Communication Loss bUS 1308 Fatal error in MAC/PHY hardware, requires power cycle to recover.

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

11 European Standards 11 European Standards Figure 43 Figure 44 CE Mark The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in business and commerce in Europe. European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for electronics manufacturers, and the EMC guidelines for controlling noise. This option displays the CE mark based on the EMC guidelines. EMC Guidelines: 2014/30/EU Drives used in combination with this option and devices used in combination with the drive must also be CE certified and display the CE mark. When using drives displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. Verify that conditions meet European standards after setting up the device.  EMC Guidelines Compliance This option is tested according to European standards EN 61800-3:2004+A1:2012 and complies with EMC guidelines. The CE marking is declared based on the harmonized standards.  EMC Guidelines Installation Conditions Verify the following installation conditions to ensure that other devices and machinery used in combination with this option and drives also comply with EMC guidelines: 1. Use dedicated shield cable for the option and external device (encoder, I/O device, master), or run the wiring through a metal conduit. 2. Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure 46. Figure 44 Figure 45 Ground Area A – Braided shield cable C – Cable clamp (conductive) B – Metal panel C B A

11 European Standards

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual 59  Option Installation for CE Compliance: Model SI-/V Figure 45 Figure 46 Option Installation for CE Compliance L1 L2 L3 L1 L2 L3 R S T Drive EMC filter SI-��/V Communication option Master Enclosure panel Three phase power supply Cable clamp V1000

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

12 Specifications 12 Specifications Table 35 Option Specifications Items Specifications Model SI-EP3/V Option Conformance Passed PROFINET Conformance Class A Connector Type Dual RJ45 8-pin Shielded Twisted Pair Cat 5e cable Physical Layer Type Isolated Physical Layer TCP Protocol Transformer Isolated IP Address Setting Programmable from drive keypad or network Communication Speed Programmable from drive keypad or network: 10/100 Mbps, auto-negotiate. Number of Connections 1 PLC connection, 1 supervisor connection, 2 web page connections Duplex Mode Half-forced, Auto-negotiate, Full-forced Address Startup Mode Static, DCP Ambient Temperature -10 °C to +50 °C (14°F to 122°F) Humidity Up to 95% RH (no condensation) Storage Temperature -20 °C to +60 °C (-4 °F to 140°F) (allowed for short-term transport of the product) Area of Use Indoors and free from: • Oil mist, corrosive gas, flammable gas, and dust • Radioactive materials or flammable materials, including wood • Harmful gas or fluids • Salt • Direct sunlight • Falling foreign objects Altitude 1000 m (3280 ft.) or lower PROFINET Functions PROFINET IO with PROFIdrive profile Configurable I/O in cyclic messages Drive diagnostic alarms I&M0

YASKAWA ELECTRIC SIEP C730600 70B V1000 Option SI-EP3/V Technical Manual

61  Revision History Revision dates and manual numbers appear on the bottom of the back cover. Date of Publication Revision Number Section Revised Content June 2016 <1> Front cover Revision: Format All Revision: Reviewed and corrected entire documentation. Chapter 5 Revision: Installation procedure of the option Back cover Revision: Address, Format March 2015 − − First edition MANUAL NO. SIEP C730600 70B <1> Published in Japan June 2016 Date of publication Revision number V1000

DRIVE CENTER (INVERTER PLANT)

2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 http://www.yaskawa.co.jp YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br YASKAWA EUROPE GmbH Hauptstraβe 185, 65760 Eschborn, Germany Phone: +49-6196-569-300 Fax: +49-6196-569-398 http://www.yaskawa.eu.com E-mail: [email protected] YASKAWA ELECTRIC KOREA CORPORATION 9F, Kyobo Securities Bldg., 97, Uisadang-daero, Yeongdeungpo-gu, Seoul, Korea 07327 Phone: +82-2-784-7844 Fax: +82-2-784-8495 http://www.yaskawa.co.kr YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151, Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore Phone: +65-6282-3003 Fax: +65-6289-3003 http://www.yaskawa.com.sg YASKAWA ELECTRIC (THAILAND) CO., LTD. 59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand Phone: +66-2-017-0099 Fax: +66-2-017-0799 http://www.yaskawa.co.th YASKAWA ELECTRIC (CHINA) CO., LTD. 22F, One Corporate Avenue, No.222, Hubin Road, Shanghai, 200021, China Phone: +86-21-5385-2200 Fax: +86-21-5385-3299 http://www.yaskawa.com.cn YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE Room 1011, Tower W3 Oriental Plaza, No. 1, East Chang An Ave., Dong Cheng District, Beijing, 100738, China Phone: +86-10-8518-4086 Fax: +86-10-8518-4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan Phone: +886-2-2502-5003 Fax: +886-2-2505-1280 http://www.yaskawa.com.tw YASKAWA INDIA PRIVATE LIMITED #17/A, Electronics City, Hosur Road, Bangalore, 560 100 (Karnataka), India Phone: +91-80-4244-1900 Fax: +91-80-4244-1901 http://www.yaskawaindia.in In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. © 2016 YASKAWA ELECTRIC CORPORATION Published in Japan June 2016 MANUAL NO. SIEP C730600 70B <1>-0 16-4-16 PROFINET YASKAWA AC Drive-V1000 Option Technical Manual

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