Philips bodine LP400 Installation Instructions

Text of the manual

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: SAVE THESE INSTRUCTIONS THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY. THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. © Philips Emergency Lighting A Division of Philips Electronics North America Corporation 236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-854-1630 • www.philips.com/bodine 70100194 Installation Instructions 1. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast. 2. This product is for use with one (4') 32 W T8 bipin fluorescent lamp. 3. Make sure all connections are in accordance with the National Electrical Code and any local regulations. 4. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing. 5. This emergency ballast is for factory or field installation in the ballast channel or on top of fixture. 6. This product is for use in indoor fixtures except air handling heated air outlets, and wet, damp, or hazardous locations. 7. An unswitched AC power source is required (120 or 277 VAC, 60 Hz). 8. Do not install near gas or electric heaters. 9. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service. 10. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. 11. Do not use this product for other than intended use. 12. Servicing should be performed by qualified service personnel. CAUTION: Verify that all replacement lamp types marked on the installed luminaire are also identified as suit- able for use with this inverter/charger pack. LP400 Ni - Cd 08/01/13 EMERGENCY LIGHTING EQUIPMENT

INSTALLING THE EMERGENCY BALLAST

> Disconnect AC power from the fixture. Remove the ballast channel cover and install the emergency ballast in the ballast channel (see Illustration 1). > Remote mounting distance must be less than half the maximum remote mounting distance for the AC ballast. Consult AC ballast manufacturer before remote installation. STEP #2 INSTALLING THE TEST SWITCH > Refer to Illustration 2 and install the test switch through the ballast channel cover of a troffer or through the side of a strip fixture. > Drill a 1/2" hole and install the switch as shown. > Wire the test switch so that it removes AC power from both the emergency ballast and the AC ballast at the same time (see Illustration 3). STEP #3 INSTALLING THE CHARGING INDICATOR LIGHT > Refer to Illustration 3A or 3B and install the charg- ing indicator light so that it will be visible after the fixture is installed. WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: Make sure that the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. ILLUSTRATION 1 ILLUSTRATION 2 INSTALLATION UNSWITCHED FIXTURE SWITCHED FIXTURE UNSWITCHED FIXTURE SWITCHED FIXTURE SINGLE POLE DOUBLE POLE OPTION BLACK 120V OR ORANGE 277V BLACK AC BALLAST EMERGENCY BALLAST WHITE WHITE HOT COM (CAP UNUSED LEAD) SINGLE POLE TEST SWITCH (Breaking the Hot) BLACK 120V OR ORANGE 277V BLACK EMERGENCY BALLAST WHITE WHITE HOT COM (CAP UNUSED LEAD) SINGLE POLE TEST SWITCH (Breaking the Common) BLACK 120V OR ORANGE 277V BLACK EMERGENCY BALLAST WHITE WHITE HOT COM (CAP UNUSED LEAD) SINGLE POLE TEST SWITCH (Breaking the Hot) BLACK 120V OR ORANGE 277V BLACK EMERGENCY BALLAST WHITE WHITE HOT COM (CAP UNUSED LEAD) SINGLE POLE TEST SWITCH (Breaking the Common) WALL SWITCH WALL SWITCH AC BALLAST AC BALLAST AC BALLAST BLACK 120V OR ORANGE 277V BLACK AC BALLAST EMERGENCY BALLAST WHITE WHITE BLK HOT COM RED RED (CAP UNUSED LEAD) BLK WALL SWITCH BLACK 120V OR ORANGE 277V BLACK AC BALLAST EMERGENCY BALLAST WHITE WHITE BLK HOT COM RED RED (CAP UNUSED LEAD) DOUBLE POLE TEST SWITCH BLK DOUBLE POLE TEST SWITCH ILLUSTRATION 3 2 Fixture Test Button Hex Nut Hex Nut Test Switch Leads Push to Test

WIRING THE EMERGENCY BALLAST

> Select the appropriate wiring diagram and connect the emergency ballast to the AC ballast and lamp(s). Make sure all connections are in accordance with the National Electrical Code and any local regulations. > After installation is complete, supply AC power to the emergency ballast and join the inverter connector. > At this point, power should be connected to both the AC ballast and the emergency ballast, and the Charging Indicator Light should illuminate indicating the battery is charging. > A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge for 24 hours before conducting a long-term discharge test. Refer to OPERATION. > In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Connection PointTo Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power, operating one lamp at reduced illumination. This emergency ballast will operate one (4') 32 W T8 bipin lamp for a minimum of 90 minutes. Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. Visually inspect the charging indicator light monthly. It should be illuminated. 2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One lamp should operate at reduced illumination. 3. Conduct a 90-minute discharge test once a year. One lamp should operate at reduced illumination for at least 90 minutes. ! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL ! MAINTENANCE OPERATION NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label. If a detached charging indicator light is used, connect by matching wire colors and install as shown above. STEP 2 STEP 1 ILLUSTRATION 3B ILLUSTRATION 3A 3 Charging Indicator Light 1/2" White Bushing Violet (+) Brown (–) Violet (+) Brown (–) 1/2" White Bushing 5/8" Black Bushing 5/8" Black Bushing 1/2" Punch Fixture Fixture Charging Indicator Light

WIRING DIAGRAM for EMERGENcy-ONly fixtures

EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. WIRING DIAGRAMS FOR 1-lAMP EMERGENcy OPERATION 4 FIG D TWO (2) LAMP RAPID START BALLAST FIG C TWO (2) LAMP INSTANT START BALLAST FIG F THREE (3) LAMP RAPID START BALLAST FIG G FOUR (4) LAMP INSTANT START BALLAST FIG H FOUR (4) LAMP RAPID START BALLAST FIG E THREE (3) LAMP INSTANT START BALLAST INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST ( ) EMERGENCY LAMP 1 LAMP 2 BLACK WHITE YELLOW YELLOW LINE RED RED BLUE BLUE AC BALLAST BLUE BLUE/WHT YELL/BLK YELLOW RED INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP 1 LAMP 2 LAMP 3 BLACK WHITE LINE RED BLUE BLUE BLUE BLUE/WHT YELL/BLK YELLOW RED AC BALLAST BLUE INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP 1 LAMP 2 LAMP 3( ) EMERGENCY BLACK WHITE YELLOW YELLOW LINE RED RED BLUE/WHT BLUE/WHT BLUE BLUE BLUE BLUE/WHT YELL/BLK YELLOW RED AC BALLAST INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP 1 LAMP 2 LAMP 3 LAMP 4( ) EMERGENCY BLACK WHITE YELLOW YELLOW LINE RED RED BLUE BLUE/WHT YELL/BLK YELLOW RED AC BALLAST BLUE BLUE INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP 1 LAMP 2 LAMP 3 LAMP 4 BLACK WHITE YELLOW YELLOW BROWN BROWN LINE RED RED BLUE/WHT BLUE/WHT BLUE BLUE BLUE BLUE/WHT YELL/BLK YELLOW RED AC BALLAST INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP 1 LAMP 2 (EMERGENCY) BLACK WHITE LINE BLUE BLUE/WHT YELL/BLK YELLOW RED AC BALLAST RED BLUE BLUE FIG B ONE (1) LAMP RAPID START BALLAST FIG A ONE (1) LAMP INSTANT START BALLAST FIG I ONE (1) 17-215 W LAMP WITHOUT AC BALLAST INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP BLUE BLUE/WHT YELL/BLK YELLOW RED CAP CAP INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST LAMP BLACK WHITE RED LINE BLUE BLUE/WHT YELL/BLK YELLOW RED AC BALLAST BLUE INVERTER CONNECTOR RED WHITE ORANGE BLACK WHITE VIOLET BROWN 277 V 120 V COM CHARGING INDICATOR LIGHT TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD EMERGENCY BALLAST BLACK WHITE LINE RED RED BLUE BLUE AC BALLAST LAMP BLUE BLUE/WHT YELL/BLK YELLOW RED

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