Pegasus ETS32 series Instructions Manual

December, 1984 TOP AND BOTTOM, DIFFERENTIAL FEED SAFETY STITCH MACHINES ecember. 1 98 From the library of: Superior Sewing Machine & Supply LLC

operation and maintenance of the ETS series machines. Careful reading of this booklet before use of the machine will help you to derive the best use from it. DAILY MAINTENANCE Before starting work: 1. Check needle is in sound condition and not damaged. 2. Check needle is correctly set. 3. Check threading is correct. 4. Check thread chain of about 10mm length is formed. 5. Check oil indicator tip is between the two lines of oil gauge. 6. Check oil is not short for the manual lubrication parts. 7. Check oil monitor color is changed to green while running the machine. After close of work: 1. Clean the machine. Especially, clean around needle plate and looper. 2. If any trouble or irregularity is found, report it to the plant mechanic for adjustment or rapair. 3. Place a dust cover over the machine. 1. Make sure Belt Guard is properly fitted. 2. Be well careful in connecting the machine with the power source and checking energizing. 3. Turn off Motor Switch whenever you leave the work table. 4. Be sure to turn off Power Switch in case of an electric breakdown. 5. Make sure to turn off Power Switch before checking and cleaning the machine. 6. Make sure Motor has completely stopped when the machine requires threading, replacing Needles, etc. NOTES ON USE 1. Run new machine at a 20% less speed than the maximum for the first one month. 2. In using the machine for the first time and after stop-page for some time, lubricate 2~3 drops of oil manually to the needle holder guide, needle holder and upper looper holder. 3. Keep the machine oil level so that the oil level indicator is always between the two lines of oil gauge. 4. Change oil entirely at the end of the first one month in operation. 5. If the oil monitor color does not turn green even when the machine is run, stop operation immediately and check the filter. 6. Thread your machine correctly according to the illustration. Re: Thread chain Thread chain is necessary for preventing skipping of stitch at the start of sewing. Keep always a thread chain of about 10cm length. Be sure to obtain thread chain before sewing, after threading and change of needle. From the library of: Superior Sewing Machine & Supply LLC

2 Assembling the machine rest board 3 Machine speed 4 Driving motor pulley and belting 4 Installation of machine 4 Turning direction of machine 4 Lubrication 6 Checking and replacing oil filter 7 Silicone oil for H.R. device 7 Needles 8 Replacing needles 8 Threading 8 Regulating thread tension 8 Presser arm swinging-in and -out 13 Presser foot pressure 13 Stitch length adjustment 14 Diffential feed adjustment 14 Top feed stroke adjustment 15 Adjusting top feed pressure 15 Regulating seam width 15 Needle thread guide setting position 16 Looper thread takeup and looper thread guide setting positions 16 Chainstitch looper thread handling 18 Changing upper knife 18 Changing lower knife 19 Knives 19 Bottom feed height 20 Auxiliary feed dog height 20 Bottom feed leveling position adjustment 20 Needle height setting 22 Lower looper setting 22 Upper looper setting 24 Chainstitch looper setting 26 Overlook needle guard setting 27 Chainstitch needle guard setting 28 Adjusting the lengthwise position of bottom feed dogs 29 Adjusting vertical stroke of top feed dog 30 Setting position of top feed dog 30 Adjusting the lengthwise position of top feed dog 30 Top feed stroke and diff. feed ratio 32 Adjusting the lengthwise position of top feed dog 34 Adjusting the sidewise position of top feed dog 34 Adjusting top feed dog height 36 Adjusting presser foot and top feed dog lift 38 Height of upper knife holder 40 Adjusting sidewise position of presser arm 42 Presser foot setting 42 Adjusting edge guide 42 Adjusting piping binder 43 Adjusting shirring blade 43 - 1 From the library of: Superior Sewing Machine & Supply LLC

For the details of A-A section and B-B section, see Figs. 2 and 3. For fitting the knee lifter, cut the part ®. CO CM CM O I rt -317- rx -223- 40- <7 3^ "7^ kLX 15 —60- a-■ I 'Si ■ I 10- B 23 -310- -306- J B -47- -70- CO CO CO r- i>- o CM — CM -"289- Rg.1 A-A section Flg.2 —30\ B-B section -025.5 -013 Fig.3 Table 1 Table thickness (mm) 38 or less CO 00 I o 40 ~ 42 42 - 44 44 ~ 46 46 ~ 48 48 ~ 50 Number of Spacers 0 3 2 2 2 1 1 — Number of Spacers 0 — 2 1 — 2 1 1 Spacer thickness: O (Part No. 205467)=6.0mm 0 (Part No. 206337)=1.6mm - 2 - From the library of: Superior Sewing Machine & Supply LLC

The semi-submerged installation is standard for this machine. Assemble the machine rest board and the presser foot lifter in the following manner. 1. Refer to Fig.l and cut the table as specified. 2. Refer to Figs.4 and 5. Assemble the machine rest board and the waste chute in sequence of O - ®. 3. Refer to Fig.6 and assemble the presser foot lifter in sequence (D — —Note: 1. For ETS series machine, a table of thickness 45mm or more is recommended. 2. Install the machine so that the needle plate top surface is about 10cm above the table. Use Spacers ® and O to obtain the correct height of the machine as guided in Table 1. Fig.4 0 - 3 - From the library of: Superior Sewing Machine & Supply LLC

Table 3 lists the maximum speed by type. Make sure your machine type number with Type Plate O and run it not exceeding the maximum speed conforming to the type. For running the machine at a lower speed for convenience of sewing process and fabric kind, use suitable motor pulley referring to Table 2. DRIVING MOTOR PULLEY AND BELTIN^ Each machine should use a motor and belt of the following specifications: 1. Clutch motor: 3 phase, 2 pole, more than 400 watts (1/2HP). 2. Belt: V belt. Type M. 3. Motor pulley: as shown in Table 2. Motor Pulley Diameter should be measured at its outer diameter. Fia.7 UJiL.L.CaX B'giBBS o ETSOO-OOOOO o Table 2 Machine speed (s.p.m.) Motor pulley diameter (mm) 6 0 Hz 5 0 Hz 6,000 9 5 1 1 5 5,500 9 0 10 5 5,300 8 5 1 0 0 5,000 8 0 9 5 4,700 7 5 9 0 4,4 0 0 7 0 8 5 4,100 6 5 8 0 INSTALLATION OF MACHINE (Figs. 8,9) 1. Apply the belt to the machine pulley, and then fit Belt Cover 0 with Screws 0. 2. Place the machine on the table base, apply the belt to the motor pulley, and adjust the tension of the belt. Note: For adjusting the tension of the belt, adjust the height of the motor so that the belt can be 2cm bent inward when you press the middle of it by finger. 3. Connect the foot lift lever and the foot lift device with "chain." TURNING DIRECTION OF MACHINE(Fig.9) The turning direction of Machine Pulley is clockwise, seeing the machine from its right side. n Fig.9 - 4 - From the library of: Superior Sewing Machine & Supply LLC

Table 3 EXTRA-HIGH UFT (GENERAL SEAMING)K/" HIGH UFT Machine type/spec. Maximum speed (s.p.m.) Machine type/spec. Maximum speed (s.p.m.) 0( 1 ] ^)-ETS32-420FA2/413 6,000 0(|||)-ETS32-422FA2/3i3 6,000 0( 51 5)-ETS32-430F A2/433 // 0(| 1 |)-ETS32-434FA2/333 ff IIJ-ETS32-432FA2/453 // 0( 11 |)-ETS32-433FA2/353 n •(1IIJ-ETS32-420FA3/413 // •(|1|)-ETS32-422FA3/3I3 ft •(1 ||)-ETS32-430FA3/433 // •(11 |)-ETS32-434F A3/333 ft •(II1J-ETS32-432F A3/453 n •(II1J-ETS32-433FA3/353 ft (GATHERING ) Machine type/spec. Maximum speed (s.p.m.) Machine type/spec. Maximum speed (s.p.m.) 0(| 11J-ETS32-542FD2/453/KL100 5,500 0(11 |)-ETS32-544FD2/353/KL i 00 5,500 •(II1J-ETS32-542FD3/453/KL i 00 ft •(II |)-ETS32-544FD3/353/KL 100 ft ( PIPING 3 Machine type/spec. Maximum speed (s.p.m.) Machine type/spec. Maximum speed (s.p.m.) 0(|||j-ETS32-432FC2/^^/453 6,000 0(|||j-ETS32-433FC2/^^/333 6,000 MAXIMUM SPEED-REAR TOP FEED ETS32 (GENERAL SEAMING) ( PIPING Machine type/spec. Maximum speed (s.p.m.) 0(| 1 |)-ETS32-430BA2/433 6,000 0(| 1 |)-ETS32-432BA2/453 11 (seaming/heavy) Machine type/spec. Maximum speed (8.p.m.) 0(|||j-ETS32-452BA2/433 5,500 ■ (II |)-ETS32-452BA4/433 n 0( 11 |yETS32-453BA2/453 tf ■ (|||)-ETS32-453BA4/453 ft Machine type/spec. Maximum speed (s.p.m.) 0(|||j-ETS32-432BC2/p2/453 6,000 O = Normal presser foot • = Narrow presser foot ■ = Tractor foot -5- From the library of: Superior Sewing Machine & Supply LLC

shipped. So, fill the machine with oil before starting it for the first time. [H Lubricating Oil Use Mobil Velocite oil No. 10 (ISO VG 22) or equivalent. UTo fill oil (Fig. 10) Take out Screw O and pour fresh oil until the head of Oil Level Indicator O reaches the upper line 'H' of Oil Level Sight Window ®. Replace Screw O. noil level (Fig.iO) Always keep enough oil in the machine so that Indicator ® is between two lines H and L of Window ®. ID Manual oiling (Rgs.li,12,13) Before starting macnine for the first time, or if the machine is idle for more than a couple of weeks, manually lubricate hole O, hole 0 and Upper Looper Holder 0. r- Note: On every morning start, lubricate hole O. HlOII circulation check (Rg.iO) Oil Monitor 0 turns green from red when you run the machine. If it keeps red, stop the machine immediately and check if the oil level is correct and if the oil filter is clogged. moil Change Change oil after the first 1 month in operation. After that, change oil every 6 months. I^To drain oil (Rg.i4) Take out Screw 0 and drain oil from here. 30kg-Gfn Fig.14 - 6 - From the library of: Superior Sewing Machine & Supply LLC

Oil RIter If Oil Filter is clogged, nomal lubrication cannot be kept. Check and clean ® every 6 months at the time of the regular oil change. If Oil Monitor does not turn into green or oil with bubbles is seen, clean or replace Filter immediately. Replacing Oil RIter Disassemble parts © — ®. Clean © or if necessary, replace it with a new one. SlUCONE OIL FOR H.R. DEVICE (ng.i6.i7) Keep Reservoirs ® and © with factory supplied silicone oil or equivalent. ^ Never use this oil to lubricate any machine parts. - 7 - From the library of: Superior Sewing Machine & Supply LLC

chainstitch needles. Note: For the following machines for jeans (for extra-heavy fabrics), use DC XI, #21 for the overlock needle and DCX27, #21 for the double chainstitch needle. • ETS32-452BA2/,^}®-433 (OlD) • ETS32-452BA4/J J|-433 • ETS32-453BA2/,cJ rN-453 (515) • ETS32-453BA4/|J5j-453 Needle size and Upper Looper/Spreader Upper Looper (Spreader) should be used according to the size of needle as listed in Table 11. Upper Looper (Spreader) should be replaced and adjusted when needle size is changed extremely. REPLACING NEEDLES (Rg is) 1. Loosen Screw O and remove old needle. 2. Insert a new needle into the needle hole as far as it will go. 3. Tighten Screw O after making sure the long groove on the needle is facing you. THREADING (Fig8.i9~23) Threading differs by the machine type. Refer to Table 4 and make a correct threading. ^ Note: Thread your machine correctly. Incorrect threading may cause thread breakage, skip stitches, or uneven stitch formation. REGULATING THREAD TENSION Changes of threads, seam width, stitch length, etc. require re-adjustment of thread tension. Adjust individual thread tension as follows: To increase tension: Turn Nut clokwise. To decrease tension: Turn Nut counter-clockwise. r- Note: Adjust each thread tension as low as possible while making sure well-balanced, neat sewing results. - 8 - From the library of: Superior Sewing Machine & Supply LLC

Table 4 EXTRA-HIGH UFT (GENERAL SEAMING HIGH UFT Machine type/spec. Stitch type 516 515 401 Machine type/spec. Stitch type 518 515 401 0(5 ] 5)-ETS32-420FA2/4 13 Fig. 19 Fig. 21 Fig. 23 O (51 5)-ETS32-422F A2/313 Fig. 20 Fig. 22 Fig. 23 0(5]5)"ETS32-430FA2/433 O 516 (515)'ETS32-434FA2/333 0(5]5)'ETS32-432FA2/453 0(| 15 J-ETS32-433FA2/353 516 '(515)" 516 (515)"rETS32-422FA3/3l3 ^ ® J-ETS32-430FA3/433 •(5|5)-ETS32-434FA3/333 •(5l5)-ETS32-432FA3/453 •(5]5)"ETS32-433FA3/353 (gathering ) Machine type/spec. Stitch type Machine type/spec. Stitch type 516 515 401 516 515 401 0( 51 f )-ETS32-542FD2/453/KL 100 Fig. 19 Fig. 21 Fig.23 0( 51 5)-ETS32-544FD2/353/KL 100 Fig. 20 Fig.22 Fig.23 •( 51 5)-ETS32-542FD3/453/KL 100 W ft n •(51 5)-ETS32-544FD3/353/KL 100 ft n n ( PIPING Machine type/spec. Stitch type Machine type/spec. Stitch typo 516 515 401 516 515 401 0( ® 1 ^)-ETS32-432FC2/^^/453 Fig. 19 Fig.2l Fig.23 0(5l5)"ETS32-433FC2/p2/333 Fig.20 Fig.22 Fig.23 THREADING-REAR TOP FEED ETS32 (GENERAL SEAMING) Machine type/spec. Stitch type 516 515 401 0( 51 5)-ETS32-430BA2/433 Fig. 19 Fig.21 Fig.23 0( 51 5)-ETS32-432BA2/453 ft ft ft (SEAMING/HEAVY ) Machine type/spec. Stitch type 516 515 401 0(5l5)"ETS32-452BA2/433 Fig. 19 Fig. 2! Fig.23 ■ ( 51 5)-ETS32-452BA4/433 » n ft 0(51 5)-ETS32-453BA2/453 « n ft ■ JI5J-ETS32-453BA4/453 // II ft (piping J Machine type/spec. Stitch typo 516 515 401 1 ®)-ETS32-432BC2/^^/453 Fig. 19 Fig.2! Fig.23 O = Normal presser foot • = Narrow presser foot ■ = Tractor foot -9 From the library of: Superior Sewing Machine & Supply LLC

High lift Fig.20 Stitch type 516 -10- From the library of: Superior Sewing Machine & Supply LLC

-11 From the library of: Superior Sewing Machine & Supply LLC

When Swinging-in or swinging-out the presser arm, first raise the needle to the highest position. Swingfng-out Open Spring O in the arrowed direction, press the foot lifting treadle or lower Lever 0 and only the top feed dog will be raised. Keeping this position, pull up Lever O and swing-out Presser Arm O to the left. Swinging-in Press the foot lifting treadle or lower Foot Lift Lever 0 and the top feed dog will be raised. Keeping this position, pull up Lever O and return Presser Arm O to the original position. i— Note: Rear Top Feed Machines shown as CBA2] or CBC23 in the last 3 figures of Type Plate: Raise the needle to the highest position and you can swing-in or swing out Presser Arm O. PRESSER FOOT PRESSURE (Rg 25) To adjust the pressure, turn Screw 0. Presser foot pressure should be as light as possible, while still sufficient to feed fabric and obtain proper stitch formation. Fig.25 -13- From the library of: Superior Sewing Machine & Supply LLC

While pressing Push Button O, turn Handwheel Q until Button O drops in. Turn O further for a desired stitch length. Release O. For a longer stitch length, turn 0 in the (+) direction. For a shorter stitch length, turn 0 in the (—) direction. ^Note: The stitch length is the main feed stroke in nominal. Table 5 shows this stroke by the handwheel scale setting. It may be a reference to know an approximate stitch length. MAIN FEED STROKE (mm) BY THE HANDWHEEL SCALE SETTING Table 5 Handwheel scale setting 1 2 3 4 5 6 7 Main feed stroke 1.0 1.5 2.0 2.5 3.0 3.5 3.8 DIFFENTIAL FEED ADJUSTMENT (Rg.28) Loosen Nut 0. To gather the fabric, turn Screw O in the (+) direction. To stretch the fabric, turn Screw O in the (—) direction. I— Note: Table 6 shows the differential feed ratio by the lever setting. When Lever 0 is set to the scale (2), the differential feed ratio is 1 : 1. • If set higher than (2), the negative differential feed is applied. Maximum up to 1 ^ 0.7. • If set lower than (2), the positive differential feed is applied. Maximum up to 11 2. a © DIFFERENTIAL FEED RATIO Table 6 Scale on indication plate 1 2 3 4 5 Differential feed ratio i: 0.7 1:1 1:1.4 1:1.7 1:2 -14- From the library of: Superior Sewing Machine & Supply LLC

Loosen Nut © shift Lever © and the top feed stroke will be changed. Shift O in the (+) direction, and the stroke will increase. Shift O in the (—) direction, and the stroke will decrease. • When seaming, adjust so that the ply shift will not occur. • When shirring/adding fullness, adjust depending on the nature of the fabrics. ADJUSTING TOP FEED PRESSURE (Fig.30) For standard pressure set gap (a) to 25mm. Loosen Nut ®, turn Screw © and adjust the top feed pressure on the fabric. i— Notes: • Too much pressure may cause feed marking on the fabric. • Too little pressure may cause jumping of the top feed dog, uneven feeding or abnormal noise. • Adjust the pressure as weak as possible while positive feeding should be kept. REGULATING SEAM WIDTH (Rgs.3i.32) 1. Loosen Screw ©, push Lower Knife Holder © to the left and lightly tighten Screw ©. 2. Loosen Screw © and move Upper Knife Clamp © to the right or left until a desired seam width is obtained. Tighten Screw ®. 3. Turn Handwheel so that the point 'b' of Knife is about l.Omm above from Needle Plate top. Loosen Screw ©, then Holder © will return to position. 4. Make sure Knives are in a perfect alignment. Tighten Screw ®. 5. Check Knives cut sharply; insert a piece of thread between Knives, turn Handwheel and check the cutting of knives. - Note: Needle Plates for various seam widths are available. Best results are obtained with use of the proper size Needle Plate for seam width required. Q Fig.30 (a)25<™fl Fig. 32 -15- From the library of: Superior Sewing Machine & Supply LLC

The standard setting positions of needle thread guides O, ©, ® are as shown in Table 7. Refer to Table 7 and set them to the correct positions to your machine. For adjusting, loosen Screws O, ©, ® and adjust Guides O, ®. LOOPER THREAD TAKEUP AND LOOPER THREAD GUIDE SETTING POSITIONS Check your machine with Table 7. See Fig. 34 for the extra-high lift machines. See Fig.35 for the high lift machines. A = Highest B = Center C - Lowest Extra-high Lift (Fig. 34) 1. Looper Thread Guide O Loosen Screw o and set Guide O to the lowest position. 2. Upper Looper Thread Takeup O, Lower Looper Thread Takeup <£) When the lower looper is at the right dead point, loosen Screws (D, ®, shift Thread Guides ©, © up and down and set to the position shown in Fig. 34. 3. Looper Thread Guides © © • For the machines of the stitch type 515, loosen Screws © © and set Thread Guides © © to the positions indicated as (515). • For the machines of the stitch type 516, set Thread Guides © © to the positions indicated as (516). Extra-high lift 515 516 High Lift (Fig.35) 1. Looper Thread Guide © Loosen Screw © and set that the distance between Bed surface (a) and the hole of Thread Guide © is 39.0mm. 2. Upper Looper Thread Takeup ©, Lower Looper Thread Takeup © When the lower looper is at the right dead point, loosen Screws ©. ©, adjust Thread Takeups ©, © up and down, and set at the position as shown in Fig. 35. 3. Looper Thread Guides © © • For the machines of the stitch type 515, loosen Screws © © and set Thread Guides © © to the positions indicated as (515). • For the machines of the stitch type 516, loosen Screws © © and set Thread Guides © © to the positions indicated as (516). High lift Bed surface (a) From the library of: Superior Sewing Machine & Supply LLC

Table 7 (GENERAL SEAMING) EXTRA-HIGH LIFT HIGH LIFT Machine type/spec. Stitch type 516 o e stitch type 515 O ® Machine type/spec. Stitch type 516 Stitch type 515 0(51 5)-ETS32-420FA2/4 13 1 5)-ETS32-422FA2/3 13 0( 51 5)-ETS32-430FA2/433 0(51|)-etS32-434FA2/333 0( 51 5)-ETS32-432FA2/453 0(51 5)-ETS32-433FA2/353 , 516 (515)'•ETS32-420FA3/4I3 > 516 (515)'ETS32-422FA3/3I3 , 516 (515)'ETS32-430FA3/433 , 516 (515)'rETS32-434FA3/333 ^ I ® J-ETS32-432FA3/453 , 516 (515)',-ETS32-433FA3/353 (gathering ) Machine type/spec. Stitch type 516 Stitch type 515 Machine type/spec. Stitch type 516 stitch type 515 O e e O e e O e 0 o 0 0 0(51 5)-ETS32-542FD2/453/KL 100 B B B B A A 0( 515yETS32-544FD2/353/KL 100 B c C B c c •( 51 5)-ETS32-542FD3/453/KL 100 // n // ti W n •(51 5)-ETS32-544FD3/353/KL 100 tl tl It It If tl ( PIPING Machine type/spec. Stitch type 516 Stitch type 515 Machine type/spec. Stitch type 516 Stitch type 515 O 0 0 O 0 0 0 0 0 0 0 0 0(5l5)"ETS32-432FC2/p2/453 B B B B A A 0(5' 5)-ETS32-433FC2/^^/333 B C C B C C NEEDLE THREAD GUIDE SETTING POSITION-REAR TOP FEED ETS32 (general seaming) Machine type/spec. Stitch type 516 Stitch type 515 0 0 0 0 0 0 0(51 5)-ETS32-430BA2/433 B B B B A A 0( 51 5)-ETS32-432BA2/453 tl ft tl tt tt tt (seaming/heavy ) Machine type/spec. Stitch type 516 e stitch type 515 0(51 5)-ETS32-452BA2/433 , 516 '{515)'ETS32-452BA4/433 0( 51 5)-ETS32-453BA2/453 l(^|5j-ETS32-453BA4/453 ( PIPING J Machine type/spec. Stitch type 516 Stitch type 515 0 0 0 0 0 0 0( ^ 1 ®)-ETS32-432BC2/^^/453 B B B B A A O = Normal presser foot • = Narrow presser foot I = Tractor foot -17- From the library of: Superior Sewing Machine & Supply LLC

HANDLING (ng8.36.37) dlLooper Thread Takeup Guide O Adjust the gap between the top surface of Bracket 0 and the tip of Looper Thread Takeup Guide O to 6.0 — 6.5mm. Loosen Screw 0 and adjust. m Looper Thread Takeup O When the needle is at the upper dead point, adjust the gap between the top surface of Bracket 0 and tip (b) of Takeup O (Fig. 36, dimension c) to 6.5mm. Loosen Screws 0 and adjust. dlLooper Thread Eyelets Adjust the eye of Eyelet i Bracket 0. Loosen Screw 0 and adjust. ^ Note: to mark (d) of m • For more thread in the seam, shift the (+) direction. • For less thread in the seam, shift 0 in the (—) direction. CHANGING UPPER KNIFE (Figs. 38.39,40) 1. Loosen Screw 0, push Lower Knife Holder 0 to the left and lightly tighten Screw 0. 2. Remove Screw 0. Replace Upper Knife 0 with the new one. Adjust 0 so that it is in the correct position for the seam width and also, the overlap of Upper and Lower Knives is 0.5 — 1.0mm when Upper Knife 0 is lowest. 3. Turn Handwheel so that the point 'e' of Knife is about 1.0mm above from Needle Plate top. Loosen Screw 0, then Holder 0 will return to position. Make sure Knives are in a perfect alignment. Tighten Screw 0. 4. Check Knives cut sharp; insert a piece of thread between Knives, turn Handwheel and check the cutting of Knives. Fig. 37 © Upper knife 0.5~ I .0™n Fig. 39 Needle plate top surface Lower knife -18- From the library of: Superior Sewing Machine & Supply LLC

1. Loosen Screw 0, push Lower Knife Holder 0 to the left, and lightly tighten Screw 0. 2. Loosen Screw ®. Replace Lower Knife 0 with the new one. • Move Knife up or down until its cutting edge is level with Needle Plate top. Tighten Screw 0. 3. Turn Handwheel so that the point 'e' of Upper Knife is about l.Omm above from Needle Plate top. Loosen Screw 0, then Holder 0 will return to position. 4. Make sure Knives are in a perfect alignment. Tighten Screw 0. 5. Check Knives cut sharp; insert a piece of thread between Knives, turn Handwheel and check the cutting of Knives. KNIVES (Fig.42) Knives must be kept sharp. If the machine does not trim the fabric sharply, sharpen the lower knife. Sharpening Lower Knife 0 Sharpen the lower knife as specified in Fig. 42. Upper Knife Upper Knife may be sent to our distributors or returned to us for resharpening since it requires special grinding. Needle plate top surface -19- From the library of: Superior Sewing Machine & Supply LLC

Bottom feed dog height by type is as shown in Table 8. Make sure that the setting is correct to your machine. 1. Turn the hand wheel to lift the bottom feed dog to the highest position. 2. Adjust gap (a) from the top face of the needle plate to the tooth end of the rear part of the main feed dog to the height correct to the type. For adjusting, loosen Screw O and shift Main Feed Dog O up and down. 3. Set the tooth end (b) of Differential Feed Dog ® to the same height as the tooth end (c) of the main feed dog. For adjusting, loosen Screw O and shift Differential Feed Dog 0 up and down. AUXILIARY FEED DOG HEIGHT (Fig.45) Gap (d) from the tooth end of the main feed dog to the tooth end of Auxiliary Feed Dog © is adjusted to the machine type. Generally, for using coarse thread, set the gap wider, and for using finer thread, set the gap smaller. To adjust the gap, loosen Screw ® and shift Auxiliary Feed Dog 0 up and down. BOTTOM FEED LEVELING POSITION ADJUSTMENT (Figs.46.47) Adjust so that all the teeth ends are flush with the needle plate top surface when they first appear. For adjusting, remove cover plate O, loosen Screw 0, and turn Washer 0 f— Note: 1. For tightening Screw 0 after adjustment, hold the feed bar exactly with Washer 0 so as to avoid sidewise shifting. 2. Be sure to adjust "bottom feed height" after the adjustment. Fig.43 (a) (c) (b) Fig.45 Flg.46 p Needle plate top surface -20- From the library of: Superior Sewing Machine & Supply LLC

Table 8 (GENERAL SEAMING) EXTRA-HIGH UFT HIGH UFT Machine type/spec. Bottom feed height Machine type/spec. Bottom feed height O(^|^)-ETS32-420FA2/4I3 0.9-1.1 ^(51 5)-ETS32-422FA2/3 i 3 0.8~i.0 0(11 5)-ETS32-430FA2/433 // 0(^l®)-ETS32-434FA2/333 n O J15 J-ETS32-432F A2/453 // 0( 5 ] 5 J-ETS32-433F A2/353 ft •(5l5)"ETS32-420FA3/4l3 // •(5l5)'ETS32-422FA3/3l3 u 51 5)-ETS32-430FA3/433 H •(51 5)-ETS32-434FA3/333 ft •(5 ] 5)-ETS32-432FA3/453 ft •(5|5)-ETS32-433FA3/353 ft (gathering ) Machine type/spec. Bottom feed height Machine type/spec. Bottom feed height 0(11 ^)-ETS32-542FD2/453/KL i 00 0.9-l.i 0( 51 5)-ETS32-544FD2/353/KL 100 0.8-1.0 •(5l5)"ETS32-542FD3/453/KLI00 ft •(51 5)-ETS32-544FD3/353/KL 100 ft (PIPING ) Machine type/spec. Bottom feed height Machine type/spec. Bottom feed height 0(^]^)-ETS32-432FC2/^^/453 0.9-1. 1 0(5|5)-ETS32-433FC2/p2/333 O 00I o BOTTOM FEED HEIGHT-REAR TOP FEED ETS32 (general seaming) Machine type/spec. Bottom feed height 0( ^ 1 ^ J-ETS32-430BA2/433 0.9-i. l 0(5l5)"ETS32-432BA2/453 ft (seaming/heavy ) Machine type/spec. Bottom feed height 0(51 5)-ETS32-452BA2/433 0.9-1. 1 ■ ( 51 ^)-ETS32-452BA4/433 // 0(5l5)"ETS32-453BA2/453 tf ■ (51 5)-ETS32-453BA4/453 tf (PIPING ) Machine type/spec. Bottom feed height 0(^ 1 ^)-ETS32-432BC2/^^/453 0.9-i . l O = Normal presser foot • = Narrow presser foot ■ = Tractor foot -21- From the library of: Superior Sewing Machine & Supply LLC

Table 9 shows the correct needle height for each machine type. Make sure that the setting is correct for your machine. To adjust 1. Turn the hand wheel and bring the needle to the highest level. 2. Measure gap (a) between the needle point and the needle plate top surface perpendicularly and adjust the needle height to the correct dimension. For adjusting, loosen Screw O and adjust Needle Holder Guide ©. f— Note: Make sure that the chainstitch needle passes the center of the needle hole of the needle plate. If necessary, loosen Screw 0 and turn Needle Holder 0 and adjust. LOWER LOOPER SETTING (Rgs.50,51) Table 9 shows the correct lower looper setting for each machine type. Make sure that the setting is correct for your machine. To adjust: 1.With the needle guard idle, set the needle 0 — 0.05mm bent by the looper point when it comes to the center of the needle. For adjusting, loosen Screw 0 and shift Looper Holder O back and forth. 2. When the lower looper is at the left dead point, adjust gap (b) between the looper point and the needle centerline to the correct dimension. For adjusting, loosen Screw 0 and shift Looper Holder O to the right or left. Fig.48 Flg.49 Fig. 50 0 ~ 0.05""" Rg.51 -22- From the library of: Superior Sewing Machine & Supply LLC

Table 9 EXTRA-HIGH UFT (GENERAL SEAMING) HIGH UFT Machine type/spec. Needle (a) Lower looper (b) Machine type/spec. Needle (a) Lower loopor (b) 0(^ 1 ^)-ETS32-420FA2/413 1 1.7-1 1.9 3.6--3.9 0(5|5)"ETS32-422FA2/3I3 I0.4~i0.6 3.8-4.1 O(^|^)-ETS32-430FA2/433 // // 0(®j®)-ETS32-434FA2/333 n ff 0(^l^)-ETS32-432FA2/453 tf // 0( 5 ] 5)-ETS32-433F A2/353 // n •(51 5)-E"''S32-420FA3/4 13 // n •(51 5)-ETS32-422FA3/3 13 // n •( 51 5)-ETS32-430FA3/433 // n •(11 5)-ETS32-434FA3/333 n n •( 51 5)-ETS32-432F A3/453 // // •(11 5)-ETS32-433FA3/353 // n (GATHERING ) Machine type/spec. Needle (a) Lower looper (b) Machine type/spec. Needle (a) Lower looper (b) 0(5 ] 5)-ETS32-542FD2/453/KL 100 1 1.7-11.9 3.6-3.9 0(515 J-ETS32-544FD2/353/KL100 10.4-10.6 3.8-4. 1 •(11 1)"ETS32-542FD3/453/KL 100 ff // •(515 J-ETS32-544FD3/353/KLI00 it ft ( PIPING Machine type/spec. Needle (a) Lower looper (b) Machine type/spec. Needle (a) Lower loopor (b) 0(^1 5)-ETS32-432FC2/^^/453 I I.7-1 1.9 3.6-3.9 0( 1 ] ETS32-433FC2/^2/333 10.4-10.6 CO 00 1 NEEDLE HEIGHT/LOWER LOOPER SETTING-REAR TOP FEED ETS32 (GENERAL SEAMING) Machine type/spec. Needle (a) Lower looper (b) 0(51 5)-ETS32-430BA2/433 I I.7-1 1.9 3.6-3.9 0( 51 5)-ETS32-432BA2/453 if it (SEAMING/HEAVY ) Machine type/spec. Needle (a) Lower looper (b) 0(5l5)'ETS32-452BA2/433 I I.7-1 1.9 3.6-3.9 ■ (1|5)-ETS32-452BA4/433 tt it 0(|]5j-ETS32-453BA2/453 if tt 51 ® J-ETS32-453BA4/453 a tt ( PIPING J Machine type/spec. Needle (a) Lower looper (b) 0(5l5)"ETS32-432BC2/p2/453 I I .7-1 1 .9 3.6-3.9 -23- 0= Normal presser foot • = Narrow presser foot ■ = Traotor foot From the library of: Superior Sewing Machine & Supply LLC

The standard setting is as shown in Table 10. Make sure that the setting is correct for your machine. 1. Tentatively set the looper in Holder O by Screw 0. 2. When the looper is at the left dead point, adjust gap (a) to the correct dimension. Loosen Screw ®, move Crank O up or down, and adjust this. 3. When the upper and lower loopers cross, check that clearance (b) is approximately 0.5mm. Turn the looper and adjust clearance (c) to approximately 0.2mm. Tighten Screws 0 and 0. Fig. 57 Extra-high lift Rg.52 High lift Fig. 53 Extra-high lift (a)4.5--5.0mm (a)4.5~ 5.0mm High lift (a)4.5~5.Qmm (a)4.5~5.0mm Rg.56 (c) 0.2mm (b)0.5mm -24- From the library of: Superior Sewing Machine & Supply LLC

Table 10 EXTRA-HIGH UFT (GENERAL SEAMING) HIGH UFT Machine type/spec. Position Distance (a) Machine type/spec. Position Distance (a) O(^|^)-ETS32-420FA2/4I3 A 4.5-5.0 0(5l5)-ETS32-422FA2/3i3 B 4.5-5.0 O(5l5)'ETS32-430FA2/433 // ft 51 5)-ETS32-434F A2/333 // // 0(^1 ^)-ETS32-432FA2/453 // ft 0(5l5)"ETS32-433FA2/353 tt tt •(5|5)-ETS32-420FA3/4I3 tf ft •(5|5)-ETS32-422FA3/3I3 tt tt • J1 ^ J-ETS32-430FA3/433 ff tt •(5l5)-ETS32-434FA3/333 tt tt • J15 J-ETS32-432F A3/453 ff tf •(5 j 5)-ETS32-433FA3/353 tf tt (GATHERING ) Machine type/spec. Position Distance (a) Machine type/spec. Position Distance (a) 0(51 5)-ETS32-542FD2/453/KL 100 A 4.5-5.0 0(51 5)-ETS32-544FD2/353/KL 100 B 4.5-5.0 •(11 5)-ETS32-542FD3/453/KL 100 ff •(51 5)"ETS32-544FD3/353/KL 100 II // (PIPING ) Machine type/spec. Position Distance (a) Machine type/spec. Position Distance (a) 0( 51 5)-ETS32-432FC2/^^/453 A 4.5-5.0 0(51 5)-ETS32-433FC2/^^/333 B 4.5-5.0 UPPER LOOPER SETTING-REAR TOP FEED TYPE ETS32 (general seaming) ( PIPING J Machine type/spec. Position Distance (a) 0(515J-ETS32-430BA2/433 A 4.5-5.0 0( 51 5)"ETS32-432BA2/453 ff tt (SEAMING/HEAVY ) Machine type/spec. Position Distance (a) 515 J-ETS32-452BA2/433 A 4.5-5.0 ■ (5l5)'ETS32-452BA4/433 tt ff 0(5! 5 )-ET S32-453B A2/453 ff tf 5 ] 5 J-ETS32-453BA4/453 tf tf Machine type/spec. Position Distance (a) 0( 515)-ETS32-432BC2/p2/453 A 4.5-5.0 O = Normal presser foot • = Narrow presser foot ■ = Tractor foot -25- From the library of: Superior Sewing Machine & Supply LLC

1. Set the looper in the holder as shown in Fig. 58. • At the factory, the looper is adjusted like this by the regulator O, located below the looper shank. Insert the looper until its shank touches the regulator O. 2. When the looper moves to the right and its point comes behind the centerline of the needle, adjust gap (a) to the correct dimension: • (a) is 0~ 0.05mm for needles #16 or thinner. • (a) is 0~0.1mm for needles #17 or thicker. Loosen Screw o and adjust Looper Holder ©. 3. Distance from needle When the looper is at the left dead point, the distance between the looper point and the needle centerline should be 1:67-1.8mm. Loosen Screw O and adjust Looper Holder ®. 4. Looper avoiding motion Adjust the looper avoiding motion according to the needle size. Loosen Nut O and move Pin 0 up or down. • For a thinner needle, move Pin 0 upward. • For a thicker needle, move Pin 0 downward. Rg.58 59.5"™ Hg.59 Fig. 60 1.6— I .Bntm € -26- From the library of: Superior Sewing Machine & Supply LLC

SETTING (Rgs.62--66) Overlook Needle Guard (rear) setting O • Movable type When the lower looper point is behind the needle centerline, Needle Guard O should push the needle so that the clearance (b) between the looper point and the needle is 0mm, Loosen Screw 0 and adjust. Overlook Needle Guard (front) setting O When the lower looper point is behind the needle centerline, the clearance (c) between Needle Guard O and the needle should be 0.1 ~ 0.2mm. Loosen Screw o and adjust. Overlook Needle Guard (rear) setting (D • Solid type When the lower looper point is behind the needle centerline, Needle Guard

SETTING (ng8.67,68) Chainstitch Needle Guard (rear) setting O When the needle is in the lowest position, the clearance (a) between Needle Guard O and the needle should be Omm. Loosen Screw O and adjust. I— Note: If Needle Guard O pushes the needle too heavy and the clearance between the chainstitch needle and looper becomes too wide (more than 0.05mm), a skip stitching may be caused. Chainstitch Needle Guard (front) setting 0 When the needle is in the lowest position, the clearance between Needle Guard 0 and the needle should be 0.05—0.1mm. Loosen Screw O and adjust. Fig. 68 (a) Omm (b)0.05~0. Imm NEEDLE SIZE AND UPPER LOOPER/SPREADER Table 11 Stitch type Needle size High lift Extra-high lift Part No. Part No. 515 9-12 210515 (#27) 211845 (#29) 13-16 210514 (#25) H 17-21 210513 (#23) n 516 9-12 210366 (#26) 211719 (#38) 13-16 210367 (#28) // 17-21 210365 (#24) it -28- From the library of: Superior Sewing Machine & Supply LLC

OF BOTTOM FEED DOGS (Rg8.69-73) Set Pin 0 and Washer © as shown. Be careful to their direction and position. To adjust, loosen Nut O- W Limit the shifting range of Lever ® to 1 — 5 by Stoppers 0 and 0. To adjust, loosen Screws 0 and 0. Fig. 70 w w Set the stitch length or the stroke of Main Feed Dog ® to the maximum. The handwheel scale = 7. When the feed dogs are at the end of stroke, search a position of Crank 0 where Diff. Feed Dog 0 does not move even if you move Lever 0 up or down. To adjust, loosen Screw 0. W OOOl \ Raise Lever 0 and adjust the stroke of Diff. Feed Dog 0 to the minimum. The lever setting = 1. To adjust, loosen Nut 0. When Main Feed Dog 0 and Diff. Feed Dog 0 are at the front dead point, adjust gap (c) to 0.5mm. To adjust, loosen Screw 0 and move Crank Fig. 73 (c)0.5'nfn -29- From the library of: Superior Sewing Machine & Supply LLC

TOP FEED DOG (Fig.74) Table 12 shows the standard stroke of the top feed dog and the gap (a) between Crank O and Crank Pin 0 for each machine type. Make sure that the setting is correct for your machine. For adjusting, loosen Screw O and shift Crank Pin O. SETTING POSITIGN OF TOP FEED DOG (ng.75) Table 12 shows the standard setting of the top feed dog for each machine type. Make sure that the setting is correct for your machine. ADJUSTING THE LENGTHWISE POSITION OF TOP FEED DOG (ng8.76-78) To adjust the lengthwise position of top feed dog. 1. Pressing Push Button O, turn the hand wheel and set the scale to 4. 2. Release your hand from the bush button, turn the handwheel and bring the top feed dog to the rear dead point. 3. Make sure that the feed dog stands still even by shifting Top Feed Adjusting Lever 0 back and forth. a\( a Fig. 75 A = Highest B = Center C = Lowest -30- From the library of: Superior Sewing Machine & Supply LLC

FRONT TOP FEED ETS32 Table 12 EXTRA-HIGH UFT (GENERAL SEAMING HIGH UFT Machine type/spec. Stroke Gap (a) Position Machine type/spec. Stroke Gap (a) Position 0(515 J-ETS32-420FA2/413 4.5 1.5 A O (515 J-ETS32-422F A2/313 4.5 1.5 A O(5l5)"ETS32-430FA2/433 // n // 0(5 ||)-ETS32-434FA2/333 n tt If 0(^j®)-ETS32-432FA2/453 // H W 0(^l®)-ETS32-433FA2/353 tt tt If •(5|5)-ETS32-420FA3/4I3 // n U •(^]®j-ETS32-422FA3/3l3 tt tt tt •(5 l|)-ETS32-430FA3/433 n n n •(51 5)-ETS32-434FA3/333 ft tt •(5l5)'ETS32-432FA3/453 n tt If •(51 5)-ETS32-433F A3/353 tt tt tt (GATHERING ) Machine type/spec. Stroke Gap (a) Position Machine type/spec. Stroke Gap (a) Position 0( 51 5)-ETS32-542FD2/453/KL 100 4.5 1.5 B 0(5]5)-ETS32-544FD2/353/KLIOO 4.5 1.5 B ^ 1 ®)-ETS32-542FD3/453/KL 100 tl II tt •(51 5)-ETS32-544FD3/353/KL 100 tt tt tt C PIPING J Machine type/spec. Stroke Gap (a) Position Machine type/spec. Stroke Gap (a) Position 0(®|®j-ETS32-432FC2/^^/453 4.5 1.5 A 0(515j-ETS32-433FC2/p2/333 4.5 1.5 A TOP FEED VERTICAL STROKE AND SET POSITION- REAR TOP FEED ETS32 (GENERAL SEAMING) Machine type/spec. Stroke Gap (a) Position O(5|5)-ETS32-430BA2/433 4.5 4.0 C O (11 ^)-ETS32-432BA2/453 It 11 // (SEAMING/HEAVY ) ( PIPING Machine type/spec. Stroke Gap (a) Position 0( 515 J-ETS32-452BA2/433 7.0 8.0 C ■ (5l5)"ETS32-452BA4/433 tt tt tt 0( 515 J-ETS32-453BA2/453 ft It tt ■ (515 )-ETS32-453BA4/453 tt It tt Machine type/spec. Stroke Gap (a) Position 0(515 j-ETS32-432BC2/p2/453 4.5 4.0 C O = Normal presser foot # = Narrow presser foot ■ = Traotor foot -31- From the library of: Superior Sewing Machine & Supply LLC

FEED RATIO (Fig.79) The standard setting is as shown in Table 13. Make sure that the setting is correct for your machine. Using Stopper ®, set Lever O in the correct shifting range. Loosen Screw o. move Stopper ® and adjust. Rg.79 -=i Q -32- From the library of: Superior Sewing Machine & Supply LLC

Table 13 EXTRA-HIGH UFT (GENERAL SEAMING HIGH UFT Machine type/spec. Sroke Feed ratio Setting Machine type/spec. Stroke Food ratio Setting 0(5 ] 5J-ETS32-420FA2/413 2.8-5.8 1 :0.75 ~i:i.5 l~6 ■ 0(5|5)-ETS32-422FA2/3I3 2.8-5.8 1:0.75 ~i:i.5 1-6 ] 5)-ETS32-430FA2/433 ^(51 5)-ETS32-434FA2/333 0(51 5)-ETS32-432FA2/453 0(m)-ETS32-433FA2/353 •(5l5)'ETS32-420FA3/4l3 •(51 5)-ETS32-422FA3/3 13 •(5l5)"ETS32-430FA3/433 . 516 (515)" ETS32-434FA3/333 , 516 ^515)' ETS32-432FA3/453 •(51 5)-ETS32-433FA3/353 (GATHERING ) Machine type/spec. Stroke Feed ratio Setting Machine type/spec. Stroke Feed ratio Setting 0(51 5)"ETS32-542FD2/453/KL 100 2.8-7.4 i:o.75 -i; i.95 1-9 O(^l^)-ETS32-544FD2/353/KLI00 2.8-1 A i:0.75 -i: i.95 1-9 •(51 5)-ETS32-542FD3/453/KL 100 /; H 11 •(^l^)-ETS32-544FD3/353/KLI00 n n t! Cpiping ) Machine type/spec. Stroke Feed ratio Setting Machine type/spec. Stroke Feed ratio Setting 0( ^ ] ^)-ETS32-432FC2/^^/453 2.8-5.8 1: 0.75 -i: 1.5 1-6 0(®|®j-ETS32-433FC2/^^/333 2.8-5.8 i :o.75 -i:i.5 1-6 TOP FEED STROKE AND TOP FEED RATIO-REAR TOP FEED ETS32 (general SEAMING) Machine type/spec. Stroke Food ratio Setting O(5l5)"ETS32-430BA2/433 2.8-5.8 i:0.75 -i: i.95 1-6 0(5l5)-ETS32-432BA2/453 // n ft (SEAMING/HEAVY ) Machine type/spec. Stroke Feed ratio Setting 0(5l5)'ETS32-452BA2/433 00 ni 1 00 CSJ 1 :0.75 -i:i.95 1-6 ■ (5l5)'ETS32-452BA4/433 II ;/ // 0( 5 j ®)-ETS32-453BA2/453 II n ft ■ (11 ® J-ETS32-453BA4/453 II ft tt ( PIPING J Machine type/spec. Stroke Feed ratio Setting 1 ® j-ETS32-432BC2/^^/453 2.8-5.8 i:o.75 -i: 1.95 1-6 O = Normal presser foot • = Narrow presser foot ■ = Traotor foot -33- From the library of: Superior Sewing Machine & Supply LLC

OF TOP FEED DOG (Figs, so-83) The standard setting is as shown in Table 14. Make sure that the setting is correct for your machine. To adjust 1. Pressing Push Button O, turn the handwheel and set the stitch length to the maximum. 2. Shift Top Feed Adjusting Lever O to the back extremely in the (+) direction, and set the top feed stroke to the maximum. 3. Turn the handwheel and bring Top Feed Dog O to the front dead point. 4. Adjust gap (a) between (A) and (B) to the correct dimension. (B) is the front tip of Top Feed Dog ® and (A) is that of the needle plate. Loosen Screw O, move Top Feed Bar © and adjust. ADJUSTING THE SIDEWISE POSITION OF TOP FEED DOG (Fig. 84) The standard setting is as shown in Table 14. Make sure that the setting is correct for your machine. To adjust: 1. Turn the handwheel and bring the bottom feed dog to the bottom dead point. 2. Loosen Screws ©, o 3. Move Top Feed Dog © sidewise and adjust the gap between the left end of the bottom feed dog and the left end of the top feed dog to the correct height. 4. When the position of the top feed dog is fixed, clamp the top feed bar with Guides © and ©, and tighten Screws ©, O. The marks (+) and (-) listed in Table 16 show the right direction (+) and the left direction ( —) based on the left end face of the bottom feed dog. HK® —H-e m a From the library of: Superior Sewing Machine & Supply LLC

Table 14 EXTRA-HIGH UFT (GENERAL SEAMING) HIGH UFT Machine type/spec. Back and forth position (a) Right to left position Machine type/spec. Back and forth position (a) Right to left position O(^l^)-ETS32-420FA2/4I3 I I.0 -0.6 0( 51 5)-ETS32-422F A2/313 I I.0 -0.6 O(^l^)-ETS32-430FA2/433 w + 1 .6 0(51 5)-ETS32-434FA2/333 tf + 1.6 0( ^ ] 5 J-ETS32-432FA2/453 w W 0(®|®j-ETS32-433FA2/353 ft // •(5l5)-ETS32-420FA3/4l3 12.5 +2.05 •(5 l|)-ETS32-422FA3/313 12.5 +2.05 •(5 ] 5)'ETS32-430FA3/433 n +4.25 •(^|®j-ETS32-434FA3/333 n +4.25 •(51 5)-ETS32-432FA3/453 II // •(51 5)-ETS32-433FA3/353 n // (GATHERING ) Machine type/spec. Back and forth position (a) Right to left position Machine type/spec. Back and forth position (a) Right to left position O(^|5)-ETS32-542FD2/453/KLI00 10.0 + 1 .6 0(515 J-ETS32-544FD2/353/KL100 10.0 + 1 .6 •(5]|j-ETS32-542FD3/453/KLI00 1 1.5 +4.25 •(515 J-ETS32-544FD3/353/KL100 1 1.5 +4.25 (PIPING J Machine type/spec. Back and forth position (a) Right to left position Machine type/spec. Back and forth position (a) Right to ieft pc^tion 0(^]^)-ETS32-432FC2/^^/453 I I.0 + 1.6 0(| ] 5 j-ETS32-433FC2/p2/333 I I.0 + 1.6 HORIZONTAL TOP FEED POSITION-REAR TOP FEED ETS32 (GENERAL SEAMING) Machine type/spec. Back and forth position (a) Right to ieft position O(®]^)-ETS32-430BA2/433 43.5 -0.3 0( 51 5)-ETS32-432BA2/453 tf ft (seaming/heavy ) Machine type/spec. Back and forth position (a) Right to left position 0( 51 5)-ETS32-452BA2/433 43.5 -0.3 ■ (^]^)-ETS32-452BA4/433 47.0 + 3.8 0(51 5)-ETS32-453BA2/453 43.5 -0.3 ■ (5l5)"ETS32-453BA4/453 47.0 +3.8 Cpiping J Machine type/spec. Back and forth position (a) Right to left position 0(^||)-ETS32-432BC2/^^/453 43.5 -0.3 O = Normal presser foot • = Narrow presser foot ■ = Tractor foot -35- From the library of: Superior Sewing Machine & Supply LLC

The standard setting is as shown in Table 15. Make sure that the setting is correct to your machine. |—Note: Be sure to check your machine at either the upper or lower dead point of the top feed dog. Adjustments at the lower dead point: • Lower dead point is when the top feed dog is in the lowest position. 1. Loosen Nut O, turn Screw © and adjust gap (a) to 25mm. 2. Make sure that Top Feed Dog © is set to the correct position. 3. Lower Top Feed Dog © to the lowest position and adjust the gap (b) between the bottom feed dog and the top feed dog to 0.2mm. For adjusting, loosen Screw O and move Shaft © up and down. Adjustments at the upper dead point • Upper dead point is when the top feed dog is in the highest position. 1. Loosen Nut O, turn Screw © and adjust gap (a) to 25mm. 2. Make sure that Top Feed Dog © is set to the correct position. 3. Raise Top Feed Dog © to the highest position and adjust the gap (c) between the upper surface of the needle plate and the top feed dog to the correct dimension. For adjusting, loosen Screw O and move Shaft © up and down. (a)25™n lower dead point Flg.87 (b)0.2mm (b) 0.2mm upper dead point Fig. 88 (c)3.5mm (c)7.0mm -36- From the library of: Superior Sewing Machine & Supply LLC

Table IS EXTRA-HIGH UFT (GENERAL SEAMING)^ HIGH UFT Machine type/spec. Height (b) Checking dead point Machine type/spec. Height (b) Checking dead point 0(^ 1 ^)-ETS32-420FA2/413 0.2 Bottom 0(5] 5 J-ETS32-422F A2/313 0.2 Bottom ^(51 5)-ETS32-430FA2/433 /; // 0(5] 5)-ETS32-434F A2/333 W ff ® (51 432F A2/453 ff // 0( ^ 1 5)-ETS32-433F A2/353 // n O32-420FA3/4I3 n // •(II ^)-ETS32-422FA3/313 n ff •(^]®j-ETS32-430FA3/433 n // •(51 5)-ETS32-434FA3/333 // n •(51 5)-ETS32-432FA3/453 n // •(111J-ETS32-433FA3/353 n n (GATHERING ) Machine type/spec. Height (b) Chocking dead point Machine type/spec. Height (b) Chocking dead point 0( 51 5)-ETS32-542FD2/453/KL 100 3.5 Top 0(51 5)-ETS32-544FD2/353/KL 100 3.5 Top •(|||)-ETS32-542FD3/453/KL 100 n // •(II1J-ETS32-544FD3/353/KL100 « 11 ( PIPING 3 Machine type/spec. Height (b) Checking dead point Machine type/spec. Height (b) Chocking dead point 0(|||)-ETS32-432FC2/p2/453 0.2 Bottom 0(| 11 j-ETS32-433FC2/^^/333 0.2 Bottom VERTICAL TOP FEED POSITION-REAR TOP FEED ETS32 (GENERAL SEAMING) Machine type/spec. Height (b) Checking dead point 0(|||)*ETS32-430BA2/433 0.2 Bottom 0( 11 |)-ETS32-432BA2/453 ff ff (SEAMING/HEAVY ) ( PIPING Machine type/spec. Height (b) Checking dead point 0(|||)-ETS32-452BA2/433 7.0 Top ■ (|||)-ETS32-452BA4/433 ff w 0(|||)-ETS32-453BA2/453 ff ff ■ (II1J-ETS32-453BA4/453 ff ff Machine type/spec. Height (b) Checking dead point 0 = Normal presser foot 0(|||)-ETS32-432BC2/^^/453 0.2 Bottom • = Narrow presser foot ■ = Tractor foot -37- From the library of: Superior Sewing Machine & Supply LLC

FEED DOG LIFT (Figs.89~92) The standard setting is as shown in Table 16. Make sure that the setting is correct to your machine. For setting: 1. Turn Adjusting Screw O and set gap (c) to 37mm. 2. Turn the handwheel and lift the needle to the highest position. 3. Lower Lever O and adjust gap (a) between Lever o and Pin e to the correct dimension. 4. Keeping the condition of the above 3., loosen Screws O, 0, adjust the gap between the end of Presser Arm Shaft 0 and Plate O to 0mm and tighten Screw O. 5. Loosen Nut 0, turn Adjusting Screw 0 and set gap (d) to 25mm. 6. Lower Lever 0 and adjust gap (b) between 0 and Pin © to the correct dimension. 7. Keeping the condition of the above 6., adjust the gap between Lever 0 and Plate 0 to 0mm and tighten Screw 0. 8. Lower Lever 0. and adjust gap (e) to the correct dimension. For adjusting, loosen Nut 0 and turn Screw 0. 9. When Lever 0 is lowered and the presser foot is lifted to the correct height, make sure that Upper Feed Dog 0 is lifted to the correct height. — Note: If necessary, widen or shorten the gap b between Lever 0 and Pin 0 than the correct dimension to obtain the correct top feed height. 10. Lift the presser foot to the correct height and adjust so that Stopper 0 lightly brushes the upper face of Presser Foot 0. For adjusting, loosen Screw 0 and move Stopper 0 up and down. (d)25'nm 3| (Sl I ni l (a)or(b) From the library of: Superior Sewing Machine & Supply LLC

Table 16 EXTRA-HIGH LIFT (GENERAL SEAMINgN^^ HIGH UFT X/" Machine type/spec. Foot llft(e) Foed lift Gap (a) Gap (b) Machine type/spec. Foot Iift(e) Foed lift Gap (a) Gap (b) 0(51 5)-ETS32-420FA2/4 13 5.5 5.5 2.0 3.0 516 '(515)" 5.5 5.5 2.0 O(^|^)-ETS32-430FA2/433 O 516 (515)"ETS32-432FA2/453 . 516 (515)'rETS32-420FA3/4l3 . 516 ^515)'ETS32-430FA3/433 516 (515)",-ETS32-432FA3/453 516 '(515)" 516 '(515)" 516 '(515)' 516 '(515)' 516 '(515)' 3.0 (GATHERING ) Machine type/spec. Foot tift(e) Feed lift Gap (a) Gap (b) Machine type/spec. Foot lift(e) Feed lift Gap (a) Gap (b) 0(^ 1 ^)-ETS32-542FD2/453/KL 100 5.5 5.5 2.0 1.0 0( ® j |)-ETS32-544FD2/353/KL 100 5.5 5.5 2.0 1.0 •( 51 5)-ETS32-542FD3/453/KL 100 // n tf n •(5]5)-ETS32-544FD3/353/KLI00 n n tt n (piping ) Machine type/spec. Foot lift(e) Feed lift Gap (a) Gap (b) Machine type/spec. Foot nft(e) Feed lift Gap (a) Gap (b) 0(^l®)-ETS32-432FC2/^^/453 5.5 5.5 2.0 3.0 0( 1 ] ^)-ETS32-433F02/^^/333 5.5 5.5 2.0 3.0 PRESSER FOOT AND TOP FEED HEIGHTS-REAR TOP FEED ETS32 (GENERAL SEAMING) Machine type/spec. Foot lift(e) Feed lift Gap (a) Gap (b) 0( 51 5)-ETS32-430BA2/433 6.0 6.0 2.0 1.0 51 5)-ETS32-432BA2/453 // tf n It (SEAMING/HEAVY ) (piping J Machine type/spec. Foot iift(e) Feed iift Gap (a) Gap (b) 0( 51 5)-ETS32-452BA2/433 6.0 6.0 2.5 0.5 I (5|5)-ETS32-452BA4/433 7.0 tt 2.0 i.O O J15 J-ETS32-453BA2/453 6.0 tt 2.5 0.5 I J ] 5 J-ETS32-453BA4/453 7.0 tt 2.0 1.0 Machine type/spec. Fbot iift(e) Feed lift Gap (a) Gap (b) 0(515)-ETS32-432BC2/p2/453 6.0 6.0 2.0 1.0 0 = Normal presser foot • = Narrow presser foot I = Tractor foot -39- From the library of: Superior Sewing Machine & Supply LLC

The height of the upper knife holder is as shown in Table 17. Make sure that the height is correct to your machine. 1. Turn the handwheel and lift Upper Knife Holder O to the highest position. 2. Adjust so that distance (b) between the top surface of the needle plate and the point (a) of Upper Knife Holder O is set to the specified height. For adjusting, loosen Screws O, ® and slide Upper Knife Holder O up and down. Needle plate top surface -40- From the library of: Superior Sewing Machine & Supply LLC

Table 17 EXTRA-HIGH UFT (GENERAL SEAMING) HIGH UFT Machine type/spec. Height (b) Machine type/spec. Height (b) 0(515 J-ETS32-420FA2/413 20.0 0(5l5)'ETS32-422FA2/3i3 19.5 0( 5 j 5)-ETS32-430FA2/433 // 0(|| ^)-ETS32-434FA2/333 // ® (51 5)-ETS32-432FA2/453 // 0( ® 1 ^)-ETS32-433F A2/353 •(5l5)'ETS32-420FA3/4l3 •(5|5)-ETS32-422FA3/3i3 n •(5I5J-ETS32-43OFA3/433 // •(5|5)-ETS32-434FA3/333 n •(51 5)-ETS32-432FA3/453 // •(51 5)-ETS32-433FA3/353 ft (GATHERING ) Machine type/spec. Height (b) Machine type/spec. Height (b) 0( 51 5)-ETS32-542FD2/453/KL i 00 20.0 0(51 5)-ETS32-544FD2/353/KL i 00 19.5 •(51 5)-ETS32-542FD3/453/KL i 00 ft •(11 5)-ETS32-544FD3/353/KL i 00 n (piping J Machine type/spec. Height (b) Machine type/spec. Height (b) 0( ^ 1 5)-ETS32-432FC2/^^/453 20.0 0(5l5)'ETS32-433FC2/p2/333 19.5 HEIGHT OF UPPER KNIFE HOLDER-REAR TOP FEED ETS32 (GENERAL SEAMING) (piping Machine type/spec. Height (b) 0( 51 5)-ETS32-430BA2/433 20.0 0( 51 5)-ETS32-432BA2/453 // CSEAMING/HEAVY ) Machine type/spec. Height (b) 0(5l5)'ETS32-452BA2/433 20e0 I (5I5J-ETS32-452BA4/433 // 0( 51 5)-ETS32-453BA2/453 // ■ (5l5)*ETS32-453BA4/453 // Machine type/spec. Height (b) 0(515)-ETS32-432BC2/p2/453 20.0 O = Normal presser foot # = Narrow presser foot ■ = Tractor foot -41- From the library of: Superior Sewing Machine & Supply LLC

1. Set Edge Guide so that it lightly brushes the needle plate. For adjusting, loosen Screw ® and vertically slide bracket 2. Adjust gap (b) between the cutting edge of the lower knife and Edge Guide (D to 0.5 — 1.0mm. For adjusting, loosen Screw i|) and slide Edge Guide 3. Set Piping Binder ® so that Cord ® is accurately inserted into the groove in the presser foot sole from Piping Binder ADJUSTING SHIRRING BLADE (Figs.ioo--i02) Adjust Shirring Blade ® in the following manner. 1. Open Presser Arm to the left. 2. Set Blade ® so as to lightly brush the needle plate. For adjusting, loosen Screw ® and vertically slide Blade ®. 3. Fig. 101. Set the tip of Blade ® to the needle hole. Then, adjust so that the gap (c) between the overlook needle and the right end of Blade ® is 3.0mm. For adjusting, loosen Screw ® and slide Blade 4. Turn Worm ® left until no spring pressure is on Blade Turn right 3 4 times from that position to adjust the spring pressure on Blade 5. When the presser foot and top feed dog are raised up to the specified height by foot lift pedal, set the gap between the needle plate and Blade ® to 3.0mm. For adjusting, loosen Nut ® and move Cable Stopper • When Cable Stopper ® is let in to ( —) side, the lift of Blade ® becomes large. • When it is let out to ( + ) side, the lift of Blade ® becomes small. (c) 3. 0mm Fig.101 From the library of: Superior Sewing Machine & Supply LLC