Rainbow Super Funhouse Assembly Instructions Manual

RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT. ! Super Funhouse Assembly Instructions 5-70-0406 (Rev 0 - 12/01/15) Contains Assembly, Use, and Maintenance Instructions WARNING: Not suitable for children under 36 months. Fall Hazard. Only for domestic use. To be used under the direct supervision of an adult. Intended for children ages 3-10. This owner's manual contains important information about how to assemble, locate, use, and maintain this playground equipment. Read this manual before you start assembly. Follow all instructions. Be sure to educate all children who use this playground and all adult supervisors about the rules for safe use that are contained in this manual. Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.

Thank you for choosing Rainbow Play Systems, Inc. For your and your children's safety, please read the instruction manual thoroughly before you start building your Rainbow Play Systems, Inc. playground. Familiarize yourself with all hardware and parts to help with building your playground. WARNING: Failure to follow the assembly, location, use, and maintenance instructions in this manual could result in serious injury to children using this playground. Rules for Safe Play..........................................................................2 Choosing Location of Play System..................................................3 Choosing Proper Surface Material...................................................3-4 Maintenance....................................................................................4 Helpful Tips.....................................................................................5 Commonly Asked Questions...........................................................6 Hardware........................................................................................7-10 Tools Required for Assembly.........................................................10 Parts Identification..........................................................................11-18 Instructions......................................................................................19-51 Warranty..........................................................................................52-53 1

your playset. Welcome to RAINBOW Welcome to our family of ready-to-build residential play equipment. Ease of assembly has been pre-engineered into our product and we provide step-by-step installation instructions. To ensure safe play for your children, before building your play system, please take some time with your children and go over the Rules for safe play on your play system. Do not allow children in the area while you are assembling your play system. Many of Rainbow's components are very heavy and could seriously injure a child. Observing these rules reduces the likelihood of serious or fatal injury. After thoroughly reading the information below, locate your play site and carefully unpack parts. As you unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and the instructions before you begin will help to avoid mistakes and save you time later. Please keep these instructions for future reference. This product is recommended for children 3 to 10 years of age. Note: This product is not intended for public use. Rainbow Play Systems, Inc. does not warranty its Residential Play Equipment subject to commercial use. Safety Instructions Rules for Safe Play WARNING: Before allowing children to play on this equipment for the first time, carefully review the rules for safe play with them. Observing the following statements and warnings reduces the likelihood of a serious or fatal injury. 1. IT IS RECOMMENDED that no more than 4-8 children, not exceeding a combined weight of 800 pounds, play on the system at one time. This product is recommended for children 3 to 10 years of age. 2. CLOSE ADULT SUPERVISION is required for children of all ages. 3. WARN CHILDREN TO AVOID playing or walking in front of, behind, or between moving equipment. 4. WARN CHILDREN NOT TO twist swing chains or ropes, or to loop them over the top support bar since this may reduce the strength of the chain or rope. 5. INSTRUCT CHILDREN NOT TO swing empty seats, trapeze bar, gliders, buoy balls or tire swings. 6. INSTRUCT CHILDREN to always sit, never stand or kneel, in the center of the swing seat with their full weight. 7. INSTRUCT CHILDREN NOT TO use any part of the play system in a manner other than what it is intended. 8. INSTRUCT CHILDREN NOT TO get off equipment while it is in motion. 9. DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT wear scarves, hats with straps, helmets, jackets with draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing that is potentially hazardous while using equipment. 10. INSTRUCT CHILDREN NOT TO play on the equipment if it is wet. Potentially slippery surfaces may cause a hazard. 11. VERIFY all suspended items such as ropes and chains are secure at both ends. 12. VERIFY all suspended items such as climbing ropes are tight so they cannot be looped back on themselves. 13. INSTRUCT CHILDREN NOT TO attach items to the play system not specifically intended for use with the play equipment. Items such as, but not limited to, jump ropes, clotheslines, pet leashes, cables and chain may pose a strangulation hazard. 14. INSTRUCT CHILDREN TO REMOVE any bike or other sports helmets before playing on the play equipment, as they may pose a possible hanging hazard. Children must be dressed appropriately. 15. INSTRUCT CHILDREN there may only be one person on a swing at a time with a maximum weight of 150 pounds per swing. 16. VERIFY there are no gaps between the slide bed way and the slide screws. 17. INSTRUCT CHILDREN to always go down slides feet first. Never slide head first. 18. INSTRUCT CHILDREN TO NEVER climb, crawl, or walk on items not intended for such use. Such types of play on top of Monkey Bars, Fort Roof, and Swing Beams greatly increase the risk of a serious or fatal fall. 2

When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe play area. 1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps, roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards. 2. If anchoring your play system, all underground utilities must be located in play zone before starting assembly of play system. 3. Try to locate slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight. 4. It is recommended not to place a set on sandy soil or loose fill as it may require additional anchoring in that situation. 5. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the play system user. Choosing a surfacing material The consumer shall provide playground surfacing materials under and around residential play equipment that conforms to the recommendations of the Consumer Product Safety Commission's Outdoor Home Playground Safety Handbook publications #324. A copy of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207. Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Do not use loose fill surfacing on top of hard surfaces such as concrete or asphalt. While grass may appear to be acceptable, it may quickly turn to hard packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground equipment. The U.S. Product Safety Commission (CPSC) estimates that about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital's emergency rooms. Injuries involving this hazard pattern tend to be the most serious of all playground injuries, and have a potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self evident that a fall onto a shock absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on the type and height of your playground equipment, the availability of the material in your area, and its cost. Table 3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used. The URL is http://www.cpsc.gov/cpscpub/pubs/324.pdf and the file size is 456.5KB Set Dimensions Play Zone L 15' x W 13 1/2' x H 9 1/2' L 27' x W 27 1/2' 3

landscape edging for surfacing materials. Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not "do-it-yourself" projects. When surfacing is to be used it is recommended to use Playground Surfacing Materials (other than loose-fill materials) which comply to the safety standard ASTM 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. Maintenance of your play system To ensure safe enjoyment of your Rainbow Play System for years to come, follow these maintenance tips: 1. At the beginning of each usage season and twice each month, check and tighten as needed (but do not over tighten causing the wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of torque. Hardware used on swinging elements should be checked at least twice a month to ensure proper fastening. 2. At the beginning of each usage season and twice each month, check all coverings for bolts and sharp edges to be certain they are in place. Replace when necessary. 3. Oil all metallic moving parts and grease Tire Swivel monthly during the usage period. 4. Check all moving parts including swing seats, ropes, and chains for wear, rust, or other deterioration and replace as needed. 5. Check all metal parts for rust. If needed, sand and repaint using a nonlead-based paint meeting the requirements of Title 16 CFR Part 1303. 6. Check the S-Hooks on the chains to ensure the gap is less than .040 inches. Tighten/close as necessary. 7. Remove plastic swing seats and take indoors or do not use when temperature drops below 32 Fahrenheit. Reinstall swing seats when the cold season is complete. 8. Check, twice a month, the depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Rake or replace as necessary. 9. When you are ready to dispose of your playset, make sure all metal, plastic and wood components are disposed of in accordance with local waste ordinances and ensure that no unreasonable hazards exist. 10. On a yearly basis, we recommend that you coat your play system with a sealant or preservative. You may also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe. 11. Check all wood members for deterioration and splinters. Spot sand any areas that are checking or splintering. If parts are deteriorating, replace as needed. Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment Equipment Fall Height 1' 2' 3' 4' 5' 6' 7' 8' 9' 10' 11' 12' Wood Chips 6" 6" 6" 6" 6" 6" 6 1/2" 7 1/2" 8 1/4" 9" 12" 13" Double Shredded Bark Mulch 6" 6" 6" 6" 7" 8" 9" 9 3/4" 10 1/2" 11 1/2" 12" 13" Engineered Wood Fibers 6" 6" 6" 7" 8 1/2" 9" 9 1/2" 10 1/4" 10 3/4" 11" 10 3/4" 12" Fine Sand 6" 6" 6 1/2" 8" 9 10" 10 1/2" 11 1/4" 12" 13 1/2" 14 3/4" 16" Coarse Sand 6" 6" 7 1/2" 9" 10 1/2" 12" 14" 16" 18" 20" 22" 24" Fine Gravel 6" 6" 6" 6 3/4" 8" 9" 10" 10 3/4" 11 1/2" 12" 13 1/4" 14 1/2" Medium Gravel 6" 6 1/4" 8" 9" 9" 12" 14" 16" 18" 20" 22" 24" TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected Type of Material 6 in. depth 9 in. depth 12 in. depth Double Shredded Bark Mulch 6 ft. 10 ft. 11 ft. Wood Chips 6 ft. 7 ft. 12 ft. Fine Sand 5 ft. 5 ft. 9 ft. Fine Gravel 6 ft. 7 ft. 10 ft. 4

A GUIDE FOR PRE-DRILLING HOLES FACES MUST BE FLUSH Helpful Installation Hints 1. Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting. 2. Verify that all bolts and screws are secured tightly and all acorn nuts are snug (acorn nuts should be tightened to 5 foot pounds of torque). 3. DO NOT allow children to play on the play system until it is completely assembled in a proper location. 4. DO NOT allow children in the area while you are assembling your play system. Many of the Rainbow Play Systems, Inc. components are very heavy and could seriously injure a child. 5. After thoroughly reading all information and properly locating your play system site, carefully unpack parts. As you unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and instructions before you begin will help avoid mistakes and save you time later. 6. Group both wood and non-wood parts together in accordance to each page, or Step, of this assembly manual. Doing this now will help you quickly locate parts and assemble the set with ease. 7. Sort your hardware into groups of similar hardware pieces. Use a solid surface, such as the empty boxes, to ensure you do not lose any hardware. 8. Before starting each Step, thoroughly read all of the instructions to ensure all information is understood. Pay special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of hardware is required for a certain part of the assembly. 9. Certain steps of the assembly are best performed on a hard flat surface to ensure proper and accurate assembly. 10. All Lag Bolts must have pre-drilled holes (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and 5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put in knot holes. Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking. 11. All #14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit. 12. Use a clamp to secure facias flush to the Uprights and use holes in facia as a guide for placing Lag Bolt Pilot Holes (as shown in Detail B). 13. Verify Facias are flush with Uprights. 14. Check assembly periodically to ensure the set is level and all facias are square to the uprights. 15. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to the top board while reinserting hardware in the same hole. WARNING Drilling, sawing, sanding or machining wood products generates wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. California Health and Safety Code Section 25249.6 5

CHECKS OR SURFACE CRACKS COMMONLY ASKED QUESTIONS Question: How do I know when Lag Bolts and other Fasteners are tightened properly? Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer are firmly compressed against the wood. If splintering occurs, that is an indication you are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood fibers fracture out from under the washers). Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt breaks? Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with a 1/8" Drill Bit in a new direction to miss the obstruction. Question: What if my Play System is leaning and/or rocks? Answer: This is caused by unleveled ground under the Base and Support Wings of the Play System. It may be necessary to remove or add some soil beneath the Play System to make it level. Ground Stakes, when installed, will also provide stability. Question: What if my Play System has cracks on the wood or seems to be developing cracks? Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all wooden play equipment. A check is a separation of the wood fibers running with the grain. This is caused by varying temperature and moisture conditions. By coating your Play System annually with a sealant or preservative, you can help protect your Play System from developing (not stopping) seasonal checks. Please remember to follow all installation instructions, including installing the play set on solid level ground. Question: What is the sticky substance that appears on the wood? Answer: The sticky substance that may appear on the wood is called pitch. It is common for the lumber to have occasional pitch seepage which does not affect the structural integrity of the part. Pitch provides the natural rot resistant characteristics of the lumber. If play surfaces or play items become overly sticky with pitch use rubbing alcohol to safely remove. Question: What accessories may be added or what modifications can be made to my Rainbow boxed kit set? Answer: Rainbow boxed kit sets are complete kits and are not modular. Play sets with unauthorized accessories or modifications will not be covered under warranty. Non-residential use of the play set voids warranty. Question: Is my child old enough to use all play items on my set? Answer: All play items on this Rainbow boxed kit set are designed for children ages 3 to 10, but it is the end users responsibility to determine suitability of use by their children for each play item. 6

7 HARDWARE FOR ASSEMBLY

8 HARDWARE FOR ASSEMBLY

9 HARDWARE FOR ASSEMBLY

Tape Measure Carpenters Level Carpenters Square Rubber Mallet Claw Hammer Wood Clamp Standard or Cordless Drill with #2 & #3 Phillips Bits 7/16" Deep Well Socket 1/2" Deep Well Socket 9/16" Deep Well Socket 9/16" Box Wrench 8' Step Ladder Safety Glasses Adult Helper Electric Impact Gun or 1/4" and 3/8" Ratchet 1/8" Drill Bit 7/16" Drill Bit Torque Wrench Crescent R Wrench *NOTE: EXTRA HARDWARE IS INCLUDED IN THE BAGS. NOT ALL HARDWARE WILL BE USED TO COMPLETE THE INSTALLATION. Super Funhouse Hardware List F/N# DESCRIPTION DIMENSION QTY FOUND IN H1 Flat Washer 1/4" 112 5-46-0781 H3 Flat Washer 3/8" 6 5-46-0781 H4 Flat Washer 1/2" 2 5-46-0781 H7 SAE Washer 1/4" 42 5-46-0781 H9 Lock Washer 1/4" 4 5-46-0781 H11 Lock Washer 3/8" 6 5-46-0781 H17 Standard Nut 3/8" 2 5-46-0781 H28 Acorn Nut 3/8" 2 5-46-0781 H32 4 Prong T-Nut 1/4" 24 5-46-0781 H34 4 Prong T-Nut 3/8" 4 5-46-0781 H55 Carriage Bolt 3/8" x 6" 4 5-46-0781 H63 Carriage Bolt 3/8" x 11" 1 5-46-0781 H93 Lag Bolt 1/4" x 2" 6 5-46-0781 H104 Lag Bolt 5/16" x 2" 12 5-46-0781 H108 Lag Bolt 5/16" x 3" 100 5-46-0781 H129 Hex Bolt 3/8" x 3 1/2" 4 5-46-0781 H176 Phillips Wood Screw #8 x 1" 8 5-46-0781 H194 Phillips Wood Screw #8 x 1 1/4" 176 5-46-0781 H152 Phillips Wood Screw #8 x 1 1/2" 174 5-46-0781 H155 Phillips Wood Screw #8 x 2 1/2" 12 5-46-0781 H157 Phillips Pan Head Tap Screw #10 x 1" 8 5-46-0781 H163 Phillips Pan Head Tap Screw #14 x 3/4" 2 5-46-0781 H164 Phillips Pan Head Tap Screw #14 x 1" 10 5-46-0781 H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 4 5-46-0781 H203 Phillips Pan Head Machine Screw 1/4" x 3/4" 4 5-46-0781 H170 Phillips Pan Head Machine Screw 1/4" x 1 1/4" 18 5-46-0781 H192 Phillips Pan Head Machine Screw 1/4" x 1 1/2" 2 5-46-0781 10

2 @ 4 x 4 x 89 1/2" CORNER POST (3-06-0090) 1 @ 2 x 4 x 38 3/4" RIGHT LADDER LEG (3-03-0104) 1 @ 2 x 4 x 38 3/4" LEFT LADDER LEG (3-03-0103) 2 @ 1 x 6 x 40" DECK BOARD (3-02-0044) 1 @ 1 x 6 x 34" FAN HORIZONTAL (3-02-0043) 12 @ 2 x 4 x 10" ANGLE BRACE (3-03-0102) 1 @ 1 x 4 x 26" ROCK WALL BOARD w/HOLE (3-01-0223) 4 @ 1 x 4 x 12 1/2" WINDOW HORIZONTAL (3-01-0224) 2 @ 1 x 4 x 10" ANGLED CABIN UPRIGHT (3-01-0222) 6 @ 1 x 4 x 10" CABIN UPRIGHT (3-01-0221) 1 @ 1 x 4 x 15 1/2" FAN VERTICAL (3-01-0219) 2 @ 1 x 4 x 27 1/2" RAIL UPRIGHTS w/HANDLE HOLES (3-01-0217) 20 @ 1 x 4 x 44" ROOF BOARD (3-01-0215) 16 @ 1 x 4 x 40" DECK BOARD (3-01-0213) 7 @ 1 x 4 x 26" ROCK WALL BOARD (3-01-0211) 19 @ 1 x 4 x 27 1/2" RAIL UPRIGHT (3-01-0169) 8 @ 1 x 4 x 26" 2 HOLE ROCK WALL BOARD (3-01-0210) 1 @ 1 x 4 x 26" TOP ROCK WALL BOARD (3-01-0212) 4 @ 1 x 4 x 34" DECK BOARD (3-01-0214) 1 @ 1 x 4 x 40" FILLER BOARD (3-01-0216) 4 @ 1 x 4 x 10 1/2" WINDOW BOARD (3-01-0218) 2 @ 1 x 4 x 10 1/2" FAN RAY (3-01-0220) 228 2 @ 4 x 4 x 66 1/2" LOWER CORNER POST (3-06-0092) 207 1210 1212 209 1214 1216 1218 1220 1222 1224 2044 3103 6092 6091 6090 3104 3102 2043 1223 1221 1219 213 211 23 Super Funhouse Parts List 11

(3-06-0093) 1 @ 4 x 4 x 16" RISER BLOCK (3-06-0094) 2 @ 5/4 x 4 x 8 1/2" SLIDE BLOCK (3-09-0130) 4 @ 5/4 x 4 x 16" SUPPORT BLOCK (3-09-0129) 1 @ 5/4 x 4 x 40" DECK FACIA (3-09-0131) 4 @ 5/4 x 4 x 38" 2 HOLE FACIA (3-09-0133) 2 @ 5/4 x 4 x 32 1/8" RIGHT ROOF SUPPORT (3-09-0135) 2 @ 5/4 x 4 x 54 7/8" ROCK WALL LEG (3-09-0137) 3 @ 5/4 x 4 x 17" LADDER STEP (3-09-0138) 3 @ 5/4 x 4 x 40" 2 HOLE FACIA (3-09-0132) 2 @ 5/4 x 4 x 32 1/8" LEFT ROOF SUPPORT (3-09-0134) 2 @ 5/4 x 4 x 37 7/8" RUNNER BOARD (3-09-0136) 2 @ 5/4 x 4 x 30 1/2" RUNNER BOARD (3-09-0139) 1 @ 5/4 x 6 x 10" FAN CENTER (3-10-0064) 1 @ 5/4 x 6 x 40" ARCHED FACIA (3-10-0066) 1 @ 5/4 x 6 x 38" ARCHED FACIA (3-10-0069) 1 @ 5/4 x 6 x 38" ARCHED WINDOW FACIA (3-10-0071) 1 @ 5/4 x 6 x 38" ARCHED FACIA W/HOLE (3-10-0073) 2 @ 5/4 x 6 x 38" 4 HOLE FACIA (3-10-0075) 1 @ 5/4 x 6 x 40" 6 HOLE FACIA (3-10-0074) 2 @ 5/4 x 6 x 7 1/2" PEAK FACIA (3-10-0072) 1 @ 5/4 x 6 x 40" ARCHED ANGLED WINDOW FACIA (3-10-0070) 4 @ 5/4 x 6 x 38" MAIN BEAM (3-10-0068) 2 @ 5/4 x 6 x 73" 6 HOLE FACIA (3-10-0067) 2 @ 5/4 x 6 x 40" 4 HOLE FACIA (3-10-0065) 6 @ 5/4 x 4 x 8 1/4" CORNER FACIA (3-09-0140) 6093 9129 9131 9133 9135 9137 9138 9140 0065 0067 0068 0070 0072 0074 0075 0073 0071 0069 0066 0064 9139 9136 9134 9132 9130 6094 Super Funhouse Parts List 12

1 @ 4 x 4 x 60" A-FRAME CROSS MEMBER (3-06-0042) 1 @ 4 x 4 x 15" UPPER A-FRAME BRACKET (3-06-0043) 1 @ 4 x 6 x 106" 3 POSITION SWING BEAM (3-07-0007) 1 @ 4 x 4 x 15" LOWER A-FRAME BRACKET (3-06-0044) 677 676 6043 6044 7007 6041 *NOTE: EXTRA HARDWARE IS INCLUDED IN THE BAGS. NOT ALL HARDWARE WILL BE USED TO COMPLETE THE INSTALLATION. Box Kit Swing Beam Parts List F/N# DESCRIPTION DIMENSION QTY FOUND IN H60 Carriage Bolt 3/8" x 8 1/2" 1 5-46-0770 H56 Carriage Bolt 3/8" x 6 1/2" 4 5-46-0770 H50 Carriage Bolt 3/8" x 3 1/2" 2 5-46-0770 H140 Hex Head Bolt 3/8" x 10" 1 5-46-0770 H135 Hex Head Bolt 3/8" x 6 1/2" 12 5-46-0410 H116 Lag Bolt 3/8" x 3 1/2" 2 5-46-0770 H108 Lag Bolt 5/16" x 3" 2 5-46-0770 H100 Lag Bolt 1/4" x 4 1/2" 4 5-46-0770 H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 4 5-46-0770 H4 Flat Washer 1/2" 7 5-46-0770 H3 Flat Washer 3/8" 11/12 5-46-0770/5-46-0410 H1 Flat Washer 1/4" 4 5-46-0770 H11 Lock Washer 3/8" 8/12 5-46-0770/5-46-0410 H17 Standard Nut 3/8" 8 5-46-0770 H24 Nylock Nut 3/8" 12 5-46-0410 H28 Acorn Nut 3/8" 8/12 5-46-0770/5-46-0410 Driving Panel Parts List F/N# DESCRIPTION DIMENSION QTY FOUND IN N328 Driving Panel 1 5-41-0049 N328 Steering Wheel 1 5-41-0049 N328 Steering Wheel Cap 1 5-41-0049 Hex Head Bolt 5/16" x 2 1/2" 2 5-41-0049 Lag Bolt 1/4" x 3" 2 5-41-0049 Phillips Pan Head Tap Screw #10 x 3" 4 5-41-0049 Flat Washer 5/16" 2 5-41-0049 Flat Washer 1/4" 2 5-41-0049 Nylock Nut 5/16" 1 5-41-0049 13

(3-03-0078) 6 @ 1 x 4 x 36" TABLE BOARD (3-01-0165) 2 @ 2 x 4 x 30" RIGHT PICNIC TABLE LEG (3-03-0079) 2 @ 2 x 4 x 39" SEAT SUPPORT (3-03-0081) 4 @ 5/4 x 4 x 36" SEAT BOARD (3-09-0097) 1 @ 2 x 4 x 19" TABLE RUNNER (3-03-0077) 2 @ 2 x 4 x 18 3/4" TABLE BRACE (3-03-0080) 2 @ 2 x 4 x 19" TABLE SUPPORT (3-03-0082) 11 16 1165 3078 3079 3081 3082 3080 3077 9097 797 798 2 @ 4 x 4 x 24" GLIDER BLOCK (1-06-0882) 4 @ 4 x 4 x 5" LOWER GLIDER BLOCK (1-06-0883) 6882 6883 *NOTE: Hardware to attach Glider Seat to the Glider Handle comes in the glider box. Box Kit Picnic Table Parts List F/N# DESCRIPTION DIMENSION QTY Found In H146 Hex Head Bolt 1/4" x 2 1/2" 8 5-46-0769 H154 Phillips Wood Screw #8 x 2" 16 5-46-0769 H152 Phillips Wood Screw #8 x 1 1/2" 22 5-46-0769 H1 Flat Washer 1/4" 8 5-46-0769 H9 Lock Washer 1/4" 8 5-46-0769 H32 4 Prong T-Nut 1/4" 8 5-46-0769 Box Kit Glider Parts List F/N# DESCRIPTION DIMENSION QTY Found In H57 Carriage Bolt 3/8" x 7" 4 5-46-0754 H140 Hex Head Bolt 3/8" x 10" 2 5-46-0754 H139 Hex Head Bolt 3/8" x 9" 2 5-46-0754 H100 Lag Bolt 1/4" x 4 1/2" 4 5-46-0754 H4 Flat Washer 1/2" 4 5-46-0754 H3 Flat Washer 3/8" 10 5-46-0754 H1 Flat Washer 1/4" 4 5-46-0754 H11 Lock Washer 3/8" 10 5-46-0754 H17 Standard Nut 3/8" 4 5-46-0754 H24 Nylock Nut 3/8" 2 5-46-0754 H28 Acorn Nut 3/8" 6 5-46-0754 G1 Fiesta Glider Seat 1 5-21-0859 N29 3/8" Bolt Cup 2 5-21-0859 N208 3" Nylon Swing Hanger 4 5-21-0859 G2 Fiesta Glider Handle 2 5-21-0859 Box 4-Chain Tire Parts List F/N# DESCRIPTION DIMENSION QTY Found In H196 Tire Swing Eyebolt 3/8" x 3" 3/1 5-46-0263/5-46-0589 H14 Tire Swing Washer 3/8" 6/2 5-46-0263/2-46-0589 N30 Wide Jaw C-Link 1/4" or 6mm 3/1/1 5-46-0263/5-46-0589/5-21-0859 H24 Nylock Nut 3/8 3/1 5-46-0263/5-46-0589 N323 Short Chain 6 5-21-0859 N169 4-Chain Tire Swing 1 5-21-0859 14

N8 N5 N156 N28 N20 N324 N19 N15 N10 N18 N13 N12 N170 N171 N26 N29 N73 N30 N31 N27 N116 6 @ 90 Bracket (5-35-0089) 2 @ Safety Handle (5-33-0102) 1 @ PLAQUE (5-20-0353) 1 @ TELESCOPE (5-41-0020) 1 @ 12" Ship's Wheel (5-41-0021) 8 @ ROCK (5-42-0068) 6 @ STAKE (5-47-0033) 2 @ SLING SWING (5-40-0034) 1 @ SWING BEAM PLATE (5-35-0092) 1 @ TRAPEZE BAR (5-40-0063) 2 @ TRAPEZE RING (5-40-0066) 4 @ LONG CHAIN (5-37-0043) 2 @ SHORT CHAIN (5-37-0042) 1 @ 45 Bracket (5-35-0094) 6 @ SPRING CLIP (5-47-0023) 2 @ 90 SWING BEAM BRACKET (5-35-0100) 6 @ SWING HANGER (5-45-0012) 14 @ 3/8" BOLT CUP (5-47-0043) 2 @ SMALL BOLT CUP (5-47-0035) 4 @ C-LINK (5-47-0044) 4 @ PEAR LINK (5-47-0045) PARTS NOT SHOWN N289 N293 1@ 8' Slide (5-44-0271) 1@ 12' Rope (5-20-0124) Super Funhouse Non-wood Parts List 15

CHAIN (5-40-0346) 1 @ GLIDER SEAT (5-40-0031) 4 @ SWING HANGER (5-45-0009) 2 @ 3/8" Bolt Cup (5-47-0043) Box Kit Glider Parts List N169 N30 N323 1 @ 4-CHAIN TIRE (5-40-0064) 6 @ SHORT CHAIN (5-37-0042) 2 @ C-LINK (5-47-0030) Box 4-Chain Tire Swing Parts List 16

675 676 N15 N171 N73 N170 N29 N26 N27 N116 N30 N18 N289 0065 0067 9133 0067 9137 1223 1210 1211 N293 N5 6092 0069 6090 6091 7007 9134 1215 0072 1220 1219 0064 2043 1217 9140 9133 9138 3103 3104 N8 1169 0071 1221 1218 0070 0073 0066 N324 1212 9131 N156 2044 1213 1222 6041 6042 712 236 216 251 215 243 221 211 218 214 250 217 23 248 228 213 235 209 222 224 240 225 219 239 206 207 208 233 235 246 226 244 246 227 252 245 249 242 PARTS IDENTIFICATION 17

Parts Identification 0065 0067 9133 0075 3102 0075 6092 6091 N15 N31 6041 9134 0072 1218 1224 0074 3102 9132 6092 1169 9135 6094 N10 6093 N19 N20 6043 6044 1216 9139 N12 N13 675 227 235 254 212 223 254 228 244 228 223 253 23 234 214 220 236 241 251 237 230 229 677 678 246 18

H3 229 228 235 254 254 227 246 1 1/4" 1 1/2" INSET C 0075 254 2" INSET B 9133 235 1" 1 1/4" INSET A 0067 246 *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" Drill Bit. 1. Position Corner Posts with Top Joist Holes (227) (6091) and Lower Corner Post (228) (6092) on the ground with counter-sunk holes in Corner Posts (227) (6091) facing in towards each other. (Diagram shows assemblies standing up for proper assembly only.) 2. Attach Top Joist (229) (6093) to Corner Posts with Top Joist Holes (227) (6091) using 1/2" Hardware (H4) and 3/8" Hardware (H3) (H11) (H17) (H28) (H55). Do not thoroughly tighten hardware at this time. *SUGGESTION: When installing Facias, put bottom Lag Bolts in first and check that measurements are correct and assembly is square before inserting top Lag Bolts. 3. Attach 6 Hole Facia (246) (0067) to Corner Posts (227) (6091) (228) (6092) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Facia must be flush with the bottom and outsides of Corner Posts, and the distance between the outside faces of Corner Posts must be 38" and 73" as shown below. Offset holes must be up (as shown in Inset A). 4. Measure up 65 1/2" on Lower Corner Post (228) (6092) and center Corner Post with Top Joist Hole (227) (6091) and attach 2 Hole Facia (235) (9133) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Offset holes must be down (as shown in Inset B). 5. Measure up 49 3/4" and 38 1/4" on Corner Posts (227) (6091) (228) (6092) and attach 4 Hole Facias (254) (0075) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Offset holes must be up (as shown in Inset C). 19 Step 1 Wall Assembly

1. Position Corner Posts (226) (6090) and Lower Corner Post (228) (6092) on the ground with counter-sunk holes in Corner Posts (226) (6090) facing in towards each other. (Diagram shows assemblies standing up for proper assembly only.) 2. Make sure Corner Posts (226) (6090) (228) (6092) are 38" and 73" apart, then attach 6 Hole Facia (246) (0067) to Corner Posts using 5/16" Hardware (H108) and 1/4" Hardware (H1). Facia must be flush with the bottom and outsides of Corner Posts, and offset holes must be up (as shown in Inset A). 3. Measure up 65 1/2" and 77" on Corner Posts and attach Arched Facia (248) (0069) and Arched Facia with Hole (252) (0073) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Make sure measurements between Corner Posts are correct and assembly is square. 4. Measure up 36 1/2" and 48" on Corner Posts (226) (6090) (228) (6092) and attach 2 Hole Facias (235) (9133) to Corner Posts using 5/16" Hardware (H108) and 1/4" Hardware (H1). Holes in Facias should be down (as shown in Inset B). 20 Step 2 Wall Assembly

*SUGGESTION: When installing Facias, put bottom Lag Bolts in first and check that measurements are correct and assembly is square before inserting top Lag Bolts. 1. Stand up wall assemblies and attach bottom 4 Hole Facias (244) (0065) to Corner Posts (226) (6090) (227) (6091) (228) (6092) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Assembly must measure 40" when properly assembled and offset holes in Facias should be down (as shown in Inset A). 2. On Lower Corner Posts (228) (6092), measure up 65 1/2" and attach 2 Hole Facia (234) (9132) (with holes up) using 5/16" Hardware (H108) and 1/4" Hardware (H1). 3. Attach Arched Facia (245) (0066) to Corner Posts (226) (6090) (227) (6091) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Arched Facia (245) (0066) should be 77" up and flush with the Arched Facia w/Hole (252) (0073). 4. Make sure assembly is square, then finish tightening hardware from Step 1 on page 19. 21 Step 3 Wall Assembly

1. Measure up 35 7/8" and 47 3/8" on Corner Posts (226) (6090) (227) (6091) (228) (6092) and attach Main Beams (247) (0068) using 5/16" Hardware (H108) and 1/4" Hardware (H1). 22 Step 4 Main Beam Installation

1. Measure up 38 1/4" on Lower Corner Posts (228) (6092) and attach 6 Hole Facia (253) (0074) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Inside counter-sunk holes in 6 Hole Facia (253) (0074) should be down. 2. On middle Corner Posts (226) (6090) (227) (6091), install 2 Hole Facias (234) (9132) flush with previously installed 2 Hole Facias (235) (9133) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Offset holes should be up. 3. Position 2 Hole Facia (235) (9133) on Corner Posts with Top Joist Holes (227) (6091) 21" up. Attach 2 Hole Facia using 5/16" Hardware (H108) and 1/4" Hardware (H1). 4. Measure up 48" and attach Deck Facia (233) (9131) to Corner Posts (226) (6090) (227) (6091) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Inside counter-sunk holes in Deck Facia (233) (9131) should be down. 23 Step 5 Facia Installation

in the pattern shown below. 2. Attach Deck Boards (209) (1213) (222) (2044) (263) (1214) to Main Beams (247) (0068) using #8 Hardware (H152). 3. Center Runner Boards (238) (9136) on center pre-drilled holes and attach to Deck Boards using #8 Hardware (H194). 4. Center Support Blocks (231) (9129) on 2 Hole Facias (234) (9132), 6 Hole Facia (253) (0074), and Deck Facias (233) (9131) directly below the Runner Boards (238) (9136) in four locations and attach with #8 Hardware (H152). Support Blocks (231) (9129) must be against the bottom of Runner Boards (238) (9136). 24 Step 6 Deck Installation

may split if not pre-drilled as suggested. 1. Position Angled Braces (223) (3102) against Deck Facia (233) (9131), Main Beams (247) (0068), 6 Hole Facia (253) (0074),Corner Uprights (226) (6090) (227) (6091) (228) (6092) and the bottom side of previously installed Deck Boards. 2. Secure Angled Braces (223) (3102) in place using 1/4" Hardware (H1) and 5/16" Hardware (H104) (H108) (as shown). DECK BOARDS HAVE BEEN REMOVED FROM THIS VIEW FOR CLARITY OF ANGLED BRACE INSTALLATION 25 Step 7 Angled Brace Installation

1. Position Corner Facias (242) (9140) to rest directly on top of Facias (233) (9131) (235) (9133) and flush with the outside face of Uprights (226) (6090) (227) (6091) (228) (6092). 2. Attach Corner Facias (242) (9140) to Uprights (226) (6090) (227) (6091) (228) (6092) using 1/4" Hardware (H1) and 5/16" Hardware (H108). 26 Step 8 Facia Installation

pre-drilled holes (as shown). A small hammer or mallet may be used if needed. 2. Flip Rail Uprights w/Handle Holes (213) (1217) and attach Safety Handles (N5) (as shown) using 1/4" Hardware (H203) and previously installed 1/4" Hardware (H32). 27 Step 9 Safety Handle Installation

and attach to Top Joist w/Swing Holes (229) (6093), 6 Hole Facia (253) (0074), and 2 Hole Facias (234) (9132) (235) (9133) using #8 Hardware (H194). Use the measurements in the diagram below for approximate spacing between Rail Uprights (23) (1169). 2. Flush one face of Rail Uprights (23) (1169) with ends of Corner Facias (242) (9140) and attach to Corner Facias (242) (9140) and Arched Facias (245) (0066) (252) (0073) using #8 Hardware (H194). 3. Position one face of Rail Uprights w/Handle Holes (213) (1217) flush with ends of Corner Facias (242) (9140) and attach to Corner Facias (242) (9140) and Arched Facia (248) (0069) using #8 Hardware (H194). 28 Step 10 Rail Installation

1. Use a small hammer or mallet to pound 1/4" T-Nuts (H32) into Ladder Legs (224) (3103) (225) (3104) on the sides with the notches cut out. 2. Flush surfaces of Left Step Ladder Leg (224) (3103) and Right Step Ladder Leg (225) (3104). 3. Center Steps (240) (9138) on Ladder Legs (224) (3103) (225) (3104) and attach using #8 Hardware (H155). 4. Attach 90 Brackets (N8) to Ladder Legs (224) (3103) (225) (3104) using 1/4" Hardware (H9) (H32) (H192). 29 Step 11 Ladder Assembly

H140 N29 6882 6882 6883 H3 H11 H24 H100 H1 H28 712 H100 H1 H100 H1 798 797 797 7007 INSET B H24 H11 H3 H3 N208 H3 H11 H17 H28 H4 H57 712 6883 6883 6882 797 798 798 7007 G3 G2 G4 G1 G4 G5 G6 G7 G3 G4 G2 G4 G5 G6 G7 *NOTE: Glider Assembly comes with its own Hardware Bag. *NOTE: Glider may be installed in any position on swing beam. *NOTE: Use outside swing hanger hole for one Glider Block (797) (6882) and inside swing hanger hole for other Glider Block (797) (6882). Spacing between center hole in Glider Blocks (797) (6882) must be 17" (as shown in Inset A). 1. Position Glider Blocks (797) (6882) on Swing Beam (712) (7007) (as shown in Inset A). Attach using Bolt Cups (N29) and 3/8" Hardware (H3) (H11) (H24) (H28) (H140). 2. Position Lower Glider Blocks (798) (6883) against Swing Beam (712) (7007) on each side of beam (as shown in Inset A) and attach to Glider Blocks (797) (6882) using 1/4" Hardware (H1) (H100). 3. Match drill holes in Lower Glider Blocks (798) (6883) through Glider Blocks (797) (6882) using a 7/16" drill bit as shown. 4. Use 1/2" Hardware (H4) and 3/8" Hardware (H3) (H11) (H17) (H28) (H57) to finish attaching Glider Blocks (797) (6882) (as shown in Inset B). 5. Attach Swing Hangers (N208) to Glider Blocks (797) (6882) with 3/8" Hardware (H3) (H11) (H24). 6. Position the Glider Seat (G1) ends into the socket of Glider Handles (G2) and attach (as shown) using provided Hardware (G3) (G4) (G5) (G6) (G7) found in Glider Bag. 45 Step 26 Glider Assembly

2. Open C-Links (N30). Divide the six Chains (N323) into groups of three chains. Connect each group of Chains (N323) together using C-Links (N30) (as shown in Inset A). 3. Attach Chains (N323) to Eye Bolts (H196) using C-Links (N30) (as shown in Inset A). 4. Securely close all C-Links (N30) by tightening with a crescent wrench. 46 Step 27 4-Chain Tire Swing Assembly

FOR CLARITY OF VIEW. 235 234 23 *NOTE: Pre-drill 1/4" holes for #14 Hardware (H166). *NOTE: Do not fully tighten hardware. Ship's Wheel and Telescope should rotate freely. 1. Position Ship's Wheel (N20) against Rail Upright (23) (1169) and attach using 1/4" Hardware (H7) and #14 Hardware (H166). Be sure that #14 Hardware (H166) goes through Rail Upright (23) (1169) and into Facia (234) (9132). Snap cap into place. 2. Center Base of Telescope (N19) on Facia (235) (9133) and attach using 1/4" Hardware (H7) and #14 Hardware (H164). Snap Telescope (N19) into base. 47 Step 28 Telescope and Ship's Wheel Installation

DOUBLE KNOT ON BACK SIDE N293 1223 0073 252 219 1. Thread Rope (N293) though Rock Wall Board w/Hole (219) (1223) and tie a double knot on the back side of the Rock Wall Board. Tie three single knots evenly throughout the Rope. 2. Thread Rope through Facia w/Rope Hole (252) (0073) and tie a double knot on the back side of Facia. *WARNING: TO PREVENT THE RISK OF STRANGULATION, THREE KNOTS MUST BE TIED IN ROPE AND ROPE MUST BE SECURE AT BOTH ENDS. ROPE MUST BE TIGHT ENOUGH THAT IT CANNOT BE LOOPED BACK ON ITSELF, AND NO MORE THAN 12" OF ROPE SHOULD BE LEFT AFTER TYING DOUBLE KNOTS AT THE TOP AND BOTTOM OF THE ROPE. SINGLE KNOTS 48 Step 29 Rock Wall Rope Installation

PLAYSET. *NOTE: Pre-drill 1/8" holes for all 1/4" Lag Bolts. 1. Drive Stakes (N28) into the ground (in locations shown) and attach to Corner Uprights and Swing Beam A-Frame Legs using 1/4" Hardware (H93). Stakes should stick out 2"-4" above the ground. *NOTE: Stakes must be as close as possible to the Corner Uprights and A-Frame Legs. *NOTE: For maximum strength, drive Stakes into the ground at a slight angle. *CAUTION: Do not hit washer while pounding the stakes into the ground. This may cause washer to break off. 49 Step 30 Stake Installation