Garmin G600 Maintenance Manual
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G500/G600 TXi Part 23 AML STC
Maintenance Manual
Contains Instructions for Continued Airworthiness
for STC SA02571SE
Aircraft make, model, registration number, and serial
number along with the applicable STC configuration
information must be completed in Appendix A and
saved with aircraft permanent records.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page i
© 2017
Garmin International, Inc., or its subsidiaries
All Rights Reserved
Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated,
downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin.
Garmin hereby grants permission to download a single copy of this manual and of any revision to this manual onto a
hard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revision
hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this
copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision
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All other product or company names mentioned in this manual are trade names, trademarks, or registered trademarks
of their respective owners.
For aviation product support, visit www.flyGarmin.com.
For information regarding the Aviation Limited Warranty, refer to Gamin's website.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page ii
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
This document may contain information which is subject to the Export Administration Regulations (EAR) issued by
the United States Department of Commerce (15 CFR, chapter VII, subchapter C) and which may not be exported,
released, or disclosed to foreign nationals inside or outside of the United States without first obtaining an export
license.
This information in this document is subject to change without notice. For updates and supplemental information
regarding the operation of Garmin products visit www.flyGarmin.com.
Software License Notification
AES Encryption
The product may include AES file encryption software, © 2002 DR. Brian Gladman, subject to the following license:
The free distribution and use of this software in both source and binary form is allowed (with or without changes)
provided:
•
Distributions of this source code include the above copyright notice, this list of conditions, and the following
disclaimer.
•
Distribution in binary form include the above copyright notice, this list of conditions, and the following
disclaimer in the documentation and/or other associated materials.
•
The copyright holder’s name is not used to endorse products built using this software without specific written
permission.
Alternatively, provided this notice is retained in full, this product may be distributed under the terms of the GNU
General Public License (GPL) in which case the provisions of the GPL apply instead of those given above.
Disclaimer
The AES file encryption software is provided “as is” with no explicit or implied warranties in respect of its
properties, including, but not limited to, correctness and/or fitness for purpose.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page iii
SOFTWARE LICENSE AGREEMENT FOR GARMIN AVIATION PRODUCTS
The software embedded in your Garmin product (the “Licensed Software”) is owned by Garmin International, Inc.
(“Garmin” or “us”). The Licensed Software is protected under copyright laws and international copyright treaties.
The Licensed Software is provided under this Software License Agreement (hereinafter the “Agreement”) and is
subject to the following terms and conditions which are agreed to by End User (“Licensee”, “you” or “your”), on the
one hand, and Garmin and its licensors and affiliated companies of Garmin and its licensors, on the other hand. The
Licensed Software is licensed, not sold, to you. Garmin and Licensee may be referred to individually as a “Party” or
jointly as the “Parties.”
IMPORTANT: CAREFULLY READ THIS ENTIRE AGREEMENT BEFORE USING THIS PRODUCT.
INSTALLING, COPYING, OR OTHERWISE USING THIS PRODUCT INDICATES YOUR
ACKNOWLEDGMENT THAT YOU HAVE READ THIS AGREEMENT AND AGREE TO ITS TERMS AND
CONDITIONS. IF YOU DO NOT AGREE TO THESE TERMS AND CONDITIONS, YOU MAY NOT USE THIS
PRODUCT.
1.
Definitions. The following capitalized terms shall have the meanings set forth below:
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onto which the Licensed Software is installed.
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Devices and the Documentation solely for the Permitted Purpose and only during the term of
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2.1, and shall not in any manner be construed as a sale of the Licensed Software or any
rights in the Licensed Software.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page iv
3.
Restrictions; Protection and Third Party Devices.
a.
Prohibited Uses. Licensee shall not, shall not attempt to and shall not permit any third party
to:
(a) sublicense, lease, loan, sell, resell, market, transfer, rent, disclose, demonstrate, or
distribute the Licensed Software or Documentation to any third party; (b) uninstall the
Licensed Software from the Device on which it was originally installed; (c) make any use of
or perform any acts with respect to the Licensed Software or Documentation other than as
expressly permitted in accordance with the terms of this Agreement; (d) use the Licensed
Software or Documentation in any manner that violates any applicable law; (e) reproduce or
copy the Licensed Software; (f) modify, adapt, alter, translate, port, create derivative works
of, reverse engineer, decompile or disassemble the Licensed Software or Documentation or
otherwise derive the source code or other proprietary information or trade secrets from the
Licensed Software; (g) remove, alter, or obscure any proprietary notices from the Licensed
Software or Documentation; (h) use the Licensed Software or Documentation to provide
services to third parties (such as business process outsourcing, service bureau applications or
third party training); (i) use the Licensed Software on any equipment, hardware or device
other than a Device; or (j) export, re-export or otherwise distribute, directly or indirectly, the
Licensed Software or Documentation to a jurisdiction or country to which the export, re-
export or distribution of such Licensed Software or Documentation is prohibited by
applicable law.
b.
Protection of Software and Documentation. Licensee shall use its best efforts to protect the
Licensed Software and Documentation from unauthorized access, distribution, modification,
display, reproduction, disclosure or use with at least the same degree of care as Licensee
normally uses in protecting its own software and documentation of a similar nature from
unauthorized access, distribution, modification, display, reproduction, disclosure or use.
Licensee shall limit access to the Licensed Software and Documentation to only those
employees of Licensee who require access to the Licensed Software or Documentation for
the Permitted Purpose and who have been made aware of the restrictions set forth in this
Agreement. Licensee shall take prompt and appropriate action to prevent unauthorized use
or disclosure of the Licensed Software and Documentation.
4.
Term and Termination.
a.
Term. The term of this Agreement shall commence on the Effective Date, and shall continue
in perpetuity thereafter, unless terminated earlier as provided in this Section 4.
b.
Termination by Garmin. Garmin may immediately terminate this Agreement upon written
notice to Licensee if Licensee commits a material breach of this Agreement or breaches a
material term of this Agreement.
c.
Effect of Termination. Upon any termination of this Agreement for any Party: (a) Licensee
shall immediately cease all use of the Licensed Software and Documentation; (b) all rights
and licenses granted to Licensee to the Licensed Software and Documentation and Gamin's
related obligations shall immediately terminate; and (c) Sections 4.3, 5 and 6 shall survive.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page v
5.
Disclaimer; Limitations of Liability; Indemnity.
a.
DISCLAIMER. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW,
THE LICENSED SOFTWARE AND DOCUMENTATION (INCLUDING ANY RESULTS
TO BE OBTAINED FROM ANY USE OF THE LICENSED SOFTWARE AND
DOCUMENTATION) ARE PROVIDED “AS IS” AND “AS AVAILABLE” WITH NO
WARRANTIES, GUARANTEES OR REPRESENTATIONS AND NEITHER GARMIN
NOR ITS AFFILIATES MAKE ANY REPRESENTATION, WARRANTY OR
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COURSE OF DEALING OR USAGE OF TRADE, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
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SIMILAR, UNDER THE LAWS OF ANY JURISDICTION. GARMIN DOES NOT
WARRANT THAT THE LICENSED SOFTWARE OR DOCUMENTATION WILL MEET
LICENSEE'S REQUIREMENTS OR THAT OPERATION OF THE SOFTWARE WILL
BE UNINTERRUPTED OR ERROR FREE. LICENSEE ASSUMES THE ENTIRE RISK
AS TO THE QUALITY AND PERFORMANCE OF THE LICENSED SOFTWARE AND
DOCUMENTATION. THE LICENSED SOFTWARE IS NOT INTENDED FOR USE IN
ANY NUCLEAR, MEDICAL, OR OTHER INHERENTLY DANGEROUS
APPLICATIONS, AND GARMIN DISCLAIMS ALL LIABILITY FOR ANY DAMAGE
OR LOSS CAUSED BY SUCH USE OF THE LICENSED SOFTWARE.
b.
EXCLUSION OF DAMAGES; LIMITATION OF LIABILITY. NOTWITHSTANDING
ANYTHING TO THE CONTRARY HEREIN, TO THE MAXIMUM EXTENT
PERMITTED BY APPLICABLE LAW, UNDER NO CIRCUMSTANCES AND
REGARDLESS OF THE NATURE OF ANY CLAIM SHALL GARMIN BE LIABLE TO
LICENSEE FOR AN AMOUNT IN EXCESS OF USD $100, OR BE LIABLE IN ANY
AMOUNT FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR
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FEES, COURT COSTS, INTEREST OR EXEMPLARY OR PUNITIVE DAMAGES,
ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OR
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EVEN IF GARMIN HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS OR
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judgments, damages and expenses suffered or incurred by Garmin or its affiliated companies
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(b) Licensee's breach of this Agreement.
6.
General.
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shall be construed as requiring Garmin to: (a) provide or supply the Devices or any other
devices or hardware to Licensee; (b) grant any licenses to any software other than the
Licensed Software; or (c) provide any services, such as support, maintenance, installation or
professional services for the Licensed Software.
G500/G600 TXi Part 23 AML STC Maintenance Manual
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Page vi
b.
Non-Exclusive. Each Party's rights and obligations under this Agreement are non-exclusive.
Garmin is not precluded from marketing, licensing, providing, selling or distributing the
Licensed Software or Documentation, or any other products, software, documentation or
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obligations hereunder without the prior written consent of Garmin. Any purported
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this Agreement shall be binding upon and shall inure to the benefit of the Parties and their
respective successors and permitted assigns and transferees.
d.
Feedback and Data. Licensee may from time to time provide feedback, comments,
suggestions, questions, ideas, or other information to Garmin concerning the Licensed
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services freely use, copy, disclose, license, distribute and otherwise exploit such Feedback in
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e.
Governing Law. The validity, interpretation and enforcement of this Agreement will be
governed by the substantive laws, but not the choice of law rules, of the state of Kansas. This
Agreement shall not be governed by the 1980 UN Convention on Contracts for the
International Sale of Goods.
f.
Legal Compliance. You represent and warrant that (i) you are not located in a country that is
subject to a U.S. Government embargo, or has been designated by the U.S. Government as a
“terrorist supporting” country, and (ii) you are not listed on any U.S. Government list of
prohibited or restricted parties.
g.
Injunctive Relief. The Parties acknowledge and agree that irreparable damage would occur
if any provision of this Agreement was not performed in accordance with its specific terms
or was otherwise breached and as such, the Parties will be entitled to an injunction or
injunctions to prevent breaches of this Agreement and to enforce specifically the
performance of the terms and provisions of this Agreement without proof of actual damages,
this being in addition to any other remedy to which any Party is entitled at law or in equity.
h.
Amendments and Waivers. This Agreement may be amended and any provision of this
Agreement may be waived, provided that any such amendment or waiver will become and
remain binding upon a Party only if such amendment or waiver is set forth in a writing by
such Party. No course of dealing between or among any persons having any interest in this
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Agreement or any rights or obligations of any Party under or by reason of this Agreement.
No delay or failure in exercising any right, power or remedy hereunder will affect or operate
as a waiver thereof; nor will any single or partial exercise thereof or any abandonment or
discontinuance of steps to enforce such a right, power or remedy preclude any further
exercise thereof or of any other right, power or remedy. The rights and remedies hereunder
are cumulative and not exclusive of any rights or remedies that any Party would otherwise
have.
i.
Severability. The provisions of this Agreement will be severable in the event that for any
reason whatsoever any of the provisions hereof are invalid, void or otherwise unenforceable,
any such invalid, void or otherwise unenforceable provisions will be replaced by other
provisions which are as similar as possible in terms to such invalid, void or otherwise
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page vii
unenforceable provisions but are valid and enforceable and the remaining provisions will
remain valid and enforceable to the fullest extent permitted by applicable law, in each case
so as to best preserve the intention of the Parties with respect to the benefits and obligations
of this Agreement.
j.
No Third-Party Beneficiaries. This Agreement is solely for the benefit of the Parties and
does not confer on third parties any remedy, claim, reimbursement, claim of action or other
right in addition to those existing without reference to this Agreement.
k.
Entire Agreement. This Agreement shall constitute the entire agreement between Garmin
and you with respect to the subject matter hereof and will supersede all prior negotiations,
agreements and understandings of Garmin and you of any nature, whether oral or written,
with respect to such subject matter.
l.
Interpretation. In this Agreement: (a) headings are for convenience only and do not affect
the interpretation of this Agreement; (b) the singular includes the plural and vice versa; (c)
the words 'such as', 'including', 'particularly' and similar expressions are not used as, nor are
intended to be, interpreted as words of limitation; (d) a reference to a person includes a
natural person, partnership, joint venture, government agency, association, corporation or
other body corporate; a thing includes a part of that thing; and a party includes its successors
and permitted assigns; and (e) no rule of construction applies to the disadvantage of a Party
because that Party was responsible for the preparation of this Agreement. Any translation of
this Agreement from English is provided as a convenience only. If this Agreement is
translated into a language other than English and there is a conflict of terms between the
English version and the other language version, the English version will control.
RECORD OF REVISIONS
Revision
Revision Date
Description
1
11/17/17
Initial Release
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page viii
DEFINITIONS OF WARNINGS, CAUTIONS, AND NOTES
WARNING
This product, its packaging, and its components contain chemicals known to the State of
California to cause cancer, birth defects, or reproductive harm. This notice is being
provided in accordance with California's Proposition 65. For questions or additional
information, refer to WWW.GARMIN.COM/PROP65.
WARNING
Perchlorate Material – special handling may apply. Refer to WWW.DTSC.CA.GOV/
HAZARDOUSWASTE/PERCHLORATE.
WARNING
Failure to properly configure the EIS gauges per the POH/AFM and other approved data
could result in serious injury, damage to equipment, or death.
CAUTION
To avoid damage to the GDU 700( )/1060, take precautions to prevent Electrostatic
Discharge (ESD) when handling the unit, connectors, and associated wiring. ESD damage
can be prevented by touching an object of the same electrical potential as the unit before
handling the unit itself.
CAUTION
THE GDU 700( )/1060 HAS A SPECIAL ANTI-REFLECTIVE COATED DISPLAY THAT
IS SENSITIVE TO SKIN OILS, WAXES, AND ABRASIVE CLEANERS. CLEANERS
CONTAINING AMMONIA WILL HARM THE ANTI-REFLECTIVE COATING. CLEAN
THE DISPLAY WITH A CLEAN, LINT-FREE CLOTH AND A CLEANER THAT IS SAFE
FOR ANTI-REFLECTIVE COATINGS.
CAUTION
Do not store any G500/G600TXi component in or near water.
WARNING
Warnings indicate that injury or death is possible if the instructions are
disregarded.
CAUTION
Cautions indicate that damage to the equipment is possible.
NOTE
Notes provide additional information.
G500/G600 TXi Part 23 AML STC Maintenance Manual
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Page ix
TABLE OF CONTENTS
1
INTRODUCTION ......................................................................................................... 1-1
1.1
Purpose ..........................................................................................................................................1-1
1.2
Scope .............................................................................................................................................1-1
1.3
Organization ..................................................................................................................................1-1
1.4
Applicability..................................................................................................................................1-1
1.5
Publications ...................................................................................................................................1-2
1.6
Revision and Distribution..............................................................................................................1-2
1.7
Terminology and Acronyms..........................................................................................................1-2
2
SYSTEM DESCRIPTION ............................................................................................ 2-1
2.1
System Overview...........................................................................................................................2-1
2.2
LRU Description, Control, and Operation.....................................................................................2-5
3
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS .................................... 3-1
3.1
Airworthiness Limitations.............................................................................................................3-1
3.2
Servicing Information....................................................................................................................3-2
3.3
Maintenance Intervals....................................................................................................................3-2
3.4
Visual Inspection...........................................................................................................................3-4
3.5
Electrical Bonding Check..............................................................................................................3-4
3.6
RVSM Periodic Maintenance (Socata TBM 700/850 Only).........................................................3-5
3.7
Overhaul Period.............................................................................................................................3-6
3.8
Special Inspection Requirements...................................................................................................3-6
3.9
Application of Protective Treatments............................................................................................3-6
3.10
Data Relative to Structural Fasteners ............................................................................................3-7
3.11
Additional Instructions ..................................................................................................................3-7
4
TROUBLESHOOTING ................................................................................................ 4-1
4.1
General System Troubleshooting ..................................................................................................4-1
4.2
Connector Information ..................................................................................................................4-2
4.3
Troubleshooting Flow Charts......................................................................................................4-22
5
EQUIPMENT MAINTENANCE AND CHECKOUT PROCEDURES................... 5-1
5.1
GDU 1060/700 ..............................................................................................................................5-3
5.2
GCU 485......................................................................................................................................5-10
5.3
EIS Annunciator ..........................................................................................................................5-12
5.4
GDC 72........................................................................................................................................5-14
5.5
GSU 75(), GRS 79.......................................................................................................................5-16
5.6
GAD 43/43e.................................................................................................................................5-18
5.7
GEA 110......................................................................................................................................5-20
5.8
GBB 54........................................................................................................................................5-23
5.9
GMU 44.......................................................................................................................................5-25
5.10
GTP 59.........................................................................................................................................5-28
5.11
Backup GPS Antenna..................................................................................................................5-29
5.12
EIS Sensors..................................................................................................................................5-31
5.13
Calibration ...................................................................................................................................5-39
5.14
Uploading Software.....................................................................................................................5-41
5.15
System Checks.............................................................................................................................5-41
APPENDIX A INSTALLATION SPECIFIC INFORMATION.......................................... A-1
A.1
General Information .....................................................................................................................A-1
A.2
LRU Information..........................................................................................................................A-2
A.3
Equipment Location .....................................................................................................................A-3
A.4
Wire Routing - Single Engine ......................................................................................................A-4
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TABLE OF CONTENTS CONTINUED
A.5
Wire Routing - Twin Engine ........................................................................................................A-5
A.6
Saved Configuration File..............................................................................................................A-6
A.7
Print Configuration Log................................................................................................................A-6
A.8
GDU 1060 EIS Gauge Layout Template......................................................................................A-7
A.9
GDU 700P EIS Gauge Layout Template .....................................................................................A-8
A.10
GDU 700L EIS Gauge Layout Template .....................................................................................A-9
G500/G600 TXi Part 23 AML STC Maintenance Manual
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LIST OF FIGURES
Figure 2-1 Entering the configuration mode on the GDU.....................................................................2-3
Figure 2-2 GDU 700P MFD, PFD or EIS Display Configuration ........................................................2-5
Figure 2-3 GDU 700P Features and Controls .......................................................................................2-6
Figure 2-4 The GDU 700L EIS unit......................................................................................................2-7
Figure 2-5 GDU 700L Features and Controls .......................................................................................2-8
Figure 2-6 The GDU 1060 functioning as an MFD/PFD and MFD/PFD/EIS......................................2-8
Figure 2-7 GDU 1060 Features and Controls........................................................................................2-9
Figure 2-8 GCU 485 (P/N 011-03582-01 Shown) ..............................................................................2-10
Figure 2-9 Garmin Backup GPS Antenna...........................................................................................2-10
Figure 2-10 GSU 75() ADAHRS Unit ..................................................................................................2-11
Figure 2-11 GRS 79 AHRS Unit...........................................................................................................2-11
Figure 2-12 GDC 72 ADC Unit ............................................................................................................2-12
Figure 2-13 GMU 44 Magnetometer.....................................................................................................2-12
Figure 2-14 GTP 59 Outside Air Temperature Probe ...........................................................................2-13
Figure 2-15 GBB 54 Backup Battery ....................................................................................................2-13
Figure 2-16 GEA 110 Engine Interface.................................................................................................2-14
Figure 2-17 GAD 43 (Left) and GAD 43e (Right)................................................................................2-15
Figure 2-18 Engine Annunciator...........................................................................................................2-16
Figure 2-19 Carburetor Temperature Probe ..........................................................................................2-16
Figure 2-20 Oil Temperature Probe ......................................................................................................2-16
Figure 2-21 Fuel Flow Sensor FT-60 (Left) and FT-90 (Right) ...........................................................2-17
Figure 2-22 Brass Pressure Sensor........................................................................................................2-17
Figure 2-23 Stainless Steel Pressure Sensor..........................................................................................2-17
Figure 4-1 62 pin D-sub connectors numbering scheme for female/male contacts ..............................4-2
Figure 4-2 GDU 700P Connectors ........................................................................................................4-3
Figure 4-3 GCU 485 Connector ............................................................................................................4-7
Figure 4-4 View of J721 Connector looking at GDC 72.......................................................................4-8
Figure 4-5 View of J751 Connector looking at GSU 75() ..................................................................4-10
Figure 4-6 View of J791 Connector looking at GRS 79 .....................................................................4-12
Figure 4-7 GAD 43/43e J431/P431 connector looking at unit............................................................4-14
Figure 4-8 GAD 43e J432/P432 Connector looking at unit................................................................4-15
Figure 4-9 GAD 43e J433/P433 Connector looking at unit................................................................4-16
Figure 4-10 GEA 110 Connectors.........................................................................................................4-17
Figure 4-11 GEA 110 J1101/P1101 Connector looking at unit ............................................................4-17
Figure 4-12 GEA 110 J1102/P1102 Connector looking at unit ............................................................4-18
Figure 4-13 GBB 54 J541/P541 Connector...........................................................................................4-20
Figure 4-14 GDU Alert Message Troubleshooting...............................................................................4-23
Figure 4-15 GDU Config and Battery Alert Message Troubleshooting ...............................................4-24
Figure 4-16 PFD Alert Message Troubleshooting ................................................................................4-25
Figure 4-17 AHRS/ADC Alert Message Troubleshooting ...................................................................4-26
Figure 4-18 Terrain Alert Message Troubleshooting............................................................................4-27
Figure 4-19 Traffic Alert Message Troubleshooting.............................................................................4-28
Figure 4-20 Audio/Weather Alert Message Troubleshooting...............................................................4-29
Figure 4-21 External LRU Failure Message Troubleshooting..............................................................4-30
Figure 4-22 External LRU Service Message Troubleshooting .............................................................4-31
Figure 4-23 GAD Fault Message Troubleshooting...............................................................................4-32
Figure 4-24 GAD Fault Message Troubleshooting Continued .............................................................4-33
Figure 4-25 EIS Gauge Troubleshooting ..............................................................................................4-34
G500/G600 TXi Part 23 AML STC Maintenance Manual
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LIST OF FIGURES CONTINUED
Figure 5-1 GDU 1060 Installation.........................................................................................................5-3
Figure 5-2 GDU 700P Installation ........................................................................................................5-4
Figure 5-3 Integrated ADC Module Installation ...................................................................................5-6
Figure 5-4 Configuration Module Installation ......................................................................................5-8
Figure 5-5 GCU 485 Installation.........................................................................................................5-10
Figure 5-6 Panel Cutout for GCU 485 ................................................................................................5-11
Figure 5-7 EIS Caution and Warning Annunciator Installation..........................................................5-12
Figure 5-8 GDC 72 Installation (Sheet Metal Shelf Example) ...........................................................5-14
Figure 5-9 GSU 75() Installation (Sheet Metal Shelf Example) .........................................................5-16
Figure 5-10 GAD 43 Installation (Sheet Metal Shelf Example) ...........................................................5-18
Figure 5-11 GEA 110 Installation (Mounted Directly to Airframe Example)......................................5-20
Figure 5-12 GEA 110 Installation (Mounted on a Tray Example) .......................................................5-21
Figure 5-13 GBB 54 Installation (Sheet Metal Shelf Example)............................................................5-23
Figure 5-14 GBB 54 Battery Cell Replacement....................................................................................5-25
Figure 5-15 GMU 44 Installation (Universal Mount Example)............................................................5-27
Figure 5-16 GTP 59 Installation (Aircraft with Metallic Skin Example) .............................................5-28
Figure 5-17 Backup GPS Antenna Installation (Non-removable Installation Example) ......................5-29
Figure 5-18 Backup GPS Antenna Installation (Removable Installation Example) .............................5-30
Figure 5-19 Carburetor Temperature Sensor Installation Example ......................................................5-32
Figure 5-20 Oil Temperature Sensor Installation Example...................................................................5-33
Figure 5-21 Brass Sensor Installation, Coupling Mount Example........................................................5-35
Figure 5-22 Stainless Steel Sensor Installation, Housing Mount Example...........................................5-36
Figure 5-23 Fuel Flow Transducer Installation.....................................................................................5-38
Figure 5-24 Airspeed Configuration Type ............................................................................................5-43
Figure A-1 GDU 1060 EIS Gauge Template ........................................................................................A-7
Figure A-2 GDU 700P EIS Gauge Layout Template............................................................................A-8
Figure A-3 GDU 700L EIS Gauge Layout Template ...........................................................................A-9
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page xiii
LIST OF TABLES
Table 1-1
Reference Documentation ...................................................................................................1-2
Table 2-1
AML STC Installed Sensors................................................................................................2-2
Table 2-2
G500/600 TXi LRU Electrical Load ...................................................................................2-5
Table 3-1
Periodic Maintenance ..........................................................................................................3-2
Table 3-2
Electrical bonding requirements..........................................................................................3-5
Table 4-1
G500/G600 TXi Failures .....................................................................................................4-1
Table 5-1
Pressure Sensor Equipment List ........................................................................................5-34
Table 5-2
LRU Status Indicators........................................................................................................5-42
Table 5-3
Airspeed Test Points..........................................................................................................5-44
Table 5-4
Advanced Airframe Specific Configuration Data – Arc Ranges.......................................5-46
Table 5-5
Advanced Airframe Specific Configuration Data – Markings..........................................5-48
Table 5-6
Air Data Test Points...........................................................................................................5-50
Table 5-7
Altitude Hold Check Log...................................................................................................5-52
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 1-1
1 INTRODUCTION
1.1
Purpose..............................................................................................................................................1-1
1.2
Scope.................................................................................................................................................1-1
1.3
Organizaton.......................................................................................................................................1-1
1.4
Applicability .....................................................................................................................................1-1
1.5
Publications.......................................................................................................................................1-2
1.6
Revision and Distribution.................................................................................................................1-2
1.7
Terminology and Acronyms .............................................................................................................1-2
1.7.1
Terminology...............................................................................................................................1-2
1.7.2
Acronyms ...................................................................................................................................1-3
1.1
Purpose
This document is designed for use by the installing agency of the Garmin G500/G600 TXi PFD/MFD/EIS
System as a Maintenance Manual and ICA in response to FAR Part 23.1529, and Part 23 Appendix G.
This ICA includes information required by the operator to adequately maintain the Garmin G500/G600 TXi
system installed under AML STC.
1.2
Scope
This document provides Maintenance instructions and identifies the Instruction for Continued
Airworthiness for the modification of the aircraft for installation of the Garmin G500/G600 TXi PFD/MFD/
EIS System installed under AML STC.
1.3
Organization
The following outline briefly describes the organization of this manual
Section 2.1: System Overview
Provides a description of the G500/G600 TXi System equipment installed by this STC.
Section 2.2: LRU Description, Control, and Operation
Provides basic control and operation information specifically tailored to maintenance practices.
Section 3: Instructions for Continued Airworthiness
Provides instructions for continued airworthiness of the G500/G600 TXi System LRUs.
Section 4: Troubleshooting
Provides troubleshooting information including connector information, pinouts and flowcharts to aid in
diagnosing and resolving problems with G500/G600 TXi system equipment.
Section 5: Equipment Maintenance and Checkout Procedures
Provides instructions for the removal and replacement of G500/G600 TXi System LRUs including system
checkout procedures.
Appendix A: Installation Specific Information
Provides a template to record aircraft specific installation and configuration data for the G500/G600 TXi
System.
1.4
Applicability
This document applies to all aircraft with the G500/G600 TXi system installed in accordance with AML
STC SA02571SE. Modification of an aircraft by this STC obligates the aircraft operator to include the
maintenance information provided by this document in the operator’s Aircraft Maintenance Manual and
the operator’s Aircraft Scheduled Maintenance Program.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 1-2
1.5
Publications
In addition to this manual, the following documents are recommended for performing maintenance on the
G500/G600 TXi system. It is the responsibility of the owner/operator to ensure the latest applicable
versions of these documents are used during operation, servicing, or maintenance of the G500/G600 TXi
system.
1.6
Revision and Distribution
This document is required for maintaining the continued airworthiness of the aircraft. Garmin Dealers may
obtain the latest revision of this document at the Garmin Dealer Resource Center, website. Dealers are
notified of manual revision changes via a Garmin Service Bulletin posted to the Dealer Resource Center.
Owner and operators may obtain the latest revision of this document at www.flyGarmin.com or by
contacting a Garmin dealer. Garmin contact information is available at www.flyGarmin.com.
1.7
Terminology and Acronyms
1.7.1
Terminology
Except where specifically noted, references made to the “GDU 1060/700” will apply to the GDU 1060,
GDU 700P, and GDU 700L equally.
Except where specifically noted, references made to the “G500/G600 TXi system” will apply to an
installed system with one or more GDU 1060 or GDU 700 and all LRUs interfaced to the GDU.
Except where specifically noted, references made to Garmin products with a “()” designation after the
model number refer to all sub-models in that series. (i.e., a reference to GDU 700() refers to both the GDU
700P and the GDU 700L variants).
Throughout this document references will be made to metallic aircraft. For the purposes of this manual,
metallic aircraft will be those with an aluminum skin. Nonmetallic aircraft refers to all other aircraft
(e.g., wooden aircraft, aircraft with composite skin, or aircraft with tube and fabric construction).
Unless otherwise stated, all units of measure are US standard units.
Table 1-1 Reference Documentation
Document
Garmin P/N
Equipment List, G500,G600 TXi Part 23 AML STC
005-00795-D1
AFMS, G500/G600 TXi Part 23 AML STC
190-01717-B2
G500/G600 TXi Part 23 AML STC Installation Manual
190-01717-B3
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 1-3
1.7.2
Acronyms
The following terminology is used within this document.
AC:
Alternating Current
ICA:
Instructions for Continued Airworthiness
ADAHRS: Air Data Attitude Heading Reference
System
ILS:
Instrument Landing System
ADC:
Air Data Computer
LCD:
Liquid Crystal Display
ADF:
Automatic Direction Finder
LOC:
Localizer
ADS-B:
Automatic Dependent Surveillance
Broadcast
LRU:
Line Replaceable Unit
AFMS:
Aircraft Flight Manual Supplement
MFD:
Multi-Function Display
AHRS:
Altitude and Heading Reference System
NPT:
National Pipe Taper
AML:
Approved Model List
OAT:
Outside Air Temperature
A/P:
Autopilot
ODA:
Organization Designation Authorization
ASI:
Airspeed Indicator
PFD:
Primary Flight Display
BIT:
Built-In Test
POH:
Pilots Operating Handbook
CFR:
Code of Federal Regulations
PPS:
Pulse Per Second
CHT:
Cylinder Head Temperature
RNAV:
Area Navigation
DC:
Direct Current
RPM:
Revolutions Per Minute
DME:
Distance Measuring Equipment
RVSM:
Reduced Vertical Separation Minimum
EGT:
Exhaust Gas Temperature
SBAS:
Satellite Based Augmentation System
EIS:
Engine Indicating System
SD:
Secure Digital
ES:
Extended Squitter
SDI:
Source/Destination Identifiers
FAA:
Federal Aviation Administration
STC:
Supplemental Type Certificate
FAR:
Federal Aviation Regulation
TAS:
Traffic Advisory System
FD:
Flight Director
TAWS:
Terrain Awareness System
FIS-B:
Flight Information Services Broadcast
SSM:
Sign/Status Matrix
GAD:
Garmin Interface Adapter
TCAS:
Traffic Collision Avoidance System
GBB:
Garmin Backup Battery
TCAD:
Traffic Collision Avoidance Device
GCU:
Garmin Control Unit
TIS:
Traffic Information Service
GDC:
Garmin Data Computer
TSO:
Technical Standard Order
GDU:
Garmin Display Unit
UAT:
Universal Access Transceiver
GEA:
Garmin Engine Adapter
UTC:
Coordinated Universal Time
GMU:
Garmin Magnetometer Unit
VOR:
VHF Omni-Directional Range
GPS:
Global Position System
WAAS:
Wide Area Augmentation System
GSR:
Garmin Services
WXR:
Weather Radar
GRS
Garmin Reference System
GTP:
Garmin Temperature Probe
GWX:
Garmin Weather Radar
HSI:
Horizontal Situation Indicator
IAS:
Indicated Air Speed
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-1
2 SYSTEM DESCRIPTION
2.1
System Overview..............................................................................................................................2-1
2.1.1
PFD Functionality ......................................................................................................................2-1
2.1.2
MFD Functionality.....................................................................................................................2-2
2.1.3
EIS Functionality........................................................................................................................2-2
2.1.4
Entering Configuration Mode ....................................................................................................2-3
2.1.5
SD Card Location Options .........................................................................................................2-3
2.1.6
Save/Load SD.............................................................................................................................2-4
2.1.7
Electrical Load Information .......................................................................................................2-5
2.2
LRU Description, Control, and Operation........................................................................................2-5
2.2.1
GDU 700P Display.....................................................................................................................2-5
2.2.2
GDU 700L Display ....................................................................................................................2-7
2.2.3
GDU 1060 Display.....................................................................................................................2-8
2.2.4
GCU 485 Control Unit ...............................................................................................................2-9
2.2.5
Backup GPS Antenna...............................................................................................................2-10
2.2.6
Integrated ADAHRS Unit ........................................................................................................2-10
2.2.7
GSU 75() ADAHRS Unit.........................................................................................................2-11
2.2.8
GRS 79 AHRS Unit .................................................................................................................2-11
2.2.9
GDC 72 ADC Unit...................................................................................................................2-12
2.2.10 GMU 44 Magnetometer ...........................................................................................................2-12
2.2.11 GTP 59 OAT Probe..................................................................................................................2-13
2.2.12 GBB 54 Backup Battery...........................................................................................................2-13
2.2.13 GEA 110 Engine Interface .......................................................................................................2-14
2.2.14 GAD 43/43e Adapter ...............................................................................................................2-15
2.2.15 EIS Components.......................................................................................................................2-16
2.1
System Overview
The G500/G600 TXi installation can provide PFD, MFD, and EIS functions. Three display models, the
GDU 700P, GDU 700L, and GDU 1060 are used to convey the information. The G500/G600 TXi system
utilizes engine sensors and the GEA 110 engine adapter to provide EIS functions.
2.1.1
PFD Functionality
The PFD provides attitude, heading, airspeed, altitude and vertical speed. Optional features such as
Synthetic Vision, autopilot control and annunciation, HSI map overlays, and more can also be provided by
the PFD. The minimum PFD installation consists of:
•
GDU 700P or GDU 1060 display
•
ADAHRS Capability (must have one of the following):
◦
GRS 77 AHRS and GDC 74() ADC
◦
GRS 79 AHRS and GDC 72() ADC
◦
GSU 75() ADAHRS
◦
Internal ADAHRS (Part of the GDU)
•
GMU 44 magnetometer
•
GTP 59 temperature probe
•
External WAAS GPS navigation source
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-2
2.1.2
MFD Functionality
The multifunction flight display provides at a minimum a moving map display. The display can optionally
provide traffic, terrain, audio, and weather functions depending on installed equipment. In addition, the
MFD can be used as an integrated standby PFD when installed in accordance with the integrated standby
configuration described in the G500/G600 TXi Part 23 AML STC Installation Manual (P/N:190-01717-
B3). The MFD minimum system installation consists of:
•
GDU 700P or GDU 1060 display
•
External WAAS GPS navigation source
2.1.3
EIS Functionality
The EIS is an optional feature for single and twin engine reciprocating engine equipped aircraft. The EIS
will display 4 and 6 cylinder engine data and select airframe parameters. The EIS can display engine and
airframe operating parameters on the GDU. The EIS gauges include optional gauges and those required by
the aircraft POH and manufacturer.
This manual only provides information for the EIS sensors installed per the G500/G600 TXi AML STC.
Table 2-1 lists the sensors that are maintained in this manual. Refer to the applicable maintenance data and/
or TSO manual for other sensors that are interfaced to the EIS.
Table 2-1 AML STC Installed Sensors
Function
Manufacturer P/N
Garmin P/N
Oil Press
Garmin 150 PSIG pressure, (Brass)
011-04202-30
Kulite APT-20GX-1000-150G (Stainless)
494-30032-00
Oil Temp
UMA T3B3-2.5G
494-70009-00
Manifold
Press
Garmin 30 PSIA Press, (Brass)
011-04202-00
Kulite APT-20GX-1000-25A
494-30030-00
Fuel Press
Garmin 75 PSIG Press, (Brass)
011-04202-20
Garmin 15 PSIG Press, (Brass)
011-04202-10
Kulite APT-20GX-1000-50G
494-30031-00
Kulite APT-20GX-1000-15G
494-30029-00
Fuel Flow
EI FT-60
494-10001-00
EI FT-90
494-10001-01
RPM
N/A (Magneto P-lead)
N/A
Carb Air
Temp
UMA T3B10-SG
494-70010-00
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-3
2.1.4
Entering Configuration Mode
The configuration mode of the GDU 1060/700 can be accessed by holding down the inner knob located at
the bottom right of the unit as shown in Figure 2-1 upon initial power up. The knob must be pressed until
the splash screen shown in Figure 2-1 disappears and the configuration menu appears.
Figure 2-1 Entering the configuration mode on the GDU
2.1.5
SD Card Location Options
The GDU 1060/700 has two SD card slots that can be used for various tasks. The following list describes
what tasks can be performed from which SD card slot:
•
Either Slot
◦
Installer Unlock
◦
Feature Enablement
◦
Screenshots (If a card is present in both slots the screenshot will print to the top slot only)
◦
Update databases
•
Top/Left Slot Only
◦
Software updates
◦
GSU/GRS Log Downloads
◦
Flight Log Download
◦
Save configuration to SD card
◦
Save error log to SD card
◦
Load configuration from SD card
•
Bottom/Right Slot
◦
Update Databases (faster)
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-4
2.1.6
Save/Load SD
The aircraft configuration settings can be saved to an SD card as well as loaded from an SD card using the
following procedures.
To save your aircraft configuration settings to an SD card:
1.
Insert an SD card into the Top/Left slot of any GDU 1060/700 in the system
2.
Power on all GDUs in the G500/G600 TXi system in configuration mode
3.
From the Home screen, select SD save
4.
Enter the name you would like the configuration saved as
5.
Select Enter
To load your aircraft configuration settings from an SD card:
NOTE
Loading the system configuration from an SD card will overwrite the current system
configuration and is not reversible. It is recommended to always save your current
configuration to the SD card first before loading a new configuration.
1.
Insert an SD card into the Top/Left slot of any GDU 1060/700 in the system
2.
Power on all GDUs in the G500/G600 TXi system in configuration mode
3.
Ensure you have set the GDU ID’s, SYS ID Source, and feature enablements before continuing
4.
From the Home screen, select SD load
5.
Select the Aircraft Configuration File you want to load
6.
Select the To GDU to which you want to load configuration settings
NOTE
Information not contained in the selected Aircraft Configuration File will be grayed out
and cannot be selected.
7.
Select the check box next to the configuration to be loaded
8.
Select SD Load
9.
Verify the loaded configuration(s) are identical to those recorded in the aircraft’s permanent
records.
10. Perform Configuration Ground Check in Section 5.15.1. If any interfaces have a yellow triangle
present on the system summary after loading a configuration from the SD card, verify the interface
settings match the configuration settings stored with the permanent aircraft records. If the settings
do not match, the configuration must be corrected by a Garmin dealer.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-5
2.1.7
Electrical Load Information
Electrical load information for the G500/G600 Txi system LRU’s is provided below. Appendix A of this
document contains details specific to the load changes for the specific aircraft installation.
Table 2-2 G500/600 TXi LRU Electrical Load
2.2
LRU Description, Control, and Operation
2.2.1
GDU 700P Display
The GDU 700P is a 7 inch LCD portrait-oriented panel mount control and display unit. The GDU 700P can
be configured as a PFD, MFD, or EIS display. The GDU 700P is available with or without an integrated
ADAHRS. The GDU 700P requires a compatible GPS/SBAS navigator for MFD and PFD functionality.
Figure 2-2 GDU 700P MFD, PFD or EIS Display Configuration
LRU
14 Volt Current Draw
28 Volt Current Draw
Typical
Maximum
Typical
Maximum
GDU 700( )
3.0 A
6.0 A
1.5 A
3.0 A
GDU 1060
5.0 A
8.0 A
2.5 A
4.0 A
GRS 79/GMU 44
480 mA
958 mA
240 mA
479 mA
GRS 77/GMU 44
600 mA
1 A
300 mA
1 A
GSU 75( )/GMU 44/GTP 59
760 mA
958 mA
380 mA
479 mA
GDC 72/GTP 59
420 mA
958 mA
210 mA
479 mA
GDC 74( )/GTP 59
410 mA
480 mA
200 mA
235 mA
GAD 43
410 mA
720 mA
210 mA
350 mA
GAD 43e
790 mA
1.22 A
390 mA
590 mA
GCU 485
120 mA
357 mA
64 mA
179 mA
GEA 110
0.30 A
0.60 A
0.15 A
0.30 A
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-6
The GDU 700P has numerous features and controls as shown in Figure 2-3. These features and controls
are:
•
Power Button - Pressing and releasing the power button with the unit powered on will cause a
dialog box to appear that allows the display to be powered off or under certain circumstances
switched to a backup display layout. Pressing and holding the button for 5 seconds will power off
the display with no further prompt.
•
Photocell - The photocell may be configured to be used by the display to automatically adjust the
display back-lighting in reference to ambient light conditions.
•
Top Card Slot - A Card slot in the display that accepts standard SD cards. See Section 2.1.5 for
more information on SD card options.
•
Bottom Card Slot - A Card slot in the display that accepts standard SD cards. See Section 2.1.5 for
more information on SD card options.
•
Dual Concentric Knobs - Control knobs that can be used to scroll and select through various
options on the display. The outer knob is used to scroll through available screens on the PFD or
MFD. Pressing the knob acts as an enter or selection of the currently highlighted information.
Figure 2-3 GDU 700P Features and Controls
Power Button
Photocell
Top Card Slot
Bottom Card Slot
Dual Concentric Knob
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-7
2.2.2
GDU 700L Display
The GDU 700L is a 7 inch LCD landscape-oriented panel mount control and display unit.
Figure 2-4 The GDU 700L EIS unit
The GDU 700L has numerous features and controls as shown in Figure 2-5. These features and controls
are:
•
Power Button - Pressing and releasing the power button with the unit powered on will cause a
dialog box to appear that allows the display to be powered off or under certain circumstances
switched to a backup display layout. Pressing and holding the button for 5 seconds will power off
the display with no further prompt.
•
Photocell - The photocell may be configured to be used by the display to automatically adjust the
display back-lighting in reference to ambient light conditions.
•
Left Card Slot - A Card slot in the display that accepts standard SD cards. See Section 2.1.5 for
more information on SD card options.
•
Right Card Slot - A Card slot in the display that accepts standard SD cards. See Section 2.1.5 for
more information on SD card options.
•
Dual Concentric Knobs - Control knobs that can be used to scroll and select through various
options on the display. Pressing the knob acts as an enter or selection of the currently highlighted
information.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-8
Figure 2-5 GDU 700L Features and Controls
2.2.3
GDU 1060 Display
The GDU 1060 is a 10.6” LCD panel mount control and display unit capable of displaying PFD and MFD
data with optional EIS display. The GDU 1060 may be optionally equipped with an integrated ADAHRS
or must be interfaced to an external ADC/AHRS LRU. Shown below is a combined PFD/MFD/EIS
display. The GDU 1060 requires interface with a compatible GPS/SBAS navigator.
Figure 2-6 The GDU 1060 functioning as an MFD/PFD and MFD/PFD/EIS
Power Key
Photocell
Left Card Slot
Right Card Slot
Dual Concentric Knob
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-9
The GDU 1060 has numerous features and controls as shown in Figure 2-7. These features and controls
are:
•
Power Button - Pressing and releasing the power button with the unit powered on will cause a
dialog box to appear that allows the display to be powered off or under certain circumstances
switched to a backup display layout. Pressing and holding the button for 5 seconds will power off
the display with no further prompt.
•
Photocell - The photocell may be configured to be used by the display to automatically adjust the
display back-lighting in reference to ambient light conditions.
•
Top Card Slot - A Card slot in the display that accepts standard SD cards. See Section 2.1.5 for
more information on SD card options.
•
Bottom Card Slot - A Card slot in the display that accepts standard SD cards. See Section 2.1.5 for
more information on SD card options.
•
Dual Concentric Knobs - Control knobs that can be used to scroll and select through various
options on the display.
Figure 2-7 GDU 1060 Features and Controls
2.2.4
GCU 485 Control Unit
The GCU 485 is a panel mount remote control unit that provides an alternate method of controlling the
G500/G600 TXi PFD display parameters. The GCU 485 Control Unit is available in variations containing
different numbers of buttons. All variations contain three knobs in the same configuration as shown below.
Power Key
Photocell
Top Card Slot
Bottom Card Slot
Right Dual
Concentric Knob
Left Dual
Concentric
Knob
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-10
The GCU 485 installation is optional.
Figure 2-8 GCU 485 (P/N 011-03582-01 Shown)
2.2.5
Backup GPS Antenna
GDU 1060 and GDU 700 PFD and MFD displays have an optional backup GPS. If a backup GPS antenna
is installed, the backup GPS is automatically used when the primary GPS source is lost. The backup GPS
antenna is located on the instrument panel glare shield.
Figure 2-9 Garmin Backup GPS Antenna
2.2.6
Integrated ADAHRS Unit
The GDU 1060/700P has an optional integrated ADAHRS unit that provides flight altitude, vertical speed,
airspeed, attitude, OAT, and heading data for flight instrumentation. The AHRS portion is contained
internally within the GDU 1060/700P. An Integrated ADC module is then plugged in to the AHRS board
and attached to the back of the GDU 1060/700P. The internal ADAHRS receives data from the GMU 44
and GTP 56 that are connected to the GDU 1060/700P. The integrated ADAHRS utilizes GPS signals sent
from the GPS/SBAS navigator. Attitude, heading, and air data can be sent using ARINC 429 digital signals
to external LRUs and the GAD43/43e.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-11
2.2.7
GSU 75() ADAHRS Unit
The GSU 75/75B ADAHRS is a remote LRU that provides flight altitude, vertical speed, airspeed, attitude,
OAT, and heading data for flight instrumentation. The GSU 75 / 75B receives data from the GMU 44
magnetometer and GTP 59 OAT probe. The GSU 75 / 75B utilizes GPS signals sent from the GPS/SBAS
navigator. Attitude, heading, and air data is sent using ARINC 429 digital signals to the GDU 1060/700P
and GAD 43/43e. An RS-232 digital connection is used for maintenance and configuration information.
The GSU 75B is configured through the GDU 1060/700P using a feature unlock card that contains
airframe specific air data corrections suitable for RVSM functionality in select applications.
Figure 2-10 GSU 75() ADAHRS Unit
2.2.8
GRS 79 AHRS Unit
The GSU 79 AHRS is a remote LRU that provides attitude and heading data for flight instrumentation. The
GSU 79 receives data from the GMU 44 magnetometer. The GSU 79 utilizes GPS signals sent from the
GPS/SBAS navigator. Attitude and heading data is sent using ARINC 429 digital signals to the GDU 1060/
700P and GAD 43/43e. An RS-232 digital connection is used for maintenance and configuration
information.
Figure 2-11 GRS 79 AHRS Unit
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-12
2.2.9
GDC 72 ADC Unit
The GDC 72 Air Data Computer receives information from the existing aircraft Pitot-Static system and the
GTP 59 OAT probe. The GDC 72 provides pressure altitude, airspeed, vertical speed, and OAT data to the
G500/G600 TXi system. The GDC 72 provides data to the G500/G600 TXi using ARINC 429 digital
interfaces, as well as RS-232 for maintenance and configuration information.
Figure 2-12 GDC 72 ADC Unit
2.2.10
GMU 44 Magnetometer
The GMU 44 magnetometer senses magnetic field information and sends the data to the GSU 75/75B,
integrated ADAHRS, or GRS 77/79 AHRS to determine aircraft magnetic heading. This unit receives
power directly from the AHRS source and communicates with the AHRS using an RS-485 digital
interface.
Figure 2-13 GMU 44 Magnetometer
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-13
2.2.11
GTP 59 OAT Probe
The GTP 59 is a remote-mount temperature probe that interfaces to the ADC for OAT display and true
airspeed computations. The GTP 59 is mounted externally on the aircraft, usually near or inside air inlet
ducts, the underside of wing access panels, or on the empennage below the horizontal stabilizer.
Figure 2-14 GTP 59 Outside Air Temperature Probe
2.2.12
GBB 54 Backup Battery
The GBB 54 supplies power to the GDU 700P, internal ADAHRS, essential EIS sensors, and a single GEA
110 in the event of total electrical power loss.
Figure 2-15 GBB 54 Backup Battery
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-14
2.2.13
GEA 110 Engine Interface
The GEA 110 is a remote-mount engine interfacing and monitoring module used for gathering sensor input
parameters from the engine and processing the signals for the G500/G600 TXi system. The GEA 110 can
be mounted to the back assembly of the GDU 1060 or it can be remotely mounted in the fuselage or in the
engine compartment. The GEA 110 communicates with the G500/G600 TXi using an RS-485 digital
interface.
Figure 2-16 GEA 110 Engine Interface
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-15
2.2.14
GAD 43/43e Adapter
The GAD 43 adapter is an optional adapter that provides attitude, heading, and yaw input information for
third-party autopilot systems. It also provides a synchro heading output that can be used to provide synchro
heading to other systems.
The GAD 43/43e can provide the following information in analog format:
•
Pitch and roll for the autopilot (synchro)
•
Pitch and roll for weather radar stabilization (50 and 200 mV/degree)
•
Heading (synchro)
•
Yaw rate (100, 200, 333 and 600 mV/degree/sec)
OR
•
The GAD 43/43e can provide an analog baro-correction output like the Honeywell KEA 130/130A
and KEA 346 (P/N 006-0362-0008 through -0011 only) encoding altimeters.
With the GDU 1060/700 in configuration mode, the GAD 43/43e also allows the installer to set the analog
attitude and heading outputs to specific values without the need for removing any gyros and using a tilt
table.
The GAD 43e provides all of the functions of the GAD 43. In addition, it allows the G500/G600 TXi to
receive data from marker beacon receivers, synchro (ARINC 407) ADF receivers, DME systems, and
analog radar altimeters. It also allows the G500/G600 TXi to provide altitude preselect and vertical speed
control to compatible autopilots.
Figure 2-17 GAD 43 (Left) and GAD 43e (Right)
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-16
2.2.15
EIS Components
2.2.15.1 Engine Annunciator
An engine annunciator will only be installed if the EIS display is not installed within 8 inches of the center
of the pilots field of view.
Figure 2-18 Engine Annunciator
2.2.15.2 Carburetor Temperature Probe
The carburetor temperature probe is a Type-K thermocouple (Chromel and Alumel) probe.
Figure 2-19 Carburetor Temperature Probe
2.2.15.3 Oil Temperature Probe
The oil temperature probe is a Type-K thermocouple (Chromel and Alumel) probe.
Figure 2-20 Oil Temperature Probe
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 2-17
2.2.15.4 Fuel Flow Sensors
The fuel flow sensor is incorporated in an aluminum housing that is installed in-line to the engine fuel
supply. There are two STC approved options available for installation to suit most aircraft applications.
Figure 2-21 Fuel Flow Sensor FT-60 (Left) and FT-90 (Right)
2.2.15.5 Brass Pressure Sensors
The brass pressure sensors are small sensors that are supplied with a compatible plug. Depending on the
installation these sensors may be used to measure oil, fuel, and manifold pressure.
Figure 2-22 Brass Pressure Sensor
2.2.15.6 Stainless Steel Pressure Sensors
The stainless pressure sensors are unamplified high reliability sensors for harsh installation environments.
There are four sensors available to measure oil, fuel, and manifold pressure.
Figure 2-23 Stainless Steel Pressure Sensor
2.2.15.7 P-Lead RPM Pickup
A wire with two parallel resistors in-line connects from each P-lead, at the Magneto or the ignition switch,
to the GEA 110 to sense RPM.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 3-2
3.2
Servicing Information
There are no servicing requirements for the G500/G600 TXi system. In the event of a system or LRU
failure, troubleshoot the G500/G600 TXi system in accordance with Section 4.
3.2.1
Periodic Maintenance Instructions
G500/G600 TXi system LRUs are designed to detect internal failures. A thorough self-test is executed
automatically upon application of power to the units, and built-in tests are continuously executed while the
LRUs are operating. Detected errors are indicated on the GDU 1060/700() display via failure
annunciations, system messages, or a combination of the two. A list of reported errors for the system can
be printed in the form of a maintenance log using the instructions provided in Section 4.1.
3.2.2
Special Tools
A milliohm meter with an accuracy of ± 0.1 milliohms (or better) is required to measure the electrical
bonding between the G500/G600 TXi system components and aircraft ground.
A pitot-static ground tester is required for ADC and standby instrument checkout procedures and
maintenance.
3.3
Maintenance Intervals
Table 3-1 Periodic Maintenance
Item
Description/ Procedure
Interval
G500/G600 TXi
System Visual
Inspection
All installed system LRUs, switches, knobs, and wiring
harnesses must be inspected to ensure continued integrity of
the installation. The inspection must be performed in
accordance with Section 3.4.
12 Calendar
Months
GBB 54 Backup
Battery Check
Perform a Backup Battery Check as described in Section
5.13.5.
If the GBB 54 does not pass the Backup Battery Check the
battery cell must be replaced using the procedure found in
Section 5.8.2.
12 Calendar
Months
EIS Annunciator Lamp
Check
If an EIS annunciator is installed, perform a check of the
annunciator lamps using the following procedure:
1.
Power on the GDU 1060/700 in configuration mode per the
instructions in Section 2.1.4.
2.
Navigate to Diagnostics → Discrete Outputs.
3.
Toggle the State of the Engine Caution and Engine
Warning discrete outputs to on (The bar at the bottom of the
state button on the GDU will illuminate green).
4.
Verify that the respective engine annunciator lights have
illuminated.
5.
Toggle the State of the Engine Caution and Engine
Warning discrete outputs to off.
12 Calendar
Months
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 3-3
RVSM Checks (TBM
700/850 Only)
Perform the air data checks and autopilot altitude hold checks
as specified in Section 3.6.
24 Calendar
Months
AHRS Magnetic Field
Model Update
The GSU 75(), GRS 79, and GDU 1060/700P Integrated
ADAHRS utilize an Earth magnetic field model which is updated
once every five years as part of the Aviation Database
maintained by the owner/operator. If the magnetic model is not
up to date, the unit will issue an alert upon startup indicating the
model has expired. A service bulletin containing the updated
magnetic field model and instructions for installation can be
obtained from the dealer resource center or by contacting
Garmin.
Every 5 years
Electrical Bonding
Check
Perform an electrical bonding check of the G500/G600 TXi
system LRUs in accordance with Section 3.5.
Every 2000
Flight hours or
10 years,
whichever
comes first
GDU 1060/700
Cooling Fan
Replacement
It is recommended that the cooling fan on the GDU 1060/700
be replaced every 3000 fan operating hours. The number of
hours the fan has been operating can be viewed using the
following procedure:
1.
Power on the GDU 1060/700 in configuration mode per the
instructions in Section 2.1.4.
2.
Navigate to Diagnostics → Temp & Power Stats.
3.
The cooling fan operating hours can be found under Power
Statistics as “Fan OPER Hours”.
The cooling fan replacement procedure is contained in Section
5.1.2.
Recommende
d every 3000
fan operating
hours
Altimeter Checks
Test according to 14 CFR §43 Appendix E.
See the pitot-static checkout procedure in Section 5.15.2 for
system specific checkout procedure.
Interval must
be in
accordance
with Title 14
CFR §91.411
and 91.413
Lightning Damage
Check
Conduct an inspection of the G500/G600 TXi system in
accordance with Section 3.8.
After a
suspected or
actual
lightning strike
Equipment Removal
and Replacement
Removal and replacement of the G500/G600 TXi system LRUs
can be accomplished by referring to Section 5 of this manual for
instructions.
On Condition
Cleaning GDU 1060/
700 front panel
The front bezel, keypad, and display can be cleaned with a soft
cotton cloth dampened with clean water. DO NOT use any
chemical cleaning agents. Care should be taken to avoid
scratching the surface of the display.
On Condition
Item
Description/ Procedure
Interval
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 3-4
3.4
Visual Inspection
Operation of the G500/G600 TXi system is not permitted unless an inspection, as described in this section,
has been completed within the preceding 12 calendar months. Conduct the following visual inspection of
the G500/G600 TXi system LRUs and associated wiring harnesses to ensure installation integrity:
WARNING
Ensure the GBB 54 vent tube is not pointed towards personnel or equipment before blowing
shop air through the tube. Any obstructions in the tube will be ejected at high speed and can
cause serious injury or property damage.
1.
Inspect all units for security of attachment, including visual inspection of brackets and other
supporting structure attaching all units to the airframe.
2.
Inspect all switches, annunciators, knobs and buttons for legibility.
3.
Visually inspect each unit’s wiring (including electrical bonding straps), overbraid, and connectors
for chafing, deterioration, damage or wear.
4.
Visually check for any signs of corrosion.
5.
Visually inspect the GBB 54 vent tube and connectors for damage/corrosion and ensure there are
no obstructions in the vent tube. The vent tube can be checked for obstructions by disconnecting
the vent tube from the GBB 54 and blowing shop air through the tube from the battery connector
side to the exterior of the aircraft.
3.4.1
Aluminum Foil Tape (non-metallic aircraft only)
Any aluminum foil tape used in the G500/G600 TXi installation for grounding of a GSU 75/75B, GDC 72,
GRS 79, GAD 43/43e, or GEA 110 (see Appendix A of this document) must be inspected every 12
calendar months.
The inspection must verify that the foil tape is not torn, damaged, or showing signs of corrosion. If any of
these conditions is found, the tape must be replaced in accordance with Section 4 of the G500/G600 TXi
Part 23 AML STC Installation Manual.
3.5
Electrical Bonding Check
G500/G600 TXi LRU electrical bonding must be checked every 2000 flight hours or ten (10) years,
whichever occurs first. During the check, any cables normally attached to the LRU must be disconnected
from the LRU. Resistance must be measured from a bare metal portion of the LRU to an airframe
grounding location. The airframe grounding location should be as close to the LRU as possible unless
Display Backlight
The display backlight LEDs are rated by the manufacturer as
having a usable life of at least 36,000 hours. This life may be
more or less than the rated time depending on the operating
conditions of the GDU 1060/700. Over time the backlight lamp
may dim and the display may not perform as well in direct
sunlight conditions. The user must determine by observation
when the display brightness is not suitable for its intended use.
Contact a Garmin factory repair station when the backlight lamp
requires service.
On Condition
Item
Description/ Procedure
Interval
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 3-5
otherwise noted in the following table. If measured resistance is greater than applicable values in the
following table, bonding must be improved to meet applicable requirements for a new installation in
accordance with Section 4 of the G500/G600 TXI Part 23 AML STC Installation Manual.
Table 3-2 Electrical bonding requirements
Notes:
[1] For remote LRUs bonded back to the instrument panel via an installed aluminum foil
ground plane, bonding measurement must be taken between the remote LRU and the
instrument panel.
3.6
RVSM Periodic Maintenance (Socata TBM 700/850 Only)
Maintain all RVSM equipment in accordance with the manufacturer’s maintenance and performance
requirements. The encoding altimeter must be checked as specified in the Socata Maintenance Manual
Section 05-10-01, ATA Chapter 34. The RVSM critical areas must be inspected as specified in Socata
Maintenance Manual Section 05-10-01, ATA Chapter 53.
The air data systems must be checked within the preceding 24 months as specified in the Socata
Maintenance Manual Section 34-11-00 except for the altitude displays and altitude alerter. The altitude
displays and altitude alerter must be checked in accordance with Section 5.15.3 of this manual. Socata
Maintenance Manual test procedures may be adapted to complete all other air data system checks required
in Section 5.15.2.
The autopilot altitude hold performance must be checked within the preceding 24 months in accordance
with the RVSM In-flight altitude hold check described in Section 5.15.3.3.
LRU
Maintenance Requirement
GDU 1060/700
GCU 485
Engine Annunciator
20 Milliohms
GSU 75/75B
GDC 72
GRS 79
GAD 43/43e
5 Milliohms
GEA 110
5 Milliohm (remote mounted)
n/a (GDU 1060 mounted)
GTP 59
5 Milliohm
(Or electrically isolated per Appendix D of G500/
G600 TXi Part 23 AML STC Installation Manual)
GMU 44
10 Milliohm
(Or electrically isolated per Appendix D of G500/
G600 TXi Part 23 AML STC Installation Manual)
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 3-6
3.7
Overhaul Period
The system does not require overhaul at a specific time period. Power on self-test and continuous BIT
will monitor the health of the G500/G600 TXi system. If any LRU indicates an internal failure, the unit
may be removed and replaced. See ��������� of this document for fault��������������������
3.8
Special Inspection Requirements
After a suspected lightning strike, the following actions must be performed for the specified LRU:
GTP 59 OAT
Inspect the GTP 59 OAT for signs of lightning damage. Check the self-sealing washer (P/N 212-00026-00)
used on the probe tip outside of the aircraft for any evidence of melting or lack of seal. Replace washer if
damaged. If there is evidence of lightning strike to the OAT or any lightning damage, replace the GTP 59
OAT.
Tube and fabric aircraft must replace the OAT bond strap (if installed) in accordance with Section 4.6.2 of
the G500/G600 TXi Part 23 AML STC Installation Manual.
GMU 44
Aircraft with a GMU mounted in the wingtip of metallic aircraft with non-metallic wingtip covers must
inspect the magnetometer installation for the following conditions:
•
Check the GMU 44 magnetometer body and mount for scorching, soot, melting, pitting, denting,
or discoloration.
•
Check P441 and J441 for melting or pin damage.
•
Check the cable overbraid for pinching, melting or evidence of arcing.
•
Check the lug for evidence of arcing and verify that the lug is still secured to the overbraid.
•
Check electrical bonding between the GMU 44 overbraid and adjacent aircraft structure.
Resistance should be less than 5 mΩ.
•
If any of these checks shows evidence of a lightning strike, replace the overbraid assembly in
accordance with Figure 4-54 of the G500/G600 TXi Part 23 AML STC Installation Manual.
Perform the magnetic interference check in accordance with Section 6.6.4 of the G500/G600 TXi Part 23
AML STC Installation Manual. The purpose of this check is to ensure the structure around the GMU 44
did not get magnetized by the lightning event to the point of affecting GMU 44 performance.
GBB 54 Battery Vent Tube
Aircraft with a GBB 54 battery must inspect the battery vent tube using the following procedure:
1.
Gain access to the GBB 54 and both ends of the vent tube.
2.
Check the battery vent grounding strap for evidence of arcing or damage.
3.
Check the end of the vent tube that protrudes through the aircraft skin for scorching, soot, melting,
pitting, denting, or discoloration.
If any of these checks show evidence of a lightning strike, replace the vent tube and grounding strap in
accordance with Section 4.5.6 of the G500/G600 TXi Part 23 AML STC Installation Manual.
3.9
Application of Protective Treatments
None.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 3-7
3.10 Data Relative to Structural Fasteners
Data relative to structural fasteners, such as type, torque, and installation requirements can be found in
Section 5 of this manual.
3.11 Additional Instructions
None.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-1
4 TROUBLESHOOTING
4.1
General System Troubleshooting......................................................................................................4-1
4.1.1
System Maintenance Log...........................................................................................................4-2
4.2
Connector Information......................................................................................................................4-2
4.2.1
GDU 1060/700 ...........................................................................................................................4-3
4.2.2
GCU 485 ....................................................................................................................................4-7
4.2.3
GDC 72 ......................................................................................................................................4-8
4.2.4
GSU 75() ..................................................................................................................................4-10
4.2.5
GRS 79 ....................................................................................................................................4-12
4.2.6
GAD 43/43e .............................................................................................................................4-14
4.2.7
GAD 43e ..................................................................................................................................4-15
4.2.8
GEA 110...................................................................................................................................4-17
4.2.9
GBB 54.....................................................................................................................................4-20
4.2.10 GMU 44....................................................................................................................................4-21
4.2.11 GTP 59 .....................................................................................................................................4-21
4.3
Troubleshooting Flow Charts .........................................................................................................4-22
This section provides information to assist troubleshooting if fault codes are displayed on the GDU or
problems occur after completing system maintenance. See Appendix A of this document retained in the
aircraft permanent records for a list of the interfaced equipment and system configuration data. When
troubleshooting the G500/G600 TXi system, refer to wire routing drawings and interconnect diagrams
retained in Appendix A of this document or with the aircraft’s permanent records.
4.1
General System Troubleshooting
Before troubleshooting the G500/G600 TXi system, use the Configuration log tool to print the current
configuration log to ensure that system configuration settings match those recorded in the aircraft’s
permanent records.
If the current aircraft configuration does not match the configuration log retained with the aircraft
permanent records, load the saved configuration from the SD card retained with the permanent aircraft
records. If this cannot be accomplished, or does not correct the configuration, the configuration must be
corrected by a Garmin dealer using an installer unlock card and the configuration instructions provided in
Section 5 of the G500/G600 TXi Part 23 AML STC Installation Manual (P/N:190-01717-B3). Basic
troubleshooting of the G500/G600 TXi system can be accomplished using the instructions provided in
Table 4-1.
Table 4-1 G500/G600 TXi Failures
Symptom
Recommended Action
GDU 1060/700() Blank
1) Check power/ground wiring for GDU.
2) Press the power button until the Garmin logo is visible.
Configuration Mode pages
grayed out with an installer
unlock card
1) Ensure a GDU master configuration module is selected.
2) Ensure a functional configuration module is present.
3) Ensure the GDU ID’s are set for all GDU’s
EIS Gauge Fault/Failure
Troubleshoot the problem using the EIS Gauge Troubleshooting flowchart
provided in Section 4.3.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-2
4.1.1
System Maintenance Log
The G500/G600 TXi system has a maintenance and error log that can be accessed or printed to assist with
system maintenance and troubleshooting.
The maintenance and error log can be accessed using the following procedure:
1.
Power all GDU 1060/700 units into configuration mode in accordance with Section 2.1.4.
2.
On GDU1 navigate to Diagnostics → Maintenance / Error Log → Maintenance Log.
The maintenance and error log can be printed using the following procedure:
1.
Power all GDU 1060/700 units into configuration mode in accordance with Section 2.1.4.
2.
Insert an SD card into the top/left SD card slot.
3.
Press the SD Save button.
4.
Enter a name for the configuration file to be saved as and then select Enter.
5.
Once the save process is completed, eject the SD card from the GDU and insert it into a computer.
6.
On the computer navigate to the SD card drive and open the “maintenance_logs” directory.
7.
Open the .htm file with the name that you entered in step 4.
8.
The file should open in your computer internet browser and can be printed using your selected
internet browser print function (in most cases pressing the “ctrl” and “p” buttons simultaneously
will access this function).
The maintenance log will display reported system faults, the Alert message that is displayed on the GDU
for that fault (if any), frequency, most recent occurrence time of the fault, and any additional information
about the fault that might be helpful.
If any faults are reported on the maintenance log, refer to the troubleshooting flowcharts contained in
Section 4.3.
4.2
Connector Information
This section contains connector information and description of pin functions for all LRUs that can be
installed as part of G500/G600 TXi STC.
All D-sub connectors follow a similar pin numbering scheme as that shown in Figure 4-1.
(view is from the contact side of the connector)
Figure 4-1 62 pin D-sub connectors numbering scheme for female/male contacts
An Alert message is
displayed on the GDU or
present in the
Maintenance log
Troubleshoot the alert message using the flowcharts provided in Section
4.3
Symptom
Recommended Action
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-3
4.2.1
GDU 1060/700
NOTE
GDU 700() and GDU 1060 displays have identical connectors and pin functions.
GDU 700() and GDU 1060 displays have seven connectors:
•
J1/P1 - 26 pin female contact HD-D-sub
•
J2/P2 - 44 pin female contact HD-D-sub
•
J3/P3 - 62 pin female contact HD-D-sub
•
J4/P4 - 78 pin female contact HD-D-sub
•
J5/P5 - TNC connector (Not Used)
•
J6/P6 - TNC connector (Not Used)
•
J7/P7 - TNC connector
Figure 4-2 GDU 700P Connectors
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����������
����������
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-4
J1/P1 Connector
J2/P2 Connector
* Denotes active low
Pin
Function
I/O
Pin
Function
I/O
1
AIRCRAFT POWER 2
IN
14
BATTERY CHARGE OUT
OUT
2
AIRCRAFT POWER 2
IN
15
BATTERYGND
--
3
AIRCRAFT POWER 2
IN
16
BATTERY RS-232 GND
--
4
AIRCRAFT POWER 2
IN
17
USE BATTERY OUT
OUT
5
BATTERY CHARGE OUT
OUT
18
BATTERY POWER IN
IN
6
BATTERY GROUND
--
19
AIRCRAFT POWER 1
IN
7
BATTERY RS-232 IN
IN
20
AIRCRAFT POWER 1
IN
8
BATTERY GROUND
--
21
AIRCRAFT POWER 1
IN
9
BATTERY POWER IN
IN
22
AIRCRAFT POWER 1
IN
10
AIRCRAFT GND
--
23
BATTERY GND
--
11
AIRCRAFT GND
--
24
BATTERY RS-232 OUT
OUT
12
AIRCRAFT GND
--
25
STANDBY POWER IN
IN
13
AIRCRAFT GND
--
26
BATTERY POWER IN
IN
Pin
Function
I/O
Pin
Function
I/O
1
RS-485 1A
I/O
23
ETHERNET OUT 4A
OUT
2
RS-485 1B
I/O
24
GND
--
3
LIGHTING BUS HI
IN
25
RESERVED
--
4
LIGHTING BUS LO
IN
26
MAGNETOMETER GND
--
5
OAT POWER
OUT
27
RS-232 IN 2
IN
6
OAT PROBE IN HI
IN
28
RS-232 IN 1
IN
7
OAT PROBE IN LO
IN
29
CONFIG MODULE GND
--
8
COMPOSITE VIDEO IN 2
IN
30
CONFIG MODULE CLOCK
OUT
9
AUDIO OUT LO
OUT
31
ETHERNET IN 1B
IN
10
AUDIO OUT HI
OUT
32
ETHERNET OUT 1B
OUT
11
GND
--
33
ETHERNET IN 2B
IN
12
RS-232 GND 2
--
34
ETHERNET OUT 2B
OUT
13
RS-232 GND 1
--
35
ETHERNET IN 3B
IN
14
COMPOSITE VIDEO IN 1
IN
36
ETHERNET OUT 3B
OUT
15
CONFIG MODULE PWR
OUT
37
ETHERNET IN 4B
IN
16
ETHERNET IN 1A
IN
38
ETHERNET OUT 4B
OUT
17
ETHERNET OUT 1A
OUT
39
DEMO MODE SELECT*
IN
18
ETHERNET IN 2A
IN
40
LRU POWER OUT 1
OUT
19
ETHERNET OUT 2A
OUT
41
MAGNETOMETER PWR OUT
OUT
20
ETHERNET IN 3A
IN
42
RS-232 OUT 2
OUT
21
ETHERNET OUT 3A
OUT
43
RS-232 OUT 1
OUT
22
ETHERNET IN 4A
IN
44
CONFIG MODULE DATA
I/O
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-5
J3/P3 Connector
Pin
Function
I/O
Pin
Function
I/O
1
DISC OUT 3 HI
OUT
32
LATERAL - FLAG OUT
OUT
2
DISC OUT 4 HI
OUT
33
VERTICAL - FLAG OUT
OUT
3
RS-232 OUT 3
OUT
34
DISC IN 1 LO
IN
4
RS-232 IN 3
IN
35
DISC IN 2 LO
IN
5
RS-232 OUT 4
OUT
36
DISC IN 3 LO
IN
6
RS-232 IN 4
IN
37
DISC IN 4 LO
IN
7
VERTICAL SUPERFLAG OUT
OUT
38
ANALOG IN 1B
IN
8
LATERAL SUPERFLAG OUT
OUT
39
ANALOG IN 1A
IN
9
LATERAL +LEFT OUT
OUT
40
A/P AC REF LO
IN
10
LATERAL + RIGHT OUT
OUT
41
A/P AC REF HI
IN
11
LATERAL +FLAG OUT
OUT
42
FD PITCH UP
IN
12
VERTICAL +FLAG OUT
OUT
43
DISC OUT 1 LO
OUT
13
VERTICAL +UP OUT
OUT
44
RS-485 2A
I/O
14
VERTICAL +DOWN OUT
OUT
45
RS-485 2B
I/O
15
A/P COURSE ERROR LO
--
46
RS-485 3A
I/O
16
A/P COURSE ERROR HI
OUT
47
RS-485 3B
I/O
17
A/P HEADING ERROR LO
--
48
DISC OUT 7 LO
OUT
18
A/P HEADING ERROR HI
OUT
49
DISC OUT 2 LO
OUT
19
FD ROLL LEFT
IN
50
DISC OUT 5 LO
OUT
20
FD ROLL RIGHT
IN
51
DISC OUT 6 LO
OUT
21
FD PITCH DOWN
IN
52
RESERVED
--
22
LRU POWER OUT 2
OUT
53
DISC OUT 2 HI
OUT
23
GND
--
54
DISC OUT 1 HI
OUT
24
GND
--
55
DISC OUT 3 LO
OUT
25
RS-232 GND 3
--
56
DISC OUT 4 LO
OUT
26
RS-232 GND 4
--
57
DISC IN 1 HI
IN
27
LRU POWER OUT 3
OUT
58
DISC IN 2 HI
IN
28
TIME MARK IN 2A
IN
59
DISC IN 3 HI
IN
29
TIME MARK IN 2B
IN
60
DISC IN 4 HI
IN
30
TIME MARK IN 1A
IN
61
RS-485 4A
I/O
31
TIME MARK IN 1B
IN
62
RS-485 4B
I/O
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-6
J4/P4 Connector
J7/P7Connector
Pin
Function
I/O
Pin
Function
I/O
1
ARINC 429 IN 1A
IN
40
GLIDESLOPE #2 +FLAG
IN
2
ARINC 429 IN 2A
IN
41
GLIDESLOPE #2 -FLAG
IN
3
ARINC 429 IN 3A
IN
42
GLIDESLOPE #1 +FLAG
IN
4
ARINC 429 IN 4A
IN
43
GLIDESLOPE #1 -FLAG
IN
5
ARINC 429 IN 5A
IN
44
ANALOG OUT 1B
OUT
6
ARINC 429 IN 6A
IN
45
ANALOG OUT 1A
OUT
7
ARINC 429 IN 7A
IN
46
RS-485 5A
I/O
8
ARINC 429 IN 8A
IN
47
ARINC 708/453 IN 1A
IN
9
ARINC 429 IN 9A
IN
48
ARINC 708/453 IN 1B
IN
10
ARINC 429 IN 10A
IN
49
ARINC 708/453 IN TERM A
11
ARINC 429 IN 11A
IN
50
ARINC 708/453 IN TERM B
--
12
RS-232 GND 7
--
51
DISC OUT 9 LO
OUT
13
RS-232 IN 7
IN
52
DISC OUT 10 LO
OUT
14
RS-232 OUT 7
OUT
53
ARINC 429 OUT 1A
OUT
15
RS-232 GND 6
--
54
ARINC 429 OUT 2A
OUT
16
RS-232 IN 6
IN
55
ARINC 429 OUT 3A
OUT
17
RS-232 OUT 6
OUT
56
ARINC 429 OUT 4A
OUT
18
RS-232 GND 5
--
57
ADF X/COS IN
IN
19
RS-232 IN 5
IN
58
ADF Y/SIN IN
IN
20
RS-232 OUT 5
OUT
59
ADF DC REF IN
IN
21
ARINC 429 IN 1B
IN
60
DISC OUT LOW 13
OUT
22
ARINC 429 IN 2B
IN
61
DISC OUT LOW 8
OUT
23
ARINC 429 IN 3B
IN
62
GLIDESLOPE #2 +UP IN
IN
24
ARINC 429 IN 4B
IN
63
GLIDESLOPE #2 +DN IN
IN
25
ARINC 429 IN 5B
IN
64
GLIDESLOPE #1 +UP IN
IN
26
ARINC 429 IN 6B
IN
65
GLIDESLOPE #1 +DN IN
IN
27
ARINC 429 IN 7B
IN
66
RS-485 5B
I/O
28
ARINC 429 IN 8B
IN
67
VOR/LOC COMPOSITE #1 LO
IN
29
ARINC 429 IN 9B
IN
68
VOR/LOC COMPOSITE #1 HI
IN
30
ARINC 429 IN 10B
IN
69
VOR/LOC COMPOSITE #2 LO
IN
31
ARINC 429 IN 11B
IN
70
VOR/LOC COMPOSITE #2 HI
IN
32
RESERVED
--
71
DISC OUT LO 11
OUT
33
RS-232 GND 8
--
72
DISC OUT LO 12
OUT
34
RS-232 IN 8
IN
73
ARINC 429 OUT 1B
OUT
35
RS-232 OUT 8
OUT
74
ARINC 429 OUT 2B
OUT
36
DISC IN 5 LO
IN
75
ARINC 429 OUT 3B
OUT
37
DISC IN 6 LO
IN
76
ARINC 429 OUT 4B
OUT
38
DISC IN 7 LO
IN
77
ARINC 429 OUT 5A
OUT
39
DISC IN 8 LO
IN
78
ARINC 429 OUT 5B
OUT
Pin
Name
I/O
N/A
BACKUP GPS ANT
--
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-7
4.2.2
GCU 485
The GCU 485 has a single connector:
•
J4851/P4851 - 15-pin male contact HD D-Sub
Figure 4-3 GCU 485 Connector
J4851/P4851 Connector
Pin
Function
I/O
1
RS-232 OUT 1
OUT
2
RS-232 IN 1
IN
3
RS-232 OUT 2
OUT
4
RS-232 IN 2
IN
5
POWER GROUND
--
6
SIGNAL GROUND
--
7
AIRCRAFT_POWER_1
IN
8
SIGNAL GROUND
--
9
AIRCRAFT_POWER_2
IN
10
RESERVED
--
11
LIGHTING BUS HI
IN
12
LIGHTING BUS LO
IN
13
RESERVED*
--
14
RESERVED
--
15
POWER GROUND
--
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-8
4.2.3
GDC 72
GDC 72 has a single connector:
•
J721/P721 78-pin female contact HD D-Sub
Figure 4-4 View of J721 Connector looking at GDC 72
J721/P721 Connector
Pin
Function
I/O
Pin
Function
I/O
1
ARINC 429 OUT 1A
OUT
40
RESERVED
--
2
ARINC 429 OUT 1B
OUT
41
RESERVED
--
3
ARINC 429 OUT 2A
OUT
42
ARINC 429 IN 1A
IN
4
OAT LO
IN
43
ARINC 429 IN 1B
IN
5
OAT HI
IN
44
ARINC 429 IN 2A
IN
6
OAT POWER
OUT
45
RESERVED
--
7
ARINC 429 OUT 1B
OUT
46
RESERVED
--
8
ARINC 429 OUT 3A
OUT
47
RESERVED
--
9
ARINC 429 OUT 3B
OUT
48
SIGNAL GROUND
--
10
RESERVED
--
49
ARINC 429 OUT 2A
OUT
11
RESERVED
--
50
ARINC 429 OUT 2B
OUT
12
RESERVED
--
51
RESERVED
--
13
RESERVED
--
52
RESERVED
--
14
AIRCRAFT POWER 1
IN
53
CONFIG MODULE POWER
OUT
15
SIGNAL GROUND
--
54
CONFIG MODULE DATA
I/O
16
AIRCRAFT POWER 2
IN
55
CONFIG MODULE CLOCK
OUT
17
RS232 OUT 2
OUT
56
DISCRETE IN 1*
IN
18
RS232 IN 2
IN
57
SYS ID 2*
IN
19
RESERVED
--
58
RESERVED
--
20
RESERVED
--
59
RESERVED
--
21
ARINC 429 OUT 3A
OUT
60
RESERVED
--
22
ARINC 429 OUT 3B
OUT
61
RESERVED
--
23
ARINC 429 OUT 2B
OUT
62
ARINC 429 IN 3A
IN
24
SIGNAL GROUND
--
63
ARINC 429 IN 3B
IN
25
RESERVED
--
64
ARINC 429 IN 2B
IN
26
SIGNAL GROUND
--
65
RESERVED
--
27
ARINC 429 OUT 1A
OUT
66
RESERVED
--
28
RESERVED
--
67
RESERVED
--
29
RESERVED
--
68
SIGNAL GROUND
--
30
SIGNAL GROUND
--
69
RS 232 OUT 1
OUT
31
SIGNAL GROUND
--
70
RS 232 IN 1
IN
32
SIGNAL GROUND
--
71
RESERVED
--
33
SIGNAL GROUND
--
72
RESERVED
--
34
AIRCRAFT GROUND 1
--
73
SIGNAL GROUND
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-9
*Indicates active low
35
SPARE
--
74
CONFIG MODULE GROUND
--
36
AIRCRAFT GROUND 2
--
75
SYS ID 1*
IN
37
SIGNAL GROUND
--
76
DISCRETE IN 3*
IN
38
RESERVED
--
77
DISCRETE IN 4
IN
39
RESERVED
--
78
DISCRETE IN 2*
IN
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-10
4.2.4
GSU 75()
GSU 75() has a single connector:
•
J751/P751 78-pin female contact HD D-Sub
Figure 4-5 View of J751 Connector looking at GSU 75()
J751/P751 Connector
Pin
Function
I/O
Pin
Function
I/O
1
ARINC 429 OUT ADC 1A
OUT
40
PPS IN 1 B
IN
2
ARINC 429 OUT ADC 1B
OUT
41
PPS IN 2 A
IN
3
ARINC 429 OUT ADC 2A
OUT
42
ARINC 429 IN ADC 1A
IN
4
OAT LO
IN
43
ARINC 429 IN ADC 1B
IN
5
OAT HI
IN
44
ARINC 429 IN ADC 2A
IN
6
OAT POWER
OUT
45
ARINC 429 IN AHRS 1A
IN
7
ARINC 429 OUT ADAHRS 1B
OUT
46
ARINC 429 IN AHRS 1B
IN
8
ARINC 429 OUT ADAHRS 3A
OUT
47
ARINC 429 IN AHRS 3A
IN
9
ARINC 429 OUT ADAHRS 3B
OUT
48
SIGNAL GROUND
--
10
RS-422 IN A
IN
49
ARINC 429 OUT ADAHRS 2A
OUT
11
RS-422 IN B
IN
50
ARINC 429 OUT ADAHRS 2B
OUT
12
RS-232 OUT AHRS 3
OUT
51
RS-232 OUT AHRS 1
OUT
13
MAGNETOMETER POWER OUT
OUT
52
RS232 IN AHRS 1
IN
14
AIRCRAFT POWER 1
IN
53
CONFIG MODULE POWER
OUT
15
SIGNAL GROUND
--
54
CONFIG MODULE DATA
I/O
16
AIRCRAFT POWER 2
IN
55
CONFIG MODULE CLOCK
OUT
17
RS-232 OUT ADC 2
OUT
56
DISCRETE IN 1*
IN
18
RS-232 IN ADC 2
IN
57
SYS ID 2*
IN
19
RESERVED
--
58
RESERVED
IN
20
RESERVED
--
59
RESERVED
I/O
21
ARINC 429 OUT ADC 3A
OUT
60
PPS IN 1A
IN
22
ARINC 429 OUT ADC 3B
OUT
61
PPS IN 2B
IN
23
ARINC 429 OUT ADC 2B
OUT
62
ARINC 429 IN ADC 3A
IN
24
SIGNAL GROUND
--
63
ARINC 429 IN ADC 3B
IN
25
PPS SELECT
IN
64
ARINC 429 IN ADC 2B
IN
26
SIGNAL GROUND
--
65
ARINC 429 IN AHRS 2A
IN
27
ARINC 429 OUT ADAHRS 1A
OUT
66
ARINC 429 IN AHRS 2B
IN
28
ARINC 429 OUT ADAHRS 3A
OUT
67
ARINC 429 IN AHRS 3B
IN
29
ARINC 429 OUT ADAHRS 3B
OUT
68
RS-232 ADC 1 GROUND
--
30
SIGNAL GROUND
--
69
RS-232 OUT ADC 1
OUT
31
RS-232 AHRS 3 GROUND
--
70
RS-232 IN ADC 1
IN
32
RS-232 AHRS 1 GROUND
--
71
RS-232 OUT AHRS 2
OUT
33
MAGNETOMETER GROUND
--
72
RS-232 IN AHRS 2
IN
34
AIRCRAFT GROUND 1
--
73
RS-232 AHRS 2 GROUND
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-11
*Indicates active low
35
RESERVED
--
74
CONFIG MODULE GROUND
--
36
AIRCRAFT GROUND 2
--
75
SYS ID 1*
IN
37
RS-232 ADC 2 GROUND
--
76
DISCRETE IN 3*
IN
38
RESERVED
--
77
DISCRETE IN 4
IN
39
RESERVED
I/O
78
DISCRETE IN 2*
IN
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-12
4.2.5
GRS 79
The GRS 79 has a single connector:
•
J791/P791 78-pin female contact HD D-Sub
Figure 4-6 View of J791 Connector looking at GRS 79
J791/P791 Connector
Pin
Function
I/O
Pin
Function
I/O
1
ARINC 429 OUT 1A
OUT
40
PPS IN 1 B
IN
2
ARINC 429 OUT 1B
OUT
41
PPS IN 2 A
IN
3
ARINC 429 OUT 2A
OUT
42
RESERVED
--
4
RESERVED
--
43
RESERVED
--
5
RESERVED
--
44
RESERVED
--
6
RESERVED
--
45
ARINC 429 IN 1A
IN
7
ARINC 429 OUT 1B
OUT
46
ARINC 429 IN 1B
IN
8
ARINC 429 OUT 3A
OUT
47
ARINC 429 IN 3A
IN
9
ARINC 429 OUT 3B
OUT
48
SIGNAL GROUND
--
10
RS-422 IN A
IN
49
ARINC 429 OUT 2A
OUT
11
RS-422 IN B
IN
50
ARINC 429 OUT 2B
OUT
12
RS-232 OUT 3
OUT
51
RS-232 OUT 1
OUT
13
MAGNETOMETER POWER OUT
OUT
52
RS-232 IN 1
IN
14
AIRCRAFT POWER 1
IN
53
CONFIG MODULE POWER
OUT
15
SIGNAL GROUND
--
54
CONFIG MODULE DATA
I/O
16
AIRCRAFT POWER 2
IN
55
CONFIG MODULE CLOCK
OUT
17
RESERVED
--
56
DISCRETE IN 1*
IN
18
RESERVED
--
57
SYS ID 2*
IN
19
RESERVED
--
58
RESERVED
IN
20
RESERVED
--
59
RESERVED
I/O
21
ARINC 429 OUT 3A
OUT
60
PPS IN 1A
IN
22
ARINC 429 OUT 3B
OUT
61
PPS IN 2B
IN
23
ARINC 429 OUT 2B
OUT
62
RESERVED
--
24
SIGNAL GROUND
--
63
RESERVED
--
25
PPS SELECT
IN
64
RESERVED
--
26
SIGNAL GROUND
--
65
ARINC 429 IN 2A
IN
27
ARINC 429 OUT 1A
OUT
66
ARINC 429 IN 2B
IN
28
RESERVED
--
67
ARINC 429 IN 3B
IN
29
RESERVED
--
68
SIGNAL GROUND
--
30
SIGNAL GROUND
--
69
RESERVED
--
31
SIGNAL GROUND
--
70
RESERVED
--
32
SIGNAL GROUND
--
71
RS-232 OUT 2
OUT
33
MAGNETOMETER GROUND
--
72
RS-232 IN 2
IN
34
AIRCRAFT GROUND 1
--
73
SIGNAL GROUND
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-13
*Indicates active low
35
SPARE
--
74
CONFIG MODULE GROUND
--
36
AIRCRAFT GROUND 2
--
75
SYS ID 1*
IN
37
SIGNAL GROUND
--
76
DISCRETE IN 3*
IN
38
RESERVED
--
77
DISCRETE IN 4
IN
39
RESERVED
I/O
78
DISCRETE IN 2*
IN
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-14
4.2.6
GAD 43/43e
The GAD 43 has a single connector:
•
J431/P431 50-pin female contact D-Sub
Figure 4-7 GAD 43/43e J431/P431 connector looking at unit
*Indicates active low
Pin
Function
I/O
Pin
Function
I/O
1
RESERVED
--
26
WXR ROLL OUT LO (50 mV/deg)
--
2
HEADING VALID OUT*
OUT
27
SPARE DISC IN* 2
IN
3
ATTITUDE VALID RELAY NO
--
28
WXR ROLL OUT HI (50 mV/deg)
OUT
4
ATTITUDE VALID RELAY NC
--
29
ROLL DC OUT
OUT
5
AP INTERLOCK RELAY COMMON
--
30
ROLL SYNCHRO OUT X
OUT
6
+26 VDC OUT
OUT
31
PITCH SYNCHRO OUT X
OUT
7
HDG SYNCHRO OUT Y
OUT
32
ARINC 429 IN B
IN
8
HDG SYNCHRO OUT X
OUT
33
RS-232 OUT
OUT
9
10VAC REF IN HI
IN
34
26VAC LO
--
10
10VAC REF IN LO
IN
35
5VAC OUT LO
--
11
SPARE DISC OUT* 2
OUT
36
5VAC OUT HI
OUT
12
WXR PITCH OUT HI (50mV/deg)
OUT
37
115VAC REF IN LO
IN
13
PITCH DC OUT
OUT
38
115VAC REF IN HI
IN
14
ROLL SYNCHRO OUT Y
OUT
39
26VAC REF IN HI
IN
15
PITCH SYNCHRO OUT Y
OUT
40
YAW RATE / BARO CORRECTION GND
--
16
ARINC 429 IN A
IN
41
HDG SYNCHRO OUT Z
OUT
17
RS-232 IN
IN
42
PITCH AC OUT LO
(60 Mv/DEG OR 200 Mv/DEG)
--
18
26VAC OUT HI
OUT
43
WXR PITCH OUT LO (50 mV/deg)
--
19
YAW RATE / BARO CORRECTION OUT
OUT
44
ROLL SYNCHRO OUT Z
--
20
ATTITUDE VALID RELAY COMMON
--
45
PITCH SYNCHRO OUT Z
OUT
21
AP INTERLOCK RELAY VALID NC
--
46
RS-232 GND
--
22
AP INTERLOCK RELAY VALID NO
--
47
AIRCRAFT GROUND
--
23
ROLL AC OUT HI
(54 mV/deg or 200 mV/deg)
OUT
48
AIRCRAFT GROUND
--
24
PITCH AC OUT HI
(60 mV/deg or 200 mV/deg)
OUT
49
AIRCRAFT POWER 1
IN
25
ROLL AC OUT LO
(54 mV/deg or 200 mV/deg)
--
50
AIRCRAFT POWER 2
IN
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
12
20
21
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
41
40
39
38
45
44
43
42
49
48
46 47
50
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-15
4.2.7
GAD 43e
GAD 43e has three connectors:
•
J431/P431 50-pin female contact D-Sub (same as GAD 43 J431/P431 shown in Section 4.2.6)
•
J432/P432 78-pin female contact HD D-Sub
•
J433/P433 26-pin female contact HD D-Sub
Figure 4-8 GAD 43e J432/P432 Connector looking at unit
Pin
Function
I/O
Pin
Function
I/O
1
ALTITUDE PRESELECT DATA
I/O
40
DME RQST HI / DME SYNC IN HI
I/O
2
GROUND
--
41
DME RQST LO / DME SYNC IN LO
I/O
3
RS-232 IN 2
IN
42
DME RNAV RQST OUT
OUT
4
RS-232 OUT 2
OUT
43
ARINC 429 OUT 1A
OUT
5
RS-232 GND 2
--
44
ARINC 429 OUT 1B
OUT
6
OUTER MARKER EXT LAMP IN
IN
45
GROUND
--
7
MIDDLE MARKER EXT LAMP IN
IN
46
ILS ENERGIZE #1 IN*
IN
8
INNER MARKER EXT LAMP IN
IN
47
ILS ENERGIZE #2 IN*
IN
9
RADAR ALT VALID IN
IN
48
GLIDESLOPE #1 VALID IN
IN
10
GROUND
--
49
GLIDESLOPE #2 VALID IN
IN
11
RESERVED
--
50
DME EXT TUNE K50 IN
IN
12
RESERVED
--
51
DME SUPERFLAG IN
IN
13
RESERVED
--
52
DME HOLD OUT*
OUT
14
RESERVED
--
53
ALT HOLD*
OUT
15
GROUND
--
54
GROUND
--
16
RESERVED
--
55
RESERVED
--
17
VS CMD
OUT
56
RESERVED
--
18
GROUND
--
57
RESERVED
--
19
ALTITUDE ERROR OUT +
OUT
58
PRESELECT MON+ POWER
IN
20
ALTITUDE ERROR OUT -
OUT
59
PRESELECT MON+ OUT
OUT
21
ALTITUDE PRESELECT CLOCK
I/O
60
DME CLOCK HI
I/O
22
GROUND
--
61
DME CLOCK LO
I/O
23
DME ARINC 429 IN A
IN
62
DME DATA HI
I/O
24
DME ARINC 429 IN B
IN
63
DME DATA LO
I/O
25
GROUND
--
64
AIRCRAFT GROUND
--
26
RESERVED
--
65
DME EXT TUNE M8/MA/M0 IN
IN
27
RESERVED
--
66
DME EXT TUNE M4/ME/M1 IN
IN
28
RESERVED
--
67
DME EXT TUNE M2/MC/M2 IN
IN
29
RESERVED
--
68
DME EXT TUNE M1/MD/M3 IN
IN
30
PRESELECT ADDR 0 / AP DISC SW
IN
69
DME EXT TUNE K800/KA/K0 IN
IN
31
PRESELECT ADDR 1
IN
70
DME EXT TUNE K400/KE/K1 IN
IN
32
GROUND
--
71
DME EXT TUNE K200/KC/K2 IN
IN
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
62
61
60
59
58
57
56
55
54
53
52
51
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
12
19
20
21
25
24
23
22
18
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
50
49
48
47
46
45
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-16
*Indicates active low
Figure 4-9 GAD 43e J433/P433 Connector looking at unit
33
RESERVED
--
72
DME EXT TUNE K100/KD/K3 IN
IN
34
VS SELECT CTRL* / KNOB IN MOTION*
OUT
73
GROUND
--
35
DME COM NAV 1* / CH 1-2 SELECT*
I/O
74
RESERVED
--
36
DME COM NAV 2*
I/O
75
RESERVED
--
37
RESERVED
--
76
GROUND
--
38
GROUND
--
77
RESERVED
--
39
RESERVED
--
78
RESERVED
--
Pin
Function
I/O
1
VOR/LOC COMPOSITE #1 HI
IN
2
VOR/LOC COMPOSITE #1 LO
IN
3
VOR/LOC COMPOSITE #2 HI
IN
4
VOR/LOC COMPOSITE #2 LO
IN
5
GROUND
--
6
GLIDESLOPE #1 +UP IN
IN
7
GLIDESLOPE #1 +DN IN
IN
8
GLIDESLOPE #2 +UP IN
IN
9
GLIDESLOPE #2 +DN IN
IN
10
RESERVED
--
11
GROUND
--
12
ADF BEARING X
IN
13
ADF BEARING Y
IN
14
ADF BEARING Z (GND)
--
15
RADAR ALT IN HI
IN
16
RADAR ALT IN LO
IN
17
GROUND
--
18
GROUND
--
19
FD PITCH UP OUT/GS #2 VALID OUT
OUT
20
FD PITCH DOWN OUT (GND)
--
21
FD ROLL RIGHT OUT/GS #1 VALID OUT
OUT
22
FD ROLL LEFT OUT (GND)
--
23
FD PITCH UP IN/GS #2 +FLAG
IN
24
FD PITCH DOWN IN/GS #2 -FLAG
IN
25
FD ROLL RIGHT IN/GS #1 +FLAG
IN
26
FD ROLL LEFT IN/GS #2 -FLAG
IN
9
18
19
20
21
26
25
24
23
22
1
2
3
4
5
6
7
8
10
11
13
14
15
16
17
12
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-17
4.2.8
GEA 110
GEA110 has two connectors:
•
J1101/P1101 15-pin female contact HD D-Sub
•
J1102/P1102 78-pin female contact HD D-Sub
Figure 4-10 GEA 110 Connectors
Figure 4-11 GEA 110 J1101/P1101 Connector looking at unit
Pin
Function
I/O
1
AV PWR IN 1
IN
2
RESERVED
--
3
DISCRETE OUT 1
OUT
4
RS 485 2A
I/O
5
RS 485 1A
I/O
6
AV PWR IN 2
IN
7
RESERVED
--
8
DISCRETE OUT 2
OUT
9
RS 485 2B
I/O
10
RS 485 1B
I/O
11
DISCRETE IN 5
IN
12
SYS ID #1
IN
13
SYS ID #2
IN
14
GND
--
15
GND
--
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-18
Figure 4-12 GEA 110 J1102/P1102 Connector looking at unit
Pin
Function
I/O
Pin
Function
I/O
1
CHT 1 (+)
IN
40
EGT 1 (+)
IN
2
CHT 2 (+)
IN
41
EGT 2 (+)
IN
3
CHT 3 (+)
IN
42
EGT 3 (+)
IN
4
CHT 4 (+)
IN
43
EGT 4 (+)
IN
5
CHT 5 (+)
IN
44
EGT 5 (+)
IN
6
CHT 6 (+)
IN
45
EGT 6 (+)
IN
7
GENERAL PURPOSE 1 (+)
IN
46
CARB TEMP (+)
IN
8
GENERAL PURPOSE 2 (+)
IN
47
OIL TEMP (+)
IN
9
+10 VDC
OUT
48
OIL PRESSURE (+)
IN
10
FUEL PRESSURE (+)
IN
49
GND
--
11
DISCRETE IN 1
IN
50
MANIFOLD PRESSURE (+)
IN
12
FUEL QUANTITY 1 /
GENERAL PURPOSE 3 (+)
IN
51
DISCRETE IN 3
IN
13
FUEL QUANTITY 3 /
GENERAL PURPOSE 5 (+)
IN
52
FUEL QUANTITY 2 /
GENERAL PURPOSE 4 (+)
IN
14
GND
IN
53
FUEL QUANTITY 4 /
GENERAL PURPOSE 6 (+)
IN
15
FUEL FLOW 1
IN
54
GND
--
16
FUEL FLOW 2
IN
55
SHUNT 1 (-)
IN
17
+12 VDC
OUT
56
SHUNT 2 (-)
IN
18
RPM IN 1 (+)
IN
57
BUS 1
IN
19
RPM IN 2 (+)
IN
58
BUS 2
IN
20
CONFIG. MOD PWR
OUT
59
CONFIG MOD CLOCK
OUT
21
CHT 1 (-)
IN
60
EGT 1 (-)
IN
22
CHT 2 (-)
IN
61
EGT 2 (-)
IN
23
CHT 3 (-)
IN
62
EGT 3 (-)
IN
24
CHT 4 (-)
IN
63
EGT 4 (-)
IN
25
CHT 5 (-)
IN
64
EGT 5 (-)
IN
26
CHT 6 (-)
IN
65
EGT 6 (-)
IN
27
GENERAL PURPOSE 1 (-)
IN
66
CARB TEMP (-)
IN
28
GENERAL PURPOSE 2 (-)
IN
67
OIL TEMP (-)
IN
29
+5 VDC
OUT
68
OIL PRESSURE (-)
IN
30
FUEL PRESSURE (-)
IN
69
+12 VDC
OUT
31
DISCRETE IN 2
IN
70
MANIFOLD PRESSURE (-)
IN
32
FUEL QUANTITY 1 /
GENERAL PURPOSE 3 (-)
IN
71
DISCRETE IN 4
IN
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
62
61
60
59
58
57
56
55
54
53
52
51
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
12
19
20
21
25
24
23
22
18
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
50
49
48
47
46
45
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-19
33
FUEL QUANTITY 3 /
GENERAL PURPOSE 5 (-)
IN
72
FUEL QUANTITY 2 /
GENERAL PURPOSE 4 (-)
IN
34
GND
--
73
FUEL QUANTITY 4 /
GENERAL PURPOSE 6 (-)
IN
35
SHUNT 1 (+)
IN
74
GND
--
36
SHUNT 2 (+)
IN
75
SPARE
--
37
RPM IN 1 (-)
IN
76
+5 VDC
OUT
38
RPM IN 2 (-)
IN
77
BUS 3
IN
39
CONFIG MOD DATA
I/O
78
CONFIG MOD GND
--
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-20
4.2.9
GBB 54
GBB 54 has one connector:
•
J541/P541 15-pin HD D-Sub
Figure 4-13 GBB 54 J541/P541 Connector
Pin #
Function
I/O
1
POWER IN
IN
2
POWER IN
IN
3
GROUND
--
4
STANDBY
OUT
5
GROUND
--
6
GROUND
--
7
BATTERY POWER
OUT
8
BATTERY POWER
OUT
9
POWER IN
IN
10
GROUND
--
11
RS-232 TX
OUT
12
RS-232 RX
IN
13
PWR ON REQ
IN
14
GROUND
--
15
BATTERY POWER
OUT
1
15
VIEW IS LOOKING AT THE UNIT
5
2
3
4
6
7
8
9
10
11
12
13
14
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-21
4.2.10
GMU 44
J441/P441 Connector looking at pigtail
4.2.11
GTP 59
The GTP 59 temperature probe does not have a connector. Rather, a 3-conductor shielded cable extends
from the sensor for interface with a GDU or GDC unit.
3-Conductor Shielded Cable
Pin #
Function
I/O
1
SIGNAL GROUND
--
2
RS-485 OUT B
Out
3
SIGNAL GROUND
--
4
RS-485 OUT A
Out
5
SPARE
--
6
POWER GROUND
--
7
SPARE
--
8
RS-232 IN
In
9
+12 VDC POWER
In
Conductor Color
Name
I/O
White
Probe Power Lead
In
Blue
Resistive Element HI
Out
Orange
Resistive Element LO
Out
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-22
4.3
Troubleshooting Flow Charts
This section provides troubleshooting flow charts for most system failures and alert messages. It is
recommended that system troubleshooting and repair only be completed by a Garmin dealer. If a specific
alert or fault condition is not listed, or the fault still exists after completing the given corrective action,
contact Garmin Aviation Technical Support at the number listed for your specific region on the “Support”
tab of the FlyGarmin.com website.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-23
Figure 4-14 GDU Alert Message Troubleshooting
G D U A lert M essag es
If fau lt still exists ,
con tact G arm in .
The G D U has
exceeded its
overtem p threshold
G D U cooling fan
failure
O R
G D U cooling fan
obstruction
R eplace cooling
fan in accordance
w ith S ection 5.1 .2
D isplay H ot,
display
dim m ed
C ooling fan
failed
C ause
C orrective
A ctio n
C o rrective
A ction
G D U S oftw are
M ism atch
O ne or m ore
G D U s in the
system have a
different softw are
version
S ervice
R equired
C ause
C o rrective
A ction
B acklight
calibration
lost
C orrective
A ctio n
J2 P in 39 on the
G D U is grounded
Inspect G D U
connectors and
w iring to rem ove
the signal from the
D em o M ode
S elect P in
D em o m ode ,
do not use in
flight
C au se
C o rrective
A ction
R eturn the G D U to
G arm in for service
E nsure all G D U s
have the sam e
system softw are
installed
V erify cooling fan
ports are clear
If m essage is in
conjunction w ith
“F an F ailure
detected”
m essage , R eplace
cooling fan in
accordance w ith
S ection 5.1.2
M ain tenan ce
L og M essage
M ain ten an ce
L og M essage
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-24
Figure 4-15 GDU Config and Battery Alert Message Troubleshooting
Battery/Configuration
Alert Messages
If fault still exists,
contact Garmin.
Return GBB 54 to
Garmin for Service
Battery
unavailable:
fault
detected
Battery
unavailable:
communication
lost
Corrective
Action
Corrective
Action
Service
Required
Multiple master
config modules
detected.
More than one
GDU is configured
as “Master”
Ensure only one
GDU is configured
as “Master” under
the “GDU Type”
configuration
window
Cause
Corrective
Action
External config
module has been
overwritten
System configuration
module has failed or
is missing
This message is
expected if a
configuration
module has been
replaced
External config
module cannot be
written to, read
from, or is not
detected in the
system
External config
module has been
overwritten by internal
config module
Service
Soon
Cause
Cause
Corrective
Action
Corrective
Action
Internal Config module
has been overwritten
This message is
expected if a GDU
has been replaced
Internal Config module
has been overwritten
by harness config
module
Cause
Corrective
Action
Battery
unavailable:
power output
failed
Corrective
Action
The battery capacity
test has not been
successfully completed
or
Capacity test not run in
last 392 days
Verify that the
GBB 54 battery
cell is fully charged
Battery
unavailable:
capacity test
required
Cause
Corrective
Action
Run the battery
capacity test in
accordance with
Section 5.13.8
Verify GDU
configuration
matches printed
configuration log
Inspect config
module wiring and
connector for bent,
damaged, missing
pins/wires
Replace external
configuration module
in accordance with
Section 5.1.4 or
Section 5.1.5
Verify GDU
configuration
Verify GBB 54 and
GDU wiring and
connections
Verify that GBB 54
battery cell is
charged
Verify GBB 54 and
GDU wiring and
connections
If configuration
does not match
printed log, load
GDU configuration
from saved SD
card
Verify GDU
configuration
matches printed
configuration log
If configuration
does not match
printed log, load
GDU configuration
from saved SD
card
Maintenance
Log Message
Maintenance
Log Message
Maintenance
Log Message
Maintenance
Log Message
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-25
Figure 4-16 PFD Alert Message Troubleshooting
PFD Fault Messages
If fault still exists,
contact Garmin.
HDG Fail
GPS 1/2 interface
failed.
GPS TIME MARK
1/2 FAIL
Improper installation of
GMU 44 and/or AHRS
OR
Excessive magnetic
interference
The PFD has not
received a pulse in
3 seconds or more
Cause
Perform Magnetic
Interference check
in Section 6.6.4
Verify GMU 44
and AHRS
mounting locations
are within ±3° of
level and no more
than 6° of each
other(see LRU
installation
instructions in
G500/G600 Txi
Part 23 AML
Installation Manual
(P/N:190-01717-
B3) for more
information)
Verify the GPS
source is on and
has a clear view of
the sky
Inspect GPS
antenna, wiring,
and connections
Verify the GPS
source is on and
has a clear view of
the sky
Corrective
Action
GPS 1/2
inoperative
Cause
A GPS source has
lost communication
OR
A GPS source is
reporting failed
Corrective
Action
Service
Soon
Cause
Corrective
Action
AHRS 1/2 not
receiving GPS
aiding
The AHRS has
reported that no
GPS data is being
received
Verify the GPS
source is on and
has a clear view of
the sky
AHRS 1/2
not receiving
GPS Aiding
Cause
Corrective
Action
GDU( ) GPU monitor
restarted the unit.
An internal data
check has failed and
restarted the GDU
GDU( ) GPU
monitor
restarted the
unit
Cause
Corrective
Action
NAV 1/2
interface/unit
failed
A NAV source has
lost communication
OR
A NAV source is
reporting failed
If reporting failed,
troubleshoot in
accordance with
NAV unit
maintenance
manual.
Verify the NAV
source is on and
not reporting failed
NAV 1/2
inoperative
Cause
Corrective
Action
Inspect GPS
antenna, wiring,
and connections
Contact Garmin
Technical Support
Verify GDU and
GPS configuration
settings
Verify GDU and
GPS configuration
settings
Inspect GPS
antenna, wiring,
and connections
Verify GDU and
GPS configuration
settings
Inspect NAV
wiring,
connections, and
configuration
settings
Maintenance
Log Message
Maintenance
Log Message
Maintenance
Log Message
Maintenance
Log Message
Maintenance
Log Message
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-26
Figure 4-17 AHRS/ADC Alert Message Troubleshooting
AHRS/ADC Fault
Messages
If fault still exists,
contact Garmin.
The AHRS has
detected an in
tarmac anomaly at
the given location
The AHRS has
detected a local earth
anomaly at the given
location
If this error shows
up repeatedly
conduct the
magnetic
interference check
in Section 6.6.4 of
the G500/G600
Txi Part 23 AML
STC Installation
Manual (PN: 190-
01717-B3)
AHRS 1/2 reports
an in-tarmac
magnetic
anomaly
AHRS 1/2 reports
a local earth
magnetic
anomaly
Cause
Cause
Corrective
Action
Corrective
Action
Service
required
ADC 1/2 reports
configuration
error
ADC reports config
error
OR
RVSM is not enabled
in the system but the
ADC is expecting
RVSM
If RVSM is
expected, ensure
RVSM feature is
enabled in Feature
Enablement page.
Cause
Corrective
Action
ADC 1/2 reports
SSEC unavailable or
failed
AHRS 1/2 is not
receiving true
airspeed
Wrong RVSM
aircraft configuration
OR
ADC 2 selected on
PFD 1
Verify ADC 1/2
configuration and
wiring.
ADC loss of
communication
OR
No GTP 59 signal
Cause
Cause
Corrective
Action
Corrective
Action
ADC 1/2 airspeed
error correction is
unavailable
The alert flag has
been set by the
ADC
ADC 1/2 error
correction
inoperative
Cause
Corrective
Action
The designated
AHRS Magnetic
Model is out of
date
AHRS 1/2
magnetic model
database needs
update
Cause
Corrective
Action
Communication lost
with GMU 44
OR
GMU 44 installation
incorrect
Inspect GMU 44
wiring and
connections
AHRS 1/2 not
receiving valid
magnetometer
data
Cause
Corrective
Action
Perform AHRS
magnetic model
maintenance in
accordance with
Table 3-1
Ensure GMU 44
installation is
within ±3° of level
and less than 6°
difference from the
AHRS unit in
accordance with
G500/G600 Txi
AML STC
installation manual
If other ADC or
AHRS faults are
present correct
those faults first.
Verify ADC power
Inspect GTP 59,
connections, and
wiring.
Inspect ADC/
AHRS wiring and
connections
Replace ADC
config module
Verify ADC 1/2
configuration and
wiring.
Maintenance
Log Message
Maintenance
Log Message
If this error shows
up repeatedly
conduct the
magnetic
interference check
in Section 6.6.4 of
the G500/G600
Txi Part 23 AML
STC Installation
Manual (PN: 190-
01717-B3)
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-27
Figure 4-18 Terrain Alert Message Troubleshooting
Terrain/TAW S Alert
Messages
If fault still exists,
contact Garm in.
TAW S FAIL
Audio Failed
OR
Database error
OR
Internal failure
See external
TAW S unit manual
for troubleshooting
instructions
Cause
Verify audio
system is online
and terrain
database is loaded
Verify terrain
alerting
configuration
Reload Terrain
database
Verify primary
GPS is on and has
a clear view of the
sky
Inspect GPS
antenna and wiring
Corrective
Action
TAW S N/A
Cause
GDU is operating
from backup GPS
OR
Primary GPS is not
receiving a signal
Corrective
Action
Ext. TAW S
Fail
Corrective
Action
See external
TAW S unit manual
for troubleshooting
instructions
Ext. TAW S
N/A
Corrective
Action
Backup GPS is active
OR
No Primary GPS signal
OR
Outside database region
TER N/A
Cause
Corrective
Action
Database corrupted
or missing
OR
Internal failure
Reload terrain
database
Verify terrain
database is loaded
and current.
TER FAIL
Cause
Corrective
Action
TAW S/TER config not set
OR
External TAW S and GDU
mismatch (rotorcraft /
fixed-wing)
Check TAW S/
Terrain
configuration
settings
Verify External
TAW S and GDU
have the same
aircraft type
configured
Service
TAW S.
Invalid
Config.
Corrective
Action
Verify primary
GPS is on and has
a clear view of the
sky
Inspect GPS
antenna and wiring
Verify Terrain
database coverage
Maintenance
Log Message
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-28
Figure 4-19 Traffic Alert Message Troubleshooting
T raffic A le rt M es sa g es
If fau lt still e xis ts ,
c o n tac t G arm in .
T rou blesh oo t
de vice failu re in
acco rd an ce w ith
T A S /T C A S LR U
m a in ten an ce
m a nua l
T rou blesh oo t
de vice failu re in
accord an ce w ith
A D S -B LR U
m a in ten an ce
m a nu al
T A S /T C A S
fu nction
ino pe ra tive
A D S tra ffic
a le rtin g
fu nctio n
in ope rative
C o rre ctiv e
A c tio n
C o rre ctiv e
A c tio n
T rou blesh oo t
d evice fa ilure in
accord an ce w ith
A D S -B LR U
m a in ten an ce
m a nu al
10 90 E S
tra ffic
re ceiver fa ult
C o rre ctiv e
A ctio n
U A T traffic /
da ta rece iver
fault
C o rre ctiv e
A ctio n
A D S tra ffic
fu nction
ino pera tive
C o rrec tiv e
A c tio n
T ra ffic /F IS -B
functio ns
ino perative
C o rrec tive
A c tio n
T ro ub le sh oo t
de vice failu re in
a cco rda nce w ith
A D S -B LR U
m a in te na nce
m a nua l
T rou blesh oo t d evice
failu re in a ccorda nce
w ith U A T LR U
m ainten an ce m an ua l
T rou blesh oo t
d evice failu re in
acco rd an ce w ith
A D S -B LR U
m a in ten an ce
m a nu al
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-29
Figure 4-20 Audio/Weather Alert Message Troubleshooting
Audio/WX Radar Fault
Messages
If fault still exists,
contact Garmin.
TAWS audio
data missing
or corrupt
GWX requires
service
Audio Failed
OR
Database Failed
OR
Internal failure
See maintenance
log message for
specific failure
condition
Cause
Verify audio
system is online
and terrain
database is loaded
Verify terrain
alerting
configuration
Troubleshoot in
accordance with
audio device
maintenance
manual
Verify audio device
is online
Inspect audio
device
connections and
wiring
Remove GWX and
contact Garmin to
return unit for
service
Corrective
Action
Audio
Inoperative
Cause
Audio device failed
OR
Audio clip failed to
play
Corrective
Action
Cause
Corrective
Action
ARINC 708
weather radar
requires service
See A708 weather
radar maintenance
manual for specific
failure
Remove A708
weather radar and
contact
appropriate
company for repair
Weather
radar needs
service
Cause
Corrective
Action
Connection to WX
radar lost
OR
Improper
configuration
Weather
radar
inoperative
Cause
Corrective
Action
Weather radar is
not receiving one
or more inputs
Display failure
OR
Attitude in failure
OR
Control fault
Verify WX radar
and GDU
configuration
Inspect WX radar
wiring and
connections
Cause
Corrective
Action
Check power and
wiring to WX radar
Verify correct WX
radar configuration
Troubleshoot in
accordance with
audio device
maintenance
manual
Maintenance
Log Message
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-30
Figure 4-21 External LRU Failure Message Troubleshooting
E x te rn a l L R U A le rt
M e s s a g e s
If fa u lt s till e x is ts ,
c o n ta c t G a rm in .
S a te llite
w e a th e r
in o p e ra tiv e
G S R 5 6 w e a th e r
n o t re g is te re d
C o m u n ica tio n lo st
w ith G S R 5 6
C o m u n ica tio n lo st
w ith G S R 5 6
G D L 6 9 /6 9 a h a s e ith e r
lo st co m m u n ica tio n w ith
G D U o r is re p o rtin g a
fa ile d co n d itio n
C a u s e
In sp e ct G S R 5 6
w irin g a n d
co n n e cto rs .
R e g iste r th e G S R
5 6 w e a th e r
fu n ctio n a s
d e sc rib e d in th e
G 5 0 0 /G 6 0 0 T xi
A M L S T C
In sta lla tio n M a n u a l
In sp e ct G D L 6 9 /
6 9 a w irin g a n d
co n n e cto rs .
C o rre c tiv e
A c tio n
S a te llite
w e a th e r n o t
re g is te re d
C a u s e
T h e G S R 5 6
w e a th e r fu n ctio n
h a s n o t b e e n
re g iste re d
C o rre c tiv e
A c tio n
S iriu s X M
re c e iv e r
in o p e ra tiv e
C a u s e
C o rre c tiv e
A c tio n
S to rm s c o p e is n o t
c o n fig u re d o r
o p e ra tin g p ro p e rly
S to rm sco p e is
re p o rtin g fa ile d
In sp e ct
sto rm sco p e w irin g
a n d c o n n e ctio n s
C a u s e
C o rre c tiv e
A c tio n
G C U 4 8 5
c o m m u n ic a tio n lo s t
T h e G D U h a s lo s t
c o m m u n ica tio n w ith
th e G C U 4 8 5
C o n tro lle r
U n a v a ila b le
C a u s e
C o rre c tiv e
A c tio n
C o m m u n ic a tio n
lo s t w ith
s to rm s c o p e
T h e G D U h a s lo st
co m m u n ica tio n
w ith th e
sto rm s co p e
In sp e c t
s to rm sco p e w irin g
a n d co n n e ctio n s
V e rify p o w e r to
s to rm sco p e is o n
S to rm s c o p e
in o p e ra tiv e
C a u s e
C o rre c tiv e
A c tio n
E n su re a ll L R U s in
th e sys te m a re
o n lin e .
V e rify p o w e r to
G C U 4 8 5 is o n
In sp e ct G C U 4 8 5
w irin g a n d
co n n e ctio n s
V e rify sto rm sc o p e
co n fig u ra tio n
se ttin g s
M a in te n a n c e
L o g M e s s a g e
M a in te n a n c e
L o g M e s s a g e
M a in te n a n c e
L o g M e s s a g e
M a in te n a n c e
L o g M e s s a g e
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-31
Figure 4-22 External LRU Service Message Troubleshooting
External LRU Service
Alerts
If fault still exists,
contact Garm in.
Service
Soon
External LRU Reports
config module needs
service
Stormscope is
reporting invalid
heading
Check GAD 43/
43e configuration
settings
AHRS does not
have valid heading
OR
Improper
configuration
The GDU
configuration does
not match the
GAD 43/43e
configuration
Cause
Inspect wiring and
connectors for
damaged or
missing
connections
Verify GDU
configuration
settings
This message is
expected if in
conjunction with
“HDG FAIL”
message, “HDG
FAIL” must be
troubleshot and
corrected first.
Inspect connector
pins and wiring to
external LRU
config module
Replace External
LRU config
module
Verify the correct
GAD 43/43e
configuration
settings on the
GDU interfaces
page
Corrective
Action
Cause
The external LRU
config module is
missing or has
failed
Corrective
Action
Cause
Corrective
Action
External LRU
reports service
required
The external LRU
is reporting that
service is required
Return External
LRU to Garmin for
service.
Cause
Corrective
Action
ADC 1/2 or AHRS 1/2
config does not match
the GDU config
GDU and external
AHRS/ADC LRU report
different configuration
versions
Cause
Corrective
Action
Receiving data
from the wrong
side LRU.
Incorrect SDI on
external LRU
OR
Incorrect GDU
configuration settings
Verify GDU
configuration
matches
installation wiring/
port configuration
Inspect external
LRU SDI strapping
pins to ensure
correct SDI
Service
Required
Cause
Corrective
Action
GEA did not
accept
configuration
The GEA 110 did
not accept the
GDU
configuration.
Ensure the proper
EIS configuration
procedure is being
followed in the
G500/G600 Txi
AML STC
Installation Manual
Section 5
Cause
Corrective
Action
Update the GAD
43/43e
configuration on
the GDU “GAD 43
interface settings
page”
Verify ADC/AHRS
interface settings
on GDU and copy
the configuration
to the ADC/AHRS
Maintenance
Log Message
Maintenance
Log Message
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-32
Figure 4-23 GAD Fault Message Troubleshooting
G A D Fault M essages
If fault still exists ,
contact G arm in.
G A D reports
pitch
deviation
Error detected in one
or m ore analog pitch
outputs
O R
AC reference is not
being provided
Error detected in
one or m ore
analog yaw rate
outputs
C ause
Verify correct
w iring for analog
pitch outputs from
G AD 43/43e
Verify AC
reference voltage
is on and w iring is
correct
Verify correct
wiring for analog
roll outputs from
G AD 43/43e
Verify AC
reference voltage
is on and w iring is
correct
Verify correct
w iring for analog
yaw rate outputs
from G AD 43/43e
C orrective
A ction
G AD reports
roll deviation
C ause
Error detected in one
or m ore analog roll
outputs
O R
AC reference is not
being provided
Corrective
A ction
G AD reports
yaw rate
deviation
C ause
C orrective
Action
ARIN C 429
heading data from
the AH R S has
tim ed out
Inspect AR IN C
429 data bus
wiring from AH R S
to G AD 43/43e
Verify AH R S is
powered on
G AD reports
AH R S A429
att tim eout
C ause
C orrective
Action
G AD 43/43e has
received a pitch value
greater than ±90deg
from the AH RS
G A D reports
AH R S pitch
out of range
C ause
Corrective
A ction
The AH RS has flagged
the heading output as
invalid due to an internal
AHR S m onitor fault
If the error
persists, return the
AH R S to G arm in
for service
G AD reports
AH R S A429
att invalid
C ause
C orrective
Action
The AHR S has flagged
the heading output as
invalid due to an internal
AH R S m onitor fault
If the error
persists, return the
AH R S to G arm in
for service
G A D reports
AH R S
attitude
invalid
C ause
C orrective
A ction
If the error
persists, return the
AH R S to G arm in
for service
M aintenance
Log M essage
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-33
Figure 4-24 GAD Fault Message Troubleshooting Continued
G A D Fault M essages
C ont.
If fau lt still exists ,
co ntact G arm in .
G A D reports
pow er
supply fault
O ne or m ore
internal pow er
supply has
reported a fault
Internal softw are
has failed a C R C
check
C au se
If the error
persists, return the
A H R S to G arm in
for service
Inspect A C
reference to G A D
43/43e w iring and
ensure AC
reference source
is pow ered on
R eload G A D 43/
43e softw are
C orrective
A ction
G A D reports
A C
reference
lost
C ause
A C reference voltage
is not being provided
to the G A D 43/43e
C orrective
A ction
G A D reports
application
S C I integrity
fault
C ause
C orrective
A ction
The internal G AD 43/
43e configuration data
does not pass C R C
check
G A D reports
configuration
integrity fault
C ause
C orrective
A ction
A n internal
com ponent has
faulted
G A D reports
unit fault
C ause
C orrective
A ction
G A D 43/43e internal
calibration has becom e
corrupted
R eturn the G A D
43/43e to G arm in
for service
G A D reports
calibration
integrity fault
C ause
C orrective
A ction
C om m unication w ith
G A D 43/43e has been
lost
If the error
persists, return the
G A D 43/43e to
G arm in for service
C heck R S -
232 w iring to
G A D 43/43e
C au se
C orrective
A ction
R eturn the G A D
43/43e to G arm in
for service
If the error
persists, return the
G A D 43/43e to
G arm in for service
U pdate G A D 43/
43e configuration
from the interface
settings screen
If the error
persists, return the
G AD 43/43e to
G arm in for service
Inspect G A D 43/
43e to G D U R S-
232 w iring and
G A D 43/43e
pow er w iring.
M aintenance
Log M essage
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 4-34
Figure 4-25 EIS Gauge Troubleshooting
EIS Gauges
If fault still exists,
contact Garmin.
Unstable
RPM
Resistor failure
OR
Poor connection
OR
Interference
Starting vibrator is
installed. Normal
operation with P-
Lead RPM input.
Cause
Disconnect P-Lead
signal wires at
both ends. Verify
wire is more than
400KOhms.
Replace wire and
parallel resistors if
less than
400KOhms.
Verify wiring and
connections
Route signal wires
away from spark
plug leads and
power wires
Disconnect P-Lead
signal wire at both
ends of suspect mag.
Verify wire is more
than 400 KOhms.
Replace wire and
parallel resistors if less
than 400KOhms.
Verify wiring and
connections
Corrective
Action
Loss of RPM
during mag.
check
Cause
Resistor failure
OR
Poor connection
Corrective
Action
RPM is
erratic during
engine start/
cranking
Replace fuel probe
Fuel quantity
gauge
inaccurate
Corrective
Action
Poor connection
OR
Air/contamination in the
sensor
OR
Incorrect sensor config.
OR
Interference
Fuel flow
indication
unstable
Cause
Corrective
Action
Fuel flow requires
calibration
Calibrate fuel flow.
Limited to 15% in
GDU Normal
Mode. More
adjustment will
require a different
K-Factor.
Fuel totalizer
inaccurate
Cause
Corrective
Action
Verify wiring and
connections
Purge fuel lines of
air, verify sensor
orientation, clean
the sensor.
Configure sensor with
‘Hi’ filtering option
Cause
Poor connection
OR
Fuel probe
malfunction
OR
Probe out of
calibration
Cause
Verify wiring and
connections
None
Corrective
Action
Route wires away
from spark plug leads
and power wires,
install EMI shield
Replace fuel flow
transducer
Replace fuel flow
transducer
Recalibrate fuel
tank probes
Pressure line drain
plugged/line blocked
OR
Sensor failure
Verify manifold
pressure line vent
(if installed) is
clear.
Verify fuel is not
trapped in the
manifold pressure
line.
Manifold
pressure
unstable
Cause
Corrective
Action
Replace manifold
pressure sensor
Pressure line
blocked
OR
Sensor out of cal.
OR
Sensor failure
Verify manifold
pressure line is
clear.
Manifold
pressure
inaccurate
Cause
Corrective
Action
Recalibrate
manifold pressure
sensor (brass
sensor only)
Replace manifold
pressure sensor
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-1
5 EQUIPMENT MAINTENANCE AND CHECKOUT PROCEDURES
5.1
GDU 1060/700..................................................................................................................................5-3
5.1.1
Removal .....................................................................................................................................5-4
5.1.2
Cooling Fan Replacement ..........................................................................................................5-5
5.1.3
Integrated ADC Module Replacement.......................................................................................5-6
5.1.4
Configuration Module Replacement ..........................................................................................5-7
5.1.5
Master Configuration Module Replacement..............................................................................5-8
5.1.6
Re-installation ............................................................................................................................5-9
5.2
GCU 485.........................................................................................................................................5-10
5.2.1
Removal ...................................................................................................................................5-10
5.2.2
Re-Installation ..........................................................................................................................5-11
5.3
EIS Annunciator .............................................................................................................................5-12
5.3.1
Removal ...................................................................................................................................5-12
5.3.2
Re-Installation ..........................................................................................................................5-13
5.4
GDC 72...........................................................................................................................................5-14
5.4.1
Removal ...................................................................................................................................5-14
5.4.2
Re-Installation ..........................................................................................................................5-15
5.4.3
Checkout...................................................................................................................................5-15
5.5
GSU 75(), GRS 79..........................................................................................................................5-16
5.5.1
Removal ...................................................................................................................................5-16
5.5.2
Installation................................................................................................................................5-17
5.5.3
Checkout...................................................................................................................................5-17
5.6
GAD 43/43e....................................................................................................................................5-18
5.6.1
Removal ...................................................................................................................................5-19
5.6.2
Re-Installation ..........................................................................................................................5-19
5.6.3
Checkout...................................................................................................................................5-19
5.7
GEA 110 .........................................................................................................................................5-20
5.7.1
Removal ...................................................................................................................................5-22
5.7.2
Re-Installation ..........................................................................................................................5-22
5.7.3
Checkout...................................................................................................................................5-22
5.8
GBB 54 ...........................................................................................................................................5-23
5.8.1
Removal ...................................................................................................................................5-24
5.8.2
Battery Cell Replacement.........................................................................................................5-24
5.8.3
Re-Installation ..........................................................................................................................5-25
5.8.4
Checkout...................................................................................................................................5-25
5.9
GMU 44..........................................................................................................................................5-25
5.9.1
Removal ...................................................................................................................................5-26
5.9.2
Re-Installation ..........................................................................................................................5-26
5.9.3
Checkout...................................................................................................................................5-26
5.10 GTP 59............................................................................................................................................5-28
5.10.1 Removal ...................................................................................................................................5-28
5.10.2 Re-Installation ..........................................................................................................................5-29
5.10.3 Checkout...................................................................................................................................5-29
5.11 Backup GPS Antenna .....................................................................................................................5-29
5.11.1 Removal ...................................................................................................................................5-30
5.11.2 Installation................................................................................................................................5-30
5.11.3 Checkout...................................................................................................................................5-30
5.12 EIS Sensors.....................................................................................................................................5-31
5.12.1 Carburetor/Induction Air Temperature ....................................................................................5-32
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-2
5.12.2 Oil Temperature Sensor ...........................................................................................................5-33
5.12.3 Pressure Sensors.......................................................................................................................5-34
5.12.4 Fuel Flow..................................................................................................................................5-37
5.12.5 RPM .........................................................................................................................................5-38
5.13 Calibration ......................................................................................................................................5-39
5.13.1 Attitude/Heading ......................................................................................................................5-39
5.13.2 Autopilot Calibration................................................................................................................5-39
5.13.3 Analog NAV Calibration .........................................................................................................5-39
5.13.4 Fuel Level Calibration..............................................................................................................5-39
5.13.5 Backup Battery Check..............................................................................................................5-39
5.13.6 External Systems (Weather Radar) Calibration .......................................................................5-40
5.14 Uploading Software........................................................................................................................5-41
5.15 System Checks................................................................................................................................5-41
5.15.1 Configuration Ground Check...................................................................................................5-41
5.15.2 Pitot-Static and Airspeed Tape Settings Checks......................................................................5-42
5.15.3 RVSM System Checkouts (Socata TBM 700/850 only)..........................................................5-48
This section provides the procedures to remove, replace, or install required and optional LRUs that are part
of the G500/G600 TXi system. Refer to Section 4 for the definition of connectors and pin functions for
G500/G600 TXi system LRUs. Before performing any maintenance on the G500/G600 TXi system all
information in Appendix A must be filled out. It is highly recommended to save the system configuration
to an SD card and print the configuration log before replacing any system LRUs.
NOTE
A GDU 1060/700() without an integrated ADAHRS may be removed, replaced with a new
GDU, or the old GDU reinstalled without an installer unlock card as long as the
configuration module is not replaced.
NOTE
Any AHRS unit (including a GDU with integral ADAHRS) may be removed or replaced
without using an installer unlock card as long as the unit mounting brackets or support
structure (i.e Instrument Panel, mounting bracket, avionics shelf) is not loosened or
removed. If the mounting is loosened, additional calibrations and configurations will be
necessary that require the use of an installer unlock card.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-3
5.1
GDU 1060/700
Figure 5-1 GDU 1060 Installation
1
4
2
8
3
4
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QTY
ITEM PART NUMBER
DESCRIPTION
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-4
Figure 5-2 GDU 700P Installation
NOTE
The GDU 700L uses the same fastener and torque specifications as the GDU 700P in
Figure 5-2 above.
5.1.1
Removal
Remove the GDU 1060/700 using the following procedure:
1.
Ensure the current configuration is saved to an SD card in accordance with the instructions
contained in Section 2.1.6.
2.
Turn off the GDU and remove power for the GDU.
1
4
2
8
3
4
�
�
NOTES
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QTY
ITEM PART NUMBER DESCRIPTION
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-5
3.
Remove the four(4) screws retaining the GDU in the instrument panel shown as item 1 in figure 5-
1 or figure 5-2 above.
4.
Gently pull the GDU out from the instrument panel far enough to access the cable connectors and
ADC module (if installed).
5.
Remove the cable connectors from the back of the GDU.
6.
If an integrated ADAHRS is installed in the GDU, Loosen the four(4) thumbscrews securing the
ADC module to the rear of the GDU as shown in figure 5-3 below and gently separate the module
from the GDU. If the ADC module is being replaced, proceed to Section 5.1.3.
5.1.2
Cooling Fan Replacement
NOTE
The GDU cooling fan replacement kit (P/N: K00-01080-00) must be obtained from an
authorized Garmin dealer. In order for the GDU warranty to remain valid this procedure
must be accomplished by an authorized Garmin dealer.
NOTE
Resetting the fan operation hours requires the use of an Installer unlock card.
The GDU 1060/700 cooling fan has a recommended replacement interval of 3000 hours. After 3000 hours
of operation the cooling fan should be replaced using the following procedure:
1.
Remove the GDU from the instrument panel in accordance with Section 5.1.1.
2.
Remove the four(4) screws securing the fan module to the rear of the GDU and discard the o-rings.
3.
Grasp the fan module and gently pull the module out of the GDU.
4.
Visually inspect the inside of the fan module receptacle on the back of the GDU for the following:
◦
Verify that the four rubber gaskets around the fan screw mounting holes and are not torn,
damaged, or missing. If any of these conditions are found replace all four gaskets(not
included in fan replacement kit).
◦
Inspect the 4-pin electrical connector for the fan module for damage or corrosion. If any
damage is found, return the GDU to Garmin for service.
5.
Place the new o-rings included in the fan replacement kit on the four fan mounting screws.
6.
Place the new cooling fan module in the fan well of the GDU with the electrical connector oriented
on the upper side near the J7 connector.
CAUTION
It may be necessary to slightly move the fan module within the fan well to align the
connector pins and connector body. If the module does not press into the back of the GDU
with slight pressure, the connector may not be aligned. If the connector cannot be aligned,
remove the module again and inspect the pins on the fan module and the connector on the
GDU for straightness or damage. Applying too much pressure to the fan module with the
connector out of alignment could cause damage to the fan module, GDU connector, or
both.
7.
Slide the fan module evenly into the fan well on the GDU and gently press the module into the
back of the GDU.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-6
8.
Insert the four fan mounting screws with o-rings into the mounting holes on the fan module and
tighten evenly to 8 ± 1 LBF-IN.
9.
Install the GDU in accordance with Section 5.1.6.
10. Once GDU installation and checkout has been accomplished, reset the GDU cooling fan hour
counter using the following procedure:
a.
Power on the GDU 1060/700 in configuration mode per the instructions in Section 2.1.4.
b.
Navigate to Diagnostics → Temp & Power Stats.
c.
Press Reset Fan Hours.
5.1.3
Integrated ADC Module Replacement
To replace the integrated ADC module perform the following procedure:
1.
Remove the GDU 1060/700 in accordance with Section 5.1.1.
2.
Mark pitot and static lines with ‘P’ and ‘S’, if not already marked, near ADC connections.
Figure 5-3 Integrated ADC Module Installation
REF. FITTING, 1/8-27 ANPT
TYP. 2 PLCS
REF. 011-03457-00 ADC MODULE, GDU 700/1060 DISPLAY
REF. THUMB SCREW
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-7
3.
Remove pitot and static line from 1/8-27 fittings shown in Figure 5-3 above.
4.
Install Pitot and Static lines in new ADC module 1/8-27 fittings.
5.
Install GDU 1060/700 in accordance with Section 5.1.6.
5.1.4
Configuration Module Replacement
To replace a GDU 1060/700 configuration module, perform the following procedure:
NOTE
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���������������������������
NOTE
All item numbers in this procedure reference Figure 5-4.
1.
Remove the GDU in accordance with Section 5.1.1.
2.
Remove the backshell cover(7) from connector P2 by removing two screws(8).
3.
Remove the screw(10) securing the configuration module(1) to the backshell(6).
4.
Lift the configuration module(1) out of the backshell(6) and disconnect the wiring harness(3) from
the module.
5.
Inspect the wiring harness(3) and connector pins(4) for damage, loose wiring, or corrosion.
Replace all deficient components if any of these conditions are found.
6.
Connect harness to new configuration module.
7.
Install new configuration module in connector backshell(6) and re-install cover(7).
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-8
8.
Re-Install GDU 1060/700 in accordance with Section 5.1.6.
Figure 5-4 Configuration Module Installation
NOTE
The GDU will automatically copy the system configuration to the new configuration
module upon the first power-up.
5.1.5
Master Configuration Module Replacement
NOTE
Replacement of the G500/G600 TXi system Master configuration module requires the use
of an Installer unlock card and must be performed by an authorized Garmin Dealer.
Physical replacement of the master configuration module is identical to the configuration module
replacement procedure provided in Section 5.1.4. Following the master configuration module replacement,
the system ID will have changed. Any feature unlocks and databases will need to be re-issued for the new
system ID by a Garmin dealer. To return the system to service from this condition perform the following
steps:
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-9
NOTE
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1.
If multiple GDU 1060/700 displays are installed in the system, choose one GDU to act as the new
master GDU.
2.
Power on all LRUs in the G500/G600 TXi system with all GDUs in configuration mode.
3.
From the home screen on each GDU navigate to GDU Type.
4.
Configure all GDU ID’s, locations, and unit configurations to match the recorded configuration
settings in the configuration log printout.
5.
Ensure that Master is selected on the GDU that has been chosen to act as the master configuration
module.
6.
At this point the G500/G600 TXi system will have a new system ID. System features will need to
be unlocked and the system databases will need to be re-installed. The System ID must be updated
on Flygarmin.com and then new databases can be downloaded.
7.
Insert the feature unlock card in the bottom or right slot of any GDU in the system
8.
Navigate to Home → System Management → Feature Enablement and enable system features.
9.
Insert the SD card with the saved aircraft configuration file in the Top or left slot of any GDU in
the system.
10. Navigate to Home → SD Load
11. Select the aircraft configuration file you wish to load.
12. Select the GDU to configure, and the desired configuration settings to load.
13. Select SD Load.
14. Follow on screen commands.
15. Perform the Configuration Ground check in Section 5.15.1.
5.1.6
Re-installation
To replace the GDU 1060/700 perform the following procedure:
1.
If equipped with an integrated ADAHRS, align the ADC module with the back of the GDU as
shown in Figure 5-3 above and gently press the module into place.
2.
Tighten the four(4) thumb screws that secure the ADC module to the back of the GDU to 10 ± 1
LBF-IN.
3.
Connect the four(4) wiring connectors and any installed antenna wires to the back of the GDU and
tighten the retaining screws.
4.
Place the GDU in the instrument panel cutout.
5.
Install the four screws (item 1) as shown in Figure 5-1 and Figure 5-2 and tighten to 8 ± 1 LBF-IN.
6.
Perform the configuration mode ground check in Section 5.15.1.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-10
5.2
GCU 485
Figure 5-5 GCU 485 Installation
5.2.1
Removal
Remove the GCU 485 using the following procedure:
1.
Remove power to the GCU 485.
2.
Insert a 3/32” hex drive tool into the holes in the top and bottom of the front panel.
3.
Turn counter-clockwise until the pawl-latches are able to rotate to a horizontal position.
4.
Remove the unit from the panel.
5.
Disconnect the electrical connector from the back of the unit.
LATCH DETAIL
UP
LOCKED
DOWN
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-11
5.2.2
Re-Installation
NOTE
Electrical bond between the airframe and the GCU 485 is accomplished through direct
metal-to-metal contact between pawl latches and the back side of the panel. Areas as
indicated in figure 5-6 must be free of any surface coatings.
Figure 5-6 Panel Cutout for GCU 485
To re-install the GCU 485 perform the following procedure:
1.
Connect the electrical connector to the back of the GCU 485.
2.
Place the unit in the panel cutout, ensuring that the pawl latches are fully retracted and in the
horizontal position.
3.
Tighten the pawl latches with a 3/32” hex drive tool inserted through holes in GCU 485 face plate.
4.
Torque the latches to 20 +/-2 in-lbs.
5.
Restore power to the unit.
1.780in 45.2mm
4.970in 126.2mm
R0.06in 1.6mm MAX.
TYP. 4 PLCS
1.73in 44mm
0.50in 12.7mm TYP. 2 PLCS
0.64in 16.3mm
0.15in 3.8mm TYP. 2 PLCS
SURFACE FOR ELECTRICAL BOND
PANEL BACK SIDE TYP. 2 PLCS
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-12
5.3
EIS Annunciator
5.3.1
Removal
The EIS caution and warning annunciator can be removed using the following procedure:
1.
Using an Aerospace Optics cap extraction tool (P/N 17-150), locate the two extraction slots
positioned on either side of the pushbutton cap.
2.
Insert the tool into the extraction slots and pull the cap out from the module.
NOTE
The cap will rotate 90 degrees on two hinged slide retainer pins to allow access to the
module mounting screws.
3.
Loosen the two small flat head module mounting screws located behind the pushbutton cap until
the module can be removed from the housing.
4.
Insert an Aerospace Optics connector extraction tool (P/N 18-234) into the slots at the top and
bottom of the electrical connector.
5.
Push to release the snap tabs in the switch housing and gently pull the connector out of the module.
Figure 5-7 EIS Caution and Warning Annunciator Installation
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-13
5.3.2
Re-Installation
Re-installation of the annunciator is accomplished using the following procedure:
1.
Orient the keyed electrical connector to the module and press together until locked.
2.
Orient the annunciator for proper viewing and gently slide the module into the housing until
seated.
3.
Tighten the mounting screws until the module is fully seated in the housing.
4.
Rotate the cap back into position on the module and gently press until secured.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-14
5.4
GDC 72
Figure 5-8 GDC 72 Installation (Sheet Metal Shelf Example)
5.4.1
Removal
Removal of the GDC 72 Air Data Computer can be accomplished using the following procedure:
1.
Remove power to the GDC 72.
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-15
2.
Disconnect electrical connector.
3.
Disconnect Pitot-Static lines.
4.
Loosen single mounting screw in endplate mount bracket.
5.
Lift the side of the GDC 72 where the endplate mount bracket is attached and slide the unit
towards the bracket to disengage mounting pawls and remove unit.
5.4.2
Re-Installation
1.
Place unit flat on mounting bracket and slide back to engage mounting pawls.
2.
Engage mounting screw and torque screw to 15-20 LBF-IN.
3.
Connect pitot-static lines.
4.
Connect electrical connector.
5.4.3
Checkout
Perform a static and pitot system leak test in accordance with the aircraft manufacturers specification and/
or applicable regulations.
In accordance with 14 CFR Part 43 Appendix E, paragraph (b)(2), Garmin specifies a test procedure
equivalent to Part 43 Appendix E, paragraph (b)(1) with two exceptions. The tests of sub-paragraphs (iv)
(Friction) and (vi) (Barometric Scale Error) are not applicable because the digital outputs of the GDC 72
are not susceptible to these types of errors.
Perform checkout procedures in Section 5.15.2.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-16
5.5
GSU 75(), GRS 79
Figure 5-9 GSU 75() Installation (Sheet Metal Shelf Example)
NOTE
The GRS 79 has the same case and mounting hardware as the GSU 75() with the exception
of the Pitot-static ports, which are not present on the GRS 79. Removal and installation
procedures are similar for both units.
NOTE
Loosening of the unit mounting plate and/or the shelf to which the mounting plate is
attached requires re-calibration of the AHRS, which requires an installer unlock card.
5.5.1
Removal
Removal of the GSU 75() or GRS 79 can be accomplished using the following procedure:
1.
Remove power to the unit.
2.
Disconnect electrical connector.
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-17
3.
Disconnect Pitot-Static lines(GSU75() only).
4.
Loosen the two(2) mounting screws on the connector end of the unit.
5.
Lift the connector side of the unit and slide the unit towards the connector to remove.
5.5.2
Installation
1.
Place the unit on the remote rack.
2.
Slide the unit back until the feet are fully engaged with the remote rack.
3.
Push down and simultaneously turn each retention screw clockwise.
4.
Torque each retention screw to 15-20 in-lbs.
5.
Connect Pitot-Static Lines (GSU 75() only).
6.
Connect electrical connector.
7.
Restore unit power.
5.5.3
Checkout
If the mounting bracket bolts have been loosened or bracket mounting(i.e. instrument panel, avionics shelf)
has been moved in any way the following AHRS calibration procedures must be performed as described in
Section 6 of the G500/G600 TXi Part 23 AML STC Installation Manual (P/N: 190-01717-B3):
1.
Pitch/Roll Offset Compensation.
2.
Magnetometer Calibration.
3.
Compass Swing.
4.
Heading offset compensation if required by the previous step.
5.
Engine Run-up Vibration check.
For the GSU 75() only:
Perform a static and pitot system leak test in accordance with the aircraft manufacturers specification and/
or applicable regulations.
In accordance with 14 CFR Part 43 Appendix E, paragraph (b)(2), Garmin specifies a test procedure
equivalent to Part 43 Appendix E, paragraph (b)(1) with two exceptions. The tests of sub-paragraphs (iv)
(Friction) and (vi) (Barometric Scale Error) are not applicable because the digital outputs of the GSU 75()
are not susceptible to these types of errors.
Perform checkout procedures in Section 5.15.2.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-18
5.6
GAD 43/43e
NOTE
The GAD 43/43e may be removed and re-installed without a GDU installer unlock card. If
the unit is replaced with a new GAD 43/43e or if the software is updated, a GDU installer
unlock card is necessary to configure the new unit.
Figure 5-10 GAD 43 Installation (Sheet Metal Shelf Example)
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-19
5.6.1
Removal
The GAD 43/43e can be removed using the following procedure:
1.
Remove power from the GAD 43/43e.
2.
Disconnect the electrical connector(s) from the GAD 43/43e.
3.
Unscrew the four mounting screws.
5.6.2
Re-Installation
Re-installation of the GAD 43/43e is accomplished by performing the removal process in reverse. Torque
the mounting screws to the specifications provided in Figure 5-10.
5.6.3
Checkout
If the GAD 43/43e has been replaced, perform the following procedure:
1.
Insert installer unlock card in the GDU connected to the GAD.
2.
Power the G500/G600 TXi system up on configuration mode.
3.
Navigate to Interfaces → Adapter → Settings
4.
Configure interface settings per the printed configuration log.
5.
Perform checkout procedures in Section 6.2 and Section 6.7 of the G500/G600 TXi Part 23 AML
STC Installation Manual (P/N: 190-01717-B3)
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-20
5.7
GEA 110
Figure 5-11 GEA 110 Installation (Mounted Directly to Airframe Example)
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-21
Figure 5-12 GEA 110 Installation (Mounted on a Tray Example)
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-22
5.7.1
Removal
To remove the GEA 110, perform the following procedure:
1.
Remove power to the GEA 110.
2.
Disconnect the two electrical connectors.
3.
If the unit is mounted on a tray as shown in Figure 5-12, pull out on the mounting knob and turn
counterclockwise to loosen it enough to rotate the arm down and away from the unit
4.
If the unit is mounted to the airframe or back of the GDU using screws as shown in Figure 5-11,
loosen the four screws securing the unit to the airframe or GDU.
5.7.2
Re-Installation
To re-install the GEA 110, perform the removal procedures in reverse. If the unit is mounted to the
airframe or back of the GDU, torque the screws to the specification in Figure 5-11. For units that are
mounted in a mounting tray, tighten the mounting screw by hand until the unit is secure.
If the GEA 110 was replaced, the sensor configurations must be loaded to the new unit using the following
procedure:
1.
Insert saved configuration SD card in the Top or Left SD card slot of any GDU 1060/700 directly
connected to the GEA 110.
2.
Power on the GDU that is physically wired to the GEA 110 in configuration mode.
3.
Press SD Load.
4.
Select the appropriate Aircraft Configuration File.
5.
Select the current GDU as the From SD and To GDU.
6.
Select the EIS Sensor Configuration check box.
7.
Select SD Load.
5.7.3
Checkout
Perform the following checkout procedures:
1.
Configuration Mode Ground Checks as described in Section 5.15.1. If the GEA 110 does not pass
the checks in this step, load the sensor configurations using the procedure in Section 5.7.2 above
and perform the checkout procedure again.
Perform the following checkout procedure only if the GEA was replaced or did not initially pass the
checkout procedure above:
1.
EIS Ground Checks as described in Section 6.5 of the G500/G600 TXi Part 23 AML STC
Installation Manual (P/N: 190-01717-B3).
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-23
5.8
GBB 54
Figure 5-13 GBB 54 Installation (Sheet Metal Shelf Example)
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G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-24
5.8.1
Removal
NOTE
All item numbers in this section refer to Figure 5-13.
To remove the GBB 54 utilize the following procedure:
1.
Ensure the GDU connected to the GBB 54 is powered off.
2.
Disconnect the electrical connector.
3.
Loosen the tube nut(3) and disconnect the vent tube(2) from the battery(1).
4.
Remove the four screws(7) holding the GBB 54.
5.8.2
Battery Cell Replacement
NOTE
The GBB 54 battery cell replacement kit (P/N:010-01331-02) must be obtained from an
authorized Garmin dealer.
If access is available to remove four bolts (1) on connector side, unit removal is not required. Refer to
Figure 5-14.
Removal Steps
1.
Remove the four bolts (1) and four nuts (7).
2.
Pull battery cover (2) from housing (5).
3.
Discard gasket (3).
4.
Remove four bolts (8) that secure the battery to battery cover
5.
Pull battery pack (4) from cover receptacle (2).
Replacement Steps
1.
Apply Dow Corning 4 dielectric grease, or equivalent, to pins in battery pack connector (6).
2.
Push battery pack connector (6) into cover receptacle (2).
3.
Apply Loctite 242 (blue) thread-locking compound, or equivalent to bolts (8).
4.
Secure battery (4) to cover (2) with bolts (8).
5.
In a cross-tightening sequence, torque bolts (8) to 20 to 25 in-lbs.
6.
Place gasket (3) over battery pack (4) until flush with battery cover (2).
7.
Insert battery cover (2) with gasket (3) and battery pack (4) into housing (5).
8.
Insert the four bolts (1) and nuts (7).
9.
In cross-tightening sequence, torque bolts (1) to 40 to 60 in-lbs.
G500/G600 TXi Part 23 AML STC Maintenance Manual
Rev. 1
Page 5-25
Figure 5-14 GBB 54 Battery Cell Replacement
5.8.3
Re-Installation
To re-install the GBB 54 perform the following procedure:
1.
Install four screws(7) securing the GBB 54 and torque to the specification in Figure 5-13.
2.
Connect the vent tube to the GBB 54 and tighten the tube nut.
3.
Connect the electrical connector.
4.
Perform the checkout in Section 5.8.4.
5.8.4
Checkout
1.
Perform a Configuration Mode Ground Check as described in Section 5.15.1.
2.
Perform the Backup Battery Check as described in Section 5.13.5.
5.9
GMU 44
NOTE
Removal, re-installation, or replacement of the GMU 44 will require a recalibration of the
AHRS which requires the use of a GDU installer unlock card. In addition, any removal or
BATTERY CELL INSERTION
(STEP 7)
1
2
3
4
CROSS-TIGHTENING SEQUENCE
FOR BOLTS (STEP 9)
CROSS-TIGHTENING SEQUENCE
FOR BOLTS (STEP 5)
FRONT OF
BATTERY
1
2
3
5
4
x4
8
6
x4
7 x4
1
2
3
4