RuggedCom RuggedServer RS400 Installation Manual

4-Port Serial Device Server with Integrated 4-Port Managed Ethernet Switch Installation Guide October 14, 2009 www.ruggedcom.com RuggedCom Inc. I 300 Applewood Cres., Unit 1, Concord, Ontario, Canada L4K 5C7 Tel: 905-856-5288 I Fax: 905-856-1995 I Toll Free: 1-888-264-0006

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration. This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc. Disclaimer of liability We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out. RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material. The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice. Registered Trademarks RuggedServer™ is a trademark of RuggedCom Inc. RuggedSwitch® is a registered trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner. Contacting RuggedCom Corporate Headquarters US Headquarters Europe Headquarters RuggedCom Inc. 300 Applewood Cres., Unit 1 Concord, Ontario Canada, L4K 5C7 Tel: (905) 856-5288 Fax: (905) 856-1995 Toll-free: 1 (888) 264-0006 RuggedCom 1930 Harrison St., Suite 209 Hollywood, Florida USA, 33020 Tel: (954) 922-7938 x103 Fax: (954) 922-7984 Toll-free: 1 (888) 264-0006 RuggedCom Unit 41, Aztec Centre, Aztec West, Almondsbury, Bristol United Kingdom BS32 4TD Tel: +44 1454 203 404 Fax: +44 1454 203 403 Email: [email protected] Technical Support Toll Free (North America): 1 (866) 922-7975 International: +1 (905) 856-5288 Email: [email protected] Web: www.RuggedCom.com 2 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense. Caution This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This product contains no user serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Should this device require service see the “Warranty” section of this installation guide. Important This unit should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location. 3 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Table of Contents Federal Communications Commission Radio Frequency Interference Statement ......................... 3 Table of Contents ............................................................................................................................ 4 1 Product Overview.................................................................................................................... 5 1.1 Functional Overview..........................................................................................5 1.2 Feature Highlights .............................................................................................5 1.3 RS400 Series Description .................................................................................7 1.1.1 RS400........................................................................................................7 1.1.2 RS401........................................................................................................9 2 Installation............................................................................................................................. 11 2.1 Mounting..........................................................................................................11 2.1.1 RS400......................................................................................................11 2.1.2 RS401......................................................................................................12 2.2 Power Supply Wiring and Grounding ..............................................................13 2.2.1 Power Supply - AC Input .........................................................................14 2.2.2 Power Supply – DC Inputs ......................................................................14 2.3 HIPOT (Dielectric Strength) Testing................................................................15 2.4 Failsafe Relay Outputs ....................................................................................16 2.5 RS232 Console Port Wiring ............................................................................17 2.6 Serial Ports......................................................................................................18 2.6.1 4 x RS232 via DB9 ..................................................................................19 2.6.2 4 x RS485 via Phoenix ............................................................................20 2.6.3 4 x RS232/RS485/RS422 via DB9 ..........................................................21 2.6.4 4 x RS232/RS485/RS422 via RJ-45........................................................22 2.6.5 RS485 Wiring ..........................................................................................23 2.6.6 Serial Port Transient Protection...............................................................24 2.7 Ethernet Ports .................................................................................................25 2.7.1 RJ-45 Twisted-Pair Ports.........................................................................26 2.7.2 Ethernet Port Transient Protection ..........................................................26 2.7.3 Fiber Optic Ports......................................................................................27 2.8 V.90 Modem Port (Optional)............................................................................28 3 Technical Specifications ....................................................................................................... 29 3.1 Operating Environment ...................................................................................29 3.2 Power Supply Specifications...........................................................................29 3.3 Failsafe Relay Specifications ..........................................................................30 3.4 Data Port Specifications..................................................................................30 3.5 Fiber Optical Specifications.............................................................................31 3.6 Type Test Specifications .................................................................................32 3.7 Physical Dimensions .......................................................................................33 3.7.1 RS400......................................................................................................33 3.7.2 RS401......................................................................................................35 4 Agency Approvals................................................................................................................. 36 5 Warranty................................................................................................................................ 36 4 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

1.1 Functional Overview The RuggedServer RS400 Series is an industrially hardened, serial device server with an integrated, fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. The RS400 Series consists of the RS400 and RS401 which are functionally equivalent differing only mechanically in shape. Featuring an integrated 4 port serial server, a 4 port managed Ethernet switch, and an optional v.90 modem, the RS400 Series is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications. Using the RS400 Series results in fewer connectivity devices (which reduces overall system costs) and extends the useful life of existing legacy IEDs (which minimizes capital expenditure for new equipment). The RS400 Series provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The RS400 Series meets or exceeds a wide range of industry standards including IEC61850, IEEE1613, IEC61000-6-2, IEEE61800-3, and NEMA TS-2. The RS400 Series also features a wide operating temperature range of -40°C to +85°C allowing it to be installed in virtually any location. 1.2 Feature Highlights Serial device server  Fully compliant EIA/TIA RS485, RS422, RS232 serial ports  (software selectable) - DB9, RJ-45, Phoenix style connectors  Baud rates up to 230 kbps  Point-to-point and multi-point modes  Convert Modbus RTU to Modbus TCP  Supports multiple Modbus masters  Serial IP' port redirection software to support Personal Computer (PC) applications statistics and built-in 'sniffer' for troubleshooting Ethernet Ports  Integrated Ethernet Switch – up to 4 ports  High performance and throughput Ethernet switching  Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance  Non-blocking, store and forward switching  10/100BaseTX, 10BaseFL, 100BaseFX options Remote Dial Up Access  Integrated v.90 modem and PPP server  Provides remote access to serial devices and Ethernet LAN RuggedRated™ for Reliability in Harsh Environments  Immunity to EMI and heavy electrical surges o Meets IEEE 1613 (electric utility substations) o Exceeds IEC 61850-3 (electric utility substations) o Exceeds IEEE 61800-3 (variable speed drive systems) 5 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

o Exceeds NEMA TS-2 (traffic control equipment)  Fully independent 2kV (RMS) isolated serial ports  40°C to +85°C operating temperature (no fans)  8 AWG galvanized steel enclosure Universal Power Supply Options  Fully integrated power supplies (no external adaptors)  Popular low-voltage DC ranges: 12, 24 and 48 VDC  Universal high-voltage range: 88-300 VDC or 85-264 VAC  CSA/UL 60950 safety approved to +85°C Rugged Operating System (ROS™) Features  Simple plug and play operation - automatic learning,  negotiation, and crossover detection  Integrated Cyber Security features  RSTP (802.1w) and Enhanced Rapid Spanning Tree (eRSTP™) network fault recovery (<5ms).Quality of Service (802.1p) for real-time traffic  VLAN (802.1q) with double tagging and GVRP support  IGMP Snooping for multicast filtering  Port Rate Limiting and Broadcast Storm Limiting  Port configuration, status, statistics, mirroring, security Management Tools  Web-based, Telnet, CLI management interfaces  SNMP v1/v2/v3  Remote Monitoring (RMON)  Rich set of diagnostics with logging and alarms 6 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

1.1.1 RS400 Serial Data Ports (RS232/RS485/RS422) Integrated 4-Port Switch Serial Port Indicators DC (+) / AC (L) DC (-) / AC (N) Surge Ground RS232 Console Port Normally Open Common Normally Closed Ethernet Port Indicators Optional V.90 Modem Port Figure 1: RS400 Top View ITEM Activity Comments Solid Link Established LINK LED (Orange) Blinking – Once per second Tx, Rx Activity Tx LED (Orange) Blinking Tx (Transmit) Activity Rx LED (Orange) Blinking Rx (Receive) Activity POWER LED (Green) Solid Power On Fault LED (Red) Solid Fault has occurred Table 1: RS400 LED description 7 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Integrated 4-Port Switch Din Rail Mounting Bracket DC (+) / AC (L) DC (-) / AC (N) Surge Ground Safety Ground Stud RS232 Console Port Optional V.90 Modem Port Failsafe Relay Front Rear Figure 2: RS400 Front and Rear View 8 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

DC (-) / AC (N) Surge Ground Normally Open Common Normally Closed Failsafe Relay RS232 Console Port Optional V.90 Modem Port Serial Data Ports (RS232/RS485/RS422) Integrated 4-Port Switch Serial Port Indicators Top Bottom Figure 3: RS401 Top and Bottom View ITEM Activity Comments Solid Link Established LINK LED (Orange) Blinking – Once per second Tx, Rx Activity Tx LED (Orange) Blinking Tx (Transmit) Activity Rx LED (Orange) Blinking Rx (Receive) Activity POWER LED (Green) Solid Power On Fault LED (Red) Solid Fault has occurred Table 2: RS401 LED Description 9 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

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Surge Ground +/H = DC(+) / AC(Hot) -/N = DC(-) / AC(Neutral) Safety Ground Stud Figure 7: RS400 Series Power Supply Inputs The RS400 Series power supply inputs are connected as follows: 1. +/H = DC (+) / AC (Hot) is connected to the positive (+) terminal if the power source is DC or to the (Hot) terminal if the power source is AC. 2. -/N = DC (-) / AC (Neutral) is connected to the negative (-) terminal if the power source is DC or to the (Neutral) terminal if the power source is AC. 3. Surge Ground is connected to the Chassis Ground via a braided cable or other appropriate grounding wire. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RS400 Series. 4. Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs. NOTES: 1) 88-300VDC Equipment: A 300VDC appropriately rated circuit breaker must be installed. 2) 100-240VAC Equipment: A 250VAC appropriately rated circuit breaker must be installed. 3) A circuit breaker is not required for 12, 24 or 48 VDC rated equipment 4) Power input terminals have reverse polarity protection for 12, 24 & 48 VDC rated equipment. 5) Equipment must be installed according to the applicable country wiring codes. 13 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Figure 8: Power Supply – AC Input 2.2.2 Power Supply – DC Inputs Figure 9: Power Supply – DC Inputs 14 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Units which are to be “HIPOT” tested in the field must have the braided ground cable(s) disconnected as shown in Figure 2.4 during the HIPOT test. This is required in order to prevent the transient/surge suppression circuitry, which is connected to Surge Ground, from being activated during the HIPOT test. Braided Cable Disconnect Braided Cable during HIPOT (dielectric strength) testing! HIPOT (Dielectric Strength) Testing Figure 10: HIPOT (Dielectric Strength) Testing 15 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RS400 Series. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. One common application for this output is to signal an alarm if a power failure or removal of control power occurs. Figure 11: Failsafe Output Relay 16 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The RS232 port is used for configuring the RS400 Series. A straight-through serial cable with a DB-9 connector is required. There is no need to cross-over the TXD and RXD signals from the PC side since this has been done internally as is shown below. Pin Signal 1 No Connection 2 Transmit Data 3 Receive Data 4 No Connection 5 Ground 6 No Connection 7 No Connection 8 No Connection 9 No Connection Figure 12: RS232 DB9 Female DCE pin-out NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m (6.5 ft) in length. 17 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The RS400 Series can be equipped with four RS232 DB9 ports, four RS485 Phoenix ports, four RS232/RS485/RS422 DB9 ports or four RS232/RS485/RS422 RJ-45 ports. When the RS400 Series is equipped with four RS232 DB9 ports it is physically indistinguishable than when it is equipped with four RS232/RS485/RS422 DB9 ports. Check the product label on the back of the unit or the ROS firmware and review the table below in order to determine the type of serial ports on your RS400 Series. The italicized letters in the order code represent options specific to your order. Ports Order Code 4 x RS232 via DB9 RS40X-PS-M-E1E2-2-MP 4 x RS485 via Phoenix RS40X-PS-M-E1E2-4-MP 4 x RS232/RS485/RS422 via DB9 RS40X-PS-M-E1E2-3D-MP 4 x RS232/RS485/RS422 via RJ-45 RS40X-PS-M-E1E2-3R-MP Figure 13: Serial Port Options 18 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The figure below shows the RS400 when equipped with four RS232 DB9 ports. Figure 14: RS400 equipped with four RS232 DB9 ports When equipped with four RS232 ports, the RS400 Series offers a female Data Communications Equipment (DCE) interface. When communicating with a Data Terminal Equipment (DTE) device, such as a PC, a straight-through serial cable (3 pin or 9 pin) is required. When communicating with a DCE, such as another RS400, the RX and TX must be ‘crossed-over’, for example, using a NULL modem cable. The RS232 pin-out is shown below. Pin Signal 1 No Connection 2 Transmit Data 3 Receive Data 4 No Connection 5 COM (Isolated Ground) 6 No Connection 7 No Connection 8 No Connection 9 No Connection Figure 15: DB9 Female DCE pin-out 19 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The figure below shows the RS400 when equipped with four RS485 Phoenix ports. Figure 16: RS400 equipped with four RS485 Phoenix ports The Phoenix port pin-out is shown below. Pin Signal 1 Positive 2 Negative 3 Common (Isolated Ground) NOTE: On the unit Pin 3 is marked as Gnd Figure 17: Phoenix port pin-out The RS485 serial ports are terminated by default from the factory. Termination provided is AC Termination style 120 Ohm resistor in series with a 10nF capacitor. The following table details the appropriate jumper configuration for each RS485 port. Jumper Position Port Number Jumper # No Termination AC Termination 1 JP5 Removed Installed 2 JP6 Removed Installed 3 JP7 Removed Installed 4 JP8 Removed Installed Table 2.7.2.1 RS485 termination options 20 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The figure below shows the RS400 when equipped with four RS232/RS485/RS422 DB9 ports. Figure 18: RS400 equipped with four RS232/RS485/RS422 DB9 ports Each port is individually selectable via software to be RS232, RS485 or RS422. The DB9 port is below. Figure 19: DB9 Female DCE Port pin-out Pin RS232 Mode RS485 Mode RS422 Mode 1 CD - - 2 TX TX/RX+ TX+ 3 RX - RX+ 4 DTR - - 5 Common (Isolated Ground) 6 DSR - RX- 7 CTS TX/RX - TX- 8 RTS - 9 RI (No Connection) - - Shield Chassis Ground Table 3: DB9 Female DCE Port pin-out NOTES: 1. No internal termination is provided. 2. Pins 1, 4, and 6 are connected internally. Pins 7 and 8 are connected internally. In RS232 mode, these pins enter a high impedance state. A DTE that asserts DTR and expects DSR or CD will operate correctly. A DTE that asserts RTS will see CTS asserted, although the RuggedServer will not perform hardware flow control. 3. The Common terminals are optically isolated; however, there is transient voltage protection circuitry between the Common terminals and chassis ground. 21 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The figure below shows the RS400 when equipped with four RS232/RS485/RS422 RJ- 45 ports. Figure 20: RS400 equipped with four RS232/RS485/RS422 RJ-45 ports Each port is individually selectable via software to be RS232, RS485 or RS422. The RJ- 45 port is shown below. Figure 21: RJ45 Port pin-out Pin RS232 Mode RS485 Mode RS422 Mode 1 DSR - RX- 2 DCD - - 3 DTR - - 4 Common (Isolated Ground) 5 RX - RX+ 6 TX TX/RX + TX + 7 CTS - - 8 RTS TX/RX - TX - Shield Chassis Ground Table 4: RJ45 Port pin-out NOTES: 1 No internal termination is provided. 2 Pins 1, 2, and 3 are connected internally. Pins 7 and 8 are connected internally. In RS232 mode, these pins enter a high impedance state. A DTE that asserts DTR and expects DSR or CD will operate correctly. A DTE that asserts RTS will see CTS asserted, although the RuggedServer will not perform hardware flow control. 3 The Common terminals are optically isolated; however, there is transient voltage protection circuitry between the Common terminals and chassis ground. 22 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Each RS485 port can communicate to multiple RS485 devices by daisy chaining devices over a single twisted pair with transmit and receive signals on the same two wires (half duplex). The following guidelines should be followed to ensure reliable continuous communication: 1. To minimize the effects of ambient electrical noise, shielded cabling is recommended. 2. The correct polarity must be observed throughout a single daisy chain. 3. The number of devices wired should not exceed 32, and total distance should be less than 4000 feet (at 100 kbps). 4. The Common terminals should be connected to the common wire inside the shield. 5. The shield should be connected to earth ground at a single point to avoid loop currents 6. The twisted pair should be terminated at each end of the chain. The figure below shows the recommended RS485 wiring. Figure 22: Conceptual recommended RS485 wiring diagram NOTES: 1. On RS400 Series units with Phoenix ports, the Common (Isolated Ground) port is marked “Gnd”. See the Phoenix ports section for details. 2. On RS400 Series units with Phoenix ports, internal termination is provided. See the Phoenix ports section for details. 3. On RS400 Series units with RS232/RS485/RS422 DB9 or RJ-45 ports then no internal termination is provided. See the DB9 & RJ-45 port sections for details. 23 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interruptions may occur but recovery is automatic. RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions. 24 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Depending on the order code of the product, the RS400 Series can be equipped with several different types of Ethernet ports. In order to determine the type of Ethernet ports on your RS400 Series, review you order code (your order code is in the form RS40X-PS- M-E1E2-SP-MP) and compare it to Table 2.8.1 below. Code (E1 & E2 in your order code) Port 00 No Ethernet ports TX 10/100BaseTX RJ-45 FL 10FL Multimode ST, 820nm, 2km MJ 100FX Multimode MTRJ MC 100FX Multimode SC MT 100FX Multimode ST T2 100FX Singlemode ST, Standard 20km L2 100FX Singlemode LC, Standard 20km L5 100FX Singlemode LC, Intermediate Reach 50km L9 100FX Singlemode LC, Long Reach 90km C2 100FX Singlemode SC, Standard 20km C5 100FX Singlemode SC, Intermediate Reach 50km C9 100FX Singlemode SC, Long Reach 90km Table 5: Ethernet Port Options The following two figures show examples of the RS400 equipped with different Ethernet ports. Figure 23: RS400 equipped with ST and RJ-45 Ethernet ports Figure 24: RS400 equipped with LC and RJ-45 Ethernet ports 25 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The RS400 Series can be equipped with a number of 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ-45 male connectors. These ports have auto-crossover, auto-negotiation, and auto-polarity features. The RJ-45 receptacles used can accept and take advantage of screened (commonly known as “shielded”) cabling. Figure 2.8.1.1 shows the RJ-45 port pin-out. Pin Signal 1 +Rx 2 -Rx 3 +Tx 4 No Connection 5 No Connection 6 -Tx 7 No Connection 8 No Connection Figure 25: RJ-45 Port pin-out 2.7.2 Ethernet Port Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interruptions may occur but recovery is automatic. RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions. 26 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The RS400 Series can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. The drawings in the following figures show each fiber optical connector style with a side and top view to allow the user to identify the proper cable connection orientation. Figure 2.8.2.1: 10FL ST connector Figure 2.8.2.2: 100FX MTRJ connector Figure 2.8.2.3: 100FX LC connector Figure 2.8.2.4: 100FX SC connector Figure 2.8.2.5: 100FX ST connector 27 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

The RS400 Series can be equipped with one single standard V.90 modem port to allow remote dial-in access to the RS400 Series, and the Ethernet network. For instructions regarding the configuration and operation of this port please see the RuggedServer User Manual available at www.ruggedcom.com. The modem port can be accessible via the RJ-11 port located on the rear of the unit. Figure 26 details the port pin-out, which conforms to the standard telephony pin configuration. CAUTION – To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord. Pin Signal 1 No Connection 2 No Connection 3 Ring 4 Tip 5 No Connection 6 No Connection Figure 26: RJ-11 V.90 Modem Port pin-out This product meets the applicable Industry Canada technical specifications The Ringer Equivalence Number is an indication of the maximum number of devices allowed to be connected to a telephone interface. The termination on an interface may consist of any combination of devices subject only to the requirement that the sum of the RENs of all the devices does not exceed five. 28 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

3.1 Operating Environment Parameter Range Comments Ambient Operating Temperature -40 to 85C Ambient Temperature as measured from a 30 cm radius surrounding the center of the RS400 Series enclosure. Ambient Relative Humidity 5% to 95% Non-condensing Ambient Storage Temperature -40 to 85C 3.2 Power Supply Specifications Power Supply Type Minimum Input Maximum Input Fuse Rating Maximum Power Consumption 12 -24 VDC 10 VDC 36 VDC 6.3A(F) 2 24 VDC 18 VDC 36 VDC 5A(F) 2 48 VDC 36 VDC 59 VDC 2A(T) 2 HI (125/250 VDC) 1 HI (110/230 VAC) 1 88 VDC 85 VAC 300 VDC 265 VAC 2A(T) 1,2 8 W NOTES: 1. This is the same power supply for both AC and DC. 2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse 3. For continued protection against risk of fire, replace only with same type and rating of fuse. 29 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Parameter Value Max Switching Voltage 30VAC, 80VDC Rated Switching Current 0.3A @ 30VAC 1A @ 30VDC, 0.3A @ 80VDC 3.4 Data Port Specifications Data Port Media Distance Connector Type 10/100BaseTx Cat 5 UTP/STP 100m RJ-45 RS232 Standard RS232 Shielded Serial Cable 15m DB9 Male or RJ-45 RS485 Shielded Twisted-Pair 1200m N/A RS422 Shielded Twisted-Pair 1200m N/A 30 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Speed Standard Mode / Connector Tx  (nm) Cable Type2 (m) Tx Pwr (dBm peak) 2 (Min / Max) Rx Sensitivity (dBm Average) 2 Rx Saturation (dBm Peak) 2 Typical Distance (km) 1 Power Budget (dB) 10BaseFL MM / ST 820 50/125 -16.5/-10.6 -34 -11.2 2 21 100BaseFX MM / ST 1310 50/125 -15.7 -33.5 -11 2 17 100BaseFX MM / SC 1300 50/125 -16/-11 -33 -11 2 17 100BaseFX MM / LC 1310 50/125 -19 / -14 -32 -14 2 15 100BaseFX MM / MTRJ 1310 50/125 -16/-11 -33.5 -11 2 17 100BaseFX SM / ST 1310 9/125 -27 / -14 -35 -3 5 8 100BaseFX SM / SC 1310 9/125 -13/5 -31 -4 20 20 100BaseFX SM / LC 1310 9/125 -15/-8 -31 -5 15 16.5 NOTES: 1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. 2. To convert from average to peak add 3 dBm. To convert from peak to average, subtract 3 dBm. 31 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

Electrical Safety Levels Comments Dielectric Withstand 2 kV rms for 1 minute ANSI/IEEE C37.90 (1989) IEC 60255-5 (Section 6) High Voltage Impulse 5 kV peak IEC 60255-5 (Section 8) Insulation Resistance 500 VDC for 1 minute IEC 60255-5 (Section 6 Electrical Environment Levels Comments High Frequency Disturbance (Oscillatory) 2.5 kV @ 1MHz for 2s ANSI/IEEE C37.90.1 IEC 60255-22-1 IEC Surge 4 kV / 2 kV IEC 61000-4-5 (Level 4) IEC Fast Transient 2 kV / 1 kV IEC 61000-4-4 (Level 4) ANSI/IEEE Fast Transient 4 kV ANSI/IEEE C37.90.1 IEC Radiated RFI Immunity 10 V/m IEC 61000-4-3 ANSI/IEEE Radiated RFI Immunity 35 V/m ANSI/IEEE C37.90.2 ESD (Electrostatic Discharge) 15 kV (air discharge) 8 kV (contact) IEC 61000-4-2 (Level 4) Atmospheric Environment Levels Comments Temperature (Dry Cold) -40C IEC 60068-2-1 Test Ad: 16 hrs @ -40C Temperature (Dry Heat) 85C IEC 60068-2-2 Test Bd: 16 hrs @ 85C Humidity 95% non-condensing IEC 60068-2-30 Test Db: 6 cycles, 55C, 95% Humidity 32 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

3.7.1 RS400 33 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

29.13 x 20.22 x 5.66 cm (Length x Width x Height) Weight 4.8 lb (2.2 Kg) Enclosure 18 gauge Galvanized Steel 34 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

17.20 x 18.85 x 8.86 cm (Length x Width x Height) Weight 4.2 lb (1.9 Kg) Enclosure 18 gauge Galvanized Steel 35 RuggedCom® RuggedServer™ RS400 Family Installation Guide rev109

4 Agency Approvals Agency Standards Comments CSA, CE CSA C22.2 No. 60950, UL 60950, EN 60950, EN 61000-6-2 Approved FCC FCC Part 15, Class A Approved CISPR EN55022, Class A Approved FDA/CDRH 21 CFR Chapter 1, Subchapter J Compliant IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Compliant 5 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative. Should this product require warranty or service contact the factory at: RuggedCom Inc. 300 Applewood Cres., Unit 1 Concord, Ontario Canada L4K 5C7 Phone: (905) 856-5288 Fax: (905) 856-1995