Philips MCM355 Service Manual

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL 0915 Service Audio Printed in The Netherlands Subject to modification Micro System Version 1.0 CLASS 1 LASER PRODUCT © 3141 785 33930 TABLE OF CONTENTS Page Location of PCBs ..................................................................1-2 Specifi cations .......................................................................1-3 Measurement Setup .............................................................1-4 Service Aids, Safety Instruction, etc .....................................1-5 CD Playability Check ..................................................1-6 to 1-7 Software Version Checking ..................................................... 2 Set Wiring & Block Diagram .................................................... 3 Audio AMP Board .................................................................... 4 MCU & USB & Headphone Boards ......................................... 5 Touch Panel & VFD & Power Key Boards ............................... 6 Set Mechanical Exploded View & Parts List ............................ 7 Revision List ............................................................................ 8

MCM205 Service policy MAIN BOARD MCU BOARD USB JACK BOARD * TIPS : C -- Component Lever Repair. M -- Module Lever Repair -- Used C /12 /05 /55 /98 /61 58 / DISPLAY & KEY BOARD C C TUNER BOARD M x HEADPHONE BOARD C /37 C/M DISPLAY & KEY BOARD HEADPHONE BOARD MCU BOARD TUNER BOARD USB BOARD MAIN BOARD PCBS LOCATION

4X50W RMS Frequency Response 63 - 14000 Hz, ±3dB Signal to Noise Ratio >62dB Disc Laser Type Semiconductor Disc Diameter 12cm/8cm Support Disc CD-DA, CD-R, CD-RW, MP3-CD, WMA-CD Audio DAC 24Bits / 44.1kHz Total Harmonic Distortion <1% Frequency Response 63Hz - 14kHz S/N Ratio >65dBA Tuner (FM) Tuning Range 87.5 - 108 MHz Tuning grid 50 KHz Sensitivity - Mono, 26dB S/N Ratio <22 dBu Search Selectivity <28 dBu Total Harmonic Distortion <3% Signal to Noise Ratio >45 dB Speakers Speaker Impedance 6ohm General information AC power 220 - 230V, 50Hz Operation Power Consumption 42W Standby Power Consumption <20W Eco Standby Power Consumption <0.8W Dimensions - Main Unit (W x H x D) - Speaker Box (W x H x D) 173 x 257 x 240mm 173 x 257 x 240mm Weight - With Packing - Main Unit - Speaker Box 10.8 kg 2.3 kg 2 x 2.8 kg USB playability information Compatible USB devices: USB fl ash memory (USB 2.0 or • USB1.1) USB flash players (USB 2.0 or • USB1.1) memory cards (requires an additional • card reader to work with this MCM355) Supported formats: USB or memory fi le format FAT12, • FAT16, FAT32 (sector size: 512 bytes) MP3 bit rate (data rate): 32-320 Kbps • and variable bit rate WMA v9 or earlier • Directory nesting up to a maximum • of 8 levels Number of albums/ folders: • maximum 99 Number of tracks/titles: maximum • 999 ID3 tag v2.0 or later • File name in Unicode UTF8 • (maximum length: 128 bytes) Unsupported formats: Empty albums: an empty album is an • album that does not contain MP3/ WMA fi les, and is not be shown in the display. Unsupported file formats are • skipped. For example, Word documents (.doc) or MP3 ? files with extension .dlf are ignored and not played. AAC, WAV, PCM audio ? files • DRM protected WMA ? files (.wav, • .m4a, .m4p, .mp4, .aac) WMA fi les in Lossless format • Supported MP3 disc formats ISO9660, Joliet • Maximum title number: 512 (depending • on file name length) Maximum album number: 255 • Supported sampling frequencies: 32 kHz, • 44.1kHz, 48 kHz Supported Bit-rates: 32~256 (kbps), • variable bit rates 1-3

with FF-filter S/N and distortion meter e.g. Sound Technology ST1700B L R DUT CD Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184 Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT S/N and distortion meter e.g. Sound Technology ST1700B Frame aerial e.g. 7122 707 89001 Tuner AM (MW,LW) To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). RF Generator e.g. PM5326 Ri=50 Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Ri=50 Tuner FM MEASUREMENT SETUP

susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. ESD CLASS 1 LASER PRODUCT GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol ! . Lead free

N Y Play a CD for at least 10 minutes Y playability ok ? N playability ok ? add Info for customer "SET OK" check playability N Y playability ok ? check playability check playability return set Customer complaint "CD related problem" "fast" lens cleaning For flap loaders (= access to CD drive possible) cleaning method is recommended INSTRUCTIONS ON CD PLAYABILITY 1 - 6 Exchange CDM - For description - see following pages

use CD-RW Printed Audio Disc....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 • playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 • jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) • playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 • jump forward/backward (search) within a reasonable time CUSTOMER INFORMATION It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method ) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations. LIQUID LENS CLEANING Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below. Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. INSTRUCTIONS ON CD PLAYABILITY 1 - 7

1. Standby mode, press and hold PLAY button for 5 seconds, LCD Display shows existing MCU software version, eg. “V300313”. SERVICE TEST PROGRAM 2-1 2-1 2. No USB status, press and hold POWER and SOURCE buttons for 3 seconds, LCD Display shows existing USB software version, eg. “V0022”.

PCB LAYOUT - HEADPHONE BOARD (BOTTOM VIEW) PCB LAYOUT - AUX BOARD (TOP VIEW) PCB LAYOUT - AUX BOARD (BOTTOM VIEW)

7 - 2 7 2 7 2 MECHANICAL & ACCESSORIES PARTS LIST ELECTRICAL PARTS LIST ELECTRICAL PARTS LIST Loc 12NC Description Loc 12NC Description Loc 12NC Description Loc. 12NC Description Loc. 12NC Description Loc. 12NC Description MAIN UNIT 1 996510020641 FRONT CABINET C2101 996510004554 CBB CAP HMFS 5 0 47UF 63V Q214 994000005755 TRANSISTOR KTA1273 TO 92L 1 996510020641 FRONT CABINET C2101 996510004554 CBB CAP HMFS-5 0.47UF 63V Q214 994000005755 TRANSISTOR KTA1273 TO-92L 2 996510020642 TOP CABINET C2102 996510004554 CBB CAP HMFS-5 0.47UF 63V Q501 996500039268 TRANSISTOR KTC-8050C 3 996510020643 BOTTOM CABINET C56 996510004554 CBB CAP HMFS-5 0.47UF 63V Q600 996510012833 TRANSISTOR BC857B 4 996510020644 POWER BUTTON C57 996510004554 CBB CAP HMFS-5 0.47UF 63V Q601 996510012833 TRANSISTOR BC857B 5 996510020654 TOUCH PANEL LENS CN1 996510025039 AC SOCKET 2P P7.9MM Q602 996510012793 TRANSISTOR BC847B 5 996510020654 TOUCH PANEL LENS CN1 996510025039 AC SOCKET 2P P7.9MM Q602 996510012793 TRANSISTOR BC847B 6 996510020645 USB DOOR D1 996510010774 DIODE 1N4148 FDLL4148 Q603 996510012833 TRANSISTOR BC857B 7 996510020646 CD DOOR COVER INNER D101 996500038177 DIODE PRLL4001 Q703 996510012793 TRANSISTOR BC847B 8 996510020647 CD DOOR COVER OUTER D11 996510001053 RECTIFIER DIODE RL201 Q704 996510012793 TRANSISTOR BC847B 9 996510020648 FRAME STAND D2 996510010774 DIODE 1N4148 FDLL4148 Q705 996510012793 TRANSISTOR BC847B 10 996510020612 USB BRACKET D201 996500038177 DIODE PRLL4001 Q706 994000003206 TRANSISTOR 8550D 10 996510020612 USB BRACKET D201 996500038177 DIODE PRLL4001 Q706 994000003206 TRANSISTOR 8550D 11 994000005786 CD MECHANISM DA11VF(SANYO) D602 996510010774 DIODE 1N4148 FDLL4148 Q707 996510012793 TRANSISTOR BC847B 12 996510000871 CD TRAY LOADER D603 996510010774 DIODE 1N4148 FDLL4148 T501 994000003226 AC LINE FILTER 400UH -30% 13 ! 996510000876 5 FT VDE APPRROVED POWER CORD D604 996510010774 DIODE 1N4148 FDLL4148 U1 996510020220 IC PT2308L-S(L) SOP-8PIN 14 996510012855 FM TUNER MODULE FOR DC199A/12 D608 996510010774 DIODE 1N4148 FDLL4148 VFD1 996510025037 VFD FOR MCM355 14 996510012855 FM TUNER MODULE FOR DC199A/12 D608 996510010774 DIODE 1N4148 FDLL4148 VFD1 996510025037 VFD FOR MCM355 15 ! 996510020649 SWITCHING TRANSFORMER MODULE D609 996510010774 DIODE 1N4148 FDLL4148 X101 996510005000 CRYSTAL 12MHZ 49S 20PF+/-20PPM 16 996510020650 REMOTE CONTROL D7 996500038177 DIODE PRLL4001 X602 996510012842 X'TAL 32.768KHZ 12.5PF 17 996510005595 PIG TAIL ANTENNA WIRE BLACK D701 996510010774 DIODE 1N4148 FDLL4148 X604 996510016577 X'TAL 8MHZ?20PF+/-20PPM 18 996510020651 SINGLE SPK BOX L/R D702 996510003726 SCHOTTKYBARRIER DIODE PRLL5817 X701 996510012834 X'TAL 16.934MHZ BOX TYPE 19 996510025038 VFD BRACKET G 996510025042 FFC CABLE 120MM 16P P1MM Y601 994000003209 CRYSTAL 4.332MHZ HC-49/S 29 996510025148 MCU & TOUCH PANEL PCB H 996510025043 FFC CABLE 260MM 7P P1MM ZD1 996510020636 ZENER DIODE 12V 1/2W LL-34 30 996510025036 MCM355 VFD PCB HP901 994000001456 STEREO HEADPHONE JACK ZD101 996510012789 ZENER DIODE 7V5 31 996510025034 AUDIO POWER AMP PCB HP902 994000001456 STEREO HEADPHONE JACK ZD102 996510020637 ZENER DIODE 7V5 1/2W TCLLZ7V5 34 996510025041 REAR CABINET HP902 994000003229 HEADPHONE JACK D3 5MM ZD1M 996510000379 ZENER DIODE 11V 1/2W (TC11V) 34 996510025041 REAR CABINET HP902 994000003229 HEADPHONE JACK D3.5MM ZD1M 996510000379 ZENER DIODE 11V 1/2W (TC11V) I 996510025044 FFC CABLE 260MM 9P P1MM ZD2 996510020638 ZENER DIODE TCLLZ6V2 LL34 IC1 996510005002 IC D2761 (SILICORE) ZD2001 996510004556 DIODE 5V1 1/2W TCLLZ5V1 LL34 IC101 996510020609 IC ATA2508DA-40N 40QFN ZD201 996510004555 DIODE 10V 1/2W TCLLZ10V LL34 IC2 996510012838 IC TDA8920BTH SOT566-3 ZD204 996510004556 DIODE 5V1 1/2W TCLLZ5V1 LL34 IC201 994000005724 IC LD1117AL-3.3V-D ZD3 996510020636 ZENER DIODE 12V 1/2W LL-34 IC202 996510002327 IC KIA7806API-U/P TO-220IS ZD4 996510020636 ZENER DIODE 12V 1/2W LL-34 IC2101 996510012838 IC TDA8920BTH SOT566-3 ZD501 996510004559 DIODE 8V2 1/2W TCLLZ8V2 LL34 IC301 996510020610 IC VFD DRIVER PT6324QL 52P ZD607 996510020639 ZENER DIODE 4V3 1/2W IC5 996510001055 IC BA4558 SOP8 ZD608 996510020640 ZENER DIODE 3V9 1/2W IC5 996510001055 IC BA4558 SOP8 ZD608 996510020640 ZENER DIODE 3V9 1/2W IC501 996510010771 IC 7314(ANGUS) ZD608 996510020640 ZENER DIODE 3V9 1/2W IC502 996510005002 IC D2761 (SILICORE) IC6 996510001055 IC BA4558 SOP8 IC601 996510012832 IC LC87F1HC8A PROGRAMMED IC601 996510012832 IC LC87F1HC8A PROGRAMMED IC601M 994000003215 RDS IC SAA6581T IC602 996510020611 IC LC87F7BC8A-QIP-E PROGRAMMED IC603 996510020172 IC AT24C02B-TH-T IC604 996510001069 IC D6208 SOP8 IC701 996510012790 IC LC786921W UPHI E IC701 996510012790 IC LC786921W-UPHI-E IC702 996510012791 LA6548NHL-TE-L-E IC801 996510001055 IC BA4558 SOP8 IR1 996510010778 INFRARED REC STRANGLE TYPE J 996510025045 FFC CABLE 260MM 19P P1MM J 996510025045 FFC CABLE 260MM 19P P1MM J501 ! 996510016570 AC POWER SOCKET 2P VDE JACK1 994000003196 8.3MM RCA JACK JOUT 996510017000 AUDIO TERMINAL JACK 8P B/B/R/R JOUT 996510025035 AUDIO TERMINAL JACK 8P K 996510025046 FFC CABLE 300MM 20P P1 25MM K 996510025046 FFC CABLE 300MM 20P P1.25MM KEY1 996500039269 TACT SWITCH L 996510025047 FFC CABLE 350MM 10P P1.25MM Q1 996510001414 TRANSISTOR?KTB772?(KEC)?TAPE Q101 996500039268 TRANSISTOR KTC-8050C Q101 996500039268 TRANSISTOR KTC-8050C Q2 994000003206 TRANSISTOR 8550D Q20 996510002323 TRANSISTOR S8550 SMD TYPE Note: Only these parts mentioned in the list are Q201 996510002323 TRANSISTOR S8550 SMD TYPE normal service parts. Q203 994000001436 TRANSISTOR 2SB1566-F