Orientalmotor DSC Series Operating Manual

DSC Series Standard type OPERATING MANUAL Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation. • Always keep the manual where it is readily available. D-loop represents the speed control motor which adopted Oriental Motor's unique technology. This product achieves high reliability using closed loop control in addition to downsize the speed controller by digitizing the phase control circuit.

1 Introduction ..........................................3 2 Safety precautions ...............................4 3 Preparation ..........................................5 3.1 Checking the product ............................. 5 3.2 How to identify the product model .......... 5 3.3 List of combinations ............................... 6 3.4 Names and functions of parts ................ 7 4 Installation ...........................................8 4.1 Location for installation .......................... 8 4.2 Installing the motor ................................. 8 � Installing the combination type ................... 8 � Removing/Installing the gearhead.............. 9 � Installing the round shaft type .................... 9 � For the motor equipped with cooling fan (90 W) ...................................... 9 4.3 Installing a load .................................... 10 4.4 Permissible radial load and permissible axial load ........................... 10 4.5 Installing the speed controller .............. 11 4.6 Installing the capacitor ......................... 12 4.7 Installing an external potentiometer ..... 12 5 Connection ........................................13 5.1 Connecting method .............................. 13 5.2 Connecting the AC power supply and capacitor ............................................... 14 5.3 Connecting the motor and speed controller .................................... 14 5.4 Grounding ............................................ 15 5.5 Connecting the control DC power supply and I/O signals .......................... 15 5.6 Connection example for I/O signals and programmable controller ...................... 17 6 Operation ...........................................18 6.1 Power ON ............................................. 18 � Test operation........................................... 18 6.2 Starting, stopping ................................. 19 6.3 Setting the rotation speed .................... 19 � Setting method using the operation panel ........................................ 20 � Remote setting method ............................ 20 6.4 Setting the acceleration time and deceleration time .................................. 21 6.5 Motor rotation direction ........................ 21 6.6 Timing chart .......................................... 22 6.7 Short time cycle operation and braking current ..................................... 22 6.8 Operating in two or more speeds (multi-speed operation) ........................ 23 6.9 Adjusting the rotation speed of two or more motors by a single speed setter (multi-motor control) ............................. 24 7 Function .............................................25 7.1 Functions list ........................................ 25 7.2 Operation panel transitions .................. 26 7.3 Items which can be monitored ............. 28 7.4 Setting the operation data .................... 28 7.5 Setting the parameters ......................... 29 � Parameter list ........................................... 29 � Displayed digit number when setting the speed reduction ratio or speed increasing ratio .......................................................... 30 � How to calculate the speed reduction ratio when displaying the conveyor transfer speed ....................................................... 30 � Limiting the setting range of the rotation speed ....................................................... 30 � Description of I/O signals which can be assigned ................................................... 31 7.6 Prohibiting data editing ......................... 31 8 Alarm .................................................32 8.1 Alarm .................................................... 32 8.2 Warning ................................................ 34 9 Troubleshooting and remedial actions ...............................................35 10 Inspection ..........................................36 11 Standard and CE Marking .................37 11.1 Standard and CE Marking .................... 37 11.2 Installing and wiring in compliance with EMC Directive ...................................... 38 12 General specifications .......................40 13 Accessories (sold separately) ...........41

Only qualified and educated personnel should work with the product. Use the product correctly after thoroughly reading the section "2 Safety precautions" on p.4. The items under Note contain important handling instructions that the user should observe to ensure safe use of the product. Note is described in the related handling items. The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning. � Overview of the product The DSC Series is a speed control motor and controller package equipped with closed loop control system which achieves high reliability. This product controls the motor rotation speed by constantly utilizing feedback from the tachogenerator built in the AC motor so that the set rotation speed can be maintained even if a load is fluctuated. It is supplied as a package consisting of a speed controller displaying the motor rotation speed and a dedicated motor pre-assembled with a high-performance gearhead. The speed controller can be operated with selecting maximum 4 operation data, in addition to equipping convenient functions such as speed display based on the application, various alarms to detect the motor malfunction and others.

The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Warning Handling the product without observing the instructions that accompany a “Warning” symbol may result in serious injury or death. General • Do not use the product in explosive or corrosive environments, in the presence of flammable gases, locations subjected to splashing water, or near combustibles. Doing so may result in fire, electric shock or injury. • Only qualified and educated personnel should be allowed to perform installation, connection, operation and inspection/troubleshooting of the product. Handling by unqualified and uneducated personnel may result in fire, electric shock, or injury. • Do not transport, install, connect or inspect the product while the power is supplied. Always turn the power off before carrying out these operations. Failure to do so may result in electric shock. • The terminals on the speed controller front panel marked with symbol indicate the presence of high voltage. Do not touch the CN1 and CN3 while the power is ON. Doing so may result in fire or electric shock. Installation • The motor is ClassⅠ equipment. When installing the motor, ground the Protective Earth Terminal of the motor. Failure to do so may result in electric shock. • Install the motor and speed controller in an enclosure. Failure to do so may result in electric shock or injury. Connection • For the AC power supply voltage of the speed controller, use the same power supply voltage as the motor specification. Failure to do so may result in fire or damage to equipment. • The speed controller has no built-in fuse for overcurrent protection. Be sure to connect a device for fuse in the power input line. Failure to do so may result in fire. • Securely connect and ground in accordance with the connection examples. Failure to do so may result in fire or electric shock. • Do not forcibly bend, pull or pinch the cable. Doing so may cause fire or electric shock. • Be sure to observe the specified cable sizes. Use of unspecified cable sizes may result in fire. • Insulate the connection terminals of the supplied capacitor using the supplied capacitor cap. Failure to do so may result in electric shock. Maintenance and inspection • Do not touch the connector of the speed controller immediately after the power is turned off (for a period of 1 minute). The residual voltage may cause electric shock. Disassembly and modification • Do not disassemble or modify the motor and speed controller. This may cause electric shock or injury. Caution Handling the product without observing the instructions that accompany a “Caution” symbol may result in injury or property damage. General • Do not use the motor and speed controller beyond their specifications. Doing so may result in electric shock, injury or damage to equipment. • Do not carry the motor by holding the motor output shaft or motor cable. Doing so may result in injury. • If an alarm of the speed controller is generated, first remove the cause and then reset the alarm. Failure to do so may result in injury or damage to equipment. • Do not use the product in elevating applications (vertical drives). Doing so may result in injury or damage to equipment. Installation • Keep the area around the motor and speed controller free of combustible materials. Failure to do so may result in fire or a skin burn(s). • Do not leave anything around the motor and speed controller that would obstruct ventilation. Doing so may result in damage to equipment. • Securely install the motor and speed controller to the mounting plate and DIN rail respectively. Inappropriate installation may cause the motor and speed controller to detach and fall, resulting in injury or equipment damage. Connection • Do not wire the electromagnetic contactor or power relay between the motor and speed controller. To switch the rotation direction using the electromagnetic contactor may cause damage to equipment. • Be sure to ground the motor and speed controller to prevent them from being damaged by static electricity. Failure to do so may result in damage to equipment. Operation • Use a motor and speed controller only in the specified combination. An incorrect combination may cause a fire. • Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury. • Immediately when trouble has occurred, stop running and turn off the speed controller power. Failure to do so may result in fire, electrical shock or injury. • Do not touch the rotating part (output shaft) while operating the motor. Doing so may result in injury. • The motor surface temperature may exceed 70 °C (158 °F) even under normal operating conditions. If the operator is allowed to approach a running motor, attach a warning label as shown in the figure in a conspicuous position. Failure to do so may result in skin burn(s). Warning label Maintenance and inspection • Conduct the insulation resistance measurement or dielectric strength test separately on the motor and speed controller. Conducting while the motor and speed controller are connected may result in damage to equipment. Disposal • To dispose of the motor and speed controller, disassemble it into parts and components as much as possible and dispose of individual parts/components as industrial waste.

Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product. Verify the model number of the purchased product against the number shown on the package label. Check the model number of the motor, gearhead and speed controller against the number shown on the nameplate.  Motor ......................................................... 1 unit (The combination types come with the motor and gearhead pre-assembled)  Speed controller ........................................ 1 unit  Capacitor .................................................. 1 pc  Capacitor cap ............................................ 1 pc  Connection cable ...................................... 1 pc (Only models with a supplied connection cable)  External potentiometer .............................. 1 pc (Only models with a supplied external potentiometer)  OPERATING MANUAL (this document) ... 1 pc [Supplied with only the models of the combination type]  Hexagonal socket head screw set........1 set (Hexagonal socket head screw, flat washer, spring washer, 4 pieces each, parallel key 1 piece) 3.2 How to identify the product model DSC I 4 25 JA - 50 -3 V Number: Length (m) of a supplied connection cable -1: 1 m (3.3 ft.), -2: 2 m (6.6 ft.), -3: 3 m (9.8 ft.) Blank: Without a supplied connection cable Number: Gear ratio for combination type A: Round shaft type Power supply voltage JA: Single-phase 100 V UA: Single-phase 110 V, 115 V JC: Single-phase 200 V EC: Single-phase 220 V, 230 V Output power 6: 6 W, 15: 15 W, 25: 25 W 40: 40 W, 60: 60 W, 90: 90 W Frame size 2: 60 mm (2.36 in.) sq. 3: 70 mm (2.76 in.) sq. 4: 80 mm (3.15 in.) sq. 5: 90 mm (3.54 in.) sq. Series name Motor Type I: Induction Motor Motor and speed controller package Motor 4 I K 25 U GV - JA U: For the motor and speed controller package Power supply voltage Pinion shaft type: GV, GVH, GVR Round shaft type: A Output power K� Series Frame size Induction Motor Gearhead Speed controller 4 GV 50 B Pinion type Frame size Gear ratio Identification code DSC - U Series name For the motor and speed controller package Blank: Without a supplied external potentiometer V: External potentiometer (supplied)

Model names for motor, gearhead and speed controller are shown below. • Enter the gear ratio in the box (o) within the model name for the combination type. Enter "A" in the case of the round shaft type. For the motor model, the GV, GVH or GVR which represents the gear type is replaced with "A" in the case of the round shaft type. • Enter the cable length (-1, -2, -3) in the box (�) within the model name when the connection cable is supplied. • Add "V" to the end of the model name when the external potentiometer is supplied. Motor output power Power supply voltage Model Motor model Gearhead model Speed controller model 6 W Single-phase 100 V DSCI26JA-o� 2IK6UGV-JA 2GVoB DSC-U Single-phase 110/115 V DSCI26UA-o� 2IK6UGV-UA Single-phase 200 V DSCI26JC-o� 2IK6UGV-JC Single-phase 220/230 V DSCI26EC-o� 2IK6UGV-EC 15 W Single-phase 100 V DSCI315JA-o� 3IK15UGV-JA 3GVoB Single-phase 110/115 V DSCI315UA-o� 3IK15UGV-UA Single-phase 200 V DSCI315JC-o� 3IK15UGV-JC Single-phase 220/230 V DSCI315EC-o� 3IK15UGV-EC 25 W Single-phase 100 V DSCI425JA-o� 4IK25UGV-JA 4GVoB Single-phase 110/115 V DSCI425UA-o� 4IK25UGV-UA Single-phase 200 V DSCI425JC-o� 4IK25UGV-JC Single-phase 220/230 V DSCI425EC-o� 4IK25UGV-EC 40 W Single-phase 100 V DSCI540JA-o� 5IK40UGV-JA 5GVoB Single-phase 110/115 V DSCI540UA-o� 5IK40UGV-UA Single-phase 200 V DSCI540JC-o� 5IK40UGV-JC Single-phase 220/230 V DSCI540EC-o� 5IK40UGV-EC 60 W Single-phase 100 V DSCI560JA-o� 5IK60UGVH-JA 5GVHoB Single-phase 110/115 V DSCI560UA-o� 5IK60UGVH-UA Single-phase 200 V DSCI560JC-o� 5IK60UGVH-JC Single-phase 220/230 V DSCI560EC-o� 5IK60UGVH-EC 90 W Single-phase 100 V DSCI590JA-o� 5IK90UGVR-JA 5GVRoB Single-phase 110/115 V DSCI590UA-o� 5IK90UGVR-UA Single-phase 200 V DSCI590JC-o� 5IK90UGVR-JC Single-phase 220/230 V DSCI590EC-o� 5IK90UGVR-EC

� Motor Motor Protective Earth Terminal Gearhead Output shaft Mounting holes (four locations) Rear view of the motor Tachogenerator � Speed controller Display Operation keys POWER LED (Green) Main circuit connector (CN1) ALARM LED (Red) DIN lever Control circuit connector (CN4) Motor connector (CN3) Protective film (Use after removing the protective film.) Operation panel Sink logic/Source logic select switch (SW1) Name Description Reference page Operation panel Display (4-digit LED) The rotation speed, parameter, alarm and others are shown on the display. p.26 Operation keys These keys are used to switch the operation mode, set the operation data or change the parameter. POWER LED (Green) This LED is lit while the AC power is supplied to the speed controller. p.18 ALARM LED (Red) This LED blinks while an alarm generates. p.32 Motor connector (CN3) Connects the motor connector. p.13 Main circuit connector (CN1) Connects the AC power supply, capacitor and FG. Control circuit connector (CN4) Connects the control DC power supply and I/O signals. Sink logic / Source logic select switch (SW1) This switch is used for switching the input signal between sink logic and source logic modes. p.17 DIN lever Mounts the speed controller to a DIN rail. The speed controller can be mounted using screws. p.11

4.1 Location for installation The motor and speed controller described in this manual have been designed and manufactured to be incorporated in general industrial equipment. Install them in a well-ventilated location that provides easy access for inspection. • Inside an enclosure that is installed indoors • Operating ambient temperature Motor: The operating ambient temperature varies depending on the AC input voltage of the motor. 100 VAC and 200 VAC types: −10 to +50 ˚C [+14 to +122 ˚F] (non-freezing) 110/115 VAC and 220/230 VAC types: −10 to +40 ˚C [+14 to +104 ˚F] (non-freezing) Speed controller 0 to +50 °C [+32 to +122 °F] (non-freezing) • Operating ambient humidity 85% or less (non-condensing) • Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid • Area not stored combustible materials • Area not exposed to direct sun • Area free of excessive amount of dust, iron particles or the like • Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids • Area free of excessive salt • Area not subject to continuous vibration or excessive shocks • Area free of excessive electromagnetic noise (from welders, power machinery, etc.) • Area free of radioactive materials, magnetic fields or vacuum • Altitude: Up to 1000 m (3300 ft.) above sea level 4.2 Installing the motor � Installing the combination type Drill tapped holes in the mounting plate and secure the product with the supplied hexagonal socket head screw set through four mounting holes. Install it so that no gaps remain between the gearhead mounting surface and mounting plate. Motor Gearhead Mounting plate Spring washer Washer Hexagonal socket head screw • Supplied hexagonal socket head screw set (Hexagonal socket head screws, washers, spring washers 4 pieces each) Gearhead model Gear ratio Hexagonal socket head screw (Material: Stainless steel) Tightening torque [N·m (lb-in)] L2 Motor Gearhead L1 Screw size L1 [mm (in.)] L2 [mm (in.)] 2GVoB 5 to 25 M4 50 (1.97) 7 (0.28) 1.4 (12) 30 to 120 55 (2.17) 8 (0.31) 150 to 360 60 (2.36) 8 (0.31) 3GVoB 5 to 25 M6 60 (2.36) 12 (0.47) 5.0 (44) 30 to 120 65 (2.56) 12 (0.47) 150 to 360 70 (2.76) 12 (0.47) 4GVoB 5 to 25 60 (2.36) 9 (0.35) 30 to 120 65 (2.56) 9 (0.35) 150 to 360 70 (2.76) 9 (0.35) 5GVoB 5GVHoB 5 to 18 M8 70 (2.76) 14 (0.55) 12.0 (106) 25 to 100 85 (3.35) 16 (0.63) 120 to 300 90 (3.54) 15 (0.59) 5GVRoB 5 to 15 70 (2.76) 14 (0.55) 18 to 36 85 (3.35) 16 (0.63) 50 to 180 95 (3.74) 14 (0.55) Note On rare occasions, a small amount of grease may ooze out from the gearhead. If there is a concern over possible environmental damage resulting from the leakage of grease, provide an oil tray or similar oil catching mechanism in order not to cause a secondary damage. Oil leakage may lead to problems in the customer’s equipment or products.

The gearhead or the outlet position of the motor lead wires can be changed. • Removing the gearhead from the motor Remove the gearhead by unscrewing the hexagonal socket-head screws holding the gearhead to the motor (2 locations). Hexagonal socket-head screw (2 locations) Illustration shows the view from motor case side. Gearhead model Screw size Tightening torque [N·m (lb-in)] 2GVoB 3GVoB 4GVoB M2.6 0.4 (3.5) 5GVoB 5GVHoB 5GVRoB M3 0.6 (5.3) • Combining the gearhead to the motor Using the pilot sections of the motor and gearhead as guides, slowly rotate it clockwise/counterclockwise to prevent the pinion of the motor output shaft from contacting the side panel or gear of the gearhead. Also confirm that no gaps remain between the motor and gearhead. An O-ring is attached to the flange of the motor. Do not pinch the O-ring when assembling the motor and gearhead. Pinching the O-ring causes a grease leak from the gearhead. Output shaft (pinion) of motor Gearhead Pilot end face Pilot section Flange Motor Note Do not forcibly assemble the motor and gearhead. Also, do not let metal objects or other foreign matters enter the gearhead. The pinion or gear of the motor output shaft may be damaged, resulting in noise or shorter service life. � Installing the round shaft type Drill holes in the mounting plate, and secure the motor using the hexagonal socket head screws (not supplied) through four mounting holes. Install it so that no gaps remain between the motor mounting surface and mounting plate. Motor Mounting plate Motor model Screw size Tightening torque 2IK M4 1.8 N·m (15.9 lb-in) [1.4 N·m (12 lb-in)] 3IK M5 3.8 N·m (33 lb-in) [3.0 N·m (26 lb-in)] 4IK 5IK M6 6.4 N·m (56 lb-in) [5.0 N·m (44 lb-in)] The brackets [ ] indicate the value for stainless steel. � For the motor equipped with cooling fan (90 W) When installing a motor with cooling fan onto a device, leave 10 mm (0.39 in.) or more behind the fan cover or open a ventilation hole so that the cooling inlet on the back of the motor cover is not blocked. This is common to both the combination type and round shaft type.

When installing a load on the motor (gearhead), pay attention to the following points. • Align the centerline of the motor output shaft (gearhead output shaft) with the centerline of the load. • A key slot is provided on the output shaft of each combination type parallel shaft gearhead. Form a key slot on the load side and secure the load using the supplied parallel key. Note • When coupling the motor (gearhead) with a load, pay attention to centering, belt tension, parallelism of pulleys, etc. Also, firmly secure the tightening screws of the coupling or pulleys. • When installing a load, do not damage the motor output shaft (gearhead output shaft) or bearing. Forcing in the load by driving it with a hammer, etc., may break the bearing. Do not apply any excessive force to the output shaft. • Do not modify or machine the motor (gearhead) output shaft. The bearing may be damaged or motor (gearhead) may break. • When using the output shaft end tapped hole of a gearhead Use a tapped hole provided at the end of the output shaft as an auxiliary means for preventing the transfer mechanism from disengaging. Gearhead model Output shaft end tapped hole Fixed screw Screw Spacer Transmission parts 4GVoB M5, Effective depth 10 mm (0.39 in.) 5GVoB 5GVHoB 5GVRoB M6, Effective depth 12 mm (0.47 in.) *� (The output shaft end tapped hole is not provided for the 2GVoB and 3GVoB types.) 4.4 Permissible radial load and permissible axial load The radial load and the axial load on the output shaft of the motor (gearhead) must be kept under the permissible values listed below. Note Failure due to fatigue may occur when the motor (gearhead) bearings and output shaft are subject to repeated loading by a radial or axial load that is in excess of the permissible limit. � Combination type Gearhead model Gear ratio Permissible radial load [N (lb.)] Distance from tip of gearhead output shaft Permissible axial load [N (lb.)] 10 mm (0.39 in.) 20 mm (0.79 in.) 2GVoB 5 to 25 150 (33) 200 (45) 40 (9) 30 to 360 200 (45) 300 (67) 3GVoB 5 to 25 200 (45) 300 (67) 80 (18) 30 to 360 300 (67) 400 (90) 4GVoB 5 to 25 300 (67) 350 (78) 100 (22) 30 to 360 450 (101) 550 (123) 5GVoB 5GVHoB 5 to 9 400 (90) 500 (112) 150 (33) 12.5 to 18 450 (101) 600 (135) 25 to 300 500 (112) 700 (157) 5GVRoB 5 to 9 400 (90) 500 (112) 12.5 to 18 450 (101) 600 (135) 25 to 180 500 (112) 700 (157) � Round shaft type Motor model Permissible radial load [N (lb.)] Distance from output shaft end of the motor Permissible axial load [N (lb.)] 10 mm (0.39 in.) 20 mm (0.79 in.) Distance from output shaft end Axial load Radial load 10 mm (0.39 in.) 20 mm (0.79 in.) 2IK6 50 (11.2) 110 (24) Not to exceed one-half the motor’s dead weight* 3IK15 40 (9) 60 (13.5) 4IK25 90 (20) 140 (31) 5IK40 140 (31) 200 (45) 5IK60, 5IK90 240 (54) 270 (60) *� Minimize the axial load. If an axial load must be applied, do not let it exceed one- half the motor’s mass.

The speed controller is designed so that heat is dissipated via air convection. Provide spaces so that the speed controller can be ventilated well through its top and bottom vent holes. � Installation direction When installing speed controllers, provide a clearance of at least 25 mm (0.98 in.) in the vertical direction between the speed controller and enclosure or other equipment within the enclosure. When installing two or more speed controllers in parallel, it is possible to install them closely in the horizontal direction. 25 mm (0.98 in.) or more • Vertical direction • Horizontal direction � Installation method • Mounting to DIN rail Use a DIN rail 35 mm (1.38 in.) wide to mount the speed controller. Pull down the DIN lever of the speed controller until it locks, and push in the speed controller with hanging the hook at the rear to the DIN rail, and then lift the DIN lever. After installation, secure the both sides of the speed controller with the end plate that the customer provides. Hook DIN rail DIN lever End plate Removing from DIN rail Pull the DIN lever down until it locks using a flat tip screwdriver, and lift the bottom of the speed controller to remove it from the rail. Use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN lever to lock it. Excessive force may damage the DIN lever. • Installing with screws Install the speed controller through the mounting holes using two screws (M4: not supplied). [Tightening torque: 0.7 N·m (6.1 lb-in)] Use screws and washers, which sizes are Ø10 mm or less, to secure the speed controller. 111 mm (4.37 in.) Mounting hole Mounting hole Pull the levers Mounting hole Levers When installing with screws, pull up and down the upper and lower levers on the rear side of the speed controller respectively before doing so.

Mount the capacitor securely using M4 screw (not provided). Ø4.3 mm (0.169 in.) Note • Do not let the screw fastening torque exceed 1 N·m (8.8 lb-in) to prevent damage to the mounting foot. • Install the capacitor apart from the motor. If it is located closer, the capacitor life may be shortened due to the heat of the motor. 4.7 Installing an external potentiometer When using an external potentiometer (supplied or sold separately: PAVR-20KZ), install it as shown in the figure. Nut Tightening torque: 0.45 N·m (3.9 lb-in) Setscrew (M4) Tightening torque: 0.4 N·m (3.5 lb-in) • Reference mounting hole dimensions [Unit: mm (in.)] Ø3 (0.12) 7.5±0.4 (0.3±0.02) Ø10 (0.39) Dial Toothed washer Dial plate Mounting plate Insulation sheet Variable resistor Soldering the variable resister terminals and the lead wires Cover a heat-shrinkable tube over the soldered part to insulate. Soldering condition: 235 °C (455 ˚F), less than 5 sec Lead wire Lead wire Terminal Heat-shrinkable tube Solder (Pass the lead wire through the terminal hole and give it two or three turns.) Dial Variable resistor Refer to p.20 for connection of the external potentiometer.

When operating a motor, be sure to connect the control DC power supply in addition to the AC power supply. 5.1 Connecting method Control DC power supply 24 VDC±10% 150 mA or more L (Live) N (Neutral) Capacitor Speed controller Motor AC power supply Fuse Single-phase 100 V 50/60 Hz Single-phase 110/115 V 60 Hz Single-phase 200 V 50/60 Hz Single-phase 220/230 V 50/60 Hz Grounding Grounding Note • For the AC power supply voltage of the speed controller, be sure to use the same power supply voltage as the motor specification. • Ensure that the connector plugged in securely. Insecure connection may cause malfunction or damage to the motor or speed controller. How to wiring the CN1 and CN4 connectors Insert the lead wire while pushing the button of the orange color with a screwdriver. Manufacturer PHOENIX CONTACT GmbH & Co. KG Model CN1: FKCT 2,5/6-ST-5,08 CN4: DFMC 1,5/8-ST-3,5 Connect the I/O signals to CN4 on the speed controller Refer to p.15

Connect the AC power supply and capacitor to the CN1 on the speed controller. • Applicable cable size: AWG18 to 14 (0.75 to 2.0 mm 2)* *� AWG20 to 14 (0.5 to 2.0 mm 2) for capacitor connection • Lead wire strip length: 10 mm (0.39 in.) If crimp terminals are used, select the following terminals. Manufacturer: PHOENIX CONTACT GmbH & Co. KG Model: AI 0,5-10 [Conductor cross-sectional area: 0.40 to 0.65 mm 2 (AWG20)]* AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm 2 (AWG18)] AI 1-10 [Conductor cross-sectional area: 0.82 to 1.2 mm 2 (AWG18)] AI 1,5-10 [Conductor cross-sectional area: 1.25 to 1.8 mm 2 (AWG16)] AI 2,5-10 [Conductor cross-sectional area: 2.0 to 3.0 mm 2 (AWG14)] *� For capacitor connection � CN1 pin assignments Pin No. Connection Description 1 Capacitor Connects the capacitor. 2 3 N.C. Not connected. 4 AC power supply Connects a live wire. 5 Connects a neutral wire. 6 FG Connects a grounding wire. � Connecting the capacitor There are four terminals in the supplied capacitor, and the terminals A-B and C-D are internally connected as shown in the figure. Connect either of the terminals A or B and either of the terminals C or D to the speed controller. Use the supplied capacitor cap to insulate the capacitor terminal connection. Capacitor FASTON terminals 187 series∗ Capacitor cap A B C D *� Manufacturer: TE Connectivity � Connecting the earth leakage breaker Install an earth leakage breaker to the AC power line to protect the primary circuit. Recommended device Mitsubishi Electric Corporation: NV series � Connecting the fuse Be sure to connect a fuse or similar device in the AC power line to protect against overcurrent. Fuse rating Single-phase 100/110/115 V 216 Series (Littelfuse,Inc.) 10 A or equivalent Single-phase 200/220/230 V 216 Series (Littelfuse,Inc.) 6.3 A or equivalent 5.3 Connecting the motor and speed controller Connect the motor cable connector to the CN3 on the speed controller. Use a connection cable (supplied or accessory) when extending the wiring distance between the motor and speed controller. The connection cable can be connected up to 3 pieces. The wiring distance between the motor and speed controller can be extended to a maximum of 10.5 m (34.4 ft.). Flexible connection cables are also available as accessories. Note Ensure that the connector plugged in securely. Insecure connection may cause malfunction or damage to the motor or speed controller.

and FG terminal, respectively. Note Be sure to ground the motor and speed controller to prevent them from being damaged by static electricity. Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded. � Grounding the motor Ground close to the motor using the Protective Earth Terminal of the motor. Minimize the wiring length of the ground cable. Applicable crimp terminal: Insulated round crimp terminal Terminal screw size: M4 Tightening torque: 1.0 to 1.3 N·m (8.8 to 11.5 lb-in) Applicable lead wire: AWG18 (0.75 mm 2) or thicker 4.8 (0.19) or less 9.5 (0.37) or less Ø4.1 (0.16) or more [Unit: mm (in.)] Note Do not use screws other than the Protective Earth Terminal screw attached on the product. � Grounding the speed controller Connect the speed controller using the FG terminal of the CN1 (Main circuit connector). 5.5 Connecting the control DC power supply and I/O signals Connect the control power supply and I/O signals to the CN4. For the control DC power supply, use a power supply with reinforced insulation on its primary and secondary sides. • Applicable cable size: AWG24 to 18 (0.2 to 0.75 mm 2) • Lead wire strip length: 10 mm (0.39 in.) If crimp terminals are used, select the following terminals. Manufacturer: PHOENIX CONTACT GmbH & Co. KG Model: AI 0,25-10 [Conductor cross-sectional area: 0.14 to 0.34 mm 2 (AWG24)] AI 0,34-10 [Conductor cross-sectional area: 0.14 to 0.34 mm 2 (AWG22)] AI 0,5-10 [Conductor cross-sectional area: 0.40 to 0.65 mm 2 (AWG20)] AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm 2 (AWG18)] � CN4 pin assignments Pin No. Signal name Function*1 Description 1 +24 V Control DC power supply Connect the 24 VDC power supply for control circuit. 2 0 V (GND) 3 IN0 [FWD] The motor rotates in the forward direction while this signal is being "ON."*2 4 IN1 [REV] The motor rotates in the reverse direction while this signal is being "ON."*2 5 IN2 [M0] These signals are used to select the operation data number. 6 IN3 [M1] 7 IN4 [ALARM-RESET] This signal is used to reset the alarm. 8 IN5 [FREE] If the FREE input is turned "ON" while the motor is operated, the motor will coast to a stop. While the FREE input is being "ON," the motor will not rotate even if the FWD input or REV input is turned "ON." 9 VH External speed setting input Connects when the rotation speed is set externally using the external potentiometer or external DC voltage. (Refer to p.20. ) 10 VM 11 VL 12 N.C. − Not connected. 13 OUT0+ [SPEED-OUT] 12 pulses are output with each revolution of the motor output shaft. 14 OUT0− 15 OUT1+ [ALARM-OUT] This signal is output when an alarm generates (normally closed). 16 OUT1− *1� The signal in brackets [ ] is a function that is assigned at the time of shipment. Refer to p.31 for the signals that can be assigned. *2� The rotation direction varies depending on the gear ratio of the gearhead or the setting of the parameter. Refer to p.21 for details.

This is a connection example for when the product is operated using relays, switches and other contact switches with the sink logic setting. If the product is operated or stopped using a programmable controller, refer to p.17 for when using with the source logic setting. Pin No.2 0 V (GND) Pin No.1 +24 V Pin No.3 IN0 [FWD] Pin No.4 IN1 [REV] Pin No.5 IN2 [M0] Pin No.6 IN3 [M1] Pin No.7 IN4 [ALARM-RESET] Pin No.8 IN5 [FREE] 24 VDC±10% 150 mA or more R0∗ R0∗ Pin No.13 OUT0+ [SPEED-OUT] Pin No.14 OUT0− [SPEED-OUT] Pin No.15 OUT1+ [ALARM-OUT] Pin No.16 OUT1− [ALARM-OUT] 4.5 to 30 VDC 40 mA or less ∗ Recommended resistance value for when the limiting resistor R0 is connected 24 VDC: 680 Ω to 4.7 kΩ (2 W) 5 VDC: 150 Ω to 1 kΩ (0.5 W) Connect a current-limiting resistor R0 according to the power supply voltage so that the current flowing through the output signal will not exceed 40 mA. � Internal circuit configuration of signal input part All input signals of the speed controller are photocoupler inputs. 0 V +24 V CN4 Pin No. 3 to 8 2 4.7 kΩ SW1 SINK SOURCE � Internal circuit configuration of signal output part All output signals of the speed controller are photocoupler/ open-collector output. The ON voltage of the output circuit is 1.6 VDC maximum. When driving each element using the output signal circuit, give consideration to this ON voltage. External power supply: 4.5 to 30 VDC, 40 mA or less 14, 16 13, 15 CN4 Pin No. Note • Always connect a current-limiting resistor. If the external power supply is connected to the output circuit directly without connecting a current-limiting resistor, the speed controller will be damaged. • When connecting a relay (inductive load), etc., to detect alarm outputs, use a relay with built-in flywheel diode, or provide a fly-back voltage control measure based on diode, etc., for the inductive load. CN4 Pin No.13, 15 Inductive load Flywheel diode � Using external control equipment with a built-in clamp diode If external control equipment with a built-in clamp diode is used, a leakage path may form and cause the motor to operate even when the external control equipment power is off, as long as the speed controller power is on. Since the power capacity of the external control equipment is different from that of the speed controller, the motor may operate when the external control equipment and speed controller powers are turned on or off simultaneously. When powering down, turn off the speed controller power first, followed by the external control equipment power. When powering up, turn on the external control equipment power first, followed by the speed controller power. External control equipment Speed controller VCC +24 V 0 V 0 V Clamp diode CN4 Pin No.3 to 8 Pin No.2

Set the input logic to the "sink logic" side or "source logic" side in accordance with the programmable controller used with the speed controller. It is set using the SW1 as shown in the figure. Sink logic (SINK) is set at the time of shipment. When using with source logic, switch to the SOURCE side. Figure seen from the lower face of the speed controller � Sink Logic (SINK) � Source Logic (SOURCE) 3 4 5 6 IN0 IN1 IN2 IN3 Programmable controller Speed controller +24 V CN4 4.7 kΩ 4.7 kΩ 4.7 kΩ 4.7 kΩ 7 IN4 4.7 kΩ 8 2 IN5 OUT0+ OUT0− OUT1+ OUT1− 4.7 kΩ 0 V 0 V 13 14 15 16 40 mA or less→ 40 mA or less→ 0 V R0∗ R0∗ 4.5 to 30 VDC or less 3 4 5 6 IN0 IN1 IN2 IN3 Programmable controller +24 V Speed controller CN4 4.7 kΩ 4.7 kΩ 4.7 kΩ 4.7 kΩ 7 IN4 4.7 kΩ 8 IN5 4.7 kΩ 2 0 V 0 V 15 16 40 mA or less→ 0 V R0∗ 14 13 40 mA or less→ 4.5 to 30 VDC or less R0∗ OUT0+ OUT0− OUT1+ OUT1− *� Recommended resistance value for when the current limiting resistor R0 is connected 24 VDC: 680 Ω to 4.7 kΩ (2 W) 5 VDC: 150 Ω to 1 kΩ (0.5 W) Note • For the voltage connecting to output signals, use between 4.5 and 30 VDC. • Be sure to use the current of the OUT0 and OUT1 at 40 mA or less. Connect a current-limiting resistor R0 if the current exceeds 40 mA.

Installing the speed controller Connecting the AC power supply and capacitor Connecting the control DC power supply and I/O signals Connecting the motor Installing the motor 6.1 Power ON Turn on the power after completing the connection. When turning on the AC power supply, the POWER LED is lit. When turning on the DC power supply, 0 is displayed. When inputting the DC power supply When inputting the AC power supply Note When the power is turned on, if the FWD input or REV input is being ON, the alarm code "AL46" (prevention of operation at power-on) is displayed and the operation cannot be executed. Before supplying the power, turn both the FWD and REV inputs OFF. Refer to p.32 for "prevention of operation at power-on." � Test operation The connection between the motor and speed controller can be checked. When performing test operation, do not install a load to the motor. The rotation speed in test operation is 300 r/min. Power ON Press the four times. Test mode Press the two times. Test operation execution screen Motor rotates Hold down or Display on the operation panel Rotation speed: 0 r/min (Initial value) : Forward direction Operation : Reverse direction Before moving to the execution screen, if the FWD input or REV input is being ON, "Err" will be displayed. The rotation direction of the gearhead output shaft varies depending on the gear ratio of the gearhead. Refer to p.21 for details. Note Test operation cannot be executed if the FREE input is being ON. Be sure to execute after turning the signal OFF. p.8, 9 p.11 p.14 p.14 p.15

When either of the FWD input or REV input is turned ON after setting the rotation speed, the motor will rotate at the specified speed. If the signal (FWD input or REV input) which has been turned ON is turned OFF while the motor is rotating, the motor will decelerate to a stop based on the specified deceleration time. If the FWD input and REV input are turned ON simultaneously, the motor stops instantaneously. FWD input REV input Motor shaft action ON OFF Rotates in the forward direction OFF ON Rotates in the reverse direction OFF OFF Deceleration stop ON ON Instantaneous stop ON OFF ON OFF REV input FWD input Motor movement Forward direction Reverse direction Operation/Stop Operation/ Instantaneous stop Operation/Stop Note • Do not operate the motor in vertical drive (gravitational operation). • Make sure that the motor case temperature does not exceed 90 °C (194 °F) during operation of the motor. Operation exceeding case temperature 90 °C (194 °F) may significantly deteriorate the coils and ball bearings of the motor and shorten the motor's life span. 6.3 Setting the rotation speed The rotation speed can be set using any of the following method (1), (2) or (3). In the case of the combination type, the rotation speed of the gearhead output shaft varies depending on the gear ratio. This manual describes the rotation speed of the motor output shaft. Setting range 50 Hz: 90 to 1400 r/min 60 Hz: 90 to 1600 r/min If the product is operated at 50 Hz when the rotation speed exceeding 1400 r/min has been set, the motor will rotate around 1420 r/min although it is out of the setting range. (2) External potentiometer Supplied or sold separately (3) External DC voltage 0 to 5 VDC or 0 to 10 VDC (1) Digital setting by the operation panel (Factory setting) Up to four types of operation data can be set. The motor can be operated by selecting the operation data based on a combination of ON/OFF status of the M0 and M1 inputs. Remote setting See the next page for the setting procedures and methods of (1), (2) and (3). Refer to p.23 for how to operate in two or more speeds.

The rotation speed can be set while rotating the motor, and it can also be set in the motor standstill state. This section explains as an example for how to set the rotation speed while rotating the motor. Example: Set the rotation speed to 1000 r/min from 0 r/min 24 VDC±10% 150 mA or more Speed controller CN4 1 2 3 4 FWD REV Rotates in the forward direction Rotates in the reverse direction Turn on the AC power: POWER LED (green) is lit Turn on the DC power: "Rotation speed" is displayed Display on the operation panel Power ON Operation signals* Speed teaching function Motor rotates Keep pressing the key until the display becomes "1000" Determines the data Turn the FWD input or REV input ON The display blinks Press The determined rotation speed is written to the operation data which is selected based on a combination of ON/OFF status of the M0 and M1 inputs. Rotation speed: 0 r/min (Initial value) * If the rotation speed is already set, the motor rotates. (The figure shows an example of sink logic) If both the FWD input and REV input are turned OFF, the rotation speed can be set in a state of motor standstill. Setting method Press Press � Remote setting method The rotation speed can also be set remotely by the following two methods. Set the "external speed command input" parameter to "ON (Enable)" (initial value: OFF), and turn the M0 input and M1 input OFF. Refer to p.29 for how to set the parameter. • Setting with external potentiometer (supplied or sold separately). Connect the external potentiometer to the CN4. Turn the external potentiometer clockwise to increase the speed. External speed command voltage selection parameter: "0 to 5" (initial value) *� The figure and characteristics show examples for when the supplied external potentiometer or accessory PAVR-20KZ (sold separately) is used. Pin No.10 VM input Pin No.9 VH input Pin No.11 VL input High speed Low speed 1 2 3 External potentiometer 500 1000 1500 1800 Motor shaft rotation speed [r/min] External potentiometer - Rotation speed characteristics (representative values) 0 20 40 60 80 100 Potentiometer scale 60 Hz 50 Hz • Setting with external DC voltage Connect an external DC power supply (0 to 5 VDC or 0 to 10 VDC) with reinforced insulation on its primary and secondary sides to the CN4. "External speed command voltage selection" parameter: "0 to 5" (initial value) for 0 to 5 VDC "0 to 10" for 0 to 10 VDC The input impedance between the VM input and VL input is approximately 11.3 kΩ. 0 to 5 VDC or 0 to 10 VDC 1 mA or more External DC power supply Pin No.11 VL input Pin No.10 VM input 500 1000 1500 1800 Motor shaft rotation speed [r/min] External DC voltage - Rotation speed characteristics (representative values) 0 1 2 3 4 5 0 2 4 6 8 10 DC voltage (V) 60 Hz 50 Hz Note Be sure to set the external DC voltage to 10 VDC or less. When connecting the external DC power supply, make sure the polarities are correct. If the polarities are reversed, the speed controller may be damaged.

The acceleration time and deceleration time can be adjusted to prevent the load from receiving a shock upon starting, stopping, or a change in speed. Refer to p.28 for how to set each operation data using the operation panel. Setting range: 0 to 15.0 seconds The actual acceleration time and deceleration time against the setting vary depending on the load inertia, frictional load, set rotation speed or motor output power. If the deceleration time is set shorter than the coasting stop time, the motor will not stop at the specified time. The setting method of the acceleration time and deceleration time varies depending on the setting method of the rotation speed. Acceleration time Deceleration time [r/min] Set rotation speed [s] Acceleration time Deceleration time [r/min] Actual set rotation speed 1000 [s] • When the rotation speed is set by the operation panel Set the time needed to reach the target speed from the present speed. • When the rotation speed is set remotely Set as the time needed for the motor to reach 1000 r/min from the standstill state. 6.5 Motor rotation direction • The rotation direction shown in the figure below is as viewed from the motor output shaft. • With the combination type, the rotation direction of the gearhead output shaft varies depending on the gear ratio of the gearhead. Use the FWD input or REV input according to the gear ratio of the gearhead. Motor output power Motor type 6 W, 15 W, 25 W Gear ratio: 5 to 25, 150 to 360 Round shaft type Gear ratio: 30 to 120 40 W, 60 W Gear ratio: 5 to 18, 120 to 300 Round shaft type Gear ratio: 25 to 100 90 W Gear ratio: 5 to 5, 75 to 180 Round shaft type Gear ratio: 18 to 60 Rotation direction FWD input signal Clockwise Counterclockwise REV input signal Counterclockwise Clockwise The rotation direction of the motor output shaft which rotates when the FWD input is turned ON can be changed with the "motor rotation direction" parameter. Refer to p.29 for details.

This is an example of a timing chart. Example: 1200 r/min is set in the operation data No.0 and 100 r/min is set in the operating data No.1. ON OFF ON OFF ON OFF REV input ON OFF FREE input FWD input M0 input Motor movement Forward direction Reverse direction 100 r/min 1200 r/min Operation/ Speed switching/ Stop Operation/ Instantaneous stop Instantaneous bi-directional operation Operation/ Coasting stop Note Make sure each signal remains ON for at least 10 ms. 6.7 Short time cycle operation and braking current � Repeated cycle of operation/instantaneous stop When an operation and instantaneous stop of the motor are repeated in short cycles, the rise in motor temperature will increase. Use the motor in a condition where the motor case temperature does not exceed 90 °C (194 °F). Use the motor at the repetition cycle shown below. 6 W to 40 W: 2 seconds (running 1 second, stopping 1 second) 60 W and 90 W: 4 seconds (running 2 seconds, stopping 2 seconds) Measure to check the motor case temperature using a thermometer, thermo tape or thermocouple. Note Make sure that the motor case temperature does not exceed 90 °C (194 °F) when operating the motor. Operation exceeding case temperature 90 °C (194 °F) may significantly deteriorate the coils and ball bearings of the motor and shorten the motor's life span. � Brake current When stopping the motor instantaneously, the large braking current shown in the table flows through the AC power lines for 0.4 seconds. If the FWD input or REV input is turned ON while the braking current flows, the braking current will stop flowing and the motor will rotate. Select a breaker and AC power supply capacitance for the equipment in consideration of the braking current (peak value) in the table. Motor output power Brake current (peak value) Single-phase 100/110/115 V Single-phase 200/220/230 V 6 W 2 A 1 A 15 W 4 A 3 A 25 W 8 A 4 A 40 W 12 A 7 A 60 W 21 A 10 A 90 W 29 A 13 A Note Do not turn off the power supply while the braking current is flowed. Doing so may damage to the speed controller.

The multi-speed operation can be performed by setting the rotation speed and switching the ON/OFF status of the M0 and M1 inputs. � Data setting method (Example: Rotation speed) → Power ON Display on the operation panel Rotation speed: 0 r/min (Initial value) Data mode Press two times Setting screen Data No.0: Operation data No.0 Setting the rotation speed The display blinks The desired operation data number can be selected from the operation data No.0 to No.3 (4 data) by pressing . You can select the desired data by pressing . � Rotation speed (rEv0) � Acceleration time (tA0) � Deceleration time (td0) � Initialization (ini0) Select other operation data number to set data. Keep pressing the key until the display becomes "1000" Rotation speed: 0 r/min (Initial value) Setting The display blinks Determines the data Blinks a few times fast Press Press two times Press Press Press Press Data No.0 selection screen Data No. selection screen Refer to "7.2 Operation panel transitions" on p.26 and p.27 for panel transitions. � Operating method Operate the motor by selecting any of the operation data No.0 to No.3 based on a combination of ON/OFF status of the M0 and M1 inputs. The motor is operated using the rotation speed, acceleration time, and deceleration time in the selected operation data number. «Operation procedure» 1. Select the operation data number using the M0 and M1 inputs. 2. When either of the FWD input or REV input is turned ON, the motor will rotate. 3. Switch the operation data number using the M0 and M1 inputs. 4. When the FWD input or REV input which has been turned ON is turned OFF, the motor will stop. ON OFF ON OFF ON OFF FWD input No.0 No.1 No.2 No.3 M1 input M0 input Motor movement Operation data No. M1 M0 Description 0 OFF OFF Operation panel setting/ remote setting* 1 OFF ON Operation panel setting 2 ON OFF 3 ON ON *� When the "external speed command input" parameter is set to "ON (Enable)" (initial value: OFF), the rotation speed can be set using an external potentiometer or external DC voltage.

speed setter (multi-motor control) Two or more motors can be operated at the same speed using a single variable resistor or external DC voltage. Set the "external speed command input" parameter to "ON (Enable)," and turn the M0 input and M1 input OFF. Refer to p.29 for parameters. � Adjusting the rotation speed using a variable resistor Connect the speed controller as shown below. When performing multi-motor control using the variable resister, the number of speed controllers should not exceed 20 units. 3 1 2 Variable resister VRx Control line Speed controller 1 Speed controller n VM VL L N VH CN1 CN4 VM VL L N VH CN1 CN4 AC power line Speed controller Resistance (VRx) when the number of speed controllers is n: Resistance (VRx) = 20/n (kΩ), permissible dissipation = n/4 (W) Example: If two speed controllers are used Resistance = 20/2 = 10 (kΩ), permissible dissipation = 2/4 = 1/2 (W) � Adjusting the rotation speed using external DC voltage Connect the speed controller as shown below. The number of connected units may limit depending on the current capacity of the external DC power supply. 0 to 5 VDC or 0 to 10 VDC DC power supply Control line Speed controller 1 Speed controller n VM VL L N CN1 CN4 VM VL L N CN1 CN4 AC power line Speed controller Current capacity (I) of external DC power supply when the number of speed controllers is n: Current capacity (I) = 1 × n (mA) Example: If two speed controllers are used Current capacity (I) = 1 × 2 = 2 (mA) � Adjusting the speed difference To adjust the speed difference among the first motor and the second and subsequent motors, change the "external speed command offset" parameter of the speed controller. Refer to p.29 for parameters. The speed difference can be adjusted by changing the "setting voltage - rotation speed characteristics" shown in the figure. 0 Rotation speed Range of external speed command offset (−800 to +800 r/min) Setting voltage Positive side Negative side • When the speed of the second motor is slower than that of the first motor, set the value for the positive side (0 to +800 r/min) in the "external speed command offset" parameter of the second speed controller.

The following functions are available for this product. Function Description Reference page Display Rotation speed Displays the rotation speed of the motor output shaft. 28 Displays by the rotation speed of the gearhead output shaft. Fixes the display of the lowest digit to "0." 29 Other Speed Displays by the transfer speed of the conveyor drive. Displays by the increased speed. Operation data No. Displays the operation data number. 28 I/O signals Checks the ON/OFF status of the input signals. Checks the ON/OFF status of the output signals. Alarm Checks the alarm information. Checks the alarm records. Warning Checks the warning information. Checks the warning records. Basic Setting the rotation speed Sets the rotation speed. 28 Sets to change the speed while the motor is rotating. 20 Set the rotation speed using the external potentiometer. 20 Set the rotation speed using the external DC voltage. Selects the setting voltage of the rotation speed. (0 to 5 VDC or 0 to 10 VDC) 29 Checks the setting value (voltage) from outside. 28 Setting the acceleration/ deceleration time Sets the acceleration time and deceleration time. Multi-speed operation Operates in two or more speeds. 23 Test operation Starts and stops the motor. 18 Alarm reset Resets the alarm that is present. 28 Application Action for when the power is turned on Starts or stops the motor by ON-OFF control of the AC power supply. 29 Offset setting Adjusts the speed difference when performing multi- motor control. 24 Limiting the setting range Limits the setting range of the rotation speed (upper limit, lower limit) 30 Changing the function for I/O signals Changes the functions of the input signals (6 signals). 31 Changes the functions of the output signals (2 signals). Changing the rotation direction Changes the rotation direction when the FWD input is turned ON. 29 "Motor lock" alarm Changes the alarm detection time. Initialization Operation data Initializes the operation data. 28 Parameter Initializes the parameter. 29 Operation lock function Blocks so that the data will not be changed. 31

Monitor mode Top screen Data mode Return to the "warning record 1" Return to the "rotation speed 0" Return to the "alarm record 1" Rotation speed monitor∗1 Operation data No. Alarm Alarm record 1 to 9 Data setting Data setting Execute∗2 Rotation speed teaching function Clear alarm records Warning record 1 to 9 Clear warning records Alarm reset Warning Operation data No.0 Return to the "rotation speed" Return to the "input monitor" Input monitor Output monitor External DC voltage monitor I/O Acceleration time 0 Deceleration time 0 Initialization 0 Operation data No.3 Return to the "operation data No.0" Rotation speed 0 Data setting Return to the "rotation speed 3" Data setting Data setting Execute∗2 Acceleration time 3 Deceleration time 3 Initialization 3 Rotation speed 3 Data setting Power ON Change the rotation speed with while lit. (The motor rotates when the FWD input or REV input is being ON.) To the monitor mode Power ON • When turning on the AC power supply, the POWER LED (green) is lit. • When turning on the DC power supply, the display on the operation panel is lit. ∗1 When the speed reduction ratio or speed increasing ratio is being set, the converted speed is displayed. ∗2 The setting change or execution is not possible while operating the motor. " " will be displayed. • If operations are limited by the edit lock function, the screens in gray color are not displayed. • The display blinks in the data setting screen. If is pressed after changing the setting, the display blinks fast (a few times) and the new setting will be determined. Execute Only when an alarm presents

"speed reduction ratio" JOG operation Execute∗2 Test mode Parameter mode Speed reduction ratio Speed increasing ratio Prevention of operation at power-on alarm The motor rotates at 300 r/min in the forward direction while is pressed. Data setting Data setting Data setting External speed command input Data setting Lowest digit display fixing Data setting External speed command voltage selection Data setting Plus/minus sign setting External speed command offset Data setting To the monitor mode Speed upper and lower limit Speed upper limit Speed lower limit Data setting∗2 Data setting∗2 Input function selection Return to the "input 0" Input 0 Input 5 Function selection∗2 Function selection∗2 Output function selection Return to the "output 0" Output 0 Output 1 Function selection Function selection Motor rotation direction Data setting∗2 Motor lock detection time Data setting All parameters initialization Execute∗2 The motor rotates at 300 r/min in the reverse direction while is pressed. Return to the "speed upper limit" When editing the data or parameter while locking, " " is displayed for about 1 second. Overview of the operation panel : Switches the operation mode. Moves to the upper level. : Determines the data. Moves to the lower level. : Changes the setting value. Lock: Press and hold for 5 seconds Edit lock function The operation panel can be locked so that the data cannot be changed. Perform the following action on the top screen. Reset: Press and hold for 5 seconds

Operation mode: Monitor mode Item Display Description Rotation speed 0 • The motor shaft rotation speed is displayed. • When the "speed reduction ratio" parameter is set, the rotation speed of the gear output shaft or the conveyor transfer speed is displayed. • When the "speed increasing ratio" parameter is set, the rotation speed being increased by the external mechanism is displayed. Operation data No. opE0 The operation data number presently selected is displayed. Alarm AL00 When an alarm generates, the corresponding alarm code is displayed. You can also check and clear alarm records in addition to resetting alarms. Refer to p.32 for alarm types, alarm codes and alarm reset. • Alarm record • Alarm reset∗ ∗ Only available when an alarm generates. Alarm code 1 to 9: Up to the nine most recent alarm records Warning _wn00 When a warning generates, the corresponding warning code is displayed. You can also check and clear warning records. Refer to p.34 for warning types and warning codes. • Warning record Warning code 1 to 9: Up to the nine most recent alarm records I/O monitor io The ON/OFF status of each I/O signal for the speed controller can be checked. If the signal is ON, the corresponding digit is lit. If the signal is OFF, the digit is unlit. Also, the setting voltage of the external speed setter can be checked. IN0 IN1 IN3 IN4 IN5 IN2 OUT0 OUT1 • Input signal • Output signal∗ ∗ The alarm output is being ON while the product operates normally. 7.4 Setting the operation data Up to 4 operation data can be set using the operation panel, and the motor can be operated by selecting the data based on a combination of ON/OFF status of the M0 and M1 inputs. Refer to p.23 for the setting procedure and operating method. Acceleration time Deceleration time [r/min] Rotation speed [s] Operation mode: Data mode Item Display*2 Description Setting range Initial value Rotation speed*1 rEu Sets the rotation speed. Set as the rotation speed of the motor output shaft. 50 Hz: 0, 90 to 1400 r/min 60 Hz: 0, 90 to 1600 r/min 0 Acceleration time tA Sets the acceleration time and deceleration time. Refer to p.21 for details. 0.0 to 15.0 s 0.0 Deceleration time td Initialization in i Restores the operation data to the initial value. – – *1� If the product is operated at 50 Hz when the rotation speed exceeding 1400 r/min has been set, the motor will rotate around 1420 r/min although it is out of the setting range. *2� The digit (0 to 3), which represents the operation data number, will be displayed at the end of the string. Operation data No.0: rEu0 Note Do not turn the control DC power supply while the display is blinking after executing the data setting or initialization. Doing so may damage the data.

� Parameter list Operation mode: Parameter mode Item Display Description Setting range Initial value Speed reduction ratio Gr-r When setting the speed reduction ratio with respect to the rotation speed of the motor output shaft, the speed being converted by the speed reduction ratio can be displayed. If the conveyor speed reduction ratio is calculated and input, the conveyor transfer speed can also be displayed. 1.00 to 9999 1.00 Speed increasing ratio Sp-r When increasing the motor rotation speed using the external mechanism and others, the converted speed can be displayed. 1.00 to 5.00 1.00 Lowest digit display fixing DG0F In the speed stability of this product, the display of the last digit on the rotation speed monitor may not be stable. If the last digit is fixed to "0," the display status becomes stable. Fixed on oFF Not fixed oFF Prevention of operation at power-on alarm opAL If the power is supplied when the FWD input or REV input is being ON, an alarm will generate. When starting or stopping the motor by ON-OFF control of the power supply, set this parameter to OFF (Disable). ON (Enable) on on OFF (Disable) oFF External speed command input ES in Selects the setting method of the rotation speed for the operation data No.0. When setting the rotation speed using an external potentiometer or external DC voltage, set the external speed command input to ON (Enable). When this parameter is set to OFF (Disable), the rotation speed can be set with the operation panel. ON (Enable) on oFF OFF (Disable) oFF External speed command voltage selection EuSL Selects "0 - 5 VDC" or "0 to 10 VDC" in accordance with the external DC voltage used at the time of the speed setting. 0-10 VDC 0-10 0-5 0-5 VDC 0-5 External speed command offset EoSt Adjusts the speed difference among motors when performing multi-motor control. −800 to +800 r/min 0 Speed upper and lower limit SPL~n Speed upper limit H i Sets the upper limit of the rotation speed. 0, 90 to 1600 r/min 1600 Speed lower limit Lo Sets the lower limit of the rotation speed. 0 Input function selection in IN0 in-0 Input signals assigned to input terminals can be changed. Refer to p.31 for details. FWD F_wd REV rEu M0 ~n0 M1 ~n1 ALARM-RESET ArSt FREE FrEE EXT-ERROR E-Er F_wd IN1 in-1 rEu IN2 in-2 ~n0 IN3 in-3 ~n1 IN4 in-4 ArSt IN5 in-5 FrEE Output function selection oUt OUT0 oUt0 Output signals assigned to output terminals can be changed. Refer to p.31 for details. SPEED-OUT SP ALARM-OUT AL~n TH-OUT tH-o WNG _wnG SP OUT1 oUt1 AL~n Motor lock detection time ~nLt~n Sets the time needed to output an alarm after detecting the lock state of the motor or the disconnection of the motor cable. 1.0 to 5.0 s 5.0 Motor rotation direction d ir Sets the motor rotation direction when inputting the FWD input. CW CCW c _ w cc_w c_w All parameters initialization in i Restores the value set in the parameter mode to the initial value. – – Note • Do not turn the control DC power supply while the display is blinking after executing the data setting or initialization. Doing so may damage the data. • When setting the speed increasing ratio to 1.00, the speed reduction ratio will be effective. When setting the speed increasing ratio to other than 1.00, the speed increasing ratio will be effective.

increasing ratio Since the number of significant figures for the integer part is changed if the speed reduction ratio or speed increasing ratio is set, the digit number displayed on the panel will also be changed. Setting value for the speed reduction ratio and speed increasing ratio Display digit on the panel 1.00 to 9.99 0 to 9999 10.00 to 99.99 0.0 to 999.9 100.0 to 999.9 0.00 to 99.99 1000 or more 0.000 to 9.999 � How to calculate the speed reduction ratio when displaying the conveyor transfer speed To display the conveyor transfer speed, calculate the conveyor speed reduction ratio by using the formula below and set to the "speed reduction ratio" parameter. ≅ 79.6 Conveyor speed reduction ratio = = 25 0.1 [m] × � From the conversion formula, the conveyor speed reduction ratio is calculated as 79.6 in this example. If the speed reduction ratio is 79.6 and rotation speed of the motor is 1300 r/min, the conveyor transfer speed is converted as follows: 1300 ≅ 16.3 Conveyor transfer speed [m/min] = 79.6 Accordingly, "16.3" is shown on the display. Conveyor transfer speed Pulley diameter Conveyor speed reduction ratio = 1 Feed rate per motor revolution Gearhead gear ratio Pulley diameter [m] × � Conveyor transfer speed [m/min] = Rotation speed of motor output shaft [r/min] Conveyor speed reduction ratio When the calculated conveyor speed reduction ratio is used, the conveyor transfer speed is converted as follows: Example: The pulley diameter is 0.1 m and gear ratio of the gear head is 25 = Gearhead gear ratio Pulley diameter [m] × � � Limiting the setting range of the rotation speed The setting range of the rotation speed is set to 0 to 1600 r/min at the time of shipment. This setting range can be changed to limit. • Speed upper limit Set the upper limit value of the rotation speed in the "speed upper limit" of the "speed upper and lower limit" parameter. The rotation speed exceeding the "speed upper limit" cannot be set in the rotation speed of the operation data. If the rotation speed exceeding the "speed upper limit" is already set in the operation data, the rotation speed set in the "speed upper limit" will be overwritten. • Speed lower limit Set the lower limit value of the rotation speed in the "speed lower limit" of the "speed upper and lower limit" parameter. The rotation speed lower than the "speed lower limit" cannot be set in the rotation speed of the operation data. If the rotation speed lower than the "speed lower limit" is already set in the operation data, the rotation speed set in the "speed lower limit" will be overwritten. Setting range of the rotation speed [r/min] [r/min] [Example] When limiting the speed range by setting to the speed upper limit to 1200 r/min and the speed lower limit to 200 r/min 0 1600 200 1200 Factory setting (Initial value)

6 input signals and 2 output signals out of the following signals can be assigned. Signal Terminal Signal name Description Input IN0 IN1 IN2 IN3 IN4 IN5 FWD When the FWD input is turned ON, the motor output shaft rotates in the forward direction based on the set acceleration time. When the REV input is turned ON, the motor output shaft rotates in the reverse direction. When the input is turned OFF, the motor will stop based on the set deceleration time. If both the FWD input and REV input are turned ON, the motor stops instantaneously. (The rotation direction can be changed with the parameter setting.) REV M0 These signals are used to select the operation data. The operation data which is executed can be selected from 4 operation data in a combination of these signals. M1 ALARM-RESET This signal is used to reset the present alarm generated by which the protective function of the speed controller was activated. Be sure to remove the cause of the alarm before turning the ALARM-RESET input ON. Refer to p.33 for the resetting methods and timing chart. FREE If the FREE input is turned ON while the motor is operated, the motor will coast to a stop. While the FREE input is being ON, the motor will not rotate even if the FWD input or REV input is turned ON. EXT-ERROR When turning this signal OFF, an alarm generates and the motor stops. Then "AL6E" will be shown on the display (normally closed). Output OUT0 OUT1 SPEED-OUT 12 pulses are output with each revolution of the motor output shaft synchronously with the motor operation. The motor rotation speed can be calculated by checking the SPEED-OUT output frequency. SPEED-OUT output frequency = 1 T Motor rotation speed [r/min] SPEED-OUT output frequency [Hz] 12 × 60 T SPEED-OUT output waveform = ALARM-OUT This signal will be turned OFF when an alarm generates (normally closed). TH-OUT When the built-in overheat protection device (thermal protector) of the motor is activated (OPEN), this output signal will be turned ON. If the motor temperature drops and the thermal protector is closed, this output signal will be turned OFF. (It is enabled while the AC power is input.) WNG This signal is output when a warning generates. When the warning is released, it will automatically turn OFF. 7.6 Prohibiting data editing This is a function to prevent the set data from editing or clearing by mistake. Operation data (rotation speed etc.) and parameters cannot be changed while the edit lock function is enabled. • Setting of the edit lock function Press for minimum 5 seconds on the top screen. The "LK" is displayed and the edit lock function will be enabled. LF • Resetting of the edit lock function Press for minimum 5 seconds on the top screen. The "UnLK" is displayed and the edit lock function will be released. Un L F • Display for when the edit lock function is enabled If the setting value of the operation data or parameter is tried to change while the edit lock function is enabled, "LF" is displayed for about one second.

connection, error in operation, etc. (protective functions), as well as warnings that are output before the corresponding alarms generate (warning functions). 8.1 Alarm If a protective function is activated and an alarm is generated, the motor will coast to a stop. At the same time, the alarm output is turned OFF, and the ALRM LED will be lit (red) in addition that the alarm code is shown on the display. The alarm type can be checked by the alarm code. � Alarm list •Motor overheat •Motor poor connection • The motor abnormally produced heat by some reason and a built-in overheat protection device (thermal protector) of the motor was activated (OPEN). • Disconnection or improper connection of the motor power line of the motor cable. • Reduce the load. • Improve the operation condition such as the acceleration time or deceleration time. • Check the motor cable or connection of connector part. •Motor lock •Motor poor connection • The motor output shaft was locked more than the time set in the "motor lock detection time" parameter. • Disconnection or improper connection of the rate generator lead wire of the motor cable. • A capacitor is not connected, or it is poor connection. • Reduce the load. • Check connections for the motor cable, connector part, and capacitor. Overspeed The rotation speed of the motor output shaft exceeded approximately 2300 r/min. Check whether the motor is rotated by a load or external force. EEPROM error*1 • The control DC power supply was turned off while executing the data setting or initialization. • The stored data was damaged. • Data became no longer writable or readable. • Initialize the data and parameters. • If the alarm cannot be cleared even when the power has been cycled, contact your nearest Oriental Motor sales office. Prevention of operation at power-on*2 The power supply was turned on while the FWD input or REV input was being ON. If the FWD input or REV input which has been turned ON is turned OFF, the alarm will be reset. External stop*3 The EXT-ERROR input turned OFF. Check the EXT-ERROR input. *1� This alarm cannot be reset by the ALARM-RESET input. *2� If the "prevention of operation at power-on alarm" parameter is set to disable, this alarm will not generate. (Initial setting: Enable) *3� Only when the EXT-ERROR is assigned. • "Motor overheat" alarm Motors with an output power of 15 W to 90 W contain an automatic return type thermal protector in the motor windings. If the motor internal temperature exceeds the specified value, the thermal protector will be activated (OPEN) and the "motor overheat" alarm will be generated. If the TH-OUT output is assigned to the output signal, the status (OPEN/ CLOSE) of the built-in thermal protector can be detected. Motors with an output power of 6 W are adopted impedance protection for overheat protection so that the temperature will not rise above certain level. • "Overspeed" alarm This product is equipped a function to suppress the generation of the "overspeed" alarm. If the rotation speed of the motor output shaft is exceeded approximately 2100 r/min, the brake current is automatically flowed to decelerate the motor.

Before resetting an alarm by any of the reset operations specified below, always remove the cause of the alarm and check the motor standstill state after turning the FWD and REV inputs OFF. • Turn the ALARM-RESET input to ON. (The alarm will be reset at the ON edeg of the input.) • Execute an alarm reset using the operation panel. • Cycle the control DC power. Note • If the product does not operate properly after the control DC power supply is cycled, internal circuit damage is suspected. Contact your nearest Oriental Motor sales office. • Continuing the operation without removing the cause of the alarm may cause damage to equipment. • Do not turn off the control DC power supply for at least 1 second after an alarm is generated. Doing so may damage the data. • Reset using the ALARM-RESET input Turn both the FWD input and REV input OFF and remove the cause of the alarm before turning the ALARM-RESET input ON. The ALARM-RESET input is disabled while the FWD input or REV input is being ON. The figure shows an example for the FWD input. ALARM-OUT output ON OFF ALARM-RESET input ON OFF FWD input Motor movement ON OFF Rotation Stop 10 ms or more 10 ms or less Stop • Reset using the operation panel Turn both the FWD input and REV input OFF and remove the cause of the alarm before resetting the alarm with the operation panel. Alarm present Alarm records 1 Alarm reset Rotation speed After displaying for 2 seconds, it changes to the rotation speed display automatically. Example: Motor overheat (alarm code 26) Execute after removing the cause of the alarm � Alarm records Up to 9 generated alarms are saved in the non-volatile memory in order of the latest to oldest. When clearing the alarm records, execute the alarm record clear on the monitor mode. Note Do not turn off the control DC power supply while alarm records are being cleared (=while the display is blinking). Doing so may damage the data.

When a warning generates, the WNG output will be turned ON. The WNG output is not assigned to the output terminal at the time of shipment. Refer to "Description of I/O signals which can be assigned" on p.31. The warning records will be cleared by turning off the control DC power supply. � Warning list Warning code Warning type Motor movement Generation condition Remedial action _wn30 Motor lock Continue to operate The motor output shaft was locked for a minimum of 1 seconds. Check the load condition. _wn6c Operation error Stop While the input terminal was being ON, the FWD input or REV input was assigned using the "input function selection" parameter. When assigning the FWD input or REV input, check that the input terminal to be assigned is being OFF. When changing to the other mode after JOG operation was executed, the FWD input or REV input was being ON. Turn both the FWD input and REV input OFF.

−35− 9 Troubleshooting and remedial actions During motor operation, the motor or speed controller may fail to function properly due to an improper rotation speed setting or wiring. When the motor cannot be operated correctly, refer to the contents provided in this section and take appropriate action. If the problem persists, contact your nearest Oriental Motor sales office. Note Certain items must be checked with the power on. Perform inspections carefully not to touch the live part such as connection part of the motor and speed controller. The motor does not rotate. Possible cause Remedial action Both the FWD input and REV input are being OFF. Turn either of the FWD input or REV input ON. Both the FWD input and REV input are being ON. The rotation speed has not set in the operation data. Set the operation data. The motor does not rotate if the rotation speed is not set. Although the external speed setter is used to set the rotation speed, the setting in the "external speed command input" parameter has not changed. Set the "external speed command input" parameter to "ON (Enable)." The AC power supply, motor or capacitor has not connected correctly. Check the connection. The FREE input is being ON. Turn the FREE input OFF. The speed cannot change. The motor does not rotate at the set speed. Possible cause Remedial action The operation data selection input has not been switched. Check whether the M0 input and M1 input is switched correctly. When the external speed setter is used, both the M0 and M1 inputs are not turned OFF. Turn the M0 and M1 inputs OFF. When the external speed setter is used, the "external speed command input" parameter has not changed. Set the "external speed command input" parameter to "ON (Enable)." The setting range of the rotation speed is limited. Check the setting for the "speed upper limit" and "speed lower limit" parameters. The motor rotates in the direction opposite to the specified direction. Possible cause Remedial action The FWD input and REV input are connected wrongly or otherwise not connected correctly. Check the connection of the FWD input and REV input. The gearhead that rotates in the opposite direction to the motor rotation direction is used. Reverse the FWD input and REV input operations. For details, refer to "6.5 Motor rotation direction" on p.21. Change the setting for the "motor rotation direction" parameter. The setting for the "motor rotation direction" parameter is changed. Change the setting for the "motor rotation direction" parameter. The setting cannot be performed using the operation panel Possible cause Remedial action The edit lock function has been enabled. Release the edit lock function. Motor operation is unstable. Motor vibration is too great. Possible cause Remedial action Effect of electrical noise. Refer to "11.2 Installing and wiring in compliance with EMC Directive" on p.38 for measures with regard to noise. The motor doesn't start instantaneously. Possible cause Remedial action The acceleration time is too long. Adjust the acceleration time. Load inertia may be excessive. Reduce the load inertia. A load may be excessive. Reduce the load. The motor rotates even if the speed command has not input. Possible cause Remedial action The speed has been set in the "speed lower limit" parameter. Set the value in the "speed lower limit" parameter to "0." The alarm code is displayed refer to "8.1 Alarm" on p.32.

If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office. Note • Conduct the insulation resistance measurement or dielectric strength test separately on the motor and the speed controller. Conducting the insulation resistance measurement or dielectric strength test with the motor and speed controller connected may result in damage to the product. • The speed controller uses semiconductor elements. So be extremely careful when handling them. Static electricity may damage the speed controller. � Inspection item • Are the mounting screws of the motor/gearhead loose? • Are there any abnormal noises in the motor bearings (ball bearings)? • Are there any abnormal noises in the bearing (ball bearing) and gear meshing parts of the gearhead? • Are the motor output shaft and load shaft out of alignment? • Are there any scratches or signs of stress in the cable, or are there any loose connections between the motor and speed controller? • Are the openings in the speed controller blocked? • Are any of the speed controller connectors loose? • Are there any unusual smells or appearances in the speed controller?

−37− 11 Standard and CE Marking 11.1 Standard and CE Marking This product is recognized by UL under the UL and CSA standards, and it conforms to the China Compulsory Certification System (CCC System). This product is also affixed the CE Marking under the Low Voltage Directive and EMC Directive. The name of products certified to conform with relevant standards are represented by applicable unit model motor and speed controller part numbers. � UL Standards, CSA Standards, CCC System Applicable Standards Applicable Standards Certification Body / Standards File No. Motor UL 1004-1, UL 1004-2, UL 1004-3 CSA C22.2 No.100, CSA C22.2 No.77 UL / UL File No.E64197, E64199 GB12350 CQC Speed controller UL 508 CSA C22.2 No.14 UL / UL File No.E91291 � Low Voltage Directive • This product is designed and manufactured to be incorporated in equipment. • This product cannot be used in IT power distribution systems. • Install the product within the enclosure in order to avoid contact with hands. • Be sure to ground the Protective Earth Terminal of the motor. • Isolate the motor cable, power-supply cable and other drive cables from the signal cables (CN4) by means of double insulation. Applicable Standards Motor: EN 60034-1, EN 60034-5, EN 60664-1, EN 60950-1 Speed controller: EN 50178 Momentary excess torque based on EN 60034-1 Motor model Momentary excess torque Momentary excess torque represents a maximum torque that can maintain the operation for 15 seconds without stalling or abrupt speed change even if the torque is increased gently while operating at rated voltage and rated frequency. 3IK15, 5IK60 120% of the rated torque 2IK6, 4IK25, 5IK40, 5IK90 130% of the rated torque Installation conditions (EN Standard) Motor Speed controller Overvoltage category: Ⅱ Pollution degree: 2 Protection against electric shock: Class Ⅰ Overvoltage category: Ⅱ Pollution degree: 2 Protection against electric shock: Class Ⅱ If the overvoltage category Ⅲ and pollution degree 3 are required for the equipment, install the motor and speed controller in an enclosure whose degree of protection is equivalent to IP54 or higher, and supply a rated voltage via the insulation transformer. � The motor temperature rise tests The motor temperature rise tests stipulated in the UL Standards, CSA Standards, GB Standards, and EN Standards are conducted in a state in which the motor is mounted on a heat radiation plate instead of attaching a gearhead. The specification of heat radiation plates is as follows. Motor model Size [mm (in.)] Thickness [mm (in.)] Material 2IK6 115×115 (4.53×4.53) 5 (0.20) Aluminum alloy 3IK15 125×125 (4.92×4.92) 4IK25 135×135 (5.31×5.31) 5IK40 165×165 (6.50×6.50) 5IK60, 5IK90 200×200 (7.87×7.87) Thermal class: 130 (B)

−38− � EMC Directive This product has received EMC compliance under the conditions specified in "Example of motor and driver installation and wiring" on p.39. Since the final level of conformance of the machinery equipment to the EMC Directive will vary depending on such factors as the configuration, wiring, layout and risk involved in the control-system devices and electrical parts that are used with the motor/speed controller, the customer must conduct the EMC tests on the machinery equipment to confirm compliance. Applicable Standards EMI Emission Tests Harmonics Current Test Voltage Fluctuations Test EN 61000-6-4 EN 61000-3-2 EN 61000-3-3 EMS Immunity Tests EN 61000-6-2 This type of PDS is not intended to be used on a low-voltage public network which supplies domestic premises; radio frequency interference is expected if used on such a network. � Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU). � Republic of Korea, Radio Waves Act. Seller and user shall be noticed that this equipment is suitable for electromagnetic equipments for office work (Class A) and it can be used outside home. 11.2 Installing and wiring in compliance with EMC Directive The EMC Directives require that your mechanical equipment in which the product is installed satisfy the applicable requirements. The installation/wiring methods of the motor and speed controller explained here represent the basic methods that are effective in helping your mechanical equipment conform to the EMC Directive. Since the final level of conformance of the machinery equipment to the EMC Directive will vary depending on such factors as the configuration, wiring, layout and risk involved in the control-system devices and electrical parts that are used with the motor/speed controller, the customer must conduct the EMC tests on the machinery equipment to confirm compliance. Effective measures must be taken against the EMI that the product may give to adjacent control-system equipment, as well as the EMS of the product itself, in order to prevent a serious functional impediment in the machinery. The use of the following installation and wiring methods will enable the product to be compliant with the EMC Directive. � Connecting mains filter for AC power supply line • Install a mains filter which the customer provides, in the power line in order to prevent the noise from propagating via the AC power line. For a mains filter, use the following model or equivalent product. Manufacturer Model SOSHIN ELECTRIC CO., LTD NF2010A-UP Schaffner EMC FN2070-10-06 • Install the mains filter as close to the speed controller as possible. Use cable clamps and other means to secure the input cables and output cables firmly to the surface of the enclosure. Connect the ground terminal of the mains filter to the grounding point, using as thick and short a wire as possible. • Do not place the input cable parallel with the output cable. Parallel placement will reduce mains filter effectiveness if the enclosure's internal noise is directly coupled to the AC power supply cable by means of stray capacitance. � Connecting motor cable When extending the motor cable, use a supplied connection cable or an accessory connection cable (sold separately). The wiring distance can be extended to a maximum of 10.5 m (34.4 ft.).

−39− � Surge arrester A surge arrester is effective for reduction of the surge voltage of the lightning surge generated between the AC power line and earth or between AC power lines. Connect the following surge arrester. Manufacturer Model SOSHIN ELECTRIC CO., LTD LT-C12G801WS � Wiring the control cable Use a braided shielded cable of AWG24 (0.2 mm 2) or thicker for the control cable, and keep the wiring distance as short as possible [less than 2 m (6.6 ft.)]. � Notes about installation and wiring • Connect the motor, speed controller and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds. • When relays or electromagnetic switches are used together with the system, use mains filters and CR circuits to suppress surges generated by them. • Keep cables as short as possible without coiling and bundling extra lengths. • Wire the power lines such as the AC power cable and motor cable away from the signal cables by providing a minimum clearance of 100 mm (3.94 in.) between them. If the power lines (AC power cable, motor cable) and signal cables have to cross, cross them at a right angle. • Use a connection cable (supplied or accessory) when extending the wiring distance between the motor and speed controller. The EMC measures are conducted using the Oriental Motor connection cable. � Example of motor and driver installation and wiring Speed controller Motor cable [Up to 10.5 m (34.4 ft.)] AC power supply cable Cable gland Surge arrester Main filter Capacitor Grounded plate Control cable [2 m (6.6 ft.) or less] Motor Grounding Grounding Grounding Grounding Grounding Grounding � Precautions about static electricity Static electricity may cause the speed controller to malfunction or suffer damaged. Be sure to ground the motor and speed controller to prevent them from being damaged by static electricity. Except when operating the operation panel on the speed controller, do not come near or touch the speed controller while the power is ON.

Item Motor Speed controller Operation environment Ambient temperature Single-phase 100V, Single-phase 200V: −10 to +50 °C [+14 to +122 °F] (non-freezing) Single-phase 110/115V, Single-phase220/230V: −10 to +40 °C [+14 to +104 °F] (non-freezing) 0 to +50 °C [+32 to +122 °F] (non-freezing) Ambient Humidity 85% or less (non-condensing) Altitude Up to 1000 m (3300 ft.) above sea level Surrounding atmosphere No corrosive gas, dust, water or oil. Cannot be used in radioactive materials, magnetic field, vacuum or other special environment. Vibration Not subject to continuous vibrations or excessive impact In conformance with JIS C 60068-2-6 "Sine-wave vibration test method" Frequency range: 10 to 55 Hz Pulsating amplitude: 0.15 mm (0.006 in.) Sweep direction: 3 directions (X, Y, Z) Number of sweeps: 20 times Storage environment Ambient temperature −25 to +70 °C [−13 to +158 °F] (non-freezing) Ambient Humidity 85% or less (non-condensing) Altitude Up to 3000 m (10000 ft.) above sea level Surrounding atmosphere No corrosive gas, dust, water or oil. Cannot be used in radioactive materials, magnetic field, vacuum or other special environment. Shipping environment Ambient temperature −25 to +70 °C [−13 to +158 °F] (non-freezing) Ambient Humidity 85% or less (non-condensing) Altitude Up to 3000 m (10000 ft.) above sea level Surrounding atmosphere No corrosive gas, dust, water or oil. Cannot be used in radioactive materials, magnetic field, vacuum or other special environment. Degree of protection IP20

−41− 13 Accessories (sold separately) � Connection cables These cables are used to extend the wiring distance between the speed controller and motor. Flexible connection cables are also available. The wiring distance can be extended to a maximum of 10.5 m (34.4 ft.). Connection cables Flexible connection cables Length [m (ft.)] Model Length [m (ft.)] Model 1 (3.3) CC01SC 1 (3.3) CC01SCR 2 (6.6) CC02SC 2 (6.6) CC02SCR 3 (9.8) CC03SC 3 (9.8) CC03SCR 5 (16.4) CC05SC 5 (16.4) CC05SCR 10 (32.8) CC10SC 10 (32.8) CC10SCR � General purpose cables for I/O signals These cables are very convenient to connect I/O signals of the speed controller. Cables up to 2 m (6.6 ft.) are provided. Length [m (ft.)] Model 16 core 12 core 1 (3.3) CC16D010B-1 CC12D010B-1 2 (6.6) CC16D020B-1 CC12D020B-1 � External potentiometer This potentiometer is used to set and adjust the motor rotation speed remotely. Model: PAVR-20KZ � Capacitor mounting bracket This mounting bracket is used to install the capacitor to DIN rail. Model: PADP01C � Set of a lead wire with a crimp terminal for capacitor connection This is a lead wire with a crimp terminal which can easily connect by fitting to the capacitor terminal. 10 pieces of the lead wire of 500 mm are provided as a set. Length [mm (in.)] Model 500 (20) LCCN0510

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