REXON DP3800RF Instruction Manual

illustration below. Place the drill press on a secure surface and examine it carefully. CARTON CONTENTS WARNING! • To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are adjustig/assembling the drill press. • The drill press is heavy and should be lifted with care. If needed, get the assistance of someone to lift and move the drill press. • If any part is missing or damaged, do not attempt to assemble the drill press, or plug in the power cord until the missing or damaged part is correctly replaced. Head Assembly Table Base Hardware Bag Column Assembly Feed Handle Assembly Chuck & Key Hardware

safety glasses. Use face or dust mask if cutting operations create dust. 10. CONNECT DUST EXTRACTION EQUIPMENT. If devices are provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used. 11. DO NOT ABUSE THE CABLE. Never pull the cable to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges. 12. SECURE WORK. For safety reasons, wherever possible use clamps or a vice to hold the work piece securely. It is safer than using your hands. 13. DON’T OVERREACH. Keep proper footing and balance at all time. 14. MAINTAIN TOOLS WITH CARE. Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged have them repaired by an authorised service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease. 15. DISCONNECT THE POWER SOURCE. When not in use you should disconnect tools from their power source, especially when changing blades, bits, cutters or other similar accessories and for servicing. 16. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. 17. AVOID UNINTENTIONAL STARTING. Ensure switch is in “off” position when plugging in. 18. USE OUTDOOR EXTENSION LEADS. When the tool is used outdoors, use only extension leads intended for outdoor use and so marked. 19. STAY ALERT. Watch what you are doing, use common sense and do not operate the tool when you are tired. General Safety Rules Read all these instructions before attempting to operate your product. Save these instructions for future reference. 1. KEEP WORK AREA CLEAR. Cluttered work areas and benches invite injuries. Keep the floor area around you level, well maintained and free from loose materials, such as chips and excess stock. 2. CONSIDER WORK AREA ENVIRONMENT. Do not expose tools to rain. Do not use tools in damp or wet locations. Keep work area well lit. Do not use tools in the presence of flammable liquids or gases. 3. GUARD AGAINST ELECTRIC SHOCK. Avoid body contact with earthed or grounded surfaces. 4. KEEP OTHER PEOPLE AWAY. Do not let others, especially children, not involved in the work touch the tool or the extension lead and keep them away from the work area. 5. STORE IDLE TOOLS. When not in use, tools should be stored in a secure and dry location that it is safely out of reach from children. 6. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was intended. 7. USE THE RIGHT TOOL. Do not force small tools to do the job of a heavy duty tool. Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs. 8. DRESS PROPERLY. Do not wear loose clothing or jewellery, they can be caught in moving parts. Non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair. WARNING ! When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury.

and installed according to the instructions. 1. Your drill press must be bolted securely To a workbench. In addition, if there is any tendency for your drill press to move during certain operations, bolt the workbench to the floor. 2. Do not try to drill material too small to be securely held. 3. Always keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit. 4. Install or use the appropriate drill bit and the chuck jaws. They can suddenly bend outward or break. 5. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press. 6. When cutting a large piece of material, make sure it is fully supported at the table height. 7. Do not perform any operation freehand. always hold the workpiece firmly against the table so it will not rock or twist. use clamps or a vise for unstable workpieces. 8. Make sure there are no nails or foreign objects in the part of the workpiece to be drilled. 9. Clamp the workpiece or brace it against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp it solidly to the table. 10.If the workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support. 11.Secure the work. use clamps or a vise to hold the work when practical. it’s safer than using your hand and it frees both hands to operate tool. 12.When using a drill press vise, always fasten to the table. 13.Make sure all clamps and locks are firmly tightened before drilling. 14.Securely lock the head and table support to the column, and the table to the table support before operating the drill press. 20. CHECK DAMAGED PARTS. Before further use of the tool, it should be carefully checked to determine that it will operate properly and perform its intended function. Check the alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual. Do not use the tool if the switch does not turn it on and off. 21. WARNING. The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury. 22. HAVE YOUR TOOL REPAIRED BY A QUALIFIED PERSON. This electric tool complies with the relevant safety rules. Repairs should only be carried out by a qualified person using original spare parts, otherwise this may result in considerable danger to the user. 23. THROUGH POOR CONDITIONS OF THE ELECTRICAL MAINS, shortly voltage drops can appear when starting the EQUIPMENT. This can influence other equipment (e.g. blinking of a lamp). If the MAINS-IMPEDANCE Zmax < 0.34 OHM, such disturbances are not expected. 24. DO NOT USE SAW BLADES MANUFACTURED FROM HIGH SPEED STEEL. 25. KEEP THE FLOOR AREA AROUND THE MACHIN LEVEL, well maintained and free of loose material e.g. chips and cutoffs. 26. USE CORRECTLY SHARPENED SAW BLADES. Observe the maximum speed marked on the saw blade. Ensure that the machine is always fixed to a bench, whenever possible. Additional Safety Rules for Drill Press WARNING! Read all instructions before operating product. Failure to follow all instructions listed below may result in electric shock, fire and or serious injury.

clearing the table of all objects (tools, scraps of wood, etc.).16.Before starting the operation, jog the motor switch to make sure the drill bit does not wobble or vibrate. 17.Let the spindle reach full speed before starting to drill. if your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press off and unplug. do not restart the unit until the problem is corrected. 18.Do not perform layout assembly or set up work on the table while the drill press is in operation. 19.Use the recommended speed for any drill press accessory and for different workpiece material. read the instructions that come with the accessory. 20.When drilling large diameter holes, clamp the workpiece firmly to the table. otherwise, the bit may grab and spin the workpiece at high speeds. do not use fly cutters or multiple-part hole cutters, as they can come apart or become unbalanced in use. 21.Make sure the spindle has come to a complete stop before touching the workpiece. 22.To avoid injury from accidental starting, always turn the switch “off” and unplug the drill press before installing or removing any accessory or attachment or making any adjustment. 23.Use only the self-ejecting type chuck key as provided with the drill press. SYMBOLS V ……....volts A ….....…..........amperes Hz ….….hertz W ...........................watts min …....minutes ~ .......alternating current h …........hours ..Class II Construction I ………..ON O ….…....................OFF min-1 …......revolutions per minute ENVIRONMENTAL PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be sorted, taken to the local recycling centre and disposed of in an environmentally safe way. Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities. Contact your local government for information regarding the collection systems available. If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well- being. When replacing old appliances with new once, the retailer is legally obligated to take back your old appliance for disposal at least for free of charge. Disposal of discarded material shall be in accordance with local environmental regulations. Installation Know Your Drill Press (Fig. 1) 1. Laser On/Off Switch 2. Lamp (40 W bulb not included) 3. On/Off Switch 4. Chuck Key Holder 5. Chuck 6. Rack Ring 7. Table 8. Table Lock Handle 9. Base 10. Column 11. Table Bracket 12. Table Crank Handle 13. Rack 14. Feed Handle 15. Laser Guide 16. Motor 17. Belt Tension Handle 18. Pulley Cover Keep hands away from blade: Failure to keep your hands away from the blade will result in serious personal injury. WARNING! To reduce the risk of injury, user must read instruction manual. Wear safety goggles. Wear ear protection. Wear a breathing mask.

the desired work site before assembling them together. Follow the assembly instruction and carefully assemble the tool with the help of a second person. ITEM Motor (rated input) 625W, 220V~, 60Hz Speed (min-1) 12 (250-3100) Chuck capacity (mm) Ø16 Max. Drilling (mm) Ø22 Spindle taper MT2 Arbor MT2, JT3 Weight (kg) 68.6 Size of table (mm) 336 x 336 Size of base (mm) 518 x 279 Spindle travel (mm) 102 Column diameter (mm) Ø73 Distance from chuck to column (mm) 190 Distance from chuck to base (mm) 1,127 Overall height (mm) 1,625 WARNING! • For your own safety, never connect plug to power source outlet until all assembly steps are complete and you have read and understood the safety and operating instructions. • The drill press is a heavy power tool and should be lifted with the help of two people OR MORE to safely assemble it. Assembly ASSEMBLING COLUMN TO BASE (FIG. 2) 1. Position the base (2) on a flat work surface. 2. Place the column (1) on the base, aligning the mounting holes to the base. 3. Locate the four hex bolts (3) from the loose parts bag. 4. Place a bolt in each hole through the column support and thread into the base. Tighten with a wrench. INSTALLING THE TABLE (FIG. 3, 4) 1. Locate the table crank handle (1) and support lock handle (2) from the loose parts bag. 2. Insert the support lock handle from the left to right into the hole (3) at the rear of the table support assembly. Tighten by hand. 3. Install the table crank handle (1) onto the small shaft (4), aligning the set screw (5) with the flat surface of the shaft (4). Tighten the set screw with a 3 mm hex wrench. 4. Loosen the support lock handle(2). Raise the table arm assembly by turning the crank handle (1) clockwise. Tighten the support lock. (Fig. 3) 5. Insert the table lock handle (7) from the right to the left into the hole at the front of the table support assembly. 6. Place the table (6) in the table arm assembly. Tighten the table lock handle (7) by hand. (Fig. 3) NOTE: Check the rack ring (8) to make sure it is tight. If not, tighten with the 3 mm hex wrench. INSTALLING THE HEAD (FIG. 5) 1. Carefully lift the head (1) above the column (2) and slide it onto the column. Make sure the head slides down over WARNING! To avoid injury, disconnect the plug from the power source before performing any adjustments or repair.

head with the base. 2. Using the 5 mm hex wrench, tighten the two head lock set screws (3) on the right side of the head. INSTALLING FEED HANDLES (FIG. 6) 1. Locate the three feed handles (1) in the loose parts bag. 2. Screw the three feed handles (1) into the threaded holes (2) on either the right or left side hub assembly (3) and tighten. NOTE: The feed handles can be installed on either the right-hand side or left-hand side. INSTALLING THE CHUCK (FIG. 7, 8, 9) 1. Push the chuck (1) onto the spindle arbor (2). Tap gently on the arbor with a hammer or rubber mallet to ensure a proper seat. 2. Lower the spindle by turning the feed handles (3) counterclockwise, until the slot (4) appears on the quill (5). 3. Push the chuck and spindle arbor up into the spindle, making sure the tang (6) (upper narrow end of the spindle arbor shank) is engaged and locked in the inner slot (7) of the spindle. This can be seen through the outer slot (4) of the quill by rotating the chuck and arbor until the two slots are aligned. 4. Open the jaws of the chuck (1) by rotating the chuck sleeve clockwise. To prevent damage, make sure the jaws are completely receded into the chuck. NOTE: Clean the taper with a non-alcohol based cleaner before inserting it into the arbor. WARNING! Before any assembly of the chuck and arbor to the drill press head, clean all mating surfaces with a non petroleum based product; such as alcohol or lacquer thinner. Any oil or grease used in the packing of these parts must be removed otherwise the chuck may come loose during operation. 5. Using a rubber mallet, or a hammer and a block of wood, firmly tap the chuck upward into position on the spindle shaft. CHUCK KEY STORAGE (FIG. 10) Storage holder (1) for the chuck key (2) is located on the right side of the drill press. INSTALLING THE BULB (FIG. 11) NOTE: Bulb is not included. 1. Install a light bulb (1) (no larger than 40 watt) into the socket. ADJUSTMENTS INSTRUCTIONS NOTE: All the adjustments for the operation of the drill press have been completed at the factory. Due to normal wear and use, some occasional readjustments may be necessary. BEVEL DRILLING (FIG. 12) NOTE: A bevel scale has been included to measure approximate bevel angles. If precision is necessary, a square or other measuring tool should be used to position the table. To use the bevel scale (6). WARNING! • For your own safety, never connect plug to power source outlet until all assembly steps are complete and you have read and understood the safety and operating instructions. • To prevent injury resulting from heat of the light bulb. Never touch the light bulb. • To prevent electric shock. Never touch the bulb socket when the plug from the power source is connected. WARNING! To avoid injury from an accidental start, ALWAYS make sure the switch is in the “OFF” position, the switch key is removed, and the plug is not connected to the power source outlet before making adjustments. Setting the Tool

using wrench clockwise to RELEASE it from the table support. 2. Loosen the large hex head table bevel locking bolt (5) using adjustable wrench. 3. Tilt the table, aligning the desired angle measurement to the zero line opposite the scale (6). 4. Tighten the table bevel locking bolt (5). 5. To return the table to its original position, loosen the table bevel locking bolt (5). Return the table to the 0° position. 6. Return nut (4) on locking pin. Gently tap locking pin until it is seated in the mating hole of the table bracket. Hand tighten nut (4). NOTE: The table support bracket has been removed from the illustration for clarity. SPINDLE / QUILL (FIG. 13) Rotate the feed handles counterclockwise to lower spindle to its lowest position. Hold the chuck and move it front to back. If there is excessive play, proceed with the following adjustments: 1. Loosen the lock nut (1) located on the left side of the drill press, using a 14 mm wrench. 2. Turn the screw (2) clockwise to eliminate the play, using a slotted screwdriver, but without obstructing the upward movement of the the spindle. (A little play in the spindle is normal.) 3. Tighten the lock nut (1). QUILL RETURN SPRING (FIG. 14) The quill return spring may need adjustment if the tension causes the quill to return too rapidly or too slowly. 1. Remove the cap (3), loosen the hex nut (4) and then remove the hub assembly (7). 2. Lower the table for additional clearance. 3. Place a screwdriver in the lower front notch (8) of he spring cap (9). Hold it in place while loosening and removing only the lock nut (6). 4. With the screwdriver still engaged in the notch, loosen the inner nut (10) just until the notch (11) disengages from the boss (12) on the drill press head. CAUTION: DO NOT REMOVE THIS INNER NUT, because the spring will forcibly unwind. 5. Carefully turn the spring cap (9) counterclockwise with the screwdriver, engaging the next notch. 6. Lower the quill to the lowest position by rotating the feed handle in a counterclockwise direction while holding the spring cap (9) in position. 7. If the quill moves up and down as easily as you desire, tighten the inner nut (10) with the adjustable wrench. If too loose, repeat steps 3 through 5 to tighten. If too tight, reverse steps 4 and 5. DO NOT OVERTIGHTEN and restrict quill movement. 8. Replace the lock nut (6) and tighten against the inner nut (10) to prevent the inner nut from reversing. BELT TENSION (FIG. 15) 1. To release the belt tension, turn the belt tension lock knobs (1) on each side of the drill press head counterclockwise. 2. To tighten the belts, push the belt tension handle (2) toward the rear (motor) end. 3. Lock the two belt tension lock knobs (1) by turning clockwise. NOTE: Belt tension is correct if the belt deflects approximately 1/2 in. (12.7 mm) when pressed at its center. NOTE: To loosen the belts, pull the belt tension handle toward the front (switch) end. WARNING! To avoid injury from an accidental start, ALWAYS make sure the switch is in the “OFF” position, the switch key is removed, and the plug is not connected to the power source outlet before making belt adjustments. WARNING! To prevent personal injury, always disconnect the plug from the power source when making any adjustments.

NOTE: The laser assembly has been installed and preset at the factory. It should, however, be checked and any adjustments made before operating the drill press. It should also be rechecked periodically, as constant machine vibration may cause it to become misaligned. 1. Remove the guards (A1) to access the laser assemblies. 2. Take a length of board (11) and draw a perpendicular line (8) on one side using a square. 3. Place a small drill bit (5) in the chuck (6), then place the board (11) on the table on edge against the drill bit with the marked line side toward the back of the drill press. NOTE: The table should be in horizontal position and locked. Verify that the line (8) is perpendicular to the table. 4. Connect power to the drill press, and turn on the laser using the button at the front of the drill press head. Vertical Alignment (FIG. 16, 17) 5. Loosen the three set screws (3), then manually rotate the laser assembly (1) and move the board from side to side as required until the laser light (7) lines up with the board marking (8) to look like (9). Then carefully tighten the three setscrews (3). Repeat step 5, if necessary, until the light and marking are aligned. 6. Adjust the other laser in the same manner. Two parallel laser markings should look like (9) and (10) in Fig. 17 – the distance between the lines will vary with board thickness; however, the lines must be parallel. Cross Hair Alignment (FIG. 16, 18) 7. Place board (12) flat on the table. Do not allow the board to move from this position; use clamps if needed. Bring the bit down until it leaves a slight perforation in the board; then raise it back up. 8. Using a small screwdriver, loosen one laser setscrew (2) and adjust (4) so the laser line crosses the perforation (13). Tighten setscrew (2). 9. Adjust the other laser assembly in the same manner until the laser lines form cross hairs (11) exactly over the perforation in the board. 10.Tighten setscrew (2). Re-check the vertical alignment to insure that the laser lines did not shift during the tightening process. The laser is now calibrated properly and the location of your holes can be centered at the cross hairs for accurate drilling. 11.Assemble guards with pan head screws over the laser on each side. LASER LABEL (FIG. 19) The label on your laser may include the following symbols. V .........................volts mW......................milliwatts nm.......................wavelength in nanometers IIIa........................Class IIlA Laser For your convenience and safety, the following labels are on your laser. (Fig. 19) WARNING! A laser light is radiated when the laser guide is turned on. Avoid direct eye contact. Always unplug the drill press from the power source before making any adjustments.

BASIC DRILL PRESS OPERATION To avoid injury from an accidental start, ALWAYS make sure the switch is in the “OFF” position, the switch key is removed, and the plug is not connected to the power source outlet before making belt adjustments. WARNING: To avoid possible injury, keep guard closed and in place while tool is in operation. ON / OFF SWITCH PANEL (FIG. 20) The “ON / OFF” switch has a removable, safety key. With the key removed from the switch, unauthorized and hazardous use by children and others is minimized. 1. To turn the drill press “ON,” insert the key (2) into the slot of the switch (1), and move the switch upward to the “ON” position. 2. To turn the drill press “OFF,” move the switch downward. 3. To lock the switch in the OFF position, grasp the sides of the safety switch key, and pull it out. 4. With the switch key removed, the switch will not operate to power the drill press on. 5. If the switch key is removed while the drill press is running, it can be turned “OFF” but cannot be restarted without inserting the switch key. 6. To turn the laser “ON,” press the rocker switch (3) to the on position. 7. Never leave the drill press unattended. Turn the laser switch and power switch OFF” and wait until it comes to a complete stop, and remove the safety key to prevent unauthorized starts. INSTALLING A DRILL BIT IN THE CHUCK (FIG. 21) 1. With the switch “OFF” and the safety key removed, open the chuck jaws (1) using the chuck key (2). Turn the chuck key counterclockwise to open the chuck jaws (1). 2. Insert the drill bit (3) into the chuck far enough to obtain maximum gripping by the jaws, but not far enough to touch the spiral grooves (flutes) of the drill bit when the jaws are tightened. WARNING! ALWAYS lock the switch “OFF” when the drill press is not in use. Remove the key and keep it in a safe place. In the event of a power failure, blown fuse, or tripped circuit breaker, turn the switch “OFF” and remove the key, preventing an accidental startup when power comes on. DRILLING SPEED TABLE (RPM)-FOR 15 IN. (381MM) DRILL PRESS Drill Dim. Inches (mm) Material Wood Aluminum Plastic Mild Steel Stainless 1/32 (0.7 mm) 3100 3100 3100 3100 3100 1/16 (2.5 mm) 1620-2620 1/8 (3.18 mm) 1620-2620 990-1550 3/16 (4.8 mm) 990-1550 600-650 1/4 (6.4 mm) 1620-2620 1620-2620 5/16 (7.9 mm) 600-650 340-510 3/8 (9.5 mm) 990-1550 990-1550 7/16 (11.1 mm) 1620-2620 340-510 250 1/2 (12.7 mm) 600-650 600-650 9/16 (14.3 mm) 5/8 (15.9 mm)

the chuck key ejecting forcibly from the chuck when the power is turned “ON,” use only the self-ejecting chuck key supplied with this drill press. ALWAYS recheck and remove the chuck key before turning the power “ON.” 3. Make sure that the drill is centered in the chuck. 4. Turn the chuck key clockwise to tighten the jaws. NOTE: To prevent the workpiece or backup material from being torn from your hands while drilling, you MUST position the workpiece against the LEFT side of the column. If the workpiece or the backup material is not long enough to reach the column, clamp them to the table. Failure to secure the workpiece could result in personal injury. DRILLING TO A SPECIFIC DEPTH (FIG. 22) Drilling a blind hole (not all the way through workpiece) to a given depth can be done two ways: Workpiece method 1. Mark the depth of the hole (1) on the side of the workpiece. 2. Turn the switch to “OFF,” bring the drill bit down until the tip is even with the mark. 3. Hold the feed handle (2) at this position. 4. Depress the spring-loaded button (3) and move the stop nut (4) until the bottom of the nut contacts the stop (5). 5. Connect the machine to the power source and drill a test hole to check the adjustment. The drill bit will now stop after traveling the distance marked on the workpiece. NOTE: Readjust, if necessary, by rotating the stop nut (4) for fine adjustment. You do not have to depress the button (3) to rotate the stop nut (4). Depth scale method NOTE: With the chuck quill assembly fully retracted the tip of the drill bit, the drill bit must be just slightly above the top of the workpiece. 1. Turn the switch to “OFF,” rotate the feed handle (2) until stop (5) points to the desired depth on the depth scale (6) and hold the feed handle (2) in that position. 2. Depress the spring-loaded button (3) and move the stop nut (4) until the bottom of the nut contacts the stop (5). 3. Connect the machine to the power source and drill a test hole to check the adjustment. The drill bit will stop after traveling the distance selected on THE DEPTH SCALE. NOTE: Readjust, if necessary, by rotating the stop nut (4) for fine adjustment. You do not have to depress the button (3) to rotate the stop nut (4). LOCKING THE CHUCK AT THE DESIRED DEPTH (FIG. 23) 1. Turn the switch to “OFF,” turn the feed handles until the chuck (1) is at the desired depth. Hold the feed handles at this position. 2. Turn the stop nut (2), located under the stop (3), counterclockwise and upwards, until it is against the stop (3). 3. The chuck will now be held at this position when the feed handles are released. REMOVING CHUCK AND ARBOR (FIG. 24) 1. With the switch “OFF” and the unit unplugged, adjust the depth stop nut (1) to hold the drill at a depth of 3 in. (7.6 cm). (See instructions for “LOCKING CHUCK AT DESIRED DEPTH”). 2. Align the key holes in the spindle (2) and quill (3) by rotating the chuck by hand. 3. Insert the key wedge (4) into the key holes (2 & 3).

NOTE: The table arm and support (1) has a threaded hole with a locking set screw inserted for locking the table into a predetermined 0o horizontal position. 1. TIGHTEN the nut (2) on the locking pin in the clockwise direction to RELEASE the pin from the table support. 2. LOOSEN the large hex head bevel locking bolt (3) and move table to desired position then retighten. Maintenance GENERAL MAINTENANCE Frequently blow out dust and grit that accumulates in the motor housing using compressed air. A coat of automotive paste wax applied to the table and column will help to keep the surface clean. WARNING! To prevent injury, be sure to hold the table & table arm assembly, so it will not swivel or tilt. WARNING! For your own safety, turn the switch off and remove the plug from the power source outlet before maintaining or lubricating your drill press. 4. Tap the key wedge (4) lightly with a plastic tipped hammer, until the chuck and arbor fall out of the spindle. NOTE: Place one hand below the chuck to catch it when it falls out. BASIC OPERATION INSTRUCTIONS To get the best results and minimize the likelihood of personal injury, follow these instructions for operating your drill press. POSITIONING THE TABLE AND WORKPIECE (FIG. 25, 26 ) 1. Lock the table (1) to the column (2) at a position so the tip of the drill bit (3) is just above the top of the workpiece (4). 2. ALWAYS place BACK-UP MATERIAL (scrap wood) on the table beneath the workpiece. This will prevent splintering or heavy burring on the underside of the workpiece. To keep the back-up material from spinning out of control, it MUST contact the LEFT side of the column. 3. For small pieces that cannot be clamped to the table, use a drill press vise (optional accessory). WARNING! For your own safety, always observe the SAFETY INSTRUCTIONS listed on pages 4, 5 and 6 of this instruction manual when operating the drill press. WARNING! To prevent the workpiece or backup material from being torn from your hands while drilling, you MUST position it against the LEFT side of the column. If the workpiece or the backup material is not long enough to reach the column. Failure to do this could result in personal injury. WARNING! When using a drill press vise, it MUST be clamped or bolted to the table to avoid injury from a spinning workpiece, or damaged vise or bit parts. WARNING! ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT: • ANSI Z87.1 eye protection (CAN/CSA Z94.3), • ANSI S12.6 (S3.19) hearing protection, • NIOSH/OSHA/MSHA respiratory protection. WARNING! To avoid shock or fire hazard, if the power lead is worn or cut in any way, replace it immediately.

with grease at the factory and require no further lubrication. Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service organizations, always sing identical replacement parts.

12 Fig. 1 9 14 10 12 11 13 18 16 3 2 1 7 5 15 4 17 6 8 Fig. 2 3 1 2 3 1 2 4 5 6 7 1 2 8 Fig. 3 Fig. 4 1 2 3 Fig. 5

1 3 2 4 11 8 6 7 5 9 10 1 2

ORDER ONLY BY MODEL NUMBER AND PART NUMBER ID NO. Description Size Q’ty ID NO. Description Size Q’ty 0607 SWITCH BOX 1 0KPX HEX. NUT 1/2*20UNF T=6.5 1 2457 FLAT WASHER 1 0KQX NUT M6*1.0 T=6 2 04Q4 STICKER 1 0KSM STRAIN RELIEF 1 056T COLUNM ASS’Y 1 0KSQ STRAIN RELIEF 2 05UE BASE 1 0KYN LEAD WIRE ASS’Y 1 05UW WORM 1 0LRT ROCKER SWITCH 1 05UX CRANK HANDLE ASS’Y 1 0SH0 CHUCK KEY 1 05VN TABLE 1 0VJK PLATE SPRING ASS’Y 1 05VT RACK RING ASS’Y 1 21HP HUB 1 05WJ HANDLE SHIFTER 1 22A4 LOCKING CABLE TIE 1 05WL MOTOR BAR SHIFTER ASS’Y 1 23MS COVER 1 05WN MOTOR ROD 1 23N1 CUSHION 1 05WR SHIFTER BOLT M10*1.5-33 2 25Q0 WARNING LABEL 2 05WV MOTOR BASE 1 27EY FEED SHAFT ASS’Y 1 05X9 HANDLE BAR 3 27QB TABLE LOCK HANDLE M10*1.5-25 6# 1 05XK SCALE RING 1 27QC COLUMN LOCK HANDLE M12*1.75-35 6# 1 05Y2 QUILL SET SCREW 1 28NX GRIPE 6# 3 05YN DRIVING SLEEVE ASS’Y 1 28SZ TABLE BRACKET ASS’Y 1 05YS PULLEY SET NUT 1 2CXB SET BOLT 2 05Z2 WEDGE SHIFTER 1 2D18 LASER ASS’Y 2 061R CHUCK KEY HOLDER 6# 1 2JPC LABEL 1 061Y MOTOR ROD 1 2KVN PARALLEL KEY 1 06SV CORD-CLAMP 1 2U85 CLAMP-CORD 3 0HY8 DRILLING ARBOR 1 2VVK PLATE COVER 6# 1 0J28 CHUCK & KEY 1 2VVL COVER 6# 2 0J3M HEX. WRENCH 1 2VVU SWITCH COVER 1 0J3Q HEX WRENCH 1 2VWD LEAD WIRE ASS’Y 1 0J3R WRENCH HEX. 1 2WA9 PLUNGER HOUSING 1 0J4M FLAT WASHER φ12*21-1 1 2WAQ LOCKING RING 1 0J4Q FLAT WASHER φ12*21-2 1 2WAR ADJUSTING NUT 1 0J7F FLAT WASHER 5/16*7/8-5/64 4 2WK0 COMPRESSION SPRING 1 0J8F FLAT WASHER φ8.5*22-3 4 2X1V LAMP 1 0J9M SPRING WASHER φ1/2” 3 2X1W CONTROLLER ASS’Y 1 0JAF EXTERNAL TOOTH LOCK WASHER φ5 2 2X23 ROCKER SWITCH 1 0JCM SPRING PIN 2 2X4U HEAD 1 0JKC V-BELT 1 2X4Z NUT 1/2”-20UNF-2B D=φ25 H=8 1 0JKH V-BELT 1 2X50 PULLEY COVER ASS’Y 1 0JQ0 HEX. HD. BOLT M10*1.5-40 4 2XB7 POWER CABLE COVER 1 0JUY HEX. SOC. HD. CAP BOLT M8*1.25-35 1 2XB8 LAMP SET 1 0JXL HEX. SOC. SET SCREW M10*1.5-12 2 2XHN SPINDLE ASS’Y 1 0K17 HEX. HD. SCREW AND WASHER M8*1.25-20 4 2XK6 SET BOLT ASS’Y 1 0K2A HEX.SOCKET HD.CAP SCREWS M6*1.0-25 2 34UD SET RING 1 0K7K CR. RE. ROUND WASHER HD. SCREW M6*1.0-12 5 34UN SPINDLE PULLEY 1 0K94 CR. RE. TRUSS HD. TAPPING SCREW M5*12-16 2 365A RACK 1 0K9X DRIVE SCREW φ2.3-5 4 365B SET RING ASS’Y 1 0KA9 CR.RE. PAN HD. TAPPING SCREW M3*24-10 1 365K MOTOR PULLEY ASS’Y 1 0KDJ CR. RE. PAN HD. SCREW M5*0.8-12 2 365L CENTER PULLEY ASS’Y 1 0KDK CR. RE. PAN HD. SCREW M5*0.8-16 3 36EF INSTRUCTION MANUAL 1 0KDR CR. RE. PAN HD. SCREW M5*0.8-10 3 36J9 TRADEMARK LABEL 1 0KDU CR. RE. PAN HD. SCREW M6*1.0-12 5 36JF WARNING LABEL 1 0KFF CR. RE. PAN HD. SCREW M5*0.8-8 2 36JG CAP. LABEL 1 0KMU HEX. NUT M10*1.5 T=8 1 36JH SCALE 1 0KMV HEX. NUT M10*1.5 T=8 1 36QW MOTOR ASS’Y 1 0KMX HEX. NUT M12*1.75 T=10 2 37CP POWER CABLE 1 0KMY HEX. NUT M8*1.25 T=6.5 4 7401 CAUTION LABEL 2 0KPW HEX. NUT 1/2*20UNF T=8 2