KSB Hya-Rain Installation & Operating Manual
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Installation/Operating Manual Hya-Rain/Hya-Rain N
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 01/03/2018
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Contents
Glossary .................................................................................................................................................. 5
1
General.................................................................................................................................................... 6
1.1
Principles ........................................................................................................................................................... 6
1.2
Symbols ............................................................................................................................................................. 6
1.3
Target group..................................................................................................................................................... 6
1.4
Other applicable documents............................................................................................................................ 6
2
Safety...................................................................................................................................................... 7
2.1
Key to safety symbols/markings....................................................................................................................... 7
2.2
General.............................................................................................................................................................. 7
2.3
Intended use ..................................................................................................................................................... 8
2.4
Personnel qualification and training............................................................................................................... 8
2.5
Consequences and risks caused by non-compliance with these operating instructions.............................. 8
2.6
Safety awareness .............................................................................................................................................. 8
2.7
Safety information for the operator/user....................................................................................................... 9
2.8
Safety information for maintenance, inspection and installation ................................................................ 9
2.9
Unauthorised modes of operation.................................................................................................................. 9
3
Transport/Temporary Storage/Disposal............................................................................................. 10
3.1
Checking the condition upon delivery.......................................................................................................... 10
3.2
Transport......................................................................................................................................................... 10
3.3
Storage/preservation...................................................................................................................................... 10
3.4
Return to supplier........................................................................................................................................... 11
3.5
Disposal ........................................................................................................................................................... 11
4
Description............................................................................................................................................ 12
4.1
General description ........................................................................................................................................ 12
4.2
Designation..................................................................................................................................................... 12
4.3
Name plate...................................................................................................................................................... 12
4.4
Design details.................................................................................................................................................. 12
4.5
Configuration and function........................................................................................................................... 13
4.6
Noise characteristics ....................................................................................................................................... 14
4.7
Dimensions and weights ................................................................................................................................ 14
4.8
Commissioning/Start-up................................................................................................................................. 14
4.9
Operating limits.............................................................................................................................................. 16
4.10 Shutdown/storage/preservation .................................................................................................................... 16
5
Installation at Site................................................................................................................................ 18
5.1
Safety regulations........................................................................................................................................... 18
5.2
Checks to be carried out prior to installation............................................................................................... 18
5.3
Setting up and installing the system............................................................................................................. 18
5.4
Connecting the piping ................................................................................................................................... 18
5.5
Electrical connection ...................................................................................................................................... 21
6
Commissioning/Start-up/Shutdown................................................................................................... 29
6.1
Commissioning/Start-up................................................................................................................................. 29
7
Operation.............................................................................................................................................. 31
7.1
System control ................................................................................................................................................ 31
7.2
Pump control unit........................................................................................................................................... 32
7.3
Level control system ....................................................................................................................................... 33
8
Servicing/Maintenance........................................................................................................................ 34
8.1
General information/Safety regulations ....................................................................................................... 34
8.2
Servicing/inspection........................................................................................................................................ 34
8.3
Drainage/disposal ........................................................................................................................................... 37
8.4
Dismantling the system.................................................................................................................................. 37
8.5
Reassembling the system ............................................................................................................................... 42
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9
Trouble-shooting.................................................................................................................................. 47
10
Related Documents.............................................................................................................................. 49
10.1 General assembly drawing with list of components .................................................................................... 49
10.2 Exploded view with list of components (pump)........................................................................................... 50
10.3 Dimensions...................................................................................................................................................... 51
10.4 Drilling pattern for wall mounting ............................................................................................................... 51
10.5 Connections .................................................................................................................................................... 52
10.6 Wiring diagrams ............................................................................................................................................. 53
11
EU Declaration of Conformity............................................................................................................. 55
12
Certificate of Decontamination........................................................................................................... 56
Index ..................................................................................................................................................... 57
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Glossary
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Noise characteristics
The noise emission to be expected, indicated as
sound pressure level LpA in dB(A)
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1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series/size and main operating data. The serial/
series number uniquely identify the system and serve as identification in all further
business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics (ð Section 4.6, Page 14)
1.2 Symbols
Table 1: Symbols used in this manual
Symbol
Description
✓
Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳
Safety instructions
⇨
Result of an action
⇨
Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1.3 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ð Section 2.4, Page 8)
1.4 Other applicable documents
Table 2: Overview of other applicable documents
Document
Contents
Sub-supplier product literature
Operating manuals, logic diagram and other
product literature of accessories and integrated
machinery components
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2 Safety
!
DANGER
All the information contained in this section refers to hazardous situations.
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol
Description
!
DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!
WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with Directive
2014/34/EU (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The operating manual must be read and fully understood by the specialist personnel/
operators responsible prior to installation and commissioning.
The contents of this operating manual must be available to the specialist personnel
at the site at all times.
Instructions attached directly to the system must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this manual.
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2.3 Intended use
▪ The system must only be operated within the operating limits described in the
other applicable documents.
▪ Only operate systems which are in perfect technical condition.
▪ Do not operate partially assembled systems.
▪ The system may only handle the fluids described in the product literature of the
relevant design variant.
▪ Never operate the system without the fluid to be handled.
▪ Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪ Observe the information on maximum flow rates specified in the product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the system.
▪ Consult the manufacturer about any other modes of operation not described in
the product literature.
Prevention of foreseeable misuse
▪ Never exceed the permissible operating limits (pressure, temperature, etc.)
specified in the product literature.
▪ Observe all safety information and instructions in this manual.
2.4 Personnel qualification and training
All personnel involved must be fully qualified to install, operate, maintain and
inspect the machinery this manual refers to.
Personnel responsibilities, competence and supervision must be clearly defined by the
operator for installation, operation, maintenance and inspection.
Deficits in knowledge must be rectified by sufficiently trained specialist personnel
training and instructing the personnel who will carry out the respective tasks. If
required, the operator can commission the manufacturer/supplier to train this
personnel.
Training on the system must always be supervised by the technical specialist
personnel.
2.5 Consequences and risks caused by non-compliance with these operating
instructions
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazard to persons by electrical, thermal and mechanical effects
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
2.6 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
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2.7 Safety information for the operator/user
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
2.8 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the system require the manufacturer's prior
consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation is performed
by authorised, qualified specialist personnel who are thoroughly familiar with
the manual.
▪ Only carry out work on the system during standstill, with the system de-energised
and secured against unintentional start-up.
▪ When taking the system out of service always adhere to the procedure described
in the manual.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the system to service, observe
all instructions on commissioning.
▪ Make sure the system cannot be accessed by unauthorised persons (e.g. children).
2.9 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the system supplied is
only valid if the system is used in accordance with its intended use.
3 Transport/Temporary Storage/Disposal
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3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
System falling off the pallet
Risk of injury by falling system!
▷ Always transport the system in vertical position.
▷ Never suspend the system by its power cable.
▷ Use suitable, approved transport equipment, e.g. crane, forklift or pallet trucks.
ü The system is shipped secured to a small wooden pallet and covered with a
cardboard box.
The accessories are packed in the same box (see sticker on cardboard box).
The box is provided with two carrying handles arranged on the sides to allow
transport.
1. To unpack the system cut the packing straps.
2. Take the accessories and padding out of the box
3. Lift off the box.
ð This exposes the system secured to the wooden pallet.
4. Check the box contents for completeness.
5. Check the system for any in-transit damage.
6. Select suitable transport equipment.
7. Transport the system to the place of installation.
3.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for storing the rainwater harvesting system:
CAUTION
Damage during storage by frost, humidity, dirt, UV radiation or vermin
Corrosion/contamination of the rainwater harvesting system!
▷ Store the system in a frost-proof, roofed area.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the rainwater harvesting system!
▷ Only open the openings of the rainwater harvesting system at the time of
installation.
Store the rainwater harvesting system in a dry, protected room where the
atmospheric humidity is as constant as possible.
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3.4 Return to supplier
1. Drain the system as per operating instructions.
2. Always flush and clean the system.
3. In addition, anhydrous inert gas must be blown through the system to ensure
drying.
4. Always complete and enclose a certificate of decontamination when returning
the system.
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
3.5 Disposal
1. Dismantle the system.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
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4 Description
4.1 General description
▪ Rainwater harvesting system
System for handling clean to slightly contaminated water not containing aggressive,
abrasive or solid substances.
4.2 Designation
Table 4: Key to the designation
Designation
Description
Hya-Rain
Rainwater harvesting system with float switch
Hya-Rain N
Rainwater harvesting system with level sensor and control
system with level indication in % and automatic mains
water replacement
4.3 Name plate
1
2
4
3
8
7
9
10
Hya-Rain N
11037303
ZNI1448 P
230 V ~ 3,7 A
50 Hz 800 W IP 44
Hmax:43.0 m Qmax:4,0 m³/h
2014w09
Made in Germany
Johann-Klein-Straße 9
Deutschland
67227 Frankenthal
KSB SE & Co. KGaA
6
5
26,5 kg
Hya-Rain N
Fig. 1: Name plate (example)
1
Type series/ Size
2
Rated current
3
Rated voltage
4
Rated power
5
Rated frequency
6
Maximum head
7
Year/week of construction
8
Total weight
9
Enclosure
10
Maximum flow rate
4.4 Design details
Design
▪ Angled tank designed for wall mounting
▪ Mains water storage tank
– Material: PE-LLD, dark
– Storage volume approx. 13 l
▪ Float valve for mains water supply (approx. 2.7 m³/h)
Pump:
▪ Enclosure IP44
System:
▪ IP42 enclosure
Electrical connection
▪ 230 V, 50 Hz, 800 W
▪ Power input in stand-by mode: 2.5 - 3 Watt
▪ 1.5 m power cable with shockproof plug
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Drive
▪ 230 V ± 10 %
▪ DOL starting
▪ Thermal class F
▪ Enclosure IP44
▪ Thermal motor protection with automatic reset and start-up
Bearings
▪ Grease-packed deep groove ball bearings sealed for life
4.5 Configuration and function
1
2
3
4
5
6
7
8
Fig. 2: Sectional drawing
1
Pump control unit
2
Angled tank
3
Pump
4
Three-way valve
5
Suction nozzle, rainwater storage
tank
6
Discharge outlet
7
Mains water supply
8
Suction nozzle, mains water
storage tank
Design
A multi-stage high-pressure pump is installed in an angled tank designed for wall
mounting. Via a three-way valve the high-pressure pump is connected to a suction
nozzle leading to the outside.
Function
The self-priming pump withdraws fluid from the rainwater storage tank via the
suction nozzle.
If the rainwater storage tank is empty, the pump can withdraw water from the mains
water storage tank. To this end, the pump is fitted with a three-way valve providing
it with a second suction nozzle towards the mains water storage tank.
The mains water storage tank contains a water volume of approximately 13 litres,
which is automatically replenished from the public water supply system or from other
(service water) pressure lines via a float valve.
If a sensor indicates that the rainwater storage tank is empty, the system will
automatically switch to the mains water storage tank from which it will withdraw
water until the rainwater storage tank contains a sufficient amount of water again.
Once the rainwater storage tank contains enough water again, this condition is
signalled to the system, which will then automatically switch back to rainwater
mode.
The pump is started and stopped automatically when a consumer installation is
opened and closed.
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Monitoring equipment
For monitoring purposes, the system is equipped with a pump control unit in the
discharge line, which starts the pump as soon as the pressure drops below 2.5 bar
(factory setting) and stops it (with an after-run time of approx. 10 seconds) when the
consumer installation is closed. At the same time, this device protects the pump
against dry running. A lift check valve fitted in the control unit prevents the pumped
water from flowing back. The pressure is indicated by a fitted pressure gauge.
4.6 Noise characteristics
Depending on the operating data of the system, the noise level will be approximately
49 - 50 dB(A).
4.7 Dimensions and weights
Dimensions
For the dimensions refer to the outline drawings of the system.
(ð Section 10.3, Page 51)
Weights
Hya-Rain
▪ Without water fill: approx. 26 kg
▪ With water fill: approx. 42 kg
Hya-Rain N
▪ Without water fill: approx. 27 kg
▪ With water fill: approx. 43 kg
4.8 Commissioning/Start-up
4.8.1 Prerequisites for commissioning/start-up
Before commissioning/start-up of the system make sure that the following
requirements are met:
▪ The system has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ All relevant VDE standards and/or regulations applicable in the country of use are
complied with.
4.8.2 Priming and venting the system
Priming
ü The connection of the mains water back-up system has been connected to the
mains water supply.
ü The system has been properly connected to the electric power supply.
1. Set the operating mode selector switch to "mains water mode" for
approximately 15 seconds. (ð Section 7.1, Page 31)
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ð The system tank will fill automatically.
Venting
ü The system tank has been filled.
1. Insert the vent hose into the tank.
2. Open a consumer installation.
3. Briefly start up the system via the pump master switch. (ð Section 7.1, Page 31)
ð The system will be vented automatically.
NOTE
After commissioning, we recommend closing the automatic vent valve.
4.8.3 Setting the level control system (for Hya-Rain N only)
A
B
Fig. 3: Level control system
A
Percentage key
B
Timer key
Calibrating the level display
1. To calibrate the level display keep the Percentage key pressed for 10 seconds.
Setting for automatic switching to mains water mode
1. Press the Timer key twice.
ð The display shows a changeover interval of 10-60 days.
(Factory setting = 60 days)
2. Press the Percentage key to change this value.
3. Press the Timer key three times.
ð The display shows the replacement time in minutes.
(The replacement time is the time the pump requires to pump the tank
empty. This time depends on the consumption. If only toilet flush boxes are
connected it will take longer; if a garden tap is connected, the tank will be
emptied in a shorter time. Factory setting 3 minutes.)
4. Press the Percentage key to change this value.
5. Press the Timer key four times or wait for 20 seconds.
ð The display changes back to display mode "Fill level in %".
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4.8.4 Start-up
The system is in operating mode as soon as it is plugged into the mains.
4.8.5 Functional test
Checking the dry running
protection function
ü The system has been properly set up, installed, connected and commissioned.
1. Close the suction-side water supply (from the rainwater storage tank).
ð The pump control unit permanently monitors the system for dry running.
Should insufficient fluid be fed into the system from the suction side (no
flow), the pump control unit will trip after 10 to 15 seconds.
This after-run time can be repeated by pressing the reset key.
Checking the modes of
operation
ü The system has been properly set up, installed, connected and commissioned.
1. Check that the indicator lamps light up.
Rainwater
storage tank
This indicator lamp lights up when the pump withdraws
water from the rainwater storage tank.
Mains water
mode
This indicator lamp lights up when the pump withdraws
water from the mains water storage tank and the mains
water back-up system is activated.
Automatic
mode
This indicator lamp lights up when the pump automatically
switches to the available water tank.
4.9 Operating limits
Table 5: Operating limits
Characteristic
Hya-Rain / Hya-Rain N
Operating pressure
max. 6 bar1)
Inlet pressure for mains water supply
max. 4 bar
Start-up pressure
max. 2.5 bar
Suction lift
max. 7 m
Fluid temperature
max. 35 °C
Ambient temperature
max. 40 °C
Atmospheric humidity
max. 50 % at 40 °C
Voltage/frequency
230 V ± 10 % / 50 Hz
4.10 Shutdown/storage/preservation
4.10.1 Measures to be taken for shutdown
WARNING
Unintentional start-up of the rainwater harvesting system
Risk of injury by moving parts!
▷ Only carry out work on the rainwater harvesting system after checking that the
system has been disconnected from the power supply.
▷ Secure the rainwater harvesting system against unintentional starting.
1. Disconnect the system from the power supply and protect it against start-up.
2. Remove the system as per operating instructions.
3. Shut off the mains water supply and the discharge line.
4. Flush the system as per operating instructions.
5. Leave the system to dry.
1)
Inlet pressure and pump discharge pressure must not exceed 6 bar.
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NOTE
To drain the tank, disconnect the suction line from the rainwater harvesting system
and set the three-way valve to the middle position.
5 Installation at Site
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5 Installation at Site
5.1 Safety regulations
DANGER
Unsuitable electrical installation
Danger to life!
▷ Make sure the electrical installation meets the VDE 0100 installation rules (i.e.
sockets with earthing terminals).
▷ Make sure the electric mains is equipped with a residual current device of
maximum 30 mA.
▷ Always have the electrical connections installed by a trained and qualified
electrician.
5.2 Checks to be carried out prior to installation
Before installing the pump make sure that the following requirements are met:
▪ Check the data on the name plate of the system to make sure it can be operated
on the available mains.
▪ The fluid to be handled matches the description of suitable fluids.
▪ The above safety instructions have been complied with.
▪ The installed room is dry, frost-free and well-ventilated.
▪ Ambient temperature < 40 °C.
▪ Maximum atmospheric humidity 50 %.
5.3 Setting up and installing the system
The system must be installed in a dry, frost-free and ventilated room.
1. Ideally, it should be mounted on an exterior wall.
The wall must be suitable to accept four Ø 10 mm plug fixings and to support
the system weight.
2. Mark the 4 fastening points with the help of the enclosed drilling template.
3. Drill 4 x Ø 10 mm anchoring holes.
4. Insert the four plug fixings.
5. Mount and align the two lower hanging brackets.
6. Remove the cover from the system.
7. Place the system on the two lower hanging brackets.
8. Fit the upper hanging brackets.
9. Fit the cover on the system.
5.4 Connecting the piping
5.4.1 Connecting the system to the mains water supply
CAUTION
Excessive bend of connection line
System defect due to impermissible loads on the system!
Reduced service life!
▷ Connect the connection line without transmitting any stresses or strains.
No forces must act on the connection nozzles and the system.
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CAUTION
Pressure higher than mains water back-up limit of 4 bar
System defect due to impermissible load!
▷ Install pressure reducers upstream of the system to make sure that the inlet
pressure of the mains water supply does not exceed 4 bar.
CAUTION
Solid substances in the drinking water (stones, sediments, limescale deposits)
System defect due to impermissible loads!
Reduced service life!
▷ If used in areas where the drinking water quality is affected by the above,
provide a drinking water filter.
NOTE
Fitting a shut-off valve at the site is recommended.
1. Connect the tank (R 3/4") to the mains water supply line via the float valve.
2. Fill the angled tank with water.
3. Open the mains water supply line.
ð The tank will fill automatically once the mains water supply line is opened.
5.4.2 Suction-side connection
NOTE
The suction-side inlet line must be tightly sealed to allow self-priming of the pump.
1. Connect the suction hose or line (min. Ø 1") coming from the rainwater storage
tank (cistern) to the bottom suction nozzle with a screwed pipe fitting, so that
the system can be removed, if necessary.
Always lay the suction hose/line with a rising slope towards the pump.
2. Fit a lift check valve at the end of the suction line/hose.
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5.4.3 Connecting the discharge line
CAUTION
Excessive bend of connection line
System defect due to impermissible loads on the system!
Reduced service life!
▷ Connect the connection line without transmitting any stresses or strains.
No forces must act on the connection nozzles and the system.
NOTE
Fitting a shut-off valve at the site is recommended.
1. By means of the flexible discharge hose the system can be connected to the
rainwater piping either on the right or on the left.
Excessive bending of the flexible connecting lines will reduce service life and
cause impermissible forces on the connection nozzles.
5.4.4 Overflow
EN 1717 stipulates that an overflow must be provided to allow discharge into a sewer
system. This system is designed with a 70 mm diameter overflow.
In the event of leakage of the mains water back-up system, the water will be
discharged via the overflow as soon as it rises above the maximum fluid level.
NOTE
This system is only DVGW-approved if backflow from the sewage system is
prevented!
If no overflow funnel is fitted to the system, the system must be connected to the
sewage system with an overflow syphon, which is available as accessory. Make sure
that the overflow syphon is not rigidly connected to the system and is installed to
DIN 1986-100, EN 1717.
NOTE
For permanent connection to the sewage system we recommend the use of a
siphon trap to prevent bad odours.
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If no drain pipe is installed, the overflow can be discharged into an open tank fitted
with a water level indicator.
In this case, adequate monitoring by the user/operator is required.
1. Connect the overflow.
5.5 Electrical connection
DANGER
Electrical connection work by unqualified personnel
Risk of fatal injury due to electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
NOTE
A motor protection device is recommended.
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5.5.1 Connecting the float switch
≤ 10 cm
≤ 10 cm
≈ 20 cm
Fig. 4: Connecting the float switch
ü The supplied float switch in the rainwater storage tank is fastened in such a way
that the system switches to mains water mode as soon as the water level in the
rainwater storage tank has dropped to 10 cm.
ü The power cable of the float switch must be routed to the system in an empty
conduit.
1. Loosen the cap nuts at the terminal box.
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2. Remove the terminal box from the system and open it.
3. Insert the power cable of the float switch into the provided cable gland.
Make sure the cable gland is pointing down and fasten it in this position.
4. Tighten the screwed connection.
5. Connect the cable.
6. Close the terminal box.
7. Re-fit the terminal box.
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5.5.2 Connecting the level control system
5.5.2.1 Connecting the sensor
Overflow
K
S
K
S
K
S
K
S
min.
10 cm
SENSOR terminals
CABLE terminal
Data cable
Data cable connection
reverse polarity protected
SENSOR terminal
Connect sensor at terminal S.
The cables
must not be twisted.
To tighten the cable
the suspended sensor can end
just above the tank floor.
10 cm
PG2
PG3
PG1
Connect the cable
at terminal K.
100%
reference value
Mark the
sensors at
this point.
Fig. 5: Connecting the sensor
CAUTION
Fluid entering the terminal box
Damage to the sensor!
Defective system!
▷ Install the terminal box approximately 10 cm above the overflow of the
rainwater storage tank.
1. Fasten the switch box (included in the scope of supply) to the tank wall or a pipe
approx. 10 cm above the overflow. Make sure that the two sensors hang
perpendicular and can move freely.
2. Cut the two sensor cables to the appropriate length ensuring that the weights
hang approximately 10 cm above the floor so that approx. 10 cm of water will
remain in the rainwater storage tank.
3. Strip the cable ends and connect them to terminals K and S.
4. Tighten the cable glands.
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5.5.2.2 Connecting the power cable
1. Undo the cap nuts at the terminal box.
2. Remove the terminal box from the system and open it.
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3. Insert the stripped end of the power cable into the provided cable gland.
Make sure the cable gland is pointing down!
4. Tighten the cable gland.
5. Close the terminal box.
6. Re-install the terminal box.
5.5.3 Connecting a booster pump (optional)
If the suction lift or suction losses are larger than 7 m of water or the suction line has
not been laid with a continuously rising slope, a booster pump can be connected to
the Hya-Rain system. To do so, the power cable of the booster pump has to be
connected to the terminals L, N and PE in the same terminal box as the float switch
and/or level control system.
Maximum rated power requirement 800 W, 230 V.
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The booster pump exclusively runs in rainwater mode and only when the pump of
the Hya-Rain system is running.
1. Loosen the cap nuts at the terminal box.
2. Remove the terminal box from the system and open it.
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3. Insert the booster pump connection into the provided cable gland.
Make sure the cable gland is pointing down and fasten it in this position.
4. Tighten the screwed connection.
5. Close the terminal box.
6. Re-fit the terminal box.
7. Connect the booster pump directly to the suction line. Fasten the suction line to
the wall with pipe clamps spaced at 15 - 20 cm.
≈ 40 cm
≤ 10 cm
≤ 10 cm
5.5.4 Connecting the system
1. Check the available mains voltage against the data on the name plate.
2. Plug the system into the mains.
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6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
6.1.1 Prerequisites for commissioning/start-up
Before commissioning/start-up of the system make sure that the following
requirements are met:
▪ The system has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ All relevant VDE standards and/or regulations applicable in the country of use are
complied with.
6.1.2 Priming and venting the system
Priming
ü The connection of the mains water back-up system has been connected to the
mains water supply.
ü The system has been properly connected to the electric power supply.
1. Set the operating mode selector switch to "mains water mode" for
approximately 15 seconds. (ð Section 7.1, Page 31)
ð The system tank will fill automatically.
Venting
ü The system tank has been filled.
1. Insert the vent hose into the tank.
2. Open a consumer installation.
3. Briefly start up the system via the pump master switch. (ð Section 7.1, Page 31)
ð The system will be vented automatically.
NOTE
After commissioning, we recommend closing the automatic vent valve.
6.1.3 Setting the level control system (for Hya-Rain N only)
A
B
Fig. 6: Level control system
A
Percentage key
B
Timer key
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Calibrating the level display
1. To calibrate the level display keep the Percentage key pressed for 10 seconds.
Setting for automatic switching to mains water mode
1. Press the Timer key twice.
ð The display shows a changeover interval of 10-60 days.
(Factory setting = 60 days)
2. Press the Percentage key to change this value.
3. Press the Timer key three times.
ð The display shows the replacement time in minutes.
(The replacement time is the time the pump requires to pump the tank
empty. This time depends on the consumption. If only toilet flush boxes are
connected it will take longer; if a garden tap is connected, the tank will be
emptied in a shorter time. Factory setting 3 minutes.)
4. Press the Percentage key to change this value.
5. Press the Timer key four times or wait for 20 seconds.
ð The display changes back to display mode "Fill level in %".
6.1.4 Start-up
The system is in operating mode as soon as it is plugged into the mains.
6.1.5 Functional test
Checking the dry running
protection function
ü The system has been properly set up, installed, connected and commissioned.
1. Close the suction-side water supply (from the rainwater storage tank).
ð The pump control unit permanently monitors the system for dry running.
Should insufficient fluid be fed into the system from the suction side (no
flow), the pump control unit will trip after 10 to 15 seconds.
This after-run time can be repeated by pressing the reset key.
Checking the modes of
operation
ü The system has been properly set up, installed, connected and commissioned.
1. Check that the indicator lamps light up.
Rainwater
storage tank
This indicator lamp lights up when the pump withdraws
water from the rainwater storage tank.
Mains water
mode
This indicator lamp lights up when the pump withdraws
water from the mains water storage tank and the mains
water back-up system is activated.
Automatic
mode
This indicator lamp lights up when the pump automatically
switches to the available water tank.
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7 Operation
CAUTION
Incorrect operation
Damage to the pump system!
▷ Make sure to comply with all local regulations, particularly the EC Machinery
Directive and the EC Directive on Low-Voltage Equipment.
▷ Check all electric cables prior to commissioning/start-up.
7.1 System control
1
4
5
6
7
2
3
1
4
5
6
7
A
B
Fig. 7: Hya-Rain, Hya-Rain N system control panel
A
Hya-Rain N system control panel
B
Hya-Rain system control panel
1
Master switch
2
Indication of water level in
rainwater storage tank
3
Setting keys
4
Operating mode selector switch
5
Actual pressure indication
6
Cervomatic ME (pump control
panel)
7
Operating mode indication
1
2
3
Fig. 8: Operating mode selector switch
1
Automatic operation
2
Manual mains water mode
3
Manual rainwater mode
Automatic mode
The pump withdraws water from the rainwater storage
tank and pumps it into the consumer system through the
pump control unit (green "rainwater mode" LED is lit). The
pump is in operation as long as the consumer installations
(toilet flush box, washing machines, garden watering
systems) are open. When they are closed, the pump will
continue to run for approximately 10 - 15 seconds and will
then automatically stop. When the rainwater storage tank
is empty, the control unit will switch the pump to mains
water mode (green "mains water mode" LED is lit). As long
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as the pump is running, i.e. as long as water is withdrawn,
mains water will be supplied via the float valve. The
quantity of mains water supplied will not exceed current
actual requirements. Such mains water quantity depends
on the inlet pressure of the public water supply system.
The system will return to rainwater mode as soon as the
water level in the rainwater storage tank has risen back up
to the minimum level.
Mains water mode
In this mode the system exclusively withdraws mains water,
even if the rainwater storage tank is filled (green LED is
lit). This mode can be selected if the mains water in the
mains water storage tank needs to be changed or whilst
work on the rainwater storage tank is under way.
Rainwater mode
In this mode the system exclusively withdraws rainwater
until the rainwater storage tank is empty (green LED is lit).
This means the pump can be tripped by the dry running
protection of the pump control unit. This mode can be
used to pump the rainwater storage tank dry.
Priming
Before withdrawing water from the rainwater storage
tank for the first time, the pump must be filled with water.
This is done automatically when the system has been
connected to a 230 V mains and the operating mode
selector is set to mains water mode for approx. 15 seconds.
For priming, a consumer installation (e.g. garden tap) must
be open, the pump master switch must be set to 1 and the
operating mode selector switch set to rainwater mode.
Keep the reset key pressed until the pump is operating
normally. The pressure gauge indicates 2.5 to 4 bar. This
procedure may take up to 4 minutes. Should the priming
process take longer, please check and verify that the
suction losses correspond to the system specification, the
suction line is completely tight and the end of the suction
line is sufficiently submerged.
7.2 Pump control unit
1
2
3
Fig. 9: Pump control panel
1
Green LED
2
Red LED
3
Reset key
When a consumer installation is opened, pump operation starts automatically.
When the consumer installations are closed, the pump stops automatically.
Lack of water will activate the integrated dry running protection function, so that
the pump stops automatically.
A lit green LED indicates operational availability. A lit red LED indicates lack of water
or a fault. The reset key allows resetting of the fault message. The control unit is in
manual mode as long as the reset key is pressed and held.
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7.3 Level control system
A
B
Fig. 10: Level control system
A
Percentage key
B
Timer key
Level control and measurement are effected by a capacitive system. The sensor
delivered is supplied with a voltage of 12 V by means of the optional connection
cable; this voltage is not hazardous to humans. A 2-wire rubber-sheathed cable of
1 mm2 to 1.5 mm2 is appropriate as connection cable. Already routed float switch
cables of up to max. 50 m length can be used for retrofitting. The signals of the two
sensors are analysed in steps of 1 % via a digital control's capacitive resistance.
Pressing the % key will adjust the system to the plant-specific conditions. The sensor
cable length immersed in the fluid will be calibrated to 100 %. Once the water level
has dropped from 100 % to 5 %, the system's level control will switch to mains water
mode. If the water level in the rainwater storage tank rises above 7 % again, e.g.
after rainfall, the system will automatically return to rainwater mode. In case of any
connection or sensor failure, the message FE (failure) will be displayed. To set the
system to switch automatically to mains water mode, press the Timer key to open the
relevant menu. This function allows automatic replacement of the water stored in
the mains water storage tank every 10 - 60 days. This function is only enabled if the
pump withdraws water from the rainwater storage tank.
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8 Servicing/Maintenance
8.1 General information/Safety regulations
The operator ensures that maintenance, inspection and installation is performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.
DANGER
Unintentional start-up of the rainwater harvesting system
Danger to life from live parts!
▷ Always disconnect the rainwater harvesting system from the power supply
before repair or maintenance work is carried out.
▷ Disconnect the plug from the electric mains.
▷ Secure the system against unintentional starting.
WARNING
Unintentional start-up of the rainwater harvesting system
Risk of injury by moving parts!
▷ Only carry out work on the rainwater harvesting system after checking that the
system has been disconnected from the power supply.
▷ Secure the rainwater harvesting system against unintentional starting.
WARNING
Work on the rainwater harvesting system by unqualified personnel
Risk of personal injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
WARNING
Insufficient stability
Risk of crushing hands and feet!
▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent
tilting or tipping over.
Observe the general safety instructions and information.
In the event of damage you can always contact our service staff.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the rainwater harvesting system with a minimum
of maintenance expenditure and work.
Never use force when dismantling and reassembling the rainwater harvesting system.
8.2 Servicing/inspection
KSB recommends the following regular maintenance schedule:
Table 6: Overview of maintenance work
Maintenance interval
Maintenance work
Monthly
Replacing the stored mains water
Every 6 months
Checking the mains water back-up system
Checking the pump control unit
Checking the discharge hoses
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Maintenance interval
Maintenance work
Annually
Checking the mechanical seal leakage
Every 8,000 operating hours
(approx.)
Replacing the rolling element bearings
8.2.1 Inspection work
8.2.1.1 Replacing the stored mains water
Hya-Rain
We recommend replacing the stored mains water once a month.
1. Set the operating mode selector switch to mains water mode.
(ð Section 7.1, Page 31)
2. Flush the toilet or activate another consumer installation 2 or 3 times.
ð The noise of the mains water flowing into the tank can be heard.
3. Set the operating mode selector switch back to automatic mode.
(ð Section 7.1, Page 31)
Hya-Rain N
NOTE
In Hya-Rain N systems, the stored mains water is replaced automatically.
8.2.1.2 Checking the mains water back-up system
1. Check if any water escapes through the overflow pipe.
ð Water escaping through the overflow pipe may be due to a defective float
valve. If required, replace the float valve as follows:
2. Close the mains water supply.
3. Undo the four screws at the side cover.
4. Remove the cover.
5. Pull out the float valve.
6. Fit a new float valve with new sealing elements.
7. Fit the cover.
8. Screw the four screws into the side cover and tighten them.
8.2.1.3 Checking the pump control unit
1. Open a consumer installation.
2. Close it again and make sure that all consumer installations are closed.
3. The pump must stop 10 - 15 seconds after the consumer installations have been
closed.
8.2.1.4 Checking the discharge hoses
1. Check the discharge hoses to ensure that they do not leak and the metal
braiding is undamaged.
Replace the hoses if you detect visible leakage or major damage to the metal
braiding.
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8.2.1.5 Checking the mechanical seal leakage (only for pump sets with reinforced
bearings)
NOTE
Slight wear of the mechanical seal is unavoidable. This will be aggravated by
abrasive substances contained in the fluid handled.
ü The pump set has been placed in vertical position.
1. Check the area between motor and pump casing for leakage.
2. If any leakage is detected, replace the mechanical seal.
8.2.2 Replacing the stored mains water
Hya-Rain
We recommend replacing the stored mains water once a month.
1. Set the operating mode selector switch to mains water mode.
(ð Section 7.1, Page 31)
2. Flush the toilet or activate another consumer installation 2 or 3 times.
ð The noise of the mains water flowing into the tank can be heard.
3. Set the operating mode selector switch back to automatic mode.
(ð Section 7.1, Page 31)
Hya-Rain N
NOTE
In Hya-Rain N systems, the stored mains water is replaced automatically.
8.2.3 Checking the mains water back-up system
1. Check if any water escapes through the overflow pipe.
ð Water escaping through the overflow pipe may be due to a defective float
valve. If required, replace the float valve as follows:
2. Close the mains water supply.
3. Undo the four screws at the side cover.
4. Remove the cover.
5. Pull out the float valve.
6. Fit a new float valve with new sealing elements.
7. Fit the cover.
8. Screw the four screws into the side cover and tighten them.
8.2.4 Checking the pump control unit
1. Open a consumer installation.
2. Close it again and make sure that all consumer installations are closed.
3. The pump must stop 10 - 15 seconds after the consumer installations have been
closed.
8.2.5 Checking the discharge hoses
1. Check the discharge hoses to ensure that they do not leak and the metal
braiding is undamaged.
Replace the hoses if you detect visible leakage or major damage to the metal
braiding.
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8.2.6 Checking the mechanical seal leakage (only for pump sets with reinforced
bearings)
NOTE
Slight wear of the mechanical seal is unavoidable. This will be aggravated by
abrasive substances contained in the fluid handled.
ü The pump set has been placed in vertical position.
1. Check the area between motor and pump casing for leakage.
2. If any leakage is detected, replace the mechanical seal.
8.3 Drainage/disposal
WARNING
Fluids, consumables and supplies which are hot and/or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Flush the system.
8.4 Dismantling the system
DANGER
Work on the rainwater harvesting system by unqualified personnel
Hazard from live parts!
▷ The system must only be dismantled and reassembled by a trained and qualified
electrician.
▷ The system must be de-energised before any work is carried out.
▷ Secure the system against unintentional starting.
8.4.1 Removing the pump set from the piping
1. Set the pump master switch to "0". (ð Section 7.1, Page 31)
2. Unplug the system from the electric mains.
3. Shut off the mains water supply and the discharge line.
4. Disconnect the suction line and set the three-way valve to the middle position to
pump the tank empty.
5. Remove the locking pin from the upper end of the display.
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6. Push the display up hard and pull out it towards the front.
7. Unplug the connection cable at the display.
8. Undo the fixing stud of the mounting plate.
9. Pull the plate with pressure gauge and hose out sideways.
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10. At Hya-Rain N systems, also unplug the power cable at the display panel.
11. Undo the 6 cap nuts and remove the hood.
ð You can now see the pump and the Cervomatic.
12. Disconnect the discharge line.
NOTE
Grip tightly or use two wrenches.
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13. Undo the pump securing screws.
14. Lift out the pump.
8.4.2 Removing the pump control unit
1. Disconnect the cable connections.
2. Undo the union nut at the pump discharge nozzle.
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8.4.3 Removing the mechanical seal
ü The pump has been properly removed from the system.
1. Place the pump with the motor below in a clean assembly area.
2. Undo the screws at the suction casing.
3. Remove the suction casing.
4. Undo the impeller nut.
5. Remove one impeller after the other until the mechanical seal is accessible.
6. Take off the circlip.
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7. Pull out the mechanical seal.
8. Clean the disassembled parts and check them for wear. Replace them, if
required.
8.5 Reassembling the system
DANGER
Work on the rainwater harvesting system by unqualified personnel
Hazard from live parts!
▷ The system must only be dismantled and reassembled by a trained and qualified
electrician.
▷ The system must be de-energised before any work is carried out.
▷ Secure the system against unintentional starting.
8.5.1 Installing the mechanical seal
ü All parts have been cleaned, checked for wear and replaced, if required.
1. Slip the mechanical seal onto the shaft.
Make sure that the mechanical seal elastomers are not damaged by burrs.
2. Fit the circlip.
3. Slip the impeller onto the shaft.
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4. Screw on the impeller nut and tighten it.
5. Fit an O-ring flush on the motor.
6. Fit the suction casing on the motor.
8.5.2 Installing the pump control unit
1. Fit the union nut at the pump discharge nozzle.
2. Connect the plug-type cable connections.
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8.5.3 Installing the pump set
1. Insert the pump.
2. Fasten the pump.
When inserting the pump into the tank introduce the inlet section into the
fitting on the tank bottom.
To prevent any damage to O-ring 412.01, grease it before inserting the pump.
412.01
3. Insert and tighten the pump securing screws.
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4. Connect the discharge line.
5. Fit the hood and secure it with cap nuts.
6. For Hya-Rain N systems plug in the power cable of the display panel.
7. Insert the plate with pressure gauge and hose from the side.
8. Fit the mounting plate and secure it with the fixing stud.
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9. Plug the connection cable into the socket of the display.
10. Fit the display.
11. Insert the locking pin and check that the display cannot be removed.
12. Connect the suction line and set the three-way valve to automatic position.
13. Connect and open the mains water supply and the discharge line.
14. Plug the system into the electric mains.
15. Set the pump master switch to "1". (ð Section 7.1, Page 31)
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9 Trouble-shooting
WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this operating manual and/or in the product literature provided by the
accessories manufacturer.
If problems occur that are not described in the following table, consultation with the
KSB customer service is required.
Table 7: Trouble-shooting
Fault/malfunction
Possible cause
Remedy
Pump is running, but does not
deliver.
Pump has not been primed.
Excessive suction losses
Prime the pump.
Reduce suction head.
Choose larger cross-sections.
Leaking suction line
Eliminate leakage.
Air pocket in suction line
Fill suction line or lay with rising slope.
Suction strainer clogged
Clean the suction strainer.
Discharge line shut off
Open discharge line.
Excessive start-up frequency of
the pump
Leaking consumer installation
Eliminate leakage in consumer installation.
Swing check valve leaks.
Fit new swing check valve or new pump control
unit.
Very low level of consumption,
minimum flow rate not
achieved.
Increase toilet flush volume (clean strainer in
toilet cistern, if necessary).
Pump is running but delivering
insufficient flow rate or
pressure.
Pump takes in air.
Check suction line.
Suction strainer clogged
Clean the suction strainer.
Pump stops during operation.
Power failure or undervoltage
Check power supply.
Thermal switch tripped because
of overheating
Check the pump for smooth operation.
Earth leakage circuit breaker
tripped
Have the insulation resistance checked by a
trained electrician.
Pump stops during operation;
"fault" is indicated.
Air in suction line
Flush the suction line by opening several
consumer installations and pressing the reset
key for approx. 3-5 minutes.
System does not start.
Pump control unit indicates
"fault".
Press the reset key or interrupt the mains
voltage.
System does not stop.
Foreign object in pump control
unit
Clean pump control unit and replace it if
required.
Excessive noise level
Pump in contact with securing
screws
Align the pump manually ensuring that it does
not come into contact with the screws.
Tank overflowing
Dirt deposits in valve
Remove dirt/limescale deposits in valve; replace
float, if necessary.
How to avoid pressure surges
Increasing the suction line
diameter
DIN 1988, Part 3, stipulates that for withdrawal rates > 0.5 l/s an inside pipe diameter
of at least 20 mm must be selected.
Setting of the pressure
reducer
If the pressure gauge indicates a pressure of 5 bar with the valve closed, and this
pressure drops to 2.5 bar when the valve is opened, the pressure applied when the
valve is closed must be reduced by at least 1 bar. Pressure surges occur whenever the
pressure differences exceed 2 bar.
Eliminating pressure surges
by throttling the flow
If an isolating valve or a pressure reducer is fitted in the mains water supply line
upstream of the system, the valve/reducer must be throttled until the pressure surge
is eliminated. The drawback of this method is the low mains water back-up flow rate.
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It must be checked if the flow rate is still adequate to meet standard consumption
requirements. The lack-of-water monitoring equipment must not trip in mains water
mode when the max. quantity of water that can be withdrawn is withdrawn. If the
lack-of-water monitoring equipment does trip, the discharge side flow rate must also
be throttled.
Membrane-type
accumulator
Fit an 8-litre membrane-type accumulator in the line upstream of the system inlet.
Such an accumulator will attenuate extreme pressure drops in small-diameter pipes
and absorb surges without throttling the flow rate.
10 Related Documents
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10 Related Documents
10.1 General assembly drawing with list of components
81-99
741.02
591
655
719.02
719.01
71-14
719.03
X
X
672
81-99.01
82-16
691
691
741.01
741.03
411.01 719.01
Fig. 11: Sectional drawing of the system
Table 8: Spare parts list for the system
Part No.
Spare parts
411.01
Profile joint for Cervomatic
62-12
Level control for rainwater storage tank
655
Spare pump complete with set of sealing elements, pump parts see
Multi Eco 35 E
672
Valve (vent valve)
691
Pressure gauge 0 - 6 bar
71-14
Pipe with sealing element
719.01
Flexible hose (inlet side)
719.02
Flexible hose (discharge side)
719.03
Flexible hose with hose clip
741.01
Three-way valve with tank
741.02
Float valve, complete
741.03
Three-way valve
800
Actuator for three-way valve
81-45
Float switch
81-9
Relay
81-99
Cervomatic complete
81-99.01
Electric part (printed circuit board for Hya-Rain N)
82-16
Hya-Rain control system
82-16
Hya-Rain N control system
99-9
Set of sealing elements
10 Related Documents
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10.2 Exploded view with list of components (pump)
Fig. 12: Exploded view of the pump
Table 9: Spare parts list for the pump
Part No.
Description
10-5
Pump
81-22
Terminal box cover
81-42
Terminal box
831
Fan
837
Capacitor
99-20
Repair kit
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10.3 Dimensions
Table 10: Dimensions [mm]
56
28
154
168
360
R1
132
90
410
R1
583
439
630
A
B
C
D
A
Suction side
B
Overflow DN 70 drain pipe
C
Discharge side
D
Mains water connection
Allow 200 mm clearance in all directions for servicing!
10.4 Drilling pattern for wall mounting
476
185
Fig. 13: Dimensions in mm
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10.5 Connections
1
3
2
Fig. 14: Connections
1
Mains water connection, with air gap inside the tank
2
Mechanical float valve
3
Overflow for direct connection of DN 70 drain pipes in acc. with EN 12056. The
overflow must be connected via an air gap to EN 1717, otherwise the DVGW-
approval is void.
10 Related Documents
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10.6 Wiring diagrams
10.6.1 Hya-Rain
Switch
Pump
ON-OFF (118)
L1
N
1a
-Q1
2a
2
1
2
1
2a
1a
1a
-S1
1a
1
1b 2a
2
2b
A = automatic
0 = mains water
R = rainwater
(119)
2b
2
1
Level
L1
N
-K1
2.2
-A5
PZ 039
N PE
L
PE
black red
blue
RW
MW
MW
A
-K1
2.4
2.4
2.5
2.5
-K1
2.2
L
N
PE
Plug (130)
Three-way valve (135)
M
-Y1
Automatic
(122)
Mains water
(123)
Rainwater
(124)
-R1
-R2
-R3
X1
X2
X1
X2
X1
X2
-A1
CERVOMATIC
Line (120)
Line (120)
Motor (121)
Motor (121)
PE
-A2
-M1
Pump (131)
M~
-M2
Optional
booster pump (133)
M~
Float switch,
lack-of-water (122)
-S2
PE
BU
BN
Display
Cervomatic (133)
L
N
PE
PE
1
2
BU (126)
BN (125)
BU (126)
BN (125)
GN/YE (127)
GY (128)
OG (129)
Manual
0
Auto
10.6.2 Hya-Rain N
Switch
Pump
ON-OFF (118)
A = automatic
0 = mains water
R = rainwater
(119)
L1
N
1a
-Q1
2a
2
1
-S1
Manual
0
Auto
1a
1
1b 2a
2
2b
-A4
Level
indicator
(138)
Sensor (139)
L1 N
-A5
PZ 039
2
1
2a
1a
1a
2b
2
1
Level
L1
N
-K1
2.2
N PE
L
PE
black
red
RW
MW
A
L
N
PE
blue
Plug (130)
Three-way valve (135)
-Y1
Automatic
(122)
Mains water
(123)
Rainwater
(124)
-R1
-R2
-R3
X1
X2
X1
X2
X1
X2
-A1
CERVOMATIC
Line (120)
Line (120)
Motor (121)
Motor (121)
PE
-A2
-M1
Pump (131)
M~
-M2
Optional
booster pump (133)
M~
-S2
Display
Cervomatic (133)
L
N
PE
1
2
BU (126)
BN (125)
GN/YE (127)
GY (128)
OG (129)
Sensor (139)
-A3
-K1
2.4
2.4
2.5
2.5
-K1
2.2
11 EU Declaration of Conformity
55 of 60
Hya-Rain/Hya-Rain N
11 EU Declaration of Conformity
Manufacturer:
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Hya-Rain
Hya-Rain N
Serial number range: 2018w01 to 2019w52
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: EC Machinery Directive 2006/42/EC
– Pump set: Electromagnetic Compatibility Directive 2014/30/EU
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
▪ Applied national technical standards and specifications, in particular:
– DIN 1988-100,
– EN 1717
Person authorised to compile the technical file:
Armin Reisinger
Technical Project Manager, Product Development, Business Unit Automation and Drives
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The EU Declaration of Conformity was issued in/on:
Frankenthal, 1 February 2018
Joachim Schullerer
Head of Product Development Pump Systems and Drives
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal
12 Certificate of Decontamination
56 of 60
Hya-Rain/Hya-Rain N
12 Certificate of Decontamination
Type:
................................................................................................................................
Order number/
Order item number2):
................................................................................................................................
Delivery date:
................................................................................................................................
Field of application:
................................................................................................................................
Fluid handled2):
................................................................................................................................
Please tick where applicable2):
⃞
⃞
⃞
⃞
Radioactive
Explosive
Corrosive
Toxic
⃞
⃞
⃞
⃞
Harmful
Bio-hazardous
Highly flammable
Safe
Reason for return2):
................................................................................................................................
Comments:
................................................................................................................................
................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
⃞
No special safety precautions are required for further handling.
⃞
The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.
....................................................................
.......................................................
.......................................................
Place, date and signature
Address
Company stamp
2)
Required fields
57 of 60
Hya-Rain/Hya-Rain N
Index
B
Bearings 13
C
Certificate of decontamination 56
Commissioning/start-up 14, 29
D
Design 12
Disposal 11
Drive 13
F
Faults
Causes and remedies 47
I
Intended use 8
M
Misuse 8
O
Operating limits 8
Other applicable documents 6
R
Return to supplier 11
S
Safety 7
Safety awareness 8
Shutdown 16
KSB SE & Co. KGaA
Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com
5602.81/13-EN