Vari Lite VL550 Operation & User’s Manual
Read Online
Read the Vari Lite VL550 Operation & User’s Manual online using the built-in PDF viewer.
Text of the manual
TABLE OF CONTENTS
02.9683.0001 0
17 November 2010
1
Table of Contents
Introduction
About This Manual ...................................................................................................... 1
Additional Documentation........................................................................................... 2
Text Conventions ......................................................................................................... 2
Customer Service......................................................................................................... 3
Chapter 1. Description
Features
Overview...................................................................................................................... 6
Components
Included Items.............................................................................................................. 7
Replacement Items/Accessories................................................................................... 8
Chapter 2. Installation
Power and Data Cabling Requirements
Power ......................................................................................................................... 10
Current vs. Voltage.............................................................................................. 11
Data Cables ................................................................................................................ 13
Recommended Cable Types/Manufacturers........................................................ 14
Termination Connector........................................................................................ 15
Installation Procedures
Installing Lamp .......................................................................................................... 16
Hanging the Luminaire .............................................................................................. 17
Floor Mounting the Luminaire................................................................................... 19
Connecting Data and Power....................................................................................... 19
Powering Up
Power-Up Procedure.................................................................................................. 21
Addressing
Program Starting Address .......................................................................................... 22
Program Starting Address Without Calibrating Luminaire........................................ 22
Transporting
Pack Up Cue............................................................................................................... 23
Chapter 3. Operation
Color Control
Crossfade Color Mixing............................................................................................. 26
DMX Operation
VL550 Wash Channel Mapping................................................................................. 27
DMX Mapping
CYM Crossfade Color Mixing and Dimming............................................................ 28
Beam Control............................................................................................................. 28
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
2
17 November 2010
02.9683.0001 0
Luminaire Timing
Luminaire Timing Channel Information.................................................................... 29
Control Channel Functions ........................................................................................ 36
Updating Software
USB Download and Programming ............................................................................ 37
Transferring Software From Luminaire to Luminaire ............................................... 38
Chapter 4. Menu System
Menu Operation
What Is the Menu System? ........................................................................................ 42
Default State........................................................................................................ 43
Shortcuts.............................................................................................................. 43
Menu System Overview............................................................................................. 44
Menu System Functions............................................................................................. 45
Function Definitions .................................................................................................. 49
Self Tests
Running Parameter Tests ........................................................................................... 52
Diagnostic Tests ......................................................................................................... 53
Test Descriptions................................................................................................. 53
Appendix A. Maintenance
Equipment Handling
Locations/Use............................................................................................................. 56
Lamps......................................................................................................................... 56
Servicing.............................................................................................................. 56
Heat...................................................................................................................... 56
Lamp Life............................................................................................................ 56
Solid State Electronics ............................................................................................... 57
Electrostatic Discharge (ESD)............................................................................. 57
Printed Circuit Boards (PCBs) ............................................................................ 57
Routine Maintenance
Lamp Replacement .................................................................................................... 58
Front Glass Replacement (VL550 / VL550D Models Only)..................................... 59
Zoom Array Assembly Removal and Fixed Lens Mount / Lens Installation (VL550CD Models
Only) .......................................................................................................................... 61
Cleaning Optical Lenses and Filters .......................................................................... 64
Appendix B. Technical Specifications
Mechanical................................................................................................................. 65
Optical........................................................................................................................ 66
Operational................................................................................................................. 67
Photometric................................................................................................................ 68
www.carlosmendoza.com.mx
INTRODUCTION : ABOUT THIS MANUAL
02.9683.0001 0
17 November 2010
1
Introduction
About This Manual
This manual provides necessary information regarding safety, installation, operation and routine
maintenance for VARI❋LITE Series 550 Wash Luminaires. Familiarizing yourself with this
information will help you to get the most out of your product.
WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.
This manual covers the following models:
Notes:
•
For each model’s power requirements, refer to “Current vs. Voltage” on page 11.
•
Color Mixing System - “Standard” is standard colors and “Pastel” is softer, Broadway-type color
palette.
Model
Part Number
Lamp Type
Color Mixing
System
Luminaire
Body Color
Dimmer
VL550 Wash Luminaire
20.9683.0001
120V or 230V
Tungsten
Standard
Black
External - User Supplied
VL550 Wash Luminaire
20.9683.0001.02
120V or 230V
Tungsten
Standard
White
External - User Supplied
VL550 Wash Luminaire
20.9683.0011
120V or 230V
Tungsten
Pastel
Black
External - User Supplied
VL550 Wash Luminaire
20.9683.0011.02
120V or 230V
Tungsten
Pastel
White
External - User Supplied
VL550D Wash Luminaire
20.9683.0002
120V Tungsten
Standard
Black
Integral 120V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0002.02
120V Tungsten
Standard
White
Integral 120V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0012
120V Tungsten
Pastel
Black
Integral 120V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0012.02
120V Tungsten
Pastel
White
Integral 120V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0003
230V Tungsten
Standard
Black
Integral 230V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0003.02
230V Tungsten
Standard
White
Integral 230V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0013
230V Tungsten
Pastel
Black
Integral 230V IGBT Dimmer
VL550D Wash Luminaire
20.9683.0013.02
230V Tungsten
Pastel
White
Integral 230V IGBT Dimmer
VL550CD Wash Luminaire
20.9684.0001
315W Ceramic
Discharge
Standard
Black
Internal mechanical douser
VL550CD Wash Luminaire
20.9684.0001.02
315W Ceramic
Discharge
Standard
White
Internal mechanical douser
VL550CD Wash Luminaire
20.9684.0011
315W Ceramic
Discharge
Pastel
Black
Internal mechanical douser
VL550CD Wash Luminaire
20.9684.0011.02
315W Ceramic
Discharge
Pastel
White
Internal mechanical douser
www.carlosmendoza.com.mx
VARI❋LITE® - SERIES 550 WASH LUMINAIRE USER’S MANUAL
2
17 November 2010
02.9683.0001 0
Additional Documentation
Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.
For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):
•
Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers. (A copy of Recommended Practice for
DMX512 is included.)
USITT Inc.
6443 Ridings Road
Syracuse, New York 13206-1111 USA
Tel: (800) 938-7488 Fax: (866) 398-7488 / www.usitt.org
Text Conventions
The following styles and meanings are used throughout this manual:
Style
Meaning
[Button]
Front panel button. Example: Press [Menu].
[Up] / [Down] arrows
Press either [Up] or [Down] arrow button at Menu
Display.
MENU
LCD Menu Display read-out. Example: Press [Up] / [Down] arrows until
LAMP appears.
www.carlosmendoza.com.mx
INTRODUCTION : CUSTOMER SERVICE
02.9683.0001 0
17 November 2010
3
Customer Service
Our Goal
At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.
How to Reach Us
For assistance in your area, call the dealer from which your product was purchased. or Contact an
Authorized Service Center or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST
Monday through Friday, at the following:
phone:
1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880
e-mail: [email protected]
Additional Resources
For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.
www.carlosmendoza.com.mx
VARI❋LITE® - SERIES 550 WASH LUMINAIRE USER’S MANUAL
4
17 November 2010
02.9683.0001 0
Notes
www.carlosmendoza.com.mx
17 November 2010
5
CHAPTER 1.
Description
This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.
• Features
• Components
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
6
17 November 2010
02.9683.0001 0
Features
Overview
Series 550 Wash Luminaires feature highlights:
•
Color Mixing System: The patented DICRO❋TUNE
color mixing system using three sets of 16-radially
mounted dichroic blades - magenta, blue, and amber -
designed to produce smooth, full spectrum color
cross-fades. The color system is available in standard
and pastel colors.
•
Variable Beam Angle:
• VL550: 6.5° to 24.2° (dependant upon lens type).
• VL550D: 6.4° to 24.2° (dependant upon lens type).
• VL550CD: 22° to 80°.
•
Beam Control:
• VL550 and VL550D: A selection of six, easily
interchangeable front lenses work with the internal radial diffusing mechanism to provide a
variety of beam sizes and shapes. (Stipple lens comes included in the standard models).
• VL550CD: Patented zoom optical system with continuously variable field angle.
•
Source:
• VL550: 120V/1200W Tungsten Halogen Lamp or 230V/1000W Tungsten Halogen Lamp (Must
specify lamp type when ordering).
• VL550D: 120V Models - 120V/1200W Tungsten Halogen Lamp / 230V Models - 230V/1000W
Tungsten Halogen Lamp.
• VL550CD: 315W CDM (Ceramic Discharge) Lamp.
•
Pan/Tilt: Smooth, time-controlled continuous motion by way of a three-phase stepper motor
system.
•
Range: Pan - 540° , Tilt - 270°.
•
Pan/Tilt Accuracy: 0.3° resolution.
•
Weights:
• VL550: 43 lbs (19.5 kg)
• VL550D: 48 lbs. (21.8 kg)
• VL550CD: 52 lbs. (23.6 kg)
•
Operational Temperature: -20° to +122° F (-29° to +50° C)
•
Control by DMX512 protocol.
www.carlosmendoza.com.mx
DESCRIPTION : COMPONENTS
1
02.9683.0001 0
17 November 2010
7
Components
Included Items
The following illustration shows all items included with the luminaire:
Figure 1-1: VL550 Wash Luminaire Included Items
Series 550 Wash CD ROM
(User’s Manual)
Unpack & Quick
Start Guide
Warranty Card
Product
Registration
Product Support
Sheet
Neutrik PowerCon ®
AC Input Connector
Vari-Lite QA Certificate
VL550 Models (VL550, VL550D, and VL550CD)
VL550 Wash Luminaire
Unconnectorized
Lamp Power Cable
(VL550 Only)
VL550D Wash Luminaire
IGBT
Onboard
VL550CD Wash Luminaire
Ballast
Dimmer
Luminaire / Lamp
Power Input
Luminaire / Lamp
Power Input
Luminaire
Power Input
Lamp (lamp type depends on model)
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
8
17 November 2010
02.9683.0001 0
Replacement Items/Accessories
The following optional and/or replacement items can be ordered directly from your Authorized
VARI❋LITE Dealer or Vari-Lite. When ordering, please order by the Vari-Lite part number.
Replacement Items Accessories Notes:
1.
For use with any model in this manual.
2.
For use with VL550 and VL550D models only. For lens installation or replacement, refer to the
procedure in “Front Glass Replacement (VL550 / VL550D Models Only)” on page 59.
3.
For use with VL550CD models only.
4.
For approved lamp types, see the latest version of Vari-Lite technical notice TN-248 in the product
downloads section on the Vari-Lite web site, www.vari-lite.com.
5.
For VL550CD luminaires only. See “Zoom Array Assembly Removal and Fixed Lens Mount /
Lens Installation (VL550CD Models Only)” on page 61 for application procedure.
Vari-Lite Part No.
Accessory
Notes
21.9685.0380
VL550CD Fixed Lens Mount Accessory (lens sold separately)
5
22.9620.0194
Safety Cable Assembly
1
25.9661.0057
DMX Termination Connector Assembly
1
28.8550.0054
USB Luminaire Programming Kit
1
42.9685.0201
Clear Lens (VNSP)
2
42.9685.0207
Stipple Lens (NSP) Standard with Fixture
2
42.9685.0203
8-Row Lenticular Lens (MFL)
2
42.9685.0206
10-Row Lenticular Lens (MFL)
2
42.9685.0204
12-Row Lenticular Lens (WFL)
2
42.9685.0205
Buxom Lens (VWFL)
2
55.6840.0001
Mega Clamp Truss Hook, Round and Square
1
55.6841.0001
Mega Claw Truss Hook, 2" Round
1
71.2529.0120
120V/1200W Tungsten Halogen Replacement Lamp
2, 4
71.2526.0230
230V/1000W Tungsten Halogen Replacement Lamp
2, 4
71.2568.0315
315W CDM Replacement Lamp
3, 4
www.carlosmendoza.com.mx
17 November 2010
9
CHAPTER 2.
Installation
This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.
• Power and Data Cabling Requirements
• Installation Procedures
• Powering Up
• Addressing
• Transporting
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
10
17 November 2010
02.9683.0001 0
Power and Data Cabling Requirements
Power
The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Three amps to
twelve amps will be required depending on the AC supply voltage and product model.
Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:
WARNING: DO NOT connect to three-phase service in countries with 240 volt power.
For single-phase power at 100 to 240 volts RMS:
For three-phase power at 208 volts RMS:
WARNING: It is not recommended to power any VARI❋LITE® luminaire from a dimmer - even in
'NONDIM' mode. Dimmer and non-dim modules are not suitable sources of power because their
output modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure. Only the lamp on Series 550 Wash Luminaires,
WITHOUT an on-board dimmer (only at the lamp input power connector), can be controlled through
an external dimmer circuit. The luminaire power must not be connected to a dimmer.
Wire*
Connection
Green/Yellow
AC Ground
Blue
AC Neutral
Brown
AC Line
Connection
Pin
AC Neutral
X
AC Line
Y
Ground (Earth)
G
Connection
Pin
Phase 1
X
Phase 2
Y
Ground (Earth)
G
X
Y
G
X
Y
G
* International (Harmonized) Standard
www.carlosmendoza.com.mx
INSTALLATION : POWER AND DATA CABLING REQUIREMENTS
2
02.9683.0001 0
17 November 2010
11
Current vs. Voltage
The following tables provide the luminaire’s current draw at specific voltages. Total Luminaire
Current is calculated with the lamp on and all motors sequencing.
Table 2-2: VL550 Wash Luminaire - Current vs. Voltage (230V/1000W Lamp)
WARNING: On VL550 Wash Luminaires (without an on-board dimmer, the lamp can be powered by
a dimmer circuit. Do not use dimmer or non-dim modules to supply luminaire operational power.
Table 2-3: VL550D Wash Luminaire - Current vs. Voltage (120V/1200W Lamp)
Table 2-1: VL550 Wash Luminaire - Current vs. Voltage (120V/1200W Lamp)
Voltage @ 60Hz
Total Luminaire
Current (Motor +
Lamp Current)
Motor Current
Lamp Current
90V
15.9A
2.5A
13.4A
100V
14.3A
2.3A
12.0A
110V
13.0A
2.1A
10.9A
120V
11.9A
1.9A
10.0A
130V
11.1A
1.8A
9.3A
Voltage @ 60Hz
Total Luminaire
Current (Motor +
Lamp Current)
Motor Current
Lamp Current
180V
6.9A
1.3A
5.6A
190V
6.5A
1.2A
5.3A
200V
6.2A
1.2A
5.0A
210V
5.9A
1.1A
4.8A
220V
5.7A
1.1A
4.6A
230V
5.4A
1.0A
4.4A
240V
5.2A
1.0A
4.2A
Voltage @ 60Hz
Total Luminaire
Current (Motor +
Lamp Current)
90V
15.8A
100V
14.3A
110V
13.0A
120V
11.9A
130V
11.0A
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
12
17 November 2010
02.9683.0001 0
Table 2-4: VL550D Wash Luminaire - Current vs. Voltage (230V Version)
Table 2-5: VL550CD Wash Luminaire - Current vs. Voltage (315W CDM Lamp)
Voltage @ 60Hz
Total Luminaire
Current (Motor +
Lamp Current)
180V
6.9A
190V
6.5A
200V
6.2A
210V
5.9A
220V
5.7A
230V
5.4A
240V
5.2A
Voltage @ 60Hz
Total Luminaire
Current (Motor +
Lamp Current)
100V
7.2A
120V
6.0A
140V
5.1A
160V
4.5A
180V
4.0A
200V
3.6A
210V
3.4A
220V
3.3A
230V
3.1A
240V
3.0A
www.carlosmendoza.com.mx
INSTALLATION : POWER AND DATA CABLING REQUIREMENTS
2
02.9683.0001 0
17 November 2010
13
Data Cables
The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out)
applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin,
male XLR connector. When purchasing or constructing data cables, it is important that not only the
correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cabling
should meet the following USITT DMX specification requirements:
•
Suitable for use with EIA485 (RS485) operation at 250k baud.
•
Characteristic impedance 85-150 ohms, nominally 120 ohms.
•
Low capacitance.
•
Two twisted pairs.
•
Foil and braid shielded.
•
24 AWG min. gauge for runs up to 1000 feet (300m).
•
22 AWG min. gauge for runs up to 1640 feet (500m).
Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.
Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding
DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on page 2.
The XLR 5-pin connectors should be wired as follows:
Pin/Wire Code to XLR Connectors
Data Thru
Cable Pinout
Male Conn.
Pin 1
Foil &
Braided
Shield
Pin 2
1st
conductor
of 1st
twisted
pair
Data (-)
Pin 3
2nd
conductor
of 1st
twisted
pair
Data (+)
Pin 4
1st
conductor
of 2nd
twisted
pair
Data (-)
Pin 5
2nd
conductor
of 2nd
twisted
pair
Data (+)
Data In
Cable Pinout
Female Conn.
1
2
3
4
5
1
2
3
4
5
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
14
17 November 2010
02.9683.0001 0
Recommended Cable Types/Manufacturers
These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.
* Characteristic Impedance
Type
Pairs
ZΩ∗
Jacket
AWG
Use
Temp (F)
Belden Cables
1215A
2
150
PVC
26
IBM Type 6
Office cable
75
1269A
2
100
PTFE
22 (Solid)
High Temp, Ple-
num cable
200
8102
2
100
PVC
24
UL2919
80
8132
2
120
PVC
28
UL2919
80
8162
2
100
PVC
24
UL2493
60
82729
2
100
PTFE
24
High Temp, Ple-
num cable
200
88102
2
100
PTFE
24
High Temp, Ple-
num cable
200
89696
2
100
PTFE
22
High Temp, Ple-
num cable
200
89729
2
100
PTFE
24
High Temp, Ple-
num cable
200
89855
2
100
PTFE
22
High Temp, Ple-
num cable
200
9729
2
100
PVC
24
UL2493
60
9804
2
100
PVC
28
UL2960
60
9829
2
100
PVC
24
UL2919
80
9842
2
120
PVC
24
UL2919
80
Proplex Cables
PC224P
2
110
Polyure-
thane
22
Heavy Duty and
Portable
105
PC224T
2
110
PVC
22
UL2464
105
PC226T
3
110
PVC
22
UL2464
www.carlosmendoza.com.mx
INSTALLATION : POWER AND DATA CABLING REQUIREMENTS
2
02.9683.0001 0
17 November 2010
15
Termination Connector
A XLR termination connector is required at the last luminaire (or "far end of
the line") to prevent signal reflections. Signal reflections may cancel out the
signal at certain line lengths, resulting in errors. The terminator is also
necessary for software downloads and running tests on multiple luminaires.
To construct your own connector, you will need the following components:
•
5-pin, male XLR connector.
•
Two 1/4W 5% 120 ohm resistors.
Note: A male termination connector is available as an accessory from Vari-Lite. See “Replacement
Items/Accessories” on page 8.
Solder resistors across
pins 2 & 3, and 4 & 5
1
2
3
4
5
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
16
17 November 2010
02.9683.0001 0
Installation Procedures
Installing Lamp
In the event the lamp was packed separately during shipment, it will be necessary to install in the
luminaire before use.
WARNING: Ensure that power is removed from luminaire when installing lamp.
CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with
bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use
isopropyl alcohol and cotton cloth to thoroughly clean glass portion of lamp.
To install lamp (if applicable):
Step
1. Ensure power is removed from luminaire.
Step
2. Remove lamp from shipping box.
Step
3. Set the luminaire head horizontally.
Step
4. Engage service tilt lock to secure luminaire head in position.
Step
5. Unlatch and open back of luminaire.
Step
6. Install lamp into lamp socket taking care not to touch lamp glass.
Step
7. Close and re-latch back of luminaire.
Step
8. Disengage service tilt lock to allow luminaire head to move freely.
Figure 2-1: Installing Lamp
Backcap
Latch
Lamp
CAUTION:
Ensure lamp is seated
straight in socket before
re-installing backcap.
Assembly
www.carlosmendoza.com.mx
INSTALLATION : INSTALLATION PROCEDURES
2
02.9683.0001 0
17 November 2010
17
Hanging the Luminaire
The Series 550 Wash Luminaire can be hung horizontally or vertically from any structure designed to
work with the type of load created by this moving luminaire. Two mounting truss hooks or other
mounting hardware are required. Many compatible truss hooks are available from different
manufacturers for your particular needs.
A minimum of two hooks per luminaire is required. If mounting method does not use truss hooks, two
attachment points, per luminaire, are required.
Install mounting hardware:
Step
1. Install truss hooks directly to the luminaire base (foot) as required.
Figure 2-2: Installing Truss Hooks
Note: Various types of truss hooks can be used. The Mega Claw truss hook (as shown in the example
above) as well as many other standard hooks, can be ordered separately.
Step
2. After installing truss hooks, the hooks should be oriented as shown in Figure 2-2 and Figure
2-4.
VL550 Base
Example Truss
Hook Installation
Mega Claw Truss Hook
(Sold Separately)
Truss Hook Hardware
(Sold Separately)
Note:
Some components not shown for clarity
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
18
17 November 2010
02.9683.0001 0
Installing in Truss:
Step
1. Using two people, lift luminaire into mounting position.
Step
2. Secure in place with truss hook. Ensure truss hook
hardware that locks hook in place (e.g. wing bolt) is
properly tightened and that luminaire is fully supported.
Step
3. Attach safety cable (as required) as follows:
a.
Connect end of cable to luminaire cable mounting
hole on front of foot.
b.
Loop at least once around truss/pipe and attach other
end of cable to cable mounting hole.
Figure 2-3: Safety Cable Installation
Step
4. Make sure service tilt and pan locks are disengaged so luminaire moves freely.
Step
5. Connect power and data cables according to procedure given in “Connecting Data and
Power” on page 19.
Safety Cable:
Recommended for hanging installations.
May be required by local codes. Safety
Note:
Some components not shown for clarity
cable is sold separately.
Base
(Foot)
www.carlosmendoza.com.mx
INSTALLATION : INSTALLATION PROCEDURES
2
02.9683.0001 0
17 November 2010
19
Figure 2-4: Hanging Dimensions and Clearances
Floor Mounting the Luminaire
VL550 wash luminaires are not designed nor sufficiently stable to sit directly on its base (foot) in a
floor installation application without a suitable floor mount plate. When used in this type of
application, attach a floor mounting plate to the base and make sure the mounting surface is flat and
sturdy. Be sure to leave enough space around the luminaire to allow proper, uninterrupted airflow for
cooling and movement; see Figure 2-4.
Connecting Data and Power
A maximum of 32 luminaires may be connected in any one DMX data link.
Center-to-Center Distance
(see table)
16.6" to
Tilt Axis
17.9" Head
Length
8.9" (Concave Lens)
9.2" (Convex Lens)
to Tilt Axis
17.9"
17.0"
Center-to-Center Distance Table
Model
Distance
VL550
19.0"
VL550D
21.0"
VL550CD
25.0"
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
20
17 November 2010
02.9683.0001 0
Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may
require fewer luminaires on a single data link path. Consult your console documentation for more
information.
To connect power and data:
Step
1. Connect data cable from console to first luminaire in chain at DATA IN connector.
Step
2. If required, connect additional data cables from DATA THRU connectors to DATA IN
connectors of remaining luminaires in link.
Step
3. At last luminaire in link, install male termination connector at DATA THRU connector.
(Luminaires and other devices on the same DMX chain may not function properly without
termination.)
Figure 2-5: Data Link
Step
4. Connect AC Input Cable connector to power input source.
Step
5. Dress AC input and data cables and secure them so that they will not interfere with
luminaire head and yoke movement.
AC In
AC In
Data In
from console
Data Thru
Data Thru
Termination
AC In
www.carlosmendoza.com.mx
INSTALLATION : POWERING UP
2
02.9683.0001 0
17 November 2010
21
Powering Up
Power-Up Procedure
All Models
When the luminaire is powered up for the first time, the default setting is enabled and the lamp will
remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence
that steps it through full pan and tilt movements. The internal color and beam mechanisms will also
move through a full range of motion. After calibration, the luminaire head will either stop at its "home"
position (which positions the pan axis at mid-rotation and the head parallel to the yoke with the lens
pointing away from the luminaire enclosure) or move to its current DMX-defined position if DMX
data is present. All internal mechanisms also move to their "home" or DMX-defined positions.
CAUTION: Before applying power, be sure the luminaire is hung (or positioned), and the service tilt
and pan locks are disengaged, so that the head and yoke can move freely without restriction.
To power up:
Step
1. At each luminaire, apply power connecting the power cable to the unit.
Step
2. Luminaire will automatically step through calibration and stop at "home" position (only if
DMX is not present).
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
22
17 November 2010
02.9683.0001 0
Addressing
Program Starting Address
The address setting for DMX console controlled systems is entered using the Menu Display (refer to
“Menu Operation” on page 42). The luminaire retains the DMX address even if power is removed.
Note: Refer to your console operating instructions for specific information regarding its addressing
requirements.
Program a DMX starting address:
Step
1. Press [Menu].
Step
2. Press [Up] / [Down] arrows until Address appears. Press [Enter].
Step
3. Press [Up] / [Down] arrows to scroll to starting address.
Step
4. Press [Enter] to set.
Program Starting Address Without Calibrating
Luminaire
It is possible to bypass the calibration sequence and go directly to the Menu Display programming in
order to pre-program an address setting.
Program starting address without calibrating luminaire:
•
While powering up luminaire, press and hold [Menu].
•
When display changes from "Starting" to the DMX address, program address as in Program
Starting Address above.
Note: The luminaire will require a reset to restore control.
www.carlosmendoza.com.mx
INSTALLATION : TRANSPORTING
2
02.9683.0001 0
17 November 2010
23
Transporting
Pack Up Cue
When shipping or transporting a VL550 wash luminaire, certain settings should be used to minimize
the possibility of damaging internal components. Because of the complexity and delicate nature of the
48 panes of dichroic glass filters used in the VL550 wash luminaire, extra care should be observed to
minimize damage.
As a precaution, Vari-Lite recommends the following settings as a "Pack-Up" cue before putting the
luminaires in their flight cases and/or shipping boxes.
•
The Pan should be set to 50% or a DMX value of 128.
•
The Tilt should be set to 50% or a DMX value of 128.
•
All Colors and Diffuser Glass should be set to 100% or a DMX value of 255.
WARNING: The Pan and Tilt service locks SHOULD NOT be engaged while shipping. These locks
are for service only and are not designed to be engaged during transport.
WARNING: As with all automated luminaires, proper handling and suitable protective shipping cases
should be used when transporting fixtures to reduce the risk of damage. For more information, please
refer to Vari-Lite technical notice (TN-235) "Transportation and Shipping Case Requirements" in the
"Support" area of the Vari-Lite web site.
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
24
17 November 2010
02.9683.0001 0
Notes
www.carlosmendoza.com.mx
17 November 2010
25
CHAPTER 3.
Operation
This chapter contains instructions for operating the luminaire using DMX control and for
updating the internal software.
• Color Control
• DMX Operation
• DMX Mapping
• Luminaire Timing
• Updating Software
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
26
17 November 2010
02.9683.0001 0
Color Control
The VL550 Wash Luminaire’s color system is composed of the patented DICRO❋TUNETM, color
mixing mechanism. The following sections describe the various components of the VL550 wash
luminaire.
Crossfade Color Mixing
The color mixing mechanism is made up of two individual color bulkheads. These color mixing
bulkheads are comprised of 16-radially mounted dichroic glass elements to provide full-spectrum
color crossfades from pastel to saturated colors.
Figure 3-1: VL550 Wash Color Bulkheads
Front Bulkhead - Amber & Diffuser
Rear Bulkhead - Magenta & Blue
www.carlosmendoza.com.mx
OPERATION : DMX OPERATION
3
02.9683.0001 0
17 November 2010
27
DMX Operation
VL550 Wash Channel Mapping
These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functions follow in sequence.
Figure 3-2: VL550 Wash Luminaire Channel Mapping
*Notes:
Use of Timing Channels: The default value setting in the profile should be 255 (proportional control) to allow smooth
movement when using console timing. The Timing channel data should change as a snap. A zero value will give the
fastest move but without any smoothing, this can look steppy in console-timed moves.
To use a timing channel instead of console timing it is necessary to set the timing channel to the desired value and set cue
and/or parameter time to zero. A combination of time controls can produce unexpected results. Refer to “Luminaire
Timing” on page 29 for more information.
Timing Channel Control: The luminaire uses the timing channel value to calculate a smooth continuous movement for a
given time and transition.
Console Timing: The Console calculates the time duration between the DMX increments to be sent for a given time and
transition.
Timing Channel Mapping:
Focus timing: Pan and Tilt
Color Timing: Cyan, Yellow, and Magenta.
Parameters
Range
DMX Channels
Extended
16-Bit
Mode
16-Bit
Mode
8-Bit
Mode
Intensity
0 (closed) - 255 (open)
1
1
1
Pan Hi Byte
0 - 65535
2
2
2
Pan Lo Byte
3
3
Tilt Hi Byte
0 - 65535
4
4
3
Tilt Lo Byte
5
5
Cyan Mixer
0 (open) - 255 (full saturation)
6
6
4
Yellow Mixer
0 (open) - 255 (full saturation)
7
7
5
Magenta Mixer
0 (open) - 255 (full saturation)
8
8
6
Diffuser
0 - 255
9
9
7
Zoom (CD units only)
Focus Timing
0 (fast) - 255 (proportional)
10
-
-
Color Timing
0 (fast) - 255 (proportional)
11
-
-
Beam Timing
0 (fast) - 255 (proportional) Tungsten units only
12
-
-
Not Used
Not Used
12
-
-
Control*
See Table 3-6 on page 36
13
10
8
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
28
17 November 2010
02.9683.0001 0
DMX Mapping
CYM Crossfade Color Mixing and Dimming
CYM Crossfade Color Mixing
Dimming
Beam Control
Beam (Diffuser)
* Depending on lens used.
Table 3-1: DMX Map For CYM Crossfade Color Mixing
% Value
DMX Value
Action
0
0
Open (White)
100
255
Closed (Full
Saturation)
Table 3-2: DMX Map For Dimmer
% Value
DMX Value
Action
0
0
Closed
100
255
Open
Table 3-3: DMX Map For Beam (Diffuser)
% Value
DMX Value
Action
0
0
Narrowest (far focus)*
100
255
Widest (near focus)*
www.carlosmendoza.com.mx
OPERATION : LUMINAIRE TIMING
3
02.9683.0001 0
17 November 2010
29
Luminaire Timing
Luminaire Timing Channel Information
Timing channel control improves the timed moves of certain groups of parameters. Three timing
channels are provided, one for Pan and Tilt, one for color parameters and one for beam parameters.
Timing channels support time values of up to six minutes.
A timing value of zero is full speed. A time value of 100% (or 255 in DMX) causes the associated
parameter(s) to follow cue fade time (console time) rather than the timing channel.
Note: The particular storing syntax for your console, as well as instructions on how to write part cues,
can be found in the operation manual for that console.
To use these channels, you must:
Step
1. Create the cue, including color and diffuser as required.
Step
2. Decide which fixtures and which parameter groups will use timing channels.
Step
3. Assign a value to the particular timing channel(s) you wish to use (for timing information
see chart on next page).
Step
4. Set console timing (or cue fade time) for parameters and timing channels to zero seconds.
Step
5. Store cue.
Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in
the luminaire as the timing channel value is updated over time. Timing channel values and the final
destination of the parameters affected by the timing channel should always be sent in a zero count.
Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned:
Table 3-4: Channel Function / Timing Channel Relationship
Channel Function
Timing Channel
Focus Time
Color Time
Beam Time
Intensity
Pan (Hi Byte/Lo Byte)
�
Tilt (Hi Byte/Lo Byte)
�
Color
�
Diffuser
�
Zoom (CD units only)
�
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
30
17 November 2010
02.9683.0001 0
Table 3-5: Timing Channels Map
% Value
DMX
= Seconds
0
Full Speed
1
0.2
2
0.4
1
3
0.6
4
0.8
2
5
1
6
1.2
7
1.4
3
8
1.6
9
1.8
4
10
2
11
2.2
12
2.4
5
13
2.6
14
2.8
6
15
3
16
3.2
17
3.4
7
18
3.6
19
3.8
8
20
4
21
4.2
22
4.4
9
23
4.6
24
4.8
10
25
5
26
5.2
27
5.4
11
28
5.6
29
5.8
30
6
12
31
6.2
32
6.4
13
33
6.6
34
6.8
35
7.0
14
36
7.2
37
7.4
15
38
7.6
39
7.8
www.carlosmendoza.com.mx
OPERATION : LUMINAIRE TIMING
3
02.9683.0001 0
17 November 2010
31
40
8
16
41
8.2
42
8.4
17
43
8.6
44
8.8
45
9
18
46
9.2
47
9.4
19
48
9.6
49
9.8
50
10
20
51
10.2
52
10.4
53
10.6
21
54
11
55
11
22
56
12
57
12
58
13
23
59
13
60
14
24
61
14
62
14
63
15
25
64
15
65
16
26
66
16
67
16
68
17
27
69
17
70
18
28
71
18
72
18
73
19
29
74
19
75
20
30
76
20
77
20
78
21
31
79
21
80
21
81
22
Table 3-5: Timing Channels Map (Continued)
% Value
DMX
= Seconds
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
32
17 November 2010
02.9683.0001 0
32
82
22
83
23
33
84
23
85
23
86
24
34
87
24
88
25
35
89
25
90
25
91
26
36
92
26
93
27
37
94
27
95
27
96
28
38
97
28
98
29
39
99
29
100
29
101
30
40
102
30
103
30
104
31
41
105
31
106
32
42
107
32
108
32
109
33
43
110
33
111
34
44
112
34
113
34
114
35
45
115
35
116
36
46
117
36
118
36
119
37
47
120
37
121
38
48
122
38
123
38
Table 3-5: Timing Channels Map (Continued)
% Value
DMX
= Seconds
www.carlosmendoza.com.mx
OPERATION : LUMINAIRE TIMING
3
02.9683.0001 0
17 November 2010
33
124
39
49
125
39
126
39
127
40
50
128
40
129
41
51
130
41
131
41
132
42
52
133
42
134
43
53
135
43
136
43
137
44
54
138
44
139
45
55
140
45
141
45
142
46
56
143
46
144
47
57
145
47
146
47
147
48
58
148
48
149
49
59
150
49
151
49
152
50
60
153
50
154
50
155
51
61
156
51
157
52
62
158
52
159
52
160
53
63
161
53
162
54
64
163
54
164
54
165
55
Table 3-5: Timing Channels Map (Continued)
% Value
DMX
= Seconds
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
34
17 November 2010
02.9683.0001 0
65
166
55
167
56
66
168
56
169
56
170
57
67
171
57
172
58
68
173
58
174
58
175
59
69
176
59
177
59
178
60
70
179
60
180
65
71
181
65
182
65
183
70
72
184
70
185
75
73
186
75
187
75
188
80
74
189
80
190
85
75
191
85
192
85
193
90
76
194
90
195
95
77
196
95
197
95
198
100
78
199
100
200
110
79
201
110
202
110
203
120
80
204
120
205
120
81
206
130
207
130
Table 3-5: Timing Channels Map (Continued)
% Value
DMX
= Seconds
www.carlosmendoza.com.mx
OPERATION : LUMINAIRE TIMING
3
02.9683.0001 0
17 November 2010
35
208
140
82
209
140
210
140
211
150
83
212
150
213
160
84
214
160
215
160
216
170
85
217
170
218
180
86
219
180
220
180
221
190
87
222
190
223
200
88
224
200
225
200
226
210
89
227
210
228
210
229
220
90
230
220
231
230
91
232
230
233
230
234
240
92
235
240
236
250
93
237
250
238
250
239
260
94
240
260
241
270
95
242
270
243
270
244
280
96
245
280
246
290
97
247
290
248
290
249
300
Table 3-5: Timing Channels Map (Continued)
% Value
DMX
= Seconds
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
36
17 November 2010
02.9683.0001 0
Control Channel Functions
The following control actions must be accomplished with zero time transition or with timing disabled.
Discrete values must be used and not manual controls such as faders or encoders.
*For Arc and CD Models only.
To use control channel functions:
Step
1. Select an action to be sent.
Step
2. Set control channel value for desired action (for example, 84 for reset). Hold value for 3
seconds.
Note: A numerical keypad is required for sending values. An encoder or fader does not allow for a
“snap” value change, which is required to affect the control functions.
Step
3. Set control channel value to zero. (This must occur without any scaling values. Action will
be voided if other values are detected between action value and zero.)
98
250
300
251
310
99
252
310
253
310
254
310
100
255
Follows Cue Data
Table 3-6: Control Channel Functions
Control
Channel
Function
Control Channel Value
% Value
DMX Value
After
3 Secs
Soft Reset
33
81 - 87
0
Lamp On*
99 - 100
249 - 255
0
Lamp Off*
66
165 - 171
0
Note: Remaining DMX values are for future use.
Table 3-5: Timing Channels Map (Continued)
% Value
DMX
= Seconds
www.carlosmendoza.com.mx
OPERATION : UPDATING SOFTWARE
3
02.9683.0001 0
17 November 2010
37
Updating Software
USB Download and Programming
To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the
VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). The USB Luminaire Programming
Kit can be ordered directly from your Authorized VARI❋LITE Dealer.
The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes:
•
VARI❋LITE USB Upload Cable (25.9600.0001)
•
USB Luminaire Programming Kit CD (87.8500.0002)
•
Instruction Sheet (02.8500.0100)
•
VARI❋LITE carry bag (07.5044.0005)
Computer Requirements for the USB Luminaire Programming Kit
•
PC running Windows 98, 2000, XP, or Vista. Although the USB Luminaire Programming kit
software is not directly compatible with Apple Macintosh® computers, it does run with some
Windows emulators.
•
In addition to Windows, your computer must be running IE 5.01 or later, and Microsoft.NET
Framework Version 3.5 (or later), which you can download from http://www.microsoft.com and
search for .NET Framework downloads.
•
An available USB 2.0 port on the PC.
USB VLDownloader PC Program and .bin Luminaire Files
The USB VLDownloader program and current .bin files are available from the Product Downloads
page at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PC
are also available on the Product Downloads page. Use the USB VLDownloader program to transfer
updated versions of the luminaire operating software (.bin files) from your PC to the luminaires.
Note: Refer to instruction sheet 02.8500.0100 for detailed programming instructions for VARI❋LITE
luminaires.
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
38
17 November 2010
02.9683.0001 0
Figure 3-3: VL Download Program Window
Transferring Software From Luminaire to Luminaire
It is possible to transfer specific software versions between luminaires. As in the case of installing new
software versions, multiple luminaires can be programmed at the same time if they are data linked
together (refer to “Connecting Data and Power” on page 19), however a maximum of 32 luminaires
can be updated at once.
Hardware Requirements
Data cables used in this process must have two twisted pairs and a shield. It is also recommended that
cables meet all other USITT DMX specification requirements. Refer to “Data Cables” on page 13.
Lists specific versions of
Will show current
Download History
Click to download specific software
version to connected luminaire(s)
progress of download
downloaded software (on PC)
Device Connection Status and
Click logo to go to
Vari-Lite web site
(internet connection
required)
USB Downloader Controls
www.carlosmendoza.com.mx
OPERATION : UPDATING SOFTWARE
3
02.9683.0001 0
17 November 2010
39
A DMX termination connector is used in this process. Refer to page 15 for more information regarding
the construction of this connector.
Figure 3-4: Software Transfer Setup
Transfer Procedure
This procedure is used to transfer software versions between luminaires.
Step
1. At last luminaire, install DMX termination connector into DATA THRU XLR connector.
Step
2. At master luminaire (first in chain) Menu Display, press [Menu].
Step
3. Press [Up] / [Down] arrows until Fixture appears.
Step
4. Press [Up] / [Down] arrows until Download appears. Press [Enter].
Step
5. OK? will be displayed. Press [Enter] to accept.
Step
6. Download will proceed. (Download will take 4-5 seconds.) The number of blocks displayed
will be less in a luminaire-to-luminaire download than in a PC-to-luminaire download for
the same software version.
Step
7. Once download is complete, luminaire will automatically recalibrate. Once recalibration is
complete, reset (recalibrate again) luminaire.
Verify software version at luminaire:
Step
1. At Menu Display, press [Menu].
Step
2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].
Step
3. Press [Up] / [Down] arrows until Version appears. Press [Enter].
The first half of the version will be displayed as a date (MM/DD/YY). For example, 03/18/
03 (March 18, 2003).
Press [Enter] to display second half of version. This will be displayed as a time (HH:MM).
For example, 16.36 = 4:36 pm)
Master luminaire containing
software version to download
Luminaire 1
requiring update
Luminaire 2
requiring update
DMX Termination Connector
Data Thru
Data Thru
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
40
17 November 2010
02.9683.0001 0
Notes
www.carlosmendoza.com.mx
17 November 2010
41
CHAPTER 4.
Menu System
This chapter contains instructions for operating the luminaire using the Menu Display feature.
• Menu Operation
• Self Tests
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
42
17 November 2010
02.9683.0001 0
Menu Operation
What Is the Menu System?
The menu system is controlled by four buttons. These buttons function as follows:
Figure 4-1: Menu Display Location
The menu offers four softkey button that change dynamically according to the menu selected at each
level. To enter the menu system, first press [Menu]. The functions displayed will be 1st level
functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired
function appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up]
/ [Down] arrows to scroll through 2nd level functions. Press [Enter] to access 3rd level functions and
so forth. When the highest level for the function is reached, [Up] / [Down] arrows can be pressed to
select a value or select a toggle activation such as ON/OFF. Press [Enter] to store the value or select an
action. Some of the softkey buttons offered are:
[Menu] button Displays the menu, or if at first level, the current address. Can also enable menu to
exit a menu level.
[Enter] button Selects the current menu option or stores current data value.
[Up] arrow Scrolls menu options upward or increases current data value.
[Down] arrow Scrolls menu options downward or decreases current data value.
For example, the Address function has one sub-level: DMX. The Address function is a 2-level menu.
LCD Display
Menu Display
Softkeys - The menu has four softkey
buttons that change to accommodate
menu selection.
Series 500 Menu Display
1st Level
2nd Level
Address
DMX (value xxx)
* The arrows will have opposite functions if the luminaire is hung upside down in a hanging orientation (if the orientation is changed via the
menu selection feature). In other words, the arrow pointing downward always functions as down/decrease and the arrow pointing upward
always functions as up/increase regardless of the luminaire orientation.
www.carlosmendoza.com.mx
MENU SYSTEM : MENU OPERATION
4
02.9683.0001 0
17 November 2010
43
The menu system is a programmable set of commands used to configure, address, operate, and test the
luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.
The menu system has seven main functions which are referred to as “1st level.” Within these main
functions, there can be up to four additional sub-functions (levels 2 thru 5), making five total levels.
To enter the menu system, first press [Menu]. The functions displayed will be 1st level functions.
Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function
appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down]
arrows to scroll through 2nd level functions. Press [Enter] to access 3rd level functions and so forth.
When the highest level for the function is reached, [Up] / [Down] arrows can be pressed to enter a
value or select a toggle activation such as On/Off. Press [Enter] to store the value or select an action.
For example:
Default State
The menu display’s default state during normal operation is to display the DMX address. After 10
seconds of inactivity at the display, it will change to the default state.
After longer periods of inactivity, the backlight in the menu display will switch to its off state. The
default state for this feature is 5 minutes, however, different time lengths can also be programmed. If
display turns off, always hit [Menu] to reactivate.
To program a different time length for menu off feature:
Step
1. Press [Menu].
Step
2. Press [Up] / [Down] arrows until Config (Configuration) appears. Press [Enter].
Step
3. Press [Up] / [Down] arrows to access Display. Press [Enter].
Step
4. Press [Up] / [Down] arrows to select either 30 Sec (30 seconds), 5 Min (5 minutes), 10
Min (10 minutes), or ON (on indefinitely). Press [Enter] to set.
Shortcuts
A few button combinations are provided as shortcuts for frequently used menu functions. These
shortcuts are as follows:
•
Pressing [Enter] and [Up] at the same time = Lamp On (Arc fixtures only)
•
Pressing [Enter] and [Down] at the same time = Lamp Off (Arc fixtures only)
•
Pressing [Menu] and [Up] at the same time = Recalibrate
•
Pressing [Menu] at Power up interrupts calibration. See “Program Starting Address Without
Calibrating Luminaire” on page 22 for more information.
•
Pressing [Menu] and [Down] at the same time = flips display (when auto orientation is off).
1st Level
Test
ALL SEQ
RUN TEST
2nd Level
3rd Level
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
44
17 November 2010
02.9683.0001 0
Menu System Overview
The following is a graphic representation of the entire menu system.
Address
value (1 thru 512)
Test
Fixture
Status
Download
Fixt Hrs
Version
# of hours
OK?
scrolls errors or displays OK
Lum Id
ReCal
Configure
Lamp
Power
ON*
OFF*
Lamp ON*
Lamp OFF*
Lamp Hours
# of hours
Reset Hrs
OK?
Pan/Tilt
Movement
Enable
Disable
Disp Tilt
OFF Times
Reset Def
OK?
Display
Up
Power
CHG LUMID
#
DMX
Pan/Tilt
Swap
Inv Pan
Inv Tilt
Data
Chan XXX
data
ON
OFF
ON
OFF
ON
OFF
Setup
Arc
575W* Lamp?
Lamp
Manual
Dimmer
Tilt
Pan
value
value
value
value
value
value
value
Magenta
Yellow
Cyan
Diffuser
Dimmer
Tilt
Pan
Pan/Tilt
All Seq
Cal ON*
OK?
#
XX/XX/XX
Mode
Extended
16 Bit
8 Bit
Speed
Mode A
Mode B
Fan Mode
Auto
Off
Lamp
Normal
Lamp Saver
Levels
Pan 1
Pan 2
Tilt 1
Tilt 2
Dimmer 1
Dimmer 2
Dimmer 3
Diffuser
Diffuser 1
Diffuser 2
Diffuser 3
Cyan 2
Cyan 3
Cyan
Cyan 1
Yellow 2
Yellow 3
Yellow
Yellow 1
Magenta 2
Magenta 3
Magenta
Magenta 1
Encoder
Pan
Tilt
Fans
1
(Fan Level 0 = Off to 7 = Fastest)
7
Temp
LVS Temp
MCB Temp
(Reads in oC)
Type
Normal
Turbo
Dimmer
Lamp Saver
CNFRM 575?
Set Level
700W Lamp?
Normal
Lamp Saver
CNFRM 700?
Set Level
EXTERNAL
Turbo*
*Inactive if Dimmer
Selected
10 Min
5 Min
30 Sec
ON
Display
Display
Tilt Auto
Note: Manual Mode is disabled if
DMX present
230V
120V
100V
Warning Hrs
Value (Arc Only)
Dimmer Curves
Linear
Square Law
JATET A
JATET B
CD Lamp?
CNFRM CD?
www.carlosmendoza.com.mx
MENU SYSTEM : MENU OPERATION
4
02.9683.0001 0
17 November 2010
45
Menu System Functions
Table 4-1: Menu System Chart
1st Level
2nd Level
3rd Level
4th Level
5thLevel
Address
DMX Address
XXX Address value
SetUp
Luminaire Set Up
Lamp Type
Arc
575W* LAMP? /
CNFIRM 575?
Normal
Turbo
Lamp Saver
700W LAMP? /
CNFIRM 700?
Normal
Lamp Saver
CD Lamp? /
CNFIRM CD?
Dimmer
External External Dimmer
230V Internal Dimmer
Voltage Setting (For use
with the Internal 230V
IGBT Dimmer Only)
120V Internal Dimmer
Voltage Setting (For use
with the Internal 120V
IGBT Dimmer Only)
100V Internal Dimmer
Voltage Setting (For use
with 120V IGBT Dimmer
Only)
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
46
17 November 2010
02.9683.0001 0
Configure
System
Configuration
Lamp Lamp Options
* These lamp options are inactive
(disabled) if external dimmer is
selected in SetUp.
Power * Lamp Power
(arc only)
ON * (default)
OFF
Power Up * Lamp Power-up
State
(arc only)
Lamp ON * Lamp On
(default)
Lamp OFF * Lamp Off
Cal ON * On after
Calibration
Lamp Levels * Lamp Drive
Selection
(depends on Lamp Type
chosen in Setup)
Normal * Normal Drive
lamp for standard output
Lamp Saver * Drive lamps
for prolonged lamp life
Turbo * Increased Drive
lamp for more output
Lamp Hour Lamp Hours
Used (arc only)
XXXX Cumulative # of
Operation Hours (Not
editable)
Reset Hrs Reset Lamp Hour
Counter (arc only)
OK?
Warning Hrs Lamp Hour
Progress Bar (arc only)
Value Number of hours to
be displayed by bar
Dimmer Curves Dimmer
curve set up
(tungsten only)
(arc curve is linear and
determined by mechanical
dimmer wheel)
Linear Standard linear
dimming curve
Square Law IES square
wave sine dimming curve
JATET A Japanese JATET
A dimming curve
JATET B Japanese JATET
B dimming curve
Pan/Tilt Pan and Tilt Options
Movement Position Recovery
Enable Enable
Disable Disable
Speed Two operational speed
settings
Mode A Increased
Responsiveness
Mode B Normal
Display Display Illumination
OFF Times Display state
ON ON indefinitely
30sec OFF in 30 seconds
5Min OFF in 5 minutes
(default)
10Min OFF in 10 minutes
DISP TILT Display orientation
Tilt Auto Auto orientation
Display Orientation is
always down
Display Orientation is
always up
Reset Def Reset Default Values
OK?
ChgLumID Change Lum ID
### Set Number
Fan Mode Fan Operation
Auto Fans operate normally
Off Fans are off and will not
operate
Table 4-1: Menu System Chart (Continued)
1st Level
2nd Level
3rd Level
4th Level
5thLevel
www.carlosmendoza.com.mx
MENU SYSTEM : MENU OPERATION
4
02.9683.0001 0
17 November 2010
47
DMX
DMX Data and
Pan/Tilt
Mode
Extended Operates in
extended 16 bit mode
16 Bit Operates in standard
16 bit mode
8 Bit Operates in 8 bit mode
Data
Chan XX DMX Channel
XXXX Data
Pan/Tilt Pan/Tilt Options
Swap Swap Pan & Tilt
ON
OFF (default)
InvPan Invert Pan
ON
OFF (default)
InvTilt Invert Tilt
ON
OFF (default)
Fixture
StatusStatus/Error Display
Scrolls error messages
or displays OK
Re-Cal Recalibrate
OK?
Lum Id Luminaire ID
XXXX. Luminaire ID Number
Version Software Version
XX/XX/XX Version Date
Fixt Hrs Fixture Hours On
(powered)
XXXX Hours
Download Download Program to
Luminaires
OK?
Manual
Manual
Commands
Pan Pan Motor
XXXX Data
Tilt Tilt Motor
XXXX Data
Dimmer * Dimmer
XXX Data
Diffuser Diffuser
XXX Data
Cyan Cyan Color
XXX Data
Yellow Yellow Color
XXX Data
Magenta Magenta Color
XXX Data
Table 4-1: Menu System Chart (Continued)
1st Level
2nd Level
3rd Level
4th Level
5thLevel
* = Inactive/Disabled when "External" Dimmer setting is selected. "Turbo" = 575W only (now discontinued).
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
48
17 November 2010
02.9683.0001 0
Test **
System Test
ALL SEQ Sequence Through All
Tests
RunTest
Press [Menu] to stop tests
Pan/Tilt Pan/Tilt
RunTest
Pan Pan
Pan 1
Pan 2
Tilt Tilt
Tilt 1
Tilt 2
Dimmer Dimmer
Dimmer 1
Dimmer 2
Dimmer 3
Diffuser Diffuser
Diffuser 1
Diffuser 2
Diffuser 3
Cyan Cyan Color System
Cyan 1
Cyan 2
Cyan 3
Yellow Yellow Color System
Yellow 1
Yellow 2
Yellow 3
Magenta Magenta Color System
Magenta 1
Magenta 2
Magenta 3
Encoder Encoder (Allows hand
movement to check values)
Pan
Value Displays encoder
value
Tilt
Value Displays encoder
value
Fans Fans Test
Value 1 (slow) to 7 (fastest)
Temp Temperature
LVS Temp Low Voltage
Supply temperature
Value Displays
temperature in oC
MCB Temp Main Control
Board temperature
Value Displays
temperature in oC
* = Inactive/Disabled when "External" Dimmer setting is selected.
** Refer to “Diagnostic Tests” on page 53 for more information.
Table 4-1: Menu System Chart (Continued)
1st Level
2nd Level
3rd Level
4th Level
5thLevel
www.carlosmendoza.com.mx
MENU SYSTEM : MENU OPERATION
4
02.9683.0001 0
17 November 2010
49
Function Definitions
Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in
alphabetical order as opposed to their position in the menu display sequence for easy reference.
Table 4-2: Menu Function Definitions
Display
Definition
Purpose
10Min
10 Minutes
Sets Menu Display to automatically shut off after 10 minutes of non-use.
100V
230V IGBT Dimmer
Setting
(DIMMER) setting - for setting/identifying the internal IGBT dimmer to 100V (For use
with the Internal 120V IGBT Dimmer Only)
120v
120V IGBT Dimmer
Setting
(DIMMER) setting - for setting/identifying the internal IGBT dimmer to 120V (For use
with the Internal 120V IGBT Dimmer Only)
230v
230V IGBT Dimmer
Setting
(DIMMER) setting - for setting/identifying the internal IGBT dimmer to 230V (For use
with the Internal 230V IGBT Dimmer Only)
30sec
30 Seconds
Sets Menu Display to automatically shut off after 30 seconds of non-use.
5Min
5 Minutes
Sets Menu Display to automatically shut off after 5 minutes of non-use.
Address
Address
Accesses functions for setting luminaire starting address in DMX (DMX) controlled
systems.
ALL SEQ
All Sequence
Performs all tests in sequential order.
Cal ON
On after Calibration
Configures arc luminaire so that lamp will strike after calibration procedure is com-
plete.
CD
CD Lamp
Selects to CD Lamp Setting (VL550CD models only)
Chan XX
DMX Channel
Specifies DMX channel for display of current data value.
ChgLu-
mID
Change the luminaire
ID number
Allows access to change or set the luminaire ID number.
Configure
System
Configuration
Accesses functions for setting lamp start up, pan/tilt, Menu Display, changing
luminaire ID, and resetting luminaire default values.
Cyan
Cyan Color System
Specifies Cyan color system for manual control (Manual) or for testing (Test).
Data
DMX Data
Accesses function for displaying DMX data by channel number and type. Also refer-
ences DMX address.
Diffuser
Diffuser
Specifies diffuser function for manual control (Manual) or for testing (Test).
Dimmer
Dimmer
Specifies dimmer function for manual control (Manual) or for testing (Test).
Dimmer
Curves
Dimming Curve
Selection
Specifies dimmer curve selection (Linear, Square Law, JATET A, or JATET B).
Disable
Disable
Disables a function.
Display
Display Illumination
Accesses options for Menu Display on and off times.
DMX
DMX
Accesses functions for setting DMX mode or pan/tilt options.
Download
Download
Downloads program to luminaires.
Enable
Enable
Enables a function.
Encoder
Encoders
Accesses pan or tilt encoder for diagnostic testing (Test).
External
External Dimmer
Sets luminaire to operate with an external dimmer.
Fan Mode
Fan Mode
Sets the luminaires to operate normally (Auto -fans engage when preset thermal
limits are surpassed) or off (Off).
Fans
Fan Speed
Tests luminaire’s fan speed (0 = off to 7 = fastest).
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
50
17 November 2010
02.9683.0001 0
FAIL
Test Fail
Indicates that sensor test has failed.
Fixt Hrs
Fixture Hours
Displays total number of hours luminaire has been powered on.
Fixture
Fixture
Access luminaire specification information such as software version, along with sta-
tus information and download function.
InvPan
Invert Pan
Reverses pan action for special focus requirements.
InvTilt
Invert Tilt
Reverses tilt action for special focus requirements.
JATET A
JATET A Dimming
Curve
Selects JATET A (Japanese dimming standard) dimmer curve operation.
JATET B
JATET B Dimming
Curve
Selects JATET B (Japanese dimming standard) dimmer curve operation.
Lamp
Saver
Lamp Saver Drive
Option
Sets the luminaire to decreased lamp drive to prolong lamp life.
Lamp
Type
Lamp Options
For accessing lamp options and configuration (Config) or for Setup to set lamp type.
Lamp
OFF
Lamp Off
Configures arc luminaire to douse lamp on manual command. (Arc and CD models
only)
Lamp ON
Lamp On
Configures arc luminaire to strike lamp on manual command. (Arc and CD models
only)
Lamp
Hours
Lamp Hours
Displays total number of lamp operating hours. (Arc and CD models only)
Linear
Linear Dimming
Curve
Selects Linear dimmer curve operation.
LumId
Luminaire ID
Displays unique ID number for the luminaire.
Magenta
Magenta Color Sys-
tem
Specifies Magenta color system for manual control (Manual) or for testing (Test).
Manual
Manual
Commands
Accesses functions for controlling luminaire mechanisms and timing by entry of an
absolute data value.
Mode A
Pan/Tilt Operation
Selects increased responsiveness mode to Pan/Tilt DMX commands.
Mode B
Pan/Tilt Operation
Selects normal responsiveness mode to Pan/Tilt DMX commands.
Move-
ment
Movement
Enables and disables pan and tilt movement and auto-correction.
NoProg
No Program
Indicates that there is no software present in the luminaire.
Normal
Normal
Sets lamp input drive level to normal drive.
OFF
Off
Turns off a function.
OK
Okay
Indicates that luminaire is ready to accept commands.
OK?
Okay?
Prompt for pressing [Enter] before an action is executed.
ON
On Indefinitely
Sets Menu Display to stay on until programmed otherwise (Display), turns on a
function, or turns on a menu item.
Pan/Tilt
Pan/Tilt
Accesses pan and tilt options for DMX function, system configuration, and testing.
Pan
Pan
Specifies pan function for manual control (Manual) or pan encoder for testing (Test).
PASS
Test Pass
Indicates that sensor test has passed.
Power
Lamp Power
Accesses function to turn lamp on or off.
Power Up
Lamp Power Up
Accesses options for lamp power up: on, off, or after calibration.
Table 4-2: Menu Function Definitions (Continued)
Display
Definition
Purpose
www.carlosmendoza.com.mx
MENU SYSTEM : MENU OPERATION
4
02.9683.0001 0
17 November 2010
51
Re-cal
Recalibrate
Recalibrates luminaire.
Reset Def
Reset Default
Resets default system configuration values.
Reset Hrs
Reset Lamp Info
Resets lamp hour counter. For use when new lamp is installed.
RunTest
Run Test
Indicates that a system test is in progress.
SetUp
Luminaire Set Up
For selecting which color type (Standard or Pastel) and lamp used in luminaire.
Square
Law
Square Law Dimming
Curve
Selects IES standard sine-wave type dimmer curve operation.
Status
Status/Error Display
Provides the status of the fixture (Fixture) and any error messages.
Swap
Swap
Swaps pan and tilt functions for special focus requirements such as moving mirror
mechanisms.
Temp
Temperature
Displays the temperature at the LVS (Low Voltage Supply) or MCB (Main COntrol
Board) in degrees C.
Test
System Tests
Accesses diagnostic tests for luminaire’s mechanisms.
Tilt
Tilt
Specifies tilt function for manual control (Manual) or tilt encoder for testing (Test).
Version
Software Version
Displays current software version by date (XX/XX/XX).
Warning
Hrs
Lamp usage hours
(progress bar)
Selects the amount of hours to be displayed by the lamp hour usage progress bar.
Note, this is for quick reference only - for actual lamp hours, see Lamp Hours.
Yellow
Yellow Color System
Specifies Yellow color wheel for manual control (Manual) or for testing (Test).
Table 4-2: Menu Function Definitions (Continued)
Display
Definition
Purpose
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
52
17 November 2010
02.9683.0001 0
Self Tests
Running Parameter Tests
The luminaire is capable of running self tests by using the TEST menu functions. For complete details
and values for each test refer to “Diagnostic Tests” on page 53.
When running tests on multiple luminaires, a DMX termination connector is required at the last
luminaire in the link. (Refer to page 15 for more information regarding the construction of this
connector.)
Note: There is a known issue with all versions of code for the Series 550 Wash Luminaire concerning
the “Test” menu options. Issues arose when running a test from one Series 550 Wash Luminaire to
multiple Series 550 Wash Luminaires (of a different type) across the VL550 Wash platform. To
alleviate this, when testing in groups, only test same Lamp Type luminaires (for example: VL550 wash
[120V/1200W tungsten] wash with other VL550 wash [120V/1200W tungsten] lights, etc.). The issue,
described above, does not pose any problems when operating Series 550 Wash Luminaires during
normal operation under DMX control.
Figure 4-2: Test Setup
To run tests:
Step
1. Press [Menu].
Step
2. Press [Up] / [Down] arrows until Test appears. Press [Enter].
Step
3. Use [Up] / [Down] arrows to select a parameter to test. Refer to “Menu System Functions”
on page 45 for a complete list of test parameters which can be chosen.
Step
4. Press [Enter] to run test.
Step
5. Press [Menu] to stop test at any time.
Note: Connected luminaires may not respond on the first action (may delay) of the master luminaire.
Master luminaire containing
software version to download
Luminaire 1
requiring update
Luminaire 2
requiring update
DMX Termination Connector
Data Thru
Data Thru
www.carlosmendoza.com.mx
MENU SYSTEM : SELF TESTS
4
02.9683.0001 0
17 November 2010
53
Movement Disable
The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any
position for testing without movement occurring. In order to regain full control of the luminaire,
Movement will need to be enabled after testing.
Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are
linked.
To set movement option:
Step
1. Press [Menu].
Step
2. Press [Up] / [Down] arrows until Config appears. Press [Enter].
Step
3. Press [Up] / [Down] arrows until Pan/Tilt appears. Press [Enter].
Step
4. Movement will be displayed. Press [Enter].
Step
5. Use [Up] / [Down] arrows to select Enable or Disable. Press [Enter] to select.
Diagnostic Tests
The following diagnostic tests are available in the test menu.
Test Descriptions
All Seq................. Tests all functions in sequential order.
Pan/Tilt ................ Tests different pan and tilt movements.
Pan...................... Tests different pan movements.
Tilt ....................... Tests different tilt movements.
Dimmer................ Tests different dimmer operation.
Diffuser................ Tests diffuser movement.
Cyan.................... Tests Cyan color wheel movements.
Yellow.................. Tests Yellow color wheel movements.
Magenta .............. Tests Magenta color wheel movements.
Encoder............... Disables pan and tilt and displays encoder value.
Fan...................... Tests fan level (speed 1 to 7, 7 is fastest).
Temperature........ Displays LVS or MCB temperatures (in oC).
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
54
17 November 2010
02.9683.0001 0
Notes
www.carlosmendoza.com.mx
17 November 2010
55
APPENDIX A.
Maintenance
This appendix provides instructions for performing routine maintenance which may be necessary
during the life of the luminaire.
• Equipment Handling
• Routine Maintenance
WARNING: All maintenance procedures are to be performed with power removed from the
luminaire. Never remove covers or open front lens or backcap assemblies while lamp is in
operation.
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
56
17 November 2010
02.9683.0001 0
Equipment Handling
Below are some basic tips and information on handling luminaires and their associated components.
Locations/Use
VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including,
but not limited to, fog machines, misters, etc.,) may damage luminaire.
Lamps
Servicing
•
When handling a lamp, hold it by the ceramic base while wearing cotton gloves or finger cots. Do
not touch the glass envelope (bulb). If you touch the glass with bare fingers, immediately wipe off
any fingerprints with isopropyl alcohol.
•
Use care when opening and closing the rear castings (or covers) of luminaires and cleaning
reflectors. Any jarring can undo the optical alignment of the lamp.
Heat
On Forced Air Cooled Units
•
When lamps are lit, the interior of the luminaires becomes very hot. To aid in the airflow
circulation within the luminaires, after dousing the lamps, wait ten minutes before removing power
to the luminaires. This will provide enough time for the equipment fan to cool off the unit.
On Natural Convection Cooled Units
•
When lamps are lit, the interior and exterior heatsink of the luminaires becomes very hot.
Naturally convection cooled units require longer to fully cool before being handled. Users should
wait until the unit is cool to the touch before servicing or handling.
Lamp Life
•
When operating arc lamps, allow luminaires to operate for at least 3 minutes. It takes about 3
minutes for the fill components (mercury and halogen-metal compounds) in the lamp tubes to
vaporize completely. If the lamps are switched off earlier than 3 minutes, the fill components are
partially vaporized. The inadequately vaporized fill components and the electrode material
(tungsten) are deposited in the areas of the lamp tubes that have remained cool. As a result, the
lamp tubes blacken prematurely and reduce the service life of the lamps.
•
If system will be unattended for more than two hours, luminaire lamps should be doused. Standby
mode should not be used for more than two hours.
•
When the lamp is struck, the luminaire should be maintained in a horizontal position when not in
use.
www.carlosmendoza.com.mx
TROUBLESHOOTING AND MAINTENANCE A
02.9683.0001 0
17 November 2010
57
•
For arc lamp luminaires, heads should be tilted horizontal before starting lamps. Lamps generate
light by an electrical discharge arc, whereby the electrons from two electrodes excite the fill
components to give off light. Because of the alternating current “position”, the electrons are
alternately given off by the two electrodes. When a lamp is set in a vertical position, the halogen-
metal compounds, which determine the color temperature of the lamp, collect at the top end of the
glass envelope. When the lamp is started, color deviations occur since the concentration of halogen
compounds is greater around the top electrode than the bottom electrode. In addition, the fill
components that are difficult to vaporize congeal around the bottom electrode, thereby reducing
lamp life.
Solid State Electronics
Electrostatic Discharge (ESD)
Electrostatic discharge (ESD) presents a significant danger to solid state electronic components
(semiconductor devices and PC board assemblies). Static electricity can build on a variety of common
objects (including people) simply by handling or moving. ESD rarely results in immediate failure of a
component, but shows up later as an intermittent problem or severely reduces the life of the
component. All VARI❋LITE equipment uses solid state electronics and appropriate precautions to
protect them should be observed when servicing.
Printed Circuit Boards (PCBs)
All PC boards should be shipped in electrostatic shielding bags. When handling PC boards or
components, devices such as conductive mats and conductive wrist straps should be used whenever
possible. If these precautionary devices are not available, handling of PC boards and components
should be avoided.
CAUTION: Black foam (used to package solid state electronics) should never be used for packing
batteries or put in contact with PC boards which contain batteries.
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
58
17 November 2010
02.9683.0001 0
Routine Maintenance
Lamp Replacement
To remove and replace lamp:
Step
1. Remove power from luminaire.
WARNING: Lamps will be extremely HOT after operation. Allow lamp to cool before replacing.
Step
2. Set the luminaire head horizontally.
Step
3. Engage service tilt lock to secure luminaire head in horizontal position to access heatsink
latch.
Step
4. As shown in Figure A-1, at heatsink assembly, open latch and swing open back of luminaire.
Figure A-1: Replacing Lamp
WARNING: Wear cotton gloves or other covering while servicing lamp. Touching lamp glass with
bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If required, use
alcohol and soft, lint-free cloth to thoroughly clean glass portion of lamp.
Step
5. Remove lamp by pulling straight out of socket.
Step
6. Carefully clean reflector with soft, lint-free cloth to remove dust and other debris.
Step
7. Install lamp by pressing firmly into socket. Ensure lamp is fully seated in socket with base of
lamp against socket base.
Step
8. Close and re-latch back of luminaire.
Step
9. Disengage service tilt lock to allow luminaire head to move freely.
Step 10. Power luminaire and test.
Heatsink
Latch
Lamp
CAUTION:
Ensure lamp is seated
straight in socket before
re-installing backcap.
Assembly
www.carlosmendoza.com.mx
TROUBLESHOOTING AND MAINTENANCE A
02.9683.0001 0
17 November 2010
59
Front Glass Replacement (VL550 / VL550D Models
Only)
WARNING: Remove power from luminaire before performing maintenance.
Parts:
as needed (note, all lenses are sold separately):
GLASS, FRONT, CLEAR (Vari-Lite part: 42.9685.0201)
GLASS, FRONT, STIPPLE (Vari-Lite part: 42.9685.0207)
GLASS, FRONT, MED. FLOOD 8-ROW LENT (Vari-Lite part: 42.9685.0203)
GLASS, FRONT, MED. FLOOD 10-ROW LENT (Vari-Lite part: 42.9685.0206)
GLASS, FRONT, MED. FLOOD 12-ROW LENT (Vari-Lite part: 42.9685.0204)
GLASS, FRONT, VERY WIDE FLOOD - BUXOM (Vari-Lite part: 42.9685.0205)
To remove and replace front glass:
Step
1. Remove power from luminaire.
Step
2. At front ring assembly, open latch and swing open.
Figure A-2: Replacing Front Glass
CAUTION: Wear thick, protective gloves or other protective covering while handling front lens. The
lens is extremely fragile and can break if too much force is applied. If dirty, clean with isopropyl
alcohol and a soft, lint-free cloth.
Step
3. At front ring assembly, carefully press front side of lens inward with thumbs while holding
ring with fingers until glass is free of holder. Remove lens.
Head Assembly
Hinge Latch
Front Ring
Assembly
Front Lens
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
60
17 November 2010
02.9683.0001 0
WARNING: For VL550 and VL550D Wash luminaires, Clear and Stipple lenses may be installed
curve in (concave) and all Lenticular (8-Row, 10-Row, and 12-Row) and Buxom lenses must be
installed curve out (convex).
Step
4. Position new glass in front ring assembly. Be sure glass is fully and properly seated into
rubber ring. See Table A-1, “Lens Mounting Orientation,” below.
Table A-1: Lens Mounting Orientation
Step
5. Close and latch front ring assembly.
VL550 and VL550D Wash Luminaires Lens Orientation
Clear Lens
Concave or Convex
Stipple Lens
Concave or Convex
8-Row Lens
Convex Only
10-Row Lens
Convex Only
12-Row Lens
Convex Only
Buxom Lens
Convex Only
Note: Concave = Bubble In / Convex = Bubble Out
www.carlosmendoza.com.mx
TROUBLESHOOTING AND MAINTENANCE A
02.9683.0001 0
17 November 2010
61
Zoom Array Assembly Removal and Fixed Lens Mount /
Lens Installation (VL550CD Models Only)
In the event you wish to remove the Zoom Array Assembly and install one of the six optional lenses
(see "Parts:" list below), this procedure explains how to remove the entire zoom array assembly, install
a VL550CD Fixed Lens Mount accessory (required to accommodate the lens) and the lens itself.
WARNING: Remove power from luminaire before performing this procedure.
Parts:
VL550CD FIXED LENS MOUNT ACCESSORY (Vari-Lite Part number: 21.9685.0380, sold
separately)
as needed (note, all lenses are sold separately):
GLASS, FRONT, CLEAR (Vari-Lite part: 42.9685.0201)
GLASS, FRONT, STIPPLE (Vari-Lite part: 42.9685.0207)
GLASS, FRONT, MED. FLOOD 8-ROW LENT (Vari-Lite part: 42.9685.0203)
GLASS, FRONT, MED. FLOOD 10-ROW LENT (Vari-Lite part: 42.9685.0206)
GLASS, FRONT, MED. FLOOD 12-ROW LENT (Vari-Lite part: 42.9685.0204)
GLASS, FRONT, VERY WIDE FLOOD - BUXOM (Vari-Lite part: 42.9685.0205)
To remove and replace front glass:
Step
1. Remove power from luminaire. If necessary, allow unit to completely cool before
proceeding.
Step
2. Luminaire should be placed on a steady, flat surface on sitting on upper enclosure.
Step
3. At head assembly, unlatch front lens array assembly as shown in Figure A-3.
Figure A-3: Zoom Array Assembly Removal
Head Assembly
Hinge Latch
Front Lens Array
Front Lens Array
Assembly Hinge
Front Lens Array
Front Lens Array Assembly Pivot / Hinge Screws
Upper Enclosure
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
62
17 November 2010
02.9683.0001 0
Step
4. At rear side of lens array assembly, carefully disconnect each cable to lens array motors.
WARNING: Do not cut motor cables or wiring harness in luminaire!
Step
5. At front lens array hinge, using a flat screwdriver, carefully remove two pivot / hinge screws
securing front lens array to luminaire head. Set front lens array aside on a protective surface.
For future use, be sure to wrap front lens array assembly in appropriate protective material.
Note: It is important to follow the next step carefully before installing a front lens.
Step
6. Store and dress motor cables as follows:
a.
At luminaire head, remove top head cover (as indicated in Figure A-4) by removing two
(or four, depending on production date) 6-32x1/4" PPB SEMS screws. Set aside.ews.
Figure A-4: VL550CD Luminaire Head Cover
b.
Find a suitable location to secure cables (using a tie wrap) away from all moving
mechanisms in luminaire.
c.
Carefully pull motor cables into head assembly and secure. Be sure to cut tie wrap end
after securing cables so it does not interfere with moving mechanisms.
d.
Reinstall head cover.
Step
7. At luminaire head assembly, install fixed lens mount accessory (Vari-Lite part number
21.9685.0380) using two pivot / hinge screws removed in Step 5. Note, install VL550CD
fixed lens mount accessory before installing front lens.
a.
As illustrated in Figure A-5, position fixed lens mount to mate with luminaire head
hinge.
b.
Insert pivot / hinge screws through fixed lens mount accessory through luminaire head
hinge. Tighten screws.
Head Assembly
Top Head Cover
www.carlosmendoza.com.mx
TROUBLESHOOTING AND MAINTENANCE A
02.9683.0001 0
17 November 2010
63
.
Figure A-5: VL550CD Fixed Lens Mount Accessory Installation
CAUTION: Wear thick, protective gloves or other protective covering while handling front lens. The
lens is extremely fragile and can break if too much force is applied. If dirty, clean with isopropyl
alcohol and a soft, lint-free cloth.
Step
8. Install front lens as follows:
a.
Any lens must be installed CONVEX (bubble side out, away from luminaire head
assembly).
Note: The fixed lens mount accessory contains a rubber gasket. Be sure gasket is properly seated in
front lens mount before installing lens and is not damaged in next step.
b.
Carefully press rear side of lens towards fixed lens mount accessory with fingers until
glass is securely in place.
Figure A-6: Front Lens Installation
Step
9. Clean front and rear of lens (if required).
Step 10. Close front lens mount and latch. Luminaire is ready for use.
a
b
Head Assembly
Pivot / Hinge Screws
VL550CD Fixed
Lens Mount Accessory
(see detail)
Note, bottom of
pivot/hinge screw
goes into top screw
when installed in
hinge.
Detail
VL550CD Fixed
Lens Mount Accessory
Front Lens
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
64
17 November 2010
02.9683.0001 0
Cleaning Optical Lenses and Filters
WARNING: Remove power from luminaire before performing maintenance.
WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle
acetone according to manufacturer’s safety instructions and precautions.
The front lens, optics/color filters, and reflector may require cleaning after extended use.
•
FRONT LENS: Use a isopropyl alcohol with a soft, lint-free cloth to clean the front lens.
•
OPTICS/COLOR FILTERS: Use Acetone or Isopropyl Alcohol along with a soft, lint-free cloth to
clean the optics/color filters.
•
REFLECTOR: Use Acetone or Isopropyl Alcohol along with a soft, lint-free cloth to clean the
reflector.
CAUTION: Do not continuously rub color filters or reflector - it may damage or remove the optical
coating.
www.carlosmendoza.com.mx
17 November 2010
65
APPENDIX B.
Technical Specifications
Mechanical
Color
Enhanced DICHRO❋TUNE radial color changing
mechanism featuring independent blue, amber,
and magenta color control capable of smooth,
timed color crossfades or changes.
Pastel (Dichroic Glass) Option:
As an option, all versions of the VL550 wash
luminaire are available with “pastel” or lighter
colored cyan and magenta color filters. VL550
wash luminaires fitted with pastel-colored
dichroic glass maintain the electrical
specifications of the standard version of the
VL550 wash.
Intensity Control
•
VL550 and VL550D models offer an optional integral dimmer or may be dimmed with a
customer supplied external dimmer.
•
VL550CD models are supplied with an internal mechanical douser.
Beam Control
•
In VL550 and VL550D models, a selection of six, easily interchangeable front lenses provide a
variety of beam size and shape options. In the VL550 and VL550D fixtures, an internal,
variable diffuser mechanism provides additional beam control. With stipple lens in place and
adjustment of diffusion, beam angle is capable of variance from 8-24°.
•
The VL550CD contains a patented zoom optical system with continuously variable field angle
from approximately 22° to 80°.
Pan and Tilt
Smooth, time-controlled continuous motion by way of a three-phase stepper motor
system. Range: Pan - 540° , Tilt - 270°.
Pan/Tilt Accuracy
0.3° resolution.
Weight
•
VL550: 43 lbs (19.5 kg)
•
VL550D: 48 lbs. (21.8 kg)
•
VL550CD: 55 lbs. (24.9 kg)
VL550 Wash
VL550D Wash
VL550CD Wash
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
66
17 November 2010
02.9683.0001 0
Spacing
Refer to illustration on page 19.
Optical
Source
Reflector
Precision glass reflector with dichroic cold mirror coating.
Lens and Lens Options
•
VL550 and VL550D models: Factory lens is a stipple. Accepts standard Par 64 cover lenses
(optional - Clear, 8-Row Lenticular, 10-Row Lenticular, 12-Row Lenticular, and Buxom).
•
VL550CD models have a patented zoom optical system with continuously variable field angle from
approximately 22° to 80°.
Model
Lamp
Color Temperature
VL550 (120V)
Tungsten, 120V, 1200W
3200K
VL550 (230V)
Tungsten, 230V, 1000W
3200K
VL550D (120V)
Tungsten, 120V, 1200W
3200K
VL550D (230V)
Tungsten, 230V, 1000W
3200K
VL550CD
Ceramic Discharge, 315W
3200K
* Nominal Values
www.carlosmendoza.com.mx
17 November 2010
67
Operational
Power Requirements
Operational Temperature
-20° to 122°F (-29° to 50°C)
Cooling
Natural convection cooled supported by on-demand micro fans for higher-temperature
applications.
Control
Compatible with a wide variety of DMX consoles.
DMX Channels
8 - 13 channels depending upon mode selected.
Mounting Position
The luminaire can be mounted and operated in any orientation.
Model
Lamp
Operating Voltage
VL550
Tungsten, 120V, 1200W
90 - 120VAC, 50/60Hz
Tungsten, 230V, 1000W
216 - 230VAC, 50/60Hz
VL550D
Tungsten, 120V, 1200W
90 - 120VAC, 50/60Hz
Tungsten, 230V, 1000W
216 - 264VAC, 50/60Hz
VL550CD
Ceramic Discharge, 315W
100 - 240VAC, 50/60Hz
Note:
Current draw depends on input voltage. For specific current draw, please refer to “Current vs.
Voltage” on page 11.
* Nominal Values
www.carlosmendoza.com.mx
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
68
17 November 2010
02.9683.0001 0
Photometric
VL550 / VL550D - 1200W, 120V Tungsten Lamp (3200K Color Temperature)
Lens
Lumens
CANDELA
(cd)
Foot Candles
(fc)
Lux
(lx)
Beam Angle
(degrees)
Field Angle
(degrees)
Clear
6,010
377,632
2,516
27,143
6.5
14.0
Stipple
6,140
284,791
2,544
27,467
7.9
16.2
8-Row
4,680
93,761
1,163
12,489
12.9
19.0
10-Row
4,940
92,573
1,377
14,812
12.2
20.8
12-Row
3,400
30,358
941
10,143
18.6
30.0
Buxom
3,040
29,153
1,868
20,245
24.2
43.3
VL550 / VL550D - 1000W, 230V Tungsten Lamp (3200K Color Temperature)
Lens
Lumens
CANDELA
(cd)
Foot Candles
(fc)
Lux
(lx)
Beam Angle
(degrees)
Field Angle
(degrees)
Clear
4,790
343,614
1,978
21,263
6.4
13.0
Stipple
4,910
239,961
1,955
21,004
7.8
15.6
8-Row
3,820
78,833
973
10,500
14.2
19.0
10-Row
4,170
73,418
1,092
11,747
14.9
20.8
12-Row
2,730
25,623
762
7,997
19.7
29.1
Buxom
2,210
25,532
1,447
15,583
22.2
39.4
VL550CD - 315W, Ceramic Discharge Lamp (3200K Color Temperature) - Preliminary
Lens
(Array Lens)
Lumens
CANDELA
(cd)
Foot Candles
(fc)
Lux
(lx)
Beam Angle
(degrees)
Field Angle
(degrees)
Narrow Mode
3,600
87,000
1,460
15,710
11
22
Wide Mode
3,844
3,760
1,355
14,580
52
84
www.carlosmendoza.com.mx
10911 Petal Street
Dallas, Texas 75238 USA
1-877-VARI-LITE ❋ 1-214-647-7880
www.vari-lite.com.
©2010 Vari-Lite, a Philips group company. All Rights Reserved.