Samson 3725 series Mounting And Operating Instructions

Specifications

Brand: Samson
Category: Valve Positioners
Model: 3725 series (Mounting And Operating Instructions)
File Type: PDF
File Size: —
Pages: 56

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EB 8394 EN (1300-1621)

Firmware version 1.0x Edition February 2012 Fig. 1 · Type 3725 Positioner

EB 8394 EN

WARNING! indicates a hazardous situation which, if not avoided, could result in death or serious injury. NOTICE indicates a property damage message. Note: Supplementary explanations, information and tips Definitions of the signal words used in these instructions

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Article code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Design and principle of operation. . . . . . . . . . . . . . . . . . . . 8 3.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4 Attachment to the control valve – Mounting parts and accessories . . . 12 4.1 Direct attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1.1 Type 3277-5 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1.2 Type 3277 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.2 Attachment according to IEC 60534-6 . . . . . . . . . . . . . . . . . 20 4.3 Attachment to Type 3372 Actuator (V2001) . . . . . . . . . . . . . . 23 4.4 Attachment to rotary actuators . . . . . . . . . . . . . . . . . . . . . 24 4.5 Mounting parts and accessories . . . . . . . . . . . . . . . . . . . . 26 5 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.1 Pneumatic connections . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.1.1 Signal pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . 28 5.1.2 Supply pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 29 6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6.1 Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7 Start-up – Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . 33 7.1 Enabling configuration. . . . . . . . . . . . . . . . . . . . . . . . . 34 7.2 Setting the volume restriction Q . . . . . . . . . . . . . . . . . . . . 35 7.3 Adapting the display. . . . . . . . . . . . . . . . . . . . . . . . . . 35 7.4 Entering the opening direction . . . . . . . . . . . . . . . . . . . . . 36 7.5 Defining the direction of action. . . . . . . . . . . . . . . . . . . . . 36 7.6 Limiting the signal pressure. . . . . . . . . . . . . . . . . . . . . . . 36 7.7 Setting other parameters . . . . . . . . . . . . . . . . . . . . . . . 37 7.8 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 7.9 Zero calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 7.10 Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 7.11 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 EB 8394 EN 3 Contents

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8 Code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 10 Servicing explosion-protected devices . . . . . . . . . . . . . . . . . 47 11 Dimensions in mm . . . . . . . . . . . . . . . . . . . . . . . . . . 48 11.1 Fixing levels according to VDI/VDE 3845 (September 2010) . . . . . . 49 Test certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 4 EB 8394 EN Contents

For your own safety, follow these instructions concerning the mounting, start up and opera-

tion of the positioner: � The positioner is to be mounted, started up or operated only by trained and experi- enced personnel familiar with the product. According to these Mounting and Operating Instructions, trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possi- ble dangers due to their specialized training, their knowledge and experience as well as their knowledge of the relevant standards. � Explosion-protected versions of this positioner may only be operated by personnel who have undergone special training or instructions or who are authorized to work on explosion-protected devices in hazardous areas. � Any hazards that could be caused by the process medium, the operating pressure, the signal pressure or by moving parts of the control valve are to be prevented by means of the appropriate measures. � If inadmissible motions or forces are produced in the actuator as a result of the supply pressure, the supply pressure must be restricted by means of a suitable supply pres- sure reducing station. � Proper shipping and appropriate storage are assumed. To avoid damage to any equipment, the following also applies: � Do not operate the positioner with the back of the positioner/vent opening facing up- wards. The vent opening must not be sealed when the positioner is installed on site. � Do not ground electric welding equipment near to the positioner. Note: The device with a CE marking fulfills the requirements of the Directives 94/9/EC (ATEX) and 89/336/EEC (EMC). The Declaration of Conformity is available on request. 6 EB 8394 EN Safety instructions Vent opening

EB 8394 EN

7 Article code Positioner Type 3725- x x x 0 0 0 0 0 0 0 9 9 9 9 With LCD and autotune, 4 to 20 mA reference variable Explosion protection* Without 0 0 0 II 2 G Ex ia IIC T4 acc. to ATEX 1 1 0 0 * Other approvals in preparation

Design and principle of

operation The electropneumatic positioner is mounted on pneumatic control valves. It is used to as- sign the valve stem position (controlled vari- able x) to the control signal (reference vari- able w). The electric control signal received from a control system is compared to the travel or rotational angle of the control valve and a signal pressure (output variable y) is produced for the pneumatic actuator. The positioner consists of an anisotropic magnetoresistive (AMR) sensor (2), an ana- log i/p converter (7) with a downstream booster and the electronics unit with microcontroller (4). The travel or opening angle is measured by the pick-up lever connected to a magnet and a non-contact AMR sensor (2) installed in the housing and the electronics. The motion of the pick-up lever causes the direction of the magnetic field to change. This change is sensed by the AMR sensor. The microprocessor determine the momen- tary valve position from this information. The position of the valve is transmitted to the microcontroller (4) over the A/D converter (3). The PD control algorithm in the micro- processor (4) compares this actual position to the 4 to 20 mA control signal (reference variable) after it has been converted by the A/D converter (3). In case of a system deviation, the operation of the i/p converter (6) is changed so that the actuator (1) is filled or vented by the downstream air capacity booster (7). The pneumatic air capacity booster (7) and the pressure regulator (8) are supplied with supply air. The output signal pressure supplied by the booster can be limited to 2.4 bar by soft- ware. The volume restriction Q (10) is used to opti- mize the positioner by adapting it to the ac- tuator size. Tight-closing function The pneumatic actuator is completely filled with air or vented as soon as the reference variable falls below 1 % or exceeds 99 % (see end positions set over parameter codes P10 and P11). Air to open (ATO): P10 � ON; P11 � OFF Air to close (ATC): P10 � OFF; P11 � ON 8 EB 8394 EN Design and principle of operation

EB 8394 EN

9 Design and principle of operation % S mm % mm Q 3 4 11 6 7 8 10 1 w 9 x y 2 5 Fig. 2 · Functional diagram 1 Control valve 2 AMR sensor 3 A/D converter 4 Microcontroller 5 D/A converter 6 i/p converter 7 Air capacity booster 8 Pressure regulator 9 Fixed restriction 10 Volume restriction 11 Display

EB 8394 EN

Technical data Type 3725 Positioner Travel, adjustable Direct attachment to Type 3277 Actuator: 3.75 to 30 mm Attachment acc. to IEC 60 534-6-1 (NAMUR): 3.75 to 50 mm Attachment to Type 3372 Actuator: 15/30 mm Attachment to rotary actuators: 24 to 100° Reference variable w Signal range 4 to 20 mA · Two-wire device with reverse polarity protection Split range operation 4 to 11.9 mA and 12.1 to 20 mA Static destruction limit �33 V Minimum current 3.8 mA Load impedance � 6 V (corresponds to 300 � at 20 mA) Supply air Supply pressure 1.4 to 7 bar (20 to 105 psi) Air quality acc. to ISO 8573-1 (2001) Max. particle size and density: Class 4 · Oil content: Class 3 Pressure dew point: Class 3 or at least 10 K below the lowest ambient temperature to be expected Signal pressure (output) 0 bar up to the capacity of the supply pressure · Can be limited to approx. 2.4 bar by software Characteristics 3 characteristics for globe valves · 9 characteristics for rotary valves Hysteresis � 0.3 % Sensitivity � 0.1 % Transit time < 0.5 s not permissible for initialization, adaptation using volume restriction Direction of action w/x reversible Air consumption � 100 ln/h with a supply pressure up to 6 bar and a signal pressure of 0.6 bar Air output capacity Actuator pressurized At �p = 6 bar: 8.5 mn³/h · At �p = 1.4 bar: 3.0 mn³/h · KVmax (20 °C) = 0.09 Actuator vented At �p = 6 bar: 14.0 mn³/h · At �p = 1.4 bar: 4.5 mn³/h · KVmax (20 °C) = 0.15 Permissible ambient temperature –25 to +80 °C Limits in test certificates additionally apply for explosion-protected devices. Influences Temperature � 0.15 %/10 K Supply air None Vibrations � 0.25 % up to 2000 Hz and 4 g according to IEC 770 Electromagnetic compatibility Complying with the requirements of EN 61000-6-2, EN 61000-6-3, EN 61326-1 and NAMUR Recommendation NE 21 Electrical connections One M20x1.5 cable gland for 6 to 12 mm clamping range Cage clamp terminals for 0.2 to 1.5 mm² wire cross-sections Explosion protection II 2 G Ex ia IIC T4 Degree of protection IP 66

EB 8394 EN 11

Technical data Materials Housing Polyphthalamide (PPA) Cover Polycarbonate, transparent External parts Stainless steel 1.4571 and 1.4301 Cable gland Polyamide, black, M20 x 1.5 Weight Approx. 1.0 kg

Attachment to the control

valve – Mounting parts and accessories WARNING! Attach the positioner, keeping the following sequence: 1. Mount the positioner on the control valve 2. Connect the supply air 3. Connect the electrical power 4. Perform the start-up settings The positioner is suitable for the following types of attachment: � Direct attachment to SAMSON Type 3277 Actuator � Attachment to actuators according to IEC 60534-6 (NAMUR) � Attachment to Type 3372 Linear Actua- tor (V2001 Valve Series) � Attachment to rotary actuators according to VDI/VDE 3845 NOTICE Attach the positioner to the control valve, observing the following instructions to avoid damaging the positioner. – Use only the mounting parts/accessories listed in the table (section 4.5). Observe the type of attachment! – Observe the assignment between lever and pin position! Lever and pin position The positioner is adapted to the actuator and to the rated travel by the lever on the back of the positioner and the pin inserted into the lever. The travel tables show the maximum adjust- ment range at the positioner. The travel that can be implemented at the valve is addition- ally restricted by the selected fail-safe posi- tion and the required compression of the ac- tuator springs. The positioner is standard equipped with the lever M (pin position 35). NOTICE When undoing the lever, e.g. with a screw- driver, do not move the shaft by moving the lever past the mechanical stops. Otherwise, the internal stops may be damaged. 12 EB 8394 EN Attachment to the control valve – Mounting parts and accessories Fig. 3 · Lever M with pin position 35 Fig. 4 · Stop for lever

EB 8394 EN 13

Attachment to the control valve – Mounting parts and accessories Travel tables Note: The lever M is included in the scope of delivery. Direct attachment to Type 3277-5 and Type 3277 Actuators Actuator size Rated travel Adjustment range at positioner Required lever Assigned pin position [cm²] [mm] Min. Travel Max. 120 7.5 5.3 to 15.0 M 25 120/240/350 15 7.5 to 21.2 M 35 355/700 30 10.6 to 30.0 M 50 Attachment according to IEC 60534-6 (NAMUR) SAMSON Type 3271 Actuator Travel of other valves [mm] Required lever Assigned pin position Actuator size [cm²] Rated travel [mm] min. max. 120 7.5 3.75 10.6 S 17 120 7.5 5.3 25.0 M 25 120/240/350 15 5.0 35.0 M 35 700 7.5 700 15 10.8 50.0 M 50 Attachment to rotary actuators according to VDI/VDE 3845 Rotary actuators Required lever Assigned pin position Min. Opening angle Max. 24 to 100° M 90°

4.1.1 Type 3277-5 Actuator

Refer to Table 1 on page 26 for required mounting parts and accessories. Note the travel table on page 13! Actuator with 120 cm² Depending on the type of positioner attach- ment, the signal pressure is routed either left or right of the yoke through a bore to the actuator diaphragm. Depending on the fail-safe action of the ac- tuator "Actuator stem extends" or "Actuator stem retracts" (valve closes or opens if the supply air fails), the switchover plate (9) must first be attached to the actuator yoke. Align the switchover plate with the corre- sponding symbol for left or right attachment according to the marking (view looking onto the switchover plate). 1. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges onto the positioner, making sure both seal rings (6.1) are seated properly. 2. Insert the screw (4) on the back of the positioner into the hole below it (park position) (see Fig. 6) and seal the signal pressure output on the connecting plate (6) or on the pressure gauge bracket (7) with the stopper (5) included in the ac- cessories. 3. Place follower clamp (3) on the actuator stem, align and screw tight so that the mounting screw is located in the groove of the actuator stem. 4. 15 mm travel: Keep the follower pin (2) at lever M (1) on the back of the positioner in the pin position 35 (deliv- ered state). 7.5 mm travel: Remove the follower pin (2) from the pin position 35, reposition it in the hole for pin position 25 and screw tight. 5. Insert formed seal (15) into the groove of the positioner housing. 6. Place positioner on the actuator in such a manner that the follower pin (2) rests on top of the follower clamp (3). During which, press on the ribbed area shown in Fig. 5 to lock the pick-up lever in the top position. The lever (1) must rest on the follower clamp with spring force. Mount the positioner on the actuator us- ing the two fixing screws. 7. Mount cover (11) on the other side. Make sure that the vent plug points downwards when the control valve is in- stalled to allow any condensed water that collects to drain off. 14 EB 8394 EN Attachment to the control valve – Mounting parts and accessories Fig. 5 · Locking the pick-up lever in position

EB 8394 EN 15

Attachment to the control valve – Mounting parts and accessories Symbols Actuator stem extends Attachment left Attachment right Actuator stem retracts 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower clamp 4 Screw 5 Stopper 6 Connecting plate 6.1 Seal rings 7 Pressure gauge bracket 8 Press. gauge mounting kit 9 Switchover plate for actuator 11 Cover 14 Gasket 15 Formed seal 16 Vent plug Switchover plate (9) Signal pressure input for right attachment Marking Signal pressure input for left attachment Note: Always use the connecting plate (6) included in the accessories to connect supply and output. Never screw threaded parts directly into the housing. 9 11 Supply 9 Output 38 5 6 7 3 2 1 15 6.1 1.1 1.2 8 4 16 Fig. 6 · Direct attachment – Signal pressure connection for Type 3277-5 Actuator with 120 cm²

Additional solenoid valve

If a solenoid valve is additionally mounted onto the actuator, the signal pressure port at the back of the positioner must be sealed. To do this, unscrew the screw located in the middle hole (screw in park position) and screw it into the signal pressure port to seal it. In this case, the signal pressure must be routed from the signal pressure output to the actuator over the connecting plate (6) or pressure gauge bracket (7). The connecting plate (accessories for the actuator) replaces the switchover plate (9). Note: The switchover plate or connecting plate are accessories for the actuator (120 cm²) listed in Table 1 on page 26. 16 EB 8394 EN Attachment to the control valve – Mounting parts and accessories Fig. 7 · Signal pressure port and screw park position Screw plug (4) (signal pressure port) Park position Mounting screw

4.1.2 Type 3277 Actuator

Refer to Table 2 on page 26 for the required mounting parts as well as the accessories with their order numbers. Note the travel table on page 13! Note: The actuators with 240 to 700 cm² ef- fective areas are described on the following pages. EB 8394 EN 17 Attachment to the control valve – Mounting parts and accessories Fig. 8 · Type 3277 Actuator with Type 3725 Positioner (direct attachment)

Actuators with 240 to 700 cm²

The positioner can be mounted either on the left or right side of the yoke. The signal pres- sure is routed to the actuator over the con- nection block (12), for actuators with fail-safe action "Actuator stem extends" in- ternally through a bore in the valve yoke and for "Actuator stem retracts" through ex- ternal piping. 1. Place follower clamp (3) on the actuator stem, align it and screw tight so that the mounting screw is located in the groove of the actuator stem. 2. For actuators 240 and 350 cm² with 15 mm travel, keep the follower pin (2) in pin position 35. For actuators with 355 or 700 cm², re- move the follower pin (2) at lever M (1) on the back of the positioner from pin position 35, reposition it in the bore for pin position 50 and screw tight. 3. Insert formed seal (15) in the groove of the positioner housing. 4. Place positioner on the actuator in such a manner that the follower pin (2) rests on top of the follower clamp (3). During which, press on the ribbed area to lock the pick-up lever in the top position (Fig. 9). The lever (1) must rest on the follower clamp with spring force. Mount the positioner on the actuator us- ing the two mounting screws. 5. Make sure that the tip of the gasket (16) projecting from the side of the connec- tion block (12) is positioned above the actuator symbol that corresponds with the actuator with fail-safe action "Actua- tor stem extends" or "Actuator stem re- tracts". If necessary, remove the three mounting screws and the cover. Then re- position the gasket (16) turned by 180°. 6. Place the connection block (12) with the associated seal rings against the positioner and the actuator yoke and fasten using the screw (12.1). For actuators with fail-safe action "Actu- ator stem retracts", additionally remove the stopper (12.2) and fit on the external signal pressure piping. 7. Mount cover (11) on the other side. Make sure that the vent plug points downwards when the control valve is in- stalled to allow any condensed water that collects to drain off. 18 EB 8394 EN Attachment to the control valve – Mounting parts and accessories

EB 8394 EN 19

Attachment to the control valve – Mounting parts and accessories 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower clamp 11 Cover 12 Connection block 12.1 Screw 12.2 Stopper or connection for external piping 15 Formed seal 16 Gasket 2 10 15 1 2 3 11 1.1 1.2 12.1 12 16 16 12.2 SUPPLY A Ansicht A 1 Fig. 9 · Direct attachment – Signal pressure connection for Type 3277 Actuator with 240 to 700 cm² View A

Attachment according to

IEC 60534-6 The positioner is attached to the control valve with a NAMUR bracket (10). Refer to Table 3 on page 26 for the required mounting parts as well as the accessories with their order numbers. Note the travel table on page 13! 1. Screw the two bolts (14) to the bracket (9.1) of the stem connector (9), place the follower plate (3) on top and use the screws (14.1) to tighten. 2. Mount NAMUR bracket (10) using the M8 screw (11) and toothed lock washer directly to the yoke bore. Align the NAMUR bracket (10) accord- ing to the embossed scale so that the slot of the follower plate (3) is centrally aligned with the NAMUR bracket at mid valve travel. 3. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges (8) on the positioner, making sure both seal rings (6.1) are seated properly. 4. Place positioner on the NAMUR bracket in such a manner that the follower pin (2) rests in the slot of the follower plate (3). Adjust the lever (1) correspondingly. Screw the positioner to the NAMUR bracket using both its mounting screws. 20 EB 8394 EN Attachment to the control valve – Mounting parts and accessories

EB 8394 EN 21

Attachment to the control valve – Mounting parts and accessories 10 11 14.1 3 14 1 1.2 1.1 2 9.1 9 6.1 6 7 8 Fig. 10 · Attachment according to IEC 60534-6 (NAMUR) 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower plate 6 Connecting plate 6.1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 9 Stem connector 9.1 Bracket 10 NAMUR bracket 11 Screw 14 Bolt 14.1 Screw

Attachment to Type 3372

Actuator (V2001) The Type 3725 Positioner is already in- cluded in the scope of delivery for V2001 valve series (Type 3372 Actuator). The attachment is briefly described below to allow conversion work to be performed. Actuator 120 and 350 cm², stem extends The signal pressure is routed through the corresponding port in the support element to the actuator diaphragm. Thread the screw on the positioner into the hole below (park position) (Fig. 7). Actuator 120 and 350 cm², stem retracts The signal pressure is routed through piping at the side of the support element to the ac- tuator diaphragm. Attachment including solenoid valve The signal pressure is routed from the output port of the positioner to the solenoid valve and through a corresponding hole on the support element to the actuator diaphragm. EB 8394 EN 23 Attachment to the control valve – Mounting parts and accessories Type 3372 Actuator, 350 cm² Type 3372 Actuator, 120 cm² Fig. 11 · Attachment to Type 3372 Actuator

Attachment to rotary

actuators The positioner is mounted to the rotary actu- ator using a mounting bracket. Refer to Table 4 on page 27 for the re- quired mounting parts as well as the acces- sories. Before attaching the positioner onto the SAMSON Type 3278 Rotary Actuator (160 cm²) or VETEC Type S160 Actuator, first mount the adapter (13) to the free end of the shaft end using four screws (11, 12). NOTICE On attaching the positioner as described be- low, it is imperative that the actuator's direc- tion of rotation is observed. 1. Place follower clamp (3) on the slotted actuator shaft or adapter (13). 2. Place coupling wheel (4) with flat side facing the actuator on the follower clamp (3). Refer to Fig. 12 to align slot so that it matches the direction of rota- tion when the valve is in its closed posi- tion. 3. Fasten the coupling wheel (4) and fol- lower clamp (3) tightly onto the actuator shaft using screw (4.1) and disk spring (4.2). 4. Mount connecting plate (6) or pressure gauge bracket (7) with pressure gauges to the positioner, making sure both O-rings are seated properly. 5 Fasten the mounting bracket (10) to the actuator using four screws (10.1). 6. Unscrew the standard follower pin (2) from the positioner's lever M (1). Use the metal follower pin (Ø5) included in the mounting kit and screw tight into the bore for pin position 90°. 7. Place positioner on the mounting bracket (10) and screw tight. Considering the actuator's direction of rotation, adjust le- ver (1) so that it engages in the slot of the coupling wheel (4) with its follower pin (see Fig. 13). It must be guaranteed that the lever (1) is parallel to the long side of the positioner when the actuator is at half its angle of rotation. 8. Stick the scale label on the coupling wheel so that the arrow tip indicates the closed position and it can be easily read when the valve is installed. 24 EB 8394 EN Attachment to the control valve – Mounting parts and accessories Fig. 12 · Direction of rotation

EB 8394 EN 25

Attachment to the control valve – Mounting parts and accessories 80 50 60 30 6 6.1 7 8 1 1.1 1.2 2 4.1 3 10.1 10 5 4 4.2 Attachment according to VDI/VDE 3845, level 2 30 50 80 6 6.1 7 8 1 1.1 1.2 2 4.1 3 10.1 10 5 13 10.1 4 4.2 Attachment to SAMSON Type 3278 Rotary Actuator (160 cm²) or VETEC Type S160 Actuator 1 Lever 1.1 Nut 1.2 Disk spring 2 Follower pin 3 Follower clamp 4 Coupling wheel 4.1 Screw 4.2 Disk spring 5 Actuator shaft 6 Connecting plate 6.1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 10 Mounting bracket 10.1 Screw 13 Adapter Fig. 13 · Attachment to rotary actuators

Mounting parts and accessories

26 EB 8394 EN Attachment to the control valve – Mounting parts and accessories Table 1 · Direct attachment to Type 3277-5 Actuator (see section 4.1) Order no. Mounting parts Mounting parts for actuators 120 cm² or smaller 1402-0239 Accessories for the actuator Switchover plate for Type 3277-5xxxxxx.01 Actuator 1400-6822 Connecting plate for additional attachment of, e.g. a solenoid valve: G 18 1400-6820 Accessories for the positioner Connecting plate (6) G ¼ 1402-0235 ¼ NPT 1402-0236 Pressure gauge bracket (7) G ¼ 1402-0237 ¼ NPT 1402-0238 Pressure gauge mounting kit (8) up to max. 6 bar (output/supply) St. steel/brass 1400-6950 St. steel/st. steel 1400-6951 Table 2 · Direct attachment to Type 3277 (see section 4.1.2) Order no. Mounting parts Attachment to actuators 240, 350, 355 and 700 cm² 1402-0240 Accessories Connection block with seals and screw G ¼ 1402-0241 ¼ NPT 1402-0242 Pressure gauge mounting kit up to max. 6 bar (output/supply) St. steel/brass 1400-6950 St. steel/st. steel 1400-6951 Table 3 · Attachment to NAMUR ribs according to IEC 60534-6 (see section 4.2) Travel [mm] Lever For actuators Order no. 3.75 to 50 Without, already on positioner Actuators from other manufacturers and Type 3271 with 120 to 700 cm² 1402-0330 Accessories Connecting plate G ¼ 1402-0235 ¼ NPT 1402-0236 Pressure gauge bracket G ¼ 1402-0237 ¼ NPT 1402-0238 Pressure gauge mounting kit up to max. 6 bar (output/supply) St. steel/brass 1400-6950 St. steel/st. steel 1400-6951

EB 8394 EN 27

Attachment to the control valve – Mounting parts and accessories Table 4 · Attachment to rotary actuators (see section 4.4) Order no. Mounting parts Attachment according to VDI/VDE 3845 (level 2*), 20 mm shaft height 1402-0243 Attachment according to VDI/VDE 3845 (level 2*), 30 mm shaft height 1402-0244 Attachment to VETEC Type S160 Actuator or SAMSON Type 3278 Rotary Actuator, 160 cm² (level 2*) 1402-0294 Accessories Connecting plate G ¼ 1402-0235 ¼ NPT 1402-0236 Pressure gauge bracket G ¼ 1402-0237 ¼ NPT 1402-0238 Pressure gauge mounting kit up to max. 6 bar (output/supply) St. steel/brass 1400-6950 St. steel/st. steel 1400-6951 *) Designation since 2010: For sizes AA1 and AA2 (see section 11.1) Table 5 · General accessories Order no. Cable gland M20 x 1.5, blue 8808-1012 Brief instruc- tions inside cover DE/EN (delivered state) 0190-6173/ 0190-6174

The threaded connections in the positioner

housing are not designed for the direct con- nection of pneumatic fittings! The screw fittings must be screwed into the connecting plate, the pressure gauge mount- ing block or the connection block from the accessories. The pneumatic connections are optionally designed as a bore with ¼ NPT or G ¼ thread. The customary fittings for metal and copper pipes or plastic hoses can be used. Keep the length of the line as short as possi- ble to avoid delays in control signal trans- mission. Note: The supply air must be dry and free from oil and dust. The maintenance instructions for upstream pressure reducing stations must be ob- served. Blow through all air pipes and hoses thor- oughly prior to connecting them. If the positioner is attached directly to the Type 3277 Actuator, the connection of the positioner's output pressure to the actuator is fixed. For attachment according to IEC 60534-6 (NAMUR), the signal pressure can be routed to either the top or bottom diaphragm chamber of the actuator, depending on the actuator's fail-safe action "Actuator stem ex- tends" or "Actuator stem retracts". For rotary actuators, the manufacturer's specifications for connection apply. 5.1.1 Signal pressure gauges To monitor the supply air (Supply) and sig- nal pressure (Output), we recommend mounting pressure gauges (see accessories in section 4.5). 5.1.2 Supply pressure The required supply air pressure depends on the bench range and the actuator's operat- ing direction (fail-safe action). The bench range is registered on the name- plate either as spring range or signal pres- sure range depending on the actuator. The direction of action is marked FA or FE, or by a symbol. Actuator stem extends FA (Air to open) Fail-safe position "Valve Closed" (for globe and angle valves): Required supply pressure = Upper bench range value + 0.2 bar, minimum 1.4 bar. Actuator stem retracts FE (Air to close) Fail-safe position "Valve Open" (for globe and angle valves): For tight-closing valves, the maximum signal pressure pstmax is roughly estimated as fol- lows: pstmax = F + d p A 2 4 � � � � � [bar] 28 EB 8394 EN Connections

= Seat diameter [cm]

�p = Differential pressure across the valve [bar] A = Actuator diaphragm area [cm²] F = Upper bench range value [bar] If there are no specifications, calculate as follows: Required supply pressure = Upper bench range value + 1 bar. Note: The signal pressure at the output (38) of the positioner can be restricted to approx. 2.4 bar by setting parameter code P9 to ON. 5.2 Electrical connections DANGER! Risk of electric shock and/or the formation of an explosive atmosphere! – For electrical installation, observe the rel- evant electrotechnical regulations and the accident prevention regulations that apply in the country of use. – The following regulations apply to mounting and installation in hazardous areas: EN 60079-14: 2008 Explosive atmospheres – Part 14: Electrical instal- lations design, selection and erection. Risk of explosion due to electrostatic charging Avoid electrostatic charging of the plastic housing when mounting and servicing the positioner in hazardous areas. NOTICE – Adhere to the terminal assignment! Switching the assignment of the electrical terminals may cause the explosion pro- tection to become ineffective! – Do not loosen enameled screws in or on the housing. – The maximum permissible values speci- fied in the national EC type examination certificates apply when interconnecting intrinsically safe electrical equipment (Ui, Ii, Pi, Li and Ci). EB 8394 EN 29 Connections

Selecting cables and wires:

Observe Clause 12 of EN 60079-14: 2008 when installing intrinsically safe circuits. The Subclause 12.2.2.7 applies when run- ning multi-core cables containing more than one intrinsically safe circuit. In particular, the radial thickness of the con- ductor insulation for common insulation ma- terials, such as polyethylene, must have a minimum radial thickness of 0.2 mm. The diameter of an individual wire in a fine-stranded conductor must not be smaller than 0.1 mm. Protect the conductor ends against splicing, e.g. by using wire-end fer- rules. Equipment for use in zone 2 In equipment operated with type of protec- tion Ex nA II (non-sparking equipment) ac- cording to EN 60097-15: 2003, circuits may be connected, interrupted or switched while energized only during installation, maintenance or repair. Cable entries The M20 x 1.5 cable gland is designed for a clamping range of 6 to 12 mm. The cage clamp terminals hold wire cross-sections of 0.2 to 1.5 mm² and addi- tionally have test connections for 1 mm probe tips. To remove the cable, press the tip of a screwdriver into the cage clamp terminal and pull out the wire at the same time. The wires for the reference variable must be connected to the terminals 11 and 12 lo- cated in the housing. Only use a current source! NOTICE The static destruction limit of the positioner is at � 33 V. Do not allow the input signal to fall below the lowest permissible value of 3.8 mA for positioner operation. 30 EB 8394 EN Connections Fig. 14 · Cage clamp terminal with test contact

Plastic cable gland M20 x 1.5:

– Black Order no. 8808-1011 – Blue Order no. 8808-1012 EB 8394 EN 31 Connections +11 -12 Fig. 15 · Electrical connections mA control signal

Three capacitive keys and a LCD are used to

operate the positioner. To adapt the air capacity, the volume restric- tion must be adjusted (section 7.2). 6.1 Operator controls Press or to select parameter codes (P0 to P20). Press to confirm the se- lected code. NOTICE Any parameter code settings that have been changed are first saved in a non-volatile memory after the display has returned to the display with status indication. Go to Code P0 by pressing or or wait three min- utes until the display returns automatically. The icon on the display indicates that the changed parameter settings have not yet been saved in the non-volatile memory. Note: After changing settings in parameter codes P2, P3, P4, P8 and P9, the positioner must be re-initialized. 32 EB 8394 EN Operation % S mm % mm Fig. 16 · Capacitive keys and display Confirm Up Down Fail-safe position active Parameter/error code Unit Bar graph for system deviation Fault Closed-loop operation Settings not yet saved in a non-volatile memory Manual mode Operation locked

Volume restriction Q

The volume restriction is used to adapt the air delivery to the actuator size. Two fixed settings are possible depending on how the air is routed to the actuator. Refer to sec- tion 7.2. Display Reading on display Meaning ESC Cancel Err Error LOW w too small MAN Manual mode MAX Maximum range RST Reset INIT Initialization ON/OFF Activated/deactivated ZERO Zero calibration Icons assigned to certain codes and func- tions are indicated on the display. The bar elements indicate the system deviation that depends on the sign (+/–) and the value. One bar element appears per 1 % system deviation. If the positioner has not yet been initialized, the lever position in degrees in relation to the longitudinal axis is indicated. One bar element corresponds to approximately a 5° angle of rotation. If the fault indication icon appears on the display, press or until ERR appe- ars on the display to view the error code(s) E0 to E15. Refer to section 7.11 for details and the code list in section 8). 7 Start-up – Settings WARNING! Do not perform a start-up while the process is running. On applying supply air and the electric con- trol signal, the control valve may move through its entire travel range/rotational an- gle range depending on the setting. � Connect the supply air (Supply 9). � Connect the 4 to 20 mA signal (terminals +11/–12). Do not touch the key panel! Note: After connecting the electrical signal (power supply), the positioner performs a calibration of the capacitive keys which takes approx. three seconds. During this time, do not touch the key panel. Otherwise, the keys will not work properly. Disconnect and reconnect the electrical sig- nal to restart the calibration of keys. LOW on the display indicates that the refer- ence variable is lower than 4 mA (0 %). The positioner is ready for operation with its default settings for most applications, pro- vided it has been mounted properly. Note: The positioner needs to be initialized again after the position of the volume re- striction has been changed. The positioner also needs to be initialized again after the setting for the fail-safe posi- tion has been changed. EB 8394 EN 33 Start-up – Settings

Display after connecting the electrical sig-

nal The fault indication icon and S (fail-safe position) appear on the display when the positioner has not yet been initialized. The reading indicates the lever positioner in de- grees relative to the longitudinal axis. � Code 0 appears on the display after con- necting the electrical signal to an initial- ized positioner. The positioner goes to the last active operating mode. 7.1 Enabling configuration Note: Before changing parameter settings, configuration must be enabled first by select- ing Code P19. If no settings are entered within three minutes, the enabled configuration function becomes invalid. Press or until Code P19 appears. Press to confirm selected code. P19 blinks. Press until OPEN appears on the display. Press to confirm unlocking. WARNING! During start-up the actuator stem moves. Do not touch the actuator stem or obstruct it to avoid risk of injury to hands or fingers. If the left or right outer bar element blinks (reading > 30°), the permissible angle of ro- tation has been exceeded. The positioner goes to the fail-safe position (SAFE). Make sure that the lever and pin position match the details as described in section 4. Note: The positioner has a function to moni- tor the working range. If the lever moves too close to the mechani- cal stops (risk of mechanical damage), the positioner vents the actuator and the valve moves to its fail-safe position (S displayed together with error code E8). In this case, check the positioner attachment. Reset the displayed error code by selecting RST (see section 7.12). 34 EB 8394 EN Start-up – Settings S Display when the positioner has not yet been initialized Enabling configuration over Code 19

Setting the volume restriction

Q The volume restriction Q is used to adapt the air delivery to the size of the actuator: � Actuators with a transit time < 1 s, e.g. linear actuators with an effective area smaller than 240 cm², require a re- stricted air flow rate (MIN setting). � Actuators with a transit time � 1 s do not require the air flow rate to be restricted (MAX setting). Intermediate settings are not permitted. Note: The positioner needs to be initialized again after the position of the restriction has been changed. 7.3 Adapting the display The data representation on the positioner display can be turned by 180°. If the displayed data appear upside down, proceed as follows: Press or until Code P1 appears. Press to confirm the selected code. P1 blinks. Reading direction for right attachment of pneumatic connections Press or until the display is adjusted to the desired direction, then confirm read- ing direction by pressing . EB 8394 EN 35 Start-up – Settings Fig. 17 · Volume restriction Q MAX/MIN setting

Entering the opening

direction � AIR TO OPEN/ATO applies to a valve opening as the signal pressure increases. � AIR TO CLOSE/ATC applies to a valve closing as the signal pressure increases The signal pressure is the pneumatic pres- sure at the output of the positioner applied to the actuator. Enable configuration (refer to section 7.1). Standard ATO Press or until Code P2 appears. Press to confirm the selected code. P2 blinks. Press or to select the required fail- safe position. Press to confirm setting. Note: The changed opening direction first becomes effective after the positioner has been re-initialized. 7.5 Defining the direction of action The direction of action is set to increas- ing/increasing by default. For checking purposes: After successfully completing initialization, the positioner display should read 0 % when the valve is closed and 100 % when the valve is open. If necessary, the direction of action can be changed either before or after initialization. The following correlation applies: Valve CLOSED OPEN Display 0 % 100 % ATO �� 4 mA 20 mA �� 20 mA 4 mA ATC �� 4 mA 20 mA �� 20 mA 4 mA � � Increasing/increasing � � Increasing/decreasing 7.6 Limiting the signal pressure If the maximum actuator force may cause damage to the valve, the signal pressure must be limited. Set Code P9 to ON. This limits the signal pressure to approx. 2.4 bar. Enable configuration at the positioner before activating the pressure limit function (refer to section 7.1) 36 EB 8394 EN Start-up – Settings

Setting other parameters

The following table lists all the parameter codes and their default settings. If you want to change the default setting of a parameter, proceed in the same manner as previously described. Note: The selected parameter code remains active until you change the setting or exit the parameter code. More details concerning the parameter codes can be found in section 8. EB 8394 EN 37 Start-up – Settings Parameter codes Codes marked with * can be changed without having to re-initialize the positioner [...] Default setting P0 Display with status indication P11 End position w > [OFF] P1 Reading direction P14 Display of reference variable w P2* Fail-safe position [ATO] P15 INIT Start initialization P3* Pin position [35] P16 ZERO Start zero calibration P4* Nominal range [MAX] P17 Manual mode P5 Characteristic [1] P18 Reset P6 Reference variable [4 to 20 mA] P19 Enable configuration P7 w/x direction of action [>>] P20 Read firmware P8* Gain Kp [50] P9* Pressure limit 2.4 bar [OFF] P10 End position w < [ON]

During initialization the positioner adapts it-

self optimally to the friction conditions and the signal pressure required by the control valve. The type and extent of self-adaptation de- pends on the preset parameters. MAX is the default setting for the nominal range (Code P4). During the initialization process, the positioner determines the travel/rotational angle of the closing element from the CLOSED position as far as it will go in the other direction. Alternatively, a different travel can be se- lected in Code P4. Refer to section 8. WARNING! During the initialization, the control valve moves through its entire travel/angle of ro- tation range. Therefore, do not start initial- ization while a process is running, but only during start-up, when all shut-off valves are closed. Start initialization by activating Code P15 as follows: Press or to select Code P15. Press six seconds long, 6-5-4-3-2-1- is counted down on the display Initialization has started, the display blinks! Note: The time required for the initialization procedure depends on the actuator transit time and can take a few minutes. Initialization successfully completed, positioner runs in closed-loop operation After a successful initialization, the positioner runs in closed-loop operation in- dicated by the closed-loop operation icon and control position in % predeter- mined by the reference variable on the dis- play. A malfunction leads to the process being in- terrupted. The fault indication icon ap- pears on the display. See section 7.12 for details. Initialization canceled 38 EB 8394 EN Start-up – Settings % S

The initialization can be canceled by press-

ing . Canceling initialization � ESC blinks on the display. � Press to confirm the code. Note: This code must be confirmed by press- ing . Otherwise, the code remains active. Example 1: A positioner that has not yet been initialized goes to the fail-safe position after the initialization process has been can- celed. Example 2: The initialized positioner goes to AUTO mode after the re-initialization pro- cess has been canceled. The settings of the previous initialization are used. A new initialization can be started directly afterwards. 7.9 Zero calibration In case of inconsistencies in the closing posi- tion of the valve, e.g. with soft-sealed plugs, it might be necessary to recalibrate zero. Enable configuration (refer to section 7.1). Start the zero calibration by activating Code P16 as follows: Press or until Code P16 appears. Press button six seconds long, 6-5-4-3-2-1 is counted down on the display. Zero calibration has started, the display blinks! The positioner moves the control valve to the CLOSED position and recalibrates the inter- nal electric zero point. When the zero calibration has been suc- cessfully completed, the positioner returns to closed-loop operation (display with status indication). EB 8394 EN 39 Start-up – Settings

Canceling zero calibration

The zero calibration can be canceled by pressing . � ESC blinks on the display � Press to confirm the code. Note: This code must be confirmed by press- ing . Otherwise, this code remains active. The positioner returns to closed-loop opera- tion without performing a zero calibration. A new zero calibration can be started di- rectly afterwards. 7.10 Manual mode The valve position can be moved as follows using the Manual mode function: Enable configuration (refer to section 7.1). Press or until Code P17 appears. Press for six seconds, the display counts down 6-5-4-3-2-1. P17 blinks. The manual set point (w man) is indicated on the display of an initialized positioner. The lever position in degrees in relation to the longitudinal axis is indicated on the dis- play of a positioner that has not been ini- tialized. Press or to change the manual set point. Initialized positioner The manual mode starts using the last set point of the automatic mode, ensuring a bumpless changeover. The bar elements on the display indicate the 40 EB 8394 EN Start-up – Settings %

system deviation between the manual and

automatic set point while manually moving the valve in Code P17. The manual set point is adjusted in steps of 0.1 %. You can move the valve controlled within its range. Positioner that has not been initialized Keep or pressed to move the valve manually. The valve is only moved in one direction un- controlled. The bar elements on the display indicate the change in direction. Press to deactivate the manual adjust- ment function. Note: The Manual mode function can only be exited as described. The positioner does not automatically exit this function and re- turn to the display with status indication. 7.11 Reset The positioner is in closed-loop operation after the initialization has been successfully completed. A reset causes an initialization to be can- celed and all parameters settings are reset to the default settings (refer to the code list in section 8). Enable configuration (refer to section 7.1). Press or until Code P18 appears. Press for six seconds, the display counts down 6-5-4-3-2-1. RST blinks. After the positioner has been reset, the dis- play automatically returns to status indica- tion (P0). In this display, the angle is indi- cated in degree relative to the longitudinal axis. EB 8394 EN 41 Start-up – Settings S

On the occurrence of a fault, the fault

indication icon appears at the bottom of the display. If the fault indication icon appears after a parameter code setting has been changed, this indicates that these settings do not match the values determined during initial- ization. See Code E1 (refer to section 8). Press or past Code P 0 or P 20, the respective error code E0 to E15 together with ERR appear on the display. Refer to the code list in section 8 for the cause of the errors and the recommended action. Example: If, for instance, a travel has been entered over Code P4 (nominal range) which is larger than the maximum valve travel possi- ble, the initialization process would be inter- rupted (error code E2) because the rated travel would not have been reached (error code E6). The valve moves to the fail-safe position (S indicated on the display). Display of the fault indication The nominal range (Code P4) must be changed and the positioner re-initialized to remedy this problem. Reset error codes The error codes E0 and E8 can be reset as follows: Press or until the error code appears. Press , ESC appears. Press or , RST appears. Press to reset error. The resetting procedure can be canceled by pressing when ESC appears. 42 EB 8394 EN Start-up – Settings S S S

Codes marked with * can be changed without having to re-initialize the positioner

P0 Status indication mode of the display showing basic information The reading indicates the valve position or the angle of rotation in % when the positioner is initialized. The position of the lever in relation to the mid-axis is indicated in de- grees (°) when is pressed and the positioner has not yet been ini- tialized. P1 * Reading direction The reading direction of the display is turned by 180°. P2 ATO / ATC [ATO] Parameter to adapt the positioner to how the control valve functions: ATO – Air to open (valve CLOSED in fail-safe position) ATC – Air to close (valve OPEN in fail-safe position) P3 Pin position 25/[35]/50/ 90° The follower pin must be inserted into the correct pin position according to the valve travel/angle of rotation (select as per travel tables on page 13). P4 Nominal range [MAX] Values with default setting [35]: e.g. 7.5/8.92/10.6/12.6/ 15.0/17.8/21.2/ 25.2/30 mm The possible adjustment range can be selected in stages depending on the selected pin position: 17 from 3.75 to 10.6 25 from 5.3 to 15.0 35 from 7.5 to 21.2 50 from 10.6 to 30.0 For 90° Maximum range only, if P3 = 90° MAX Maximum possible travel P5 * Characteristic 0 to 8 [1] Characteristic selection: Characteristic 0, 1, 2 for globe valves, Characteristic 0 to 8 with rotary actuators (P3 = 90°) 0 Linear 1 Equal percentage 2 Reverse equal percentage 3 SAMSON butterfly valve, linear 4 SAMSON butterfly valve, equal percentage 5 VETEC rotary plug valve, linear 6 VETEC rotary plug valve, equal percentage 7 Segmented ball valve, linear 8 Segmented ball valve, equal percentage EB 8394 EN 43 Code list

For split-range operation

SRLO – low range 4 to 11.9 mA SRHI – high range 12.1 to 20 mA P7 * w/x [>>] /<> Direction of action of the reference variable w to the travel/rota- tional angle x (increasing/increasing or increasing/decreasing). P8 Gain KP 30/[50] On initializing the positioner, the gain is set to the selected value. If the positioner hunts, the Kp value can be reduced. The positioner must be then re-initialized afterwards. P9 * Pressure limit ON/[OFF] The signal pressure can take on the same pressure as the supply air at the maximum [OFF] or, in the case that the maximum actuator force can damage the valve, the pressure is limited to approx. 2.4 bar. P10 * End position w < [ON]/OFF Lower tight-closing function: If w reaches up to 1 % towards the final value that causes the valve to close, the actuator is immediately completely vented (with ATO - Air to open) or filled with air (with ATC - Air to close). P11 * End position w > ON/[OFF] Upper tight-closing function: If w reaches up to 99 % towards the final value that causes the valve to open, the actuator is immediately completely filled with air (with ATO - Air to open) or vented (with ATC - Air to close). P14 Info w Initialized Not initialized Indicates the internally adjusted set point (adjusted set point in 0 to 100 % according to the settings in P6 and P7). Press to display external set point (applied set point in 0 to 100 % according to the 4-20 mA signal). Displays external set point in 0 to 100 % according to the 4-20 mA signal. P15 Start initialization The initialization process can be interrupted by pressing . The control valve moves to its fail-safe position After a power supply failure during initialization, the positioner starts with the settings from the last initialization (if possible). P16 * Start zero calibration The zero calibration process can be interrupted by pressing . The positioner returns to closed-loop operation. Note: A zero calibration cannot be started when error code E1 ex- ists. After a power supply failure during zero calibration, the positioner starts with the settings from the last zero calibration. P17 Manual mode Press or to enter set point. 44 EB 8394 EN Code list

Parameters are reset to their default setting.

The positioner can only return to closed-loop operation after it has be re-initialized. P19 Enable configuration Enable configuration to change parameter settings. This function is automatically canceled when none of the keys are not pressed within three minutes. P20 Display firmware Installed firmware version is shown. The last four digits of the serial number are shown when is pressed. Error codes E0 Zero error (operational error) Only with tight-closing function P10 w < set to ON The zero point has shifted by more than 5 % compared to initializa- tion. The error may arise when the mounting position/linkage of the positioner moves or when the valve seat trim is worn, especially with soft-sealed plugs. Recommended action Check valve and mounting of the positioner. If OK, perform a zero calibration over Code P16 (see section 7.9) or reset the error code (see section 7.12). E1 Displayed and INIT values are not identical (operational error) Parameter code settings were changed after the initialization had been completed. Recommended action Reset parameters or perform initialization. E2 Positioner has not been initialized Recommended action Set parameters and initialize the positioner over Code P15. E3 KP setting (initialization error) Positioner hunts. Volume restriction set incorrectly, too much gain. Recommended action Check the volume restriction setting as described in section 7.2. Limit gain KP in Code P8. Re-initialize the positioner. E4 Transit time is too fast (initialization error) The transit times of the actuator determined during initialization are so short (under 0.5 second) that the positioner cannot adapt itself well enough. Recommended action Check the volume restriction setting as described in section 7.2. Re-initialize the positioner. EB 8394 EN 45 Code list

Standstill detection is

not possible (initialization error) Supply pressure is too low or varies. Mounting incorrect. Recommended action Check supply air and positioner mounting. Re-initialize the positioner. E6 Travel is not achieved during initialization (initialization error) Supply pressure is too low, actuator leaks, incorrect travel adjusted or pressure limit function activated. Recommended action Check supply air, positioner mounting and setting. Re-initialize the positioner. E7 Actuator does not move (initialization error) No supply air, mounting blocked. No input signal or input signal below 3.7 mA Recommended action Check supply air, positioner mounting and mA input signal. Re-initialize the positioner. E8 Travel signal at lower/upper limit Wrong pin position, wrong lever, wrong attachment direction when NAMUR attachment is used. Recommended action Reset error code (see section 7.12). Check positioner mounting and re-initialize the positioner. E9 Software Internal software error Return positioner to SAMSON AG for repair. E10 to E15 Hardware Internal device error Recommended action Return positioner to SAMSON AG for repair. 46 EB 8394 EN Code list

The positioner does not require any mainte-

nance. There are filters with a 100 m mesh size in the pneumatic connections for supply and output which can be removed and cleaned, if required. The maintenance instructions of any up- stream supply air pressure reducing stations must be observed. 10 Servicing explosion-protected devices If a part of the device on which the explo- sion protection is based needs to be ser- viced, the device must not be put back into operation until a qualified inspector has as- sessed it according to explosion protection requirements, has issued an inspection cer- tificate or given the device a mark of confor- mity. Inspection by a qualified inspector is not re- quired if the manufacturer performs a rou- tine test on the device prior to putting it back into operation. The passing of the routine test must be documented by attaching a mark of conformity to the device. Replace explosion-protected components only by original, routine-tested components from the manufacturer. Devices that have already been operated outside hazardous areas and are intended for future use inside hazardous areas must comply with the safety requirements placed on serviced devices. Before being used in- side hazardous areas, test the devices ac- cording to the specifications for servicing explosion-protected devices. EB 8394 EN 47 Maintenance

Dimensions in mm

48 EB 8394 EN Dimensions in mm 14 22 M 20x1.5 157.5 108 87 42 21 62.50 25 Fig. 18 · Dimensional drawing of Type 3725

11.1 Fixing levels according to VDI/VDE 3845 (September 2010)

Dimensions in mm Size A B C �d Mmin �D * AA1 80 30 20 5.5 for M5 96 50 AA2 80 30 30 5.5 for M5 96 50 * Flange type F05 according to DIN EN ISO 5211 EB 8394 EN 49 Dimensions in mm A M6 C B 25 Mmin Ød ØD Level 2 (bracket surface) Level 1 (actuator surface) Actuator

SAMSON AG · MESS- UND REGELTECHNIK

Weismüllerstraße 3 · 60314 Frankfurt am Main · Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 Internet: http://www.samson.de EB 8394 EN 2012-06

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