Vega VEGAPULS 68 Operating Instructions Manual

Text of the manual

Radar sensor for continuous level

measurement of bulk solids VEGAPULS 68 Foundation Fieldbus Document ID: 36538

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Contents 1 About this document 1.1 Function ........................................................................................................................... 4 1.2 Target group ..................................................................................................................... 4 1.3 Symbols used................................................................................................................... 4 2 For your safety 2.1 Authorised personnel ....................................................................................................... 5 2.2 Appropriate use ................................................................................................................ 5 2.3 Warning about incorrect use ............................................................................................. 5 2.4 General safety instructions ............................................................................................... 5 2.5 EU conformity ................................................................................................................... 6 2.6 NAMUR recommendations .............................................................................................. 6 2.7 Radio license for Europe .................................................................................................. 6 2.8 Radio license for USA ...................................................................................................... 7 2.9 Radio license for Canada ................................................................................................. 7 2.10 Environmental instructions ............................................................................................... 9 3 Product description 3.1� Configuration .................................................................................................................. 10 3.2 Principle of operation...................................................................................................... 11 3.3 Packaging, transport and storage ................................................................................... 12 3.4 Accessories and replacement parts ............................................................................... 12 4 Mounting 4.1 General instructions ....................................................................................................... 15 4.2 Mounting preparations ................................................................................................... 16 4.3 Mounting preparations - Parabolic antenna .................................................................... 18 4.4 Mounting instructions ..................................................................................................... 19 5 Connecting to the bus system 5.1 Preparing the connection ............................................................................................... 32 5.2 Connecting ..................................................................................................................... 33 5.3 Wiring plan, single chamber housing.............................................................................. 35 5.4 Wiring plan, double chamber housing ............................................................................ 35 5.5 Wiring plan, double chamber housing Ex d ia ................................................................ 37 5.6 Double chamber housing with VEGADIS-Adapter .......................................................... 38 5.7 Wiring plan - version IP 66/IP 68, 1 bar ........................................................................... 39 5.8 Switch-on phase............................................................................................................. 39 6 Set up with the display and adjustment module 6.1 Insert display and adjustment module ............................................................................ 40 6.2 Adjustment system ......................................................................................................... 41 6.3 Measured value indication - Selection of national language ........................................... 43 6.4 Parameter adjustment .................................................................................................... 43 6.5 Saving the parameterisation data ................................................................................... 59 7 Setup with PACTware 7.1 Connect the PC .............................................................................................................. 60 7.2 Parameter adjustment .................................................................................................... 60 7.3 Saving the parameterisation data ................................................................................... 61 8 Set up with other systems

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 8.1 DD adjustment programs ............................................................................................... 62 8.2 Field Communicator 375, 475 ........................................................................................ 62 9 Diagnosis, asset management and service 9.1 Maintenance .................................................................................................................. 63 9.2 Measured value and event memory ............................................................................... 63 9.3 Asset Management function ........................................................................................... 64 9.4 Rectify faults ................................................................................................................... 67 9.5 Exchanging the electronics module ................................................................................ 70 9.6 Software update ............................................................................................................. 71 9.7 How to proceed if a repair is necessary .......................................................................... 71 10 Dismount 10.1 Dismounting steps.......................................................................................................... 72 10.2 Disposal ......................................................................................................................... 72 11 Supplement 11.1 Technical data ................................................................................................................ 73 11.2 Supplementary information Foundation Fieldbus ........................................................... 81 11.3 Dimensions .................................................................................................................... 89 11.4 Industrial property rights ................................................................................................. 99 11.5 Trademark ...................................................................................................................... 99 Safety instructions for Ex areas Take�note�of�the�Ex�specific�safety�instructions�for�Ex�applications.� These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2017-04-03

1 About this document

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 1 About this document 1.1 Function This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions�for�maintenance�and�fault�rectification.�Please�read�this�informa- tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. 1.2 Target group This operating instructions manual is directed to trained specialist personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.3 Symbols used Information, tip, note This symbol indicates helpful additional information. Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result. Ex applications This symbol indicates special instructions for Ex applications. • List The dot set in front indicates a list with no implied sequence. →� Action This arrow indicates a single action. 1 Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators.

2 For your safety

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use VEGAPULS 68 is a sensor for continuous level measurement. You�can�find�detailed�information�about�the�area�of�application�in� chapter "Product description". Operational reliability is ensured only if the instrument is properly used�according�to�the�specifications�in�the�operating�instructions� manual as well as possible supplementary instructions. 2.3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application-specific�hazards,�e.g.�vessel�overfill�or�damage�to�system� components through incorrect mounting or adjustment. Also the pro- tective�characteristics�of�the�instrument�can�be�influenced. 2.4 General safety instructions This is a state-of-the-art instrument complying with all prevailing regulations and directives. The instrument must only be operated in a technically�flawless�and�reliable�condition.�The�operator�is�responsible� for the trouble-free operation of the instrument. During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula- tions. The safety instructions in this operating instructions manual, the na- tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user. For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi- trary�conversions�or�modifications�are�explicitly�forbidden. The safety approval markings and safety tips on the device must also be observed. Depending on the instrument version, the emitting frequencies are in the C, K or W band range. The low emission power is far below the internationally approved limit values. When used correctly, the device poses no danger to health.

2 For your safety

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 2.5 EU conformity The�device�fulfils�the�legal�requirements�of�the�applicable�EU�direc- tives.�By�affixing�the�CE�marking,�we�confirm�the�conformity�of�the� instrument with these directives. You�can�find�the�EU�conformity�declaration�on�our�website�under� www.vega.com/downloads. Electromagnetic compatibility Instruments in four-wire or Ex-d-ia version are designed for use in an industrial environment. Nevertheless, electromagnetic interference from electrical conductors and radiated emissions must be taken into account, as is usual with class A instruments according to EN 61326- 1.�If�the�instrument�is�used�in�a�different�environment,�the�electromag- netic compatibility to other instruments must be ensured by suitable measures. 2.6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany. The published NAMUR recommendations are accepted�as�the�standard�in�field�instrumentation. The�device�fulfils�the�requirements�of�the�following�NAMUR�recom- mendations: • NE 21 – Electromagnetic compatibility of equipment • NE�53�–�Compatibility�of�field�devices�and�display/adjustment� components • NE�107�-�Self-monitoring�and�diagnosis�of�field�devices For further information see www.namur.de. 2.7 Radio license for Europe The instrument was tested according to the latest issue of the follow- ing�harmonized�standards: • EN 302372 - Tank Level Probing Radar It is hence approved for use inside closed vessels in countries of the EU. Use is also approved in EFTA countries, provided the respective standards have been implemented. For operation inside of closed vessels, the following conditions must be�fulfilled: • The instrument must be permanently mounted on a closed vessel made of metal, reinforced concrete, or comparable attenuating materials • Flanges,�process�fittings�and�mounting�accessories�must�ensure� the microwave impermeability of the vessel and not let the radar signal escape to the outside • If necessary, existing viewing windows in the vessel must be coated with a microwave impermeable material (e.g. electrically conductive coating)

2 For your safety

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 • Manholes�and�flanges�on�the�vessel�must�be�closed�and�sealed�to� avoid penetration of the radar signal • The instrument should be preferably mounted on top of the vessel with antenna orientation downward • The instrument must only be installed and maintained by appropri- ately�qualified�staff 2.8 Radio license for USA This approval is only valid for USA. Hence the following text is only available in the English language. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: • This device may not cause interference, and • This device must accept any interference, including interference that may cause undesired operation of the device This device is approved for unrestricted use only inside closed, sta- tionary�vessels�made�of�metal,�concrete�and�reinforced�fiberglass. For operation outside of closed vessels, the following conditions must be�fulfilled: • This device shall be installed and maintained to ensure a verti- cally downward orientation of the transmit antenna's main beam. Furthermore, the use of any mechanism that does not allow the main beam of the transmitter to be mounted vertically downward is prohibited. • Operation of the instrument with horn antennas ø 40 mm, ø 48 mm and parabolic antenna (ø 245 mm) is only permitted within closed vessels. • This�device�shall�be�installed�only�at�fixed�locations.�The�LPR� device shall not operate while being moved or while inside a mov- ing container. • Hand-held applications are prohibited. • Marketing to residential consumers is prohibited. Changes�or�modifications�not�expressly�approved�by�the�manufac- turer could void the user’s authority to operate this equipment. 2.9 Radio license for Canada This approval is only valid for Canada. Hence the following texts are only available in the English/French language. This device complies with Industry Canada's license-exempt RSS standards. Operation is subject to the following conditions: • This device may not cause interference, and • This device must accept any interference, including interference that may cause undesired operation of the device This device has been approved for both closed containers and open- air environments with the following limitations: • Closed�Containers:�For�installations�utilizing�a�tilt�during�installa- tion: This device is limited to installation in a completely enclosed

2 For your safety

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 container�made�of�metal,�concrete�or�reinforced�fiberglass�to�pre- vent RF emissions, which can otherwise interfere with aeronauti- cal navigation, the maximum approved tilt angle is 10°. • Open Air Environment: For operation outside of closed vessels, the�following�condition�must�be�fulfilled:�This�device�shall�be� installed and maintained to ensure a vertically downward orienta- tion of the transmit antenna's main beam. Furthermore, the use of any mechanism that does not allow the main beam of the transmit- ter to be mounted vertically downward is prohibited. • Operation of the instrument with horn antennas ø 40 mm, ø 48 mm and parabolic antenna (ø 245 mm) is only permitted within closed vessels. The installation of the LPR/TLPR device shall be done by trained installers, in strict compliance with the manufacture's instructions. This�device�shall�be�installed�only�at�fixed�locations.�The�LPR�device� shall not operate while being moved or while inside a moving con- tainer. Hand-held applications are prohibited. Marketing to residential consumers is prohibited. The use of this device is on a "no-interference, no-protection" basis. That ist, the user shall accept operatings of high-powered radaar in the same frequency band which may interfere with or damage this device. However, devices found to interfere with primary licensing operations will be required to be removed at the user's expense. The installer/user of this device shall ensure that it is at least 10 km from the Dominion Astrophysical Radio Observatory (DRAO) near Penticton, British Columbia. The coordinates of the DRAO are latitude 49°19′15″�N�and�longitude�119°37′12″W.�For�devices�not�meeting� this 10 km separation (e.g., those in the Okanagan Valley, British Co- lumbia,) the installer/user must coordinate with, and obtain the written concurrence of, the Director of the DRAO before the equipment can be installed or operated. The Director of the DRAO may be contacted at 250-497-2300 (tel.)or 250-497-2355 (fax). (Alternatively, the Man- ager, Regulatory Standards, Industry Canada, may be contacted.) Le présent appareil est conforme aux CNR d’Industrie Canada ap- plicables aux appareils radio exempts de licence. L’exploitation est autorisée aux conditions suivantes: • L’appareil ne doit pas produire de brouillage; et • L’utilisateur de l’appareil doit accepter tout brouillage radioélect- rique subi, même si le brouillage est susceptible d’en compromet- tre le fonctionnement. Cet appareil est homologué pour une utilisation dans les cuves fer- mées et les environnements ouverts avec les restrictions suivantes : • Cuves fermées : Pour les installations impliquant une inclinaison lors de l'installation : cet appareil ne doit être installé que dans une cuve totalement fermée en en métal, en béton ou en matière plas- tiqe�renforcée�de�fibres�de�verre,�pour�empêcher�les�émissions�RF�

2 For your safety

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 susceptibles d'interférer avec la navigation aéronautique. L'angle d'inclinaison maximum autorisé est de 10°. • Environnement ouvert : Pour l'utilisation hors des cuves fermées, la condition suivante doit être remplie : L'appareil doit être installé et entretenu de manière à garantir une orientation verticale vers le bas du faisceau principal de l’antenne émettrice. De plus, l’utilisation de tout mécanisme ne permettant pas l’orientation ver- ticale vers le bas du faisceau principal de l’émetteur est interdite • Il est uniquement autorisé d'exploiter l'appareil avec les antennes cônes ø 40 mm, ø 48 mm et parabolique (ø 245 mm) dans des boîtiers fermés. L’installation�d’un�dispositif�LPR�ou�TLPR�doit�être�effectuée�par�des� installateurs�qualifiés,�en�pleine�conformité�avec�les�instructions�du� fabricant. Cet�appareil�ne�doit�être�installé�qu'à�des�emplacements�fixes.� L’appareil LPR ne doit pas être utilisé pendant qu’il est en train d’être déplacé ou se trouve dans un conteneur en mouvement. Les applications portables sont interdites. La vente à des particuliers est interdite Ce dispositif ne peut être exploité qu'en régime de non-brouillage et de non-protection, c'est-à-dire que l'utilisateur doit accepter que des radars de haute puissance de la même bande de fréquences puissent brouiller ce dispositif ou même l'endommager. D'autre part, les capteurs de niveau qui perturbent une exploitation autorisée par licence de fonctionnement principal doivent être enlevés aux frais de leur utilisateur. La personne qui installe/utilise ce capteur de niveau doit s'assurer qu'il se trouve à au moins 10 km de l'Observatoire fédéral de radio- astrophysique (OFR) de Penticton en Colombie-Britannique. Les coordonnées�de�l'OFR�sont�:�latitude�N�49°�19′�15″,�longitude�O�119°� 37′�12″.�La�personne�qui�installe/utilise�un�dispositif�ne�pouvant�re- specter cette distance de 10 km (p. ex. dans la vallée de l'Okanagan [Colombie-Britannique]) doit se concerter avec le directeur de l'OFR�afin�d’obtenir�de�sa�part�une�autorisation�écrite�avant�que� l'équipement ne puisse être installé ou mis en marche. Le directeur de l'OFR peut être contacté au 250-497-2300 (tél.) ou au 250-497-2355 (fax). (Le Directeur des Normes réglementaires d'Industrie Canada peut également être contacté). 2.10 Environmental instructions Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection.�The�environment�management�system�is�certified�according� to DIN EN ISO 14001. Please�help�us�fulfil�this�obligation�by�observing�the�environmental� instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal"

3 Product description

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 3 Product description 3.1� Configuration The�type�label�contains�the�most�important�data�for�identification�and� use of the instrument: 2 1 15 13 14 12 11 5 3 6 4 7 8 10 9 Fig. 1: Layout of the type label (example) 1 Instrument type 2 Product code 3 Approvals 4 Power supply and signal output, electronics 5 Protection rating 6 Measuring range 7 Process and ambient temperature, process pressure 8 Material, wetted parts 9 Hardware and software version 10 Order number 11 Serial number of the instrument 12 Data matrix code for smartphone app 13 Symbol of the device protection class 14 ID numbers, instrument documentation 15 Reminder to observe the instrument documentation The type label contains the serial number of the instrument. With it you�can�find�the�following�instrument�data�on�our�homepage: • Product code (HTML) • Delivery date (HTML) • Order-specific�instrument�features�(HTML) • Operating instructions and quick setup guide at the time of ship- ment (PDF) • Order-specific�sensor�data�for�an�electronics�exchange�(XML) • Test�certificate�(PDF)�-�optional Go to "www.vega.com", "Instrument search (serial number)". Enter the serial number. Alternatively, you can access the data via your smartphone: • Download the smartphone app "VEGA Tools" from the "Apple App Store" or the "Google Play Store" • Scan the Data Matrix code on the type label of the instrument or • Enter the serial number manually in the app Type label Serial number - Instru- ment search

3 Product description

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 This operating instructions manual applies to the following instrument versions: • Hardware from 2.1.1 • Software from 4.5.0 The�instrument�is�available�in�two�different�electronics�versions.�Each� version�can�be�identified�via�the�product�code�on�the�type�label�as� well as on the electronics. • Standard electronics type PS60FFC.- • Electronics with increased sensitivity type PS60FFS.- The scope of delivery encompasses: • Radar sensor • Documentation – Quick setup guide VEGAPULS 68 – Instructions for optional instrument features – Ex-specific�"Safety instructions" (with Ex versions) – If�necessary,�further�certificates • DVD "DTM Collection", included therein – PACTware – DTM Collection – Instrument�master�files�(GSD)�for�Profibus�PA – FDT�certificates Information: The optional instrument features are described in the operating instructions manual. The respective scope of delivery results from the order�specification. 3.2 Principle of operation The VEGAPULS 68 is a radar sensor for continuous measurement of bulk solids also under arduous process conditions and large measur- ing ranges. It the ideal solution for level measurement in high silos, large�bunkers,�stone�crushers�and�melting�furnaces.�With�different� antenna versions and materials, this sensor is the optimum solution for virtually all applications and processes. The instrument is also suitable for applications in liquids. Dependent�on�the�application�range,�different�versions�are�used: • Small silos and vessels, measurement of virtually all bulk solids: Horn antenna • Large�silos�and�vessels,�measurement�of�bulk�solids�with�low�εr value: Parabolic antenna • Liquids: Parabolic antenna The�instrument�can�be�used�with�products�with�an�εr�value�≥1.5.�The� actually achievable value depends on the measuring conditions and the antenna system. Scope of this operating instructions manual Versions Scope of delivery Application area

3 Product description

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 The antenna of the radar sensor emits short radar pulses with a duration�of�approx.�1�ns.�These�pulses�are�reflected�by�the�product� and received by the antenna as echoes. The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level. The determined level is converted into an appropri- ate output signal and outputted as measured value. 3.3 Packaging, transport and storage Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180. The packaging of standard instruments consists of environment- friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con- cealed defects must be appropriately dealt with. Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the following conditions: • Not in the open • Dry and dust free • Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport temperature see chapter "Supplement - Technical data - Ambient conditions" • Relative humidity 20 … 85 % 3.4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication, adjustment and diagnosis. It can be inserted into the sensor and removed at any time. The integrated Bluetooth module (optional) enables wireless adjust- ment via standard adjustment devices:1) • Smartphone/tablet (iOS or Android operating system) • PC/notebook with Bluetooth USB adapter (Windows operating system) You�can�find�further�information�in�the�operating�instructions�"Display and adjustment module PLICSCOM" (Document-ID 27835). Functional principle Packaging Transport Transport inspection Storage Storage and transport temperature PLICSCOM

3 Product description

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. For parameter adjustment of these instruments, the adjustment software PACTware with VEGA-DTM is required. You�can�find�further�information�in�the�operating�instructions�"Interface adapter VEGACONNECT" (Document-ID 32628). The VEGADIS 81 is an external display and adjustment unit for VEGA plics® sensors. For sensors with double chamber housing the interface adapter "VEGADIS adapter" is also required for VEGADIS 81. You�can�find�further�information�in�the�operating�instructions� "VEGADIS 81" (Document-ID 43814). The VEGADIS adapter is an accessory part for sensors with double chamber housings. It enables the connection of VEGADIS 81 to the sensor housing via an M12 x 1 plug. You�can�find�further�information�in�the�supplementary�instructions� "VEGADIS adapter" (Document-ID 45250). PLICSMOBILE T61 is an external GSM/GPRS radio unit for transmis- sion of measured values and for remote parameter adjustment of plics® sensors. Adjustment is carried out via PACTware/DTM and the integrated USB connection. You�can�find�further�information�in�the�supplementary�instructions� "PLICSMOBILE T61" (Document-ID 37700). PLICSMOBILE is an internal GSM/GPRS radio unit for transmission of�measured�values�and�for�remote�configuration�of�plics® sensors. Adjustment is carried out via PACTware/DTM and the integrated USB connection. You�can�find�further�information�in�the�supplementary�instructions� "PLICSMOBILE GSM/GPRS radio module" (Document-ID 36849). The overvoltage arrester B81-35 is used in the single or double chamber housing instead of the connection terminals. It reduces any voltage surges that may reach the signal cables to a harmless level. You�can�find�further�information�in�the�supplementary�instructions� "Overvoltage arrester B81-35" (Document-ID 50708). The protective cover protects the sensor housing against soiling and intense heat from solar radiation. You�will�find�additional�information�in�the�supplementary�instructions� manual "Protective cover" (Document-ID 34296). Screwed�flanges�are�available�in�different�versions�according�to�the� following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5, JIS B 2210-1984, GOST 12821-80. VEGACONNECT VEGADIS 81 VEGADIS adapter PLICSMOBILE T61 PLICSMOBILE Overvoltage protection Protective cover Flanges 1) Bluetooth function with VEGADIS 82 can only be used at a later date.

3 Product description

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 You�can�find�additional�information�in�the�supplementary�instructions� manual "Flanges according to DIN-EN-ASME-JIS". Electronics module "VEGAPULS series 60" is a replacement part for radar�sensors�of�VEGAPULS�series�60.�A�different�version�is�available� for each type of signal output. You�can�find�further�information�in�the�operating�instructions�"Elec- tronics module VEGAPULS series 60" (Document-ID 36801). The supplementary electronics is a replacement part for sensors with Foundation Fieldbus and double chamber housing. You�can�find�further�information�in�the�operating�instructions�"Supple- mentary electronics for Foundation Fieldbus" (Document-ID 45111). The antenna impedance cone is a replacement part used for optimum transmission of microwaves and for sealing against the process. You�find�further�information�in�the�operating�instructions�"Antenna impedance cone VEGAPULS 62 and 68" (Document-ID 31381). Electronics module Supplementary elec- tronics for Foundation Fieldbus Antenna impedance cone

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 4 Mounting 4.1 General instructions On�instruments�with�threaded�process�fitting,�the�hexagon�must�be� tightened�with�a�suitable�wrench.�For�the�proper�wrench�size�see� chapter "Dimensions". Warning: The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. Protect your instrument against moisture ingress through the following measures: • Use the recommended cable (see chapter "Connecting to power supply") • Tighten the cable gland • When�mounting�horizontally,�turn�the�housing�so�that�the�cable� gland points downward • Loop the connection cable downward in front of the cable gland This applies mainly to outdoor installations, in areas where high humidity is expected (e.g. through cleaning processes) and on cooled or heated vessels. Make sure before mounting that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • Active measuring component • Process�fitting • Process seal Process conditions in particular are: • Process pressure • Process temperature • Chemical properties of the medium • Abrasion�and�mechanical�influences You�can�find�detailed�information�on�the�process�conditions�in�chapter� "Technical data" as well as on the type label. Metric threads In the case of instrument housings with metric thread, the cable glands are screwed in at the factory. They are sealed with plastic plugs as transport protection. You have to remove these plugs before electrical connection. NPT thread In the case of instrument housings with self-sealing NPT threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered with red dust protection caps as transport protection. The dust protection caps do not�provide�sufficient�protection�against�moisture. Screwing in Protection against mois- ture Suitability for the process conditions Cable glands

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. 4.2 Mounting preparations The instrument is also available in versions with an antenna whose diameter�is�larger�than�the�process�fitting�(thread,�flange).�In�such� cases�the�antenna�must�be�disconnected�from�the�process�fitting� before mounting. Proceed as follows: 1. Loosen the hexagon socket screws (3) on the antenna socket with�an�Allen�wrench�(size�3) 2. Remove the antenna (4) Note: The plastic cone may not be pulled out of the antenna socket. 3. Insert the antenna from below into the vessel socket and secure it against�falling�off 4. Retighten the antenna with hexagon screws to the antenna socket; max. torque see chapter "Technical data" Note: The radar sensor with rinsing air connection or with antenna exten- sion�has�a�notch�on�the�antenna�socket�for�polarization.�This�notch� must�be�aligned�with�the�marking�on�the�process�fitting. 4 3 5 1 2 Fig. 2: Dismounting of the horn antenna 1� Marking�on�the�process�fitting 2 Marking at the antenna socket 3 Screw locking device 4 Hexagon socket screws 5 Antenna Caution: A secure hold of the antenna is only ensured with the untwist guard. The untwist guards inserted on site must hence be used again. Depending on temperature range and antenna material, these are Horn antenna

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 spring rings according to DIN 217 or wedge lock washers according to DIN 25 201. Proceed as follows: 1.� Clamp�VEGAPULS�68�with�the�flange,�e.g.�in�a�bench�vice 2.� Hold�the�connection�piece�(1)�with�a�wrench�on�the�flat�surfaces� (width�across�flats�22�mm) 3. Loosen counter nut (3) completely with a wrench (width across flats�36�mm)�in�the�direction�of�the�antenna 4. Loosen compression nut (2) completely with a wrench (width across�flats�41�mm)�in�the�direction�of�the�antenna 5. Remove the parabolic antenna (4) axially 6.� Mount�sensor�flange�on�the�adapter�flange�and�fasten�it�tightly 7. Check if the O-ring seal is present on the connection piece and make sure it is not damaged. Note: A damaged O-ring seal must be replaced: FKM (SHS FPM 70C3 GLT),�FFKM�(Kalrez�6375) 8. Remount the parabolic antenna (4) 9.� Fasten�compression�nut�(2)�with�a�wrench�(width�across�flats�41),� max. torque see chapter "Technical data" 10.� Fasten�counter�nut�(3)�with�a�wrench�(width�across�flats�36),�max.� torque see chapter "Technical data" Note: On the version with rinsing air connection, make sure that the holes in�the�antenna�and�in�the�process�fitting�coincide.�This�ensures�a�suf- ficient�air�flow�(the�air�is�led�through�the�holes�to�the�feed�system.�A� rinsing of the whole parabolic antenna is not intended). 1 2 3 4 Fig. 3: Dismounting, parabolic antenna 1 Connection piece 2 Compression nut 3 Counter nut 4 Parabolic antenna Parabolic antenna

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 4.3 Mounting preparations - Parabolic antenna The instrument is also available in versions where the antenna has a�diameter�larger�than�the�process�fitting�(thread,�flange).�With�such� versions�the�antenna�must�be�disconnected�from�the�process�fitting� before mounting. Proceed as follows: 1.� Clamp�VEGAPULS�68�with�the�flange,�e.g.�in�a�bench�vice 2.� Hold�the�connection�piece�(1)�with�a�wrench�on�the�flat�surfaces� (width�across�flats�22�mm) 3. Loosen counter nut (3) completely with a wrench (width across flats�36�mm)�in�the�direction�of�the�antenna 4. Loosen compression nut (2) completely with a wrench (width across�flats�41�mm)�in�the�direction�of�the�antenna 5. Remove the parabolic antenna (4) axially 6.� Mount�sensor�flange�on�the�adapter�flange�and�fasten�it�tightly 7. Check if the O-ring seal is present on the connection piece and make sure it is not damaged. Note: A damaged O-ring seal must be replaced: FKM (SHS FPM 70C3 GLT),�FFKM�(Kalrez�6375) 8. Remount the parabolic antenna (4) 9.� Fasten�compression�nut�(2)�with�a�wrench�(width�across�flats�41),� max. torque see chapter "Technical data" 10.� Fasten�counter�nut�(3)�with�a�wrench�(width�across�flats�36),�max.� torque see chapter "Technical data" Note: On the version with rinsing air connection, make sure that the holes in�the�antenna�and�in�the�process�fitting�coincide.�This�ensures�a�suf- ficient�air�flow�(the�air�is�led�through�the�holes�to�the�feed�system.�A� rinsing of the whole parabolic antenna is not intended). 1 2 3 4 Fig. 4: Dismounting, parabolic antenna 1 Connection piece 2 Compression nut 3 Counter nut 4 Parabolic antenna

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 4.4 Mounting instructions The illustrations with the following mounting instructions show a radar sensor with horn antenna. The mounting instructions apply analo- gously also to the version with parabolic antenna. The emitted radar impulses of the radar sensor are electromagnetic waves. The polarisation is the direction of the electrical wave compo- nent.�By�turning�the�instrument�in�the�connection�flange�or�mounting� boss,�the�polarisation�can�be�used�to�reduce�the�effects�of�false� echoes. The�position�of�the�polarisation�is�marked�on�the�process�fitting�of�the� instrument. 1 2 Fig. 5: Position of the polarisation 1 Marking with screwed version 2� Marking�with�flange�version Mount the sensor at least 200 mm (7.874 in) away from the vessel wall. 200 mm (7.87") Fig. 6: Mounting the radar sensor on the vessel top If you cannot maintain this distance, you should carry out a false signal suppression during setup. This applies particularly if buildup on the vessel wall is expected. In such cases, we recommend repeating the false signal suppression at a later date with existing buildup. Mounting�should�not�be�too�close�to�the�inflowing�material�as�the� microwave signal will be interferred. The optimum mounting position is on�the�opposite�of�the�filling.�To�avoid�strong�pollution,�the�distance�to� the�filter�or�dust�extraction�must�be�as�big�as�possible. Horn and parabolic antenna Polarisation Installation position Inflowing�medium

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig.�7:�Mounting�of�the�radar�sensor�with�inflowing�medium With�bulk�solids�silos�with�lateral�pneumatic�filling,�mounting�should� not�be�in�the�filling�stream��as�the�microwave�signal�will�be�interferred.� The�optimum�mounting�position�is�next�to�the�filling.�To�avoid�strong� pollution,�the�distance�to�the�filter�or�dust�extraction�must�be�as�big�as� possible.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig.�8:�Mounting�of�the�radar�sensor�with�inflowing�medium The socket piece should be dimensioned in such a way that the antenna end protrudes slightly out of the socket. Mounting socket

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 ca. 10 mm Fig. 9: Recommended socket mounting with horn antenna > 10 mm (0.39") Fig. 10: Recommended socket mounting with parabolic antenna When using a swivelling holder, keep in mind that the distance between antenna and socket gets smaller as the inclination of the sensor�increases.�Additional�false�reflections�may�be�generated�which� can�influence�the�measuring�result�at�close�range.�Max.�torque�see� chapter "Technical data" Fig. 11: Distance between antenna and socket with horn antenna

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig. 12: Distance between antenna and socket with parabolic antenna If�the�medium�has�good�reflective�properties,�VEGAPULS�68�with� horn antenna can also be mounted on a longer socket piece. Rec- ommended�values�for�socket�heights�are�specified�in�the�following� illustration. You must carry out a false signal suppression afterwards. d h max. Fig. 13: Deviating socket dimensions Socket diameter d Socket length h Recommended anten- na diameter 40 mm ≤�100�mm 40 mm 50 mm ≤�150�mm 48 mm 80 mm ≤�250�mm 75 mm 100 mm ≤�500�mm 95 mm 150 mm ≤�800�mm 95 mm Socket diameter d Socket length h Recommended anten- na diameter 1½" ≤�3.9�in 1½" 2" ≤�5.9�in 2" 3" ≤�9.8�in 3" 4" ≤�19.7�in 4" 6" ≤�31.5�in 4" Tip: The instrument is also optionally available with an antenna extension. The antenna length can be selected (either ex works or later) to allow the antenna to protrude slightly out of the end of the mounting socket. Due�to�the�antenna�extension�however,�disturbing�reflections�are� generated in the close-up range. This can lead to an increase in the

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 required�minimum�distance,�especially�with�poorly�reflecting�media� such as plastic powder. In practice, a cleanly constructed mounting socket, if necessary with rounded edges, introduces fewer disturbing influences�than�an�antenna�extension. To measure as much of the vessel volume as possible, the sensor should be aligned so that the measuring beam reaches the lowest level in the vessel. In a cylindrical silo with conical outlet mounting is carried out on a socket. It should be positioned on one third up to the half of the vessel radius. r r / r... 1 3 / 1 2 Fig. 14: Orientation If mounting in the centre of the silo is not possible, the sensor can be directed to the vessel center by using the optional swivelling holder. The following description shows a simple way to determine the required angle of inclination. Sensor orientation

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 d a α Fig. 15: Proposal for installation after orientation VEGAPULS 68 The angle of inclination depends on the vessel dimensions. It can be easily checked with a suitable level or water leve on the sensor. The�following�table�specifies�the�distance�"a"�between�installation� position and vessel centre dependent on the measuring distance for inclination angles of 2° … 10°. Distance d (m) 2° 4° 6° 8° 10° 2 0.1 0.1 0.2 0.3 0.4 4 0.1 0.3 0.4 0.6 0.7 6 0.2 0.4 0.6 0.8 1.1 8 0.3 0.6 0.8 1.1 1.4 10 0.3 0.7 1.1 1.4 1.8 15 0.5 1.0 1.6 2.1 2.6 20 0.7 1.4 2.1 2.8 3.5 25 0.9 1.7 2.6 3.5 4.4 30 1.0 2.1 3.2 4.2 5.3 35 1.2 2.4 3.7 4.9 6.2 40 1.4 2.8 4.2 5.6 7.1 45 1.6 3.1 4.7 6.3 7.9 50 1.7 3.5 5.3 7 8.8

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Distance d (m) 2° 4° 6° 8° 10° 55 1.9 3.8 5.8 7.7 9.7 60 2.1 4.2 6.3 8.4 10.6 65 2.3 4.5 6.8 9.1 11.5 70 2.4 4.9 7.4 9.8 12.3 75 2.6 5.2 7.9 1.0 13 Example: In a vessel 20 m high, the installation position of the sensor is 1.4 m from the vessel centre. The necessary angle of inclination of 4° can be read out from this table. To adjust the angle of inclination with the swivelling holder see next section. Proceed as follows to align the sensor with the swivelling holder: 1. Loosen terminal screw of the swivelling holder with a fork spanner SW 13 1 Fig. 16: VEGAPULS 68 with swivelling holder 1 Terminal screw Information: The hexagon screws must not be loosened. 2. Align the sensor, check angle of inclination. Max. angle of inclina- tion of the swivelling holder see chapter "Dimensions" 3. Re-tighten the terminal screw, max. torque see chapter "Technical data". The mounting location of the radar sensor should be a place where no other�equipment�or�fixtures�cross�the�path�of�the�radar�signals. Vessel installations, such as e.g. ladders, limit switches, heating spi- rals, struts, etc., can cause false echoes and impair the useful echo. Make sure when planning your measuring point that the radar sensor has a "clear view" to the measured product. Swivelling holder Vessel installations

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 In case of existing vessel installations, a false signal suppression should be carried out during setup. If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,�inclined�sheet�metal�baffles�above�the�installations�scatter�the� radar�signals�and�prevent�direct�interfering�reflections. Fig.�17:�Cover�flat,�large-area�profiles�with�deflectors If there are agitators in the vessel, a false signal suppression should be carried out with the agitators in motion. This ensures that the interfering�reflections�from�the�agitators�are�saved�with�the�blades�in� different�positions. Fig. 18: Agitators Large material heaps are detected with several sensors, which can be mounted on e.g. traverse cranes. For this type of application, it is best to orient the sensor toward the solid surface. A mutual infuence of the sensors is not possible. Agitators Material heaps

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig. 19: Radar sensors on traverse crane Information: Keep in mind that for these applications, the sensors are designed for relatively slow level changes. When using VEGAPULS 68 on a mov- able bracket, the max. measuring rate must be observed (see chapter "Technical data"). Instruments for a temperature range up to 250 °C or up to 450 °C have�a�distance�piece�between�process�fitting�and�electronics�hous- ing. Ths distance piece is used for thermal decoupling of the electron- ics against high process temperatures. Information: The spacer may only be incorporated up to a maximum of 50 mm into the vessel insulation. Only then is a reliable temperature decoupling guaranteed. max. 50 mm (1.97") 1 2 3 Fig. 20: Mounting the instrument on insulated vessels. 1 Electronics housing 2 Spacer 3 Vessel insulation Mounting in the vessel insulation

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 For level measurements in concrete silos, the sensors are often mounted in protective boxes. These boxes can be for example metal- lic, closed subsurface enclosures. 1 2 Fig. 21: Mounting of the instrument in an subsurface enclosure 1 Subsurface enclosure 2 Concrete bottom For this application, the minimal amounts of stray radiation from the sensor�can�be�reflected�and�strengthened�by�the�walls�of�the�subsur- face enclosures. In the case of sensors with plastic housings, this can lead to coupling disturbances. This can be avoided by using a sensor with aluminium or stainless steel housing. The�silo�walls�of�multiple�chamber�silos�are�often�made�of�profile� walls,�such�as�e.g.�profile�sheeting,�to�ensure�the�required�stability.�If� the radar sensor is mounted very close to a heavily structured vessel wall,�considerable�false�reflections�can�be�generated.�Hence�the�sen- sor should be mounted at a large distance from the separating wall. The optimal mounting position is on the outer wall of the silo with the sensor directed towards the emptying aperture in the silo center. Installation in subsurface enclosures Mounting in multiple chamber silo

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig. 22: Mounting of VEGAPULS 68 in multiple chamber silos Fig. 23: Orientation of VEGAPULS 68 for emptying in the silo center To avoid strong buildup and dust in the antenna system, the sensor should not be mounted directly at the dust extraction of the vessel. In case of extreme dust deposits in the antenna system, VEGAPULS 68 is available with a rinsing air connection. The air is distributed via channels in the antenna system and keeps it largely free of dust. Dust deposits

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig. 24: Purging air connection with horn antenna Fig. 25: Purging air connection with parabolic antenna The practice has shown that a pressure of approx. 0.2 … 1 bar provides�a�sufficient�air�flow�(see�diagram�in�chapter�"Technical data", "Purging air connection".

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 5 Connecting to the bus system 5.1 Preparing the connection Always keep in mind the following safety instructions: Warning: Connect only in the complete absence of line voltage. • The electrical connection must only be carried out by trained personnel authorised by the plant operator. • If overvoltage surges are expected, overvoltage arresters should be installed. The instrument requires a operating voltage of 9 … 32 V DC. Operat- ing voltage and the digital bus signal are carried on the same two-wire connection cable. Power is supplied via the H1 power supply. Connection is carried out with screened cable according to Fieldbus specification. Use cable with round cross section for instruments with housing and cable�gland.�To�ensure�the�seal�effect�of�the�cable�gland�(IP�protection� rating),�find�out�which�cable�outer�diameter�the�cable�gland�is�suitable� for. Use�a�cable�gland�fitting�the�cable�diameter. Make sure that the entire installation is carried out according to the Fieldbus�specification.�In�particular,�make�sure�that�the�bus�is�termi- nated with suitable terminating resistors. Metric threads In the case of instrument housings with metric thread, the cable glands are screwed in at the factory. They are sealed with plastic plugs as transport protection. You have to remove these plugs before electrical connection. NPT thread In the case of instrument housings with self-sealing NPT threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered with red dust protection caps as transport protection. Prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. On plastic housings, the NPT cable gland or the Conduit steel tube must be screwed into the threaded insert without grease. Max. torque for all housings, see chapter "Technical data". Make sure that the cable screen and grounding are carried out ac- cording�to�Fieldbus�specification.�We�recommend�to�connect�the� cable screen to ground potential on both ends. In systems with potential equalisation, connect the cable screen directly to ground potential at the power supply unit, in the connection box and at the sensor. The screen in the sensor must be connected Safety instructions Voltage supply Connection cable Cable glands Cable screening and grounding

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 directly to the internal ground terminal. The ground terminal outside on the housing must be connected to the potential equalisation (low impedance). 5.2 Connecting The voltage supply and signal output are connected via the spring- loaded terminals in the housing. Connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing. Information: The terminal block is pluggable and can be removed from the electronics. To do this, lift the terminal block with a small screwdriver and pull it out. When reinserting the terminal block, you should hear it snap in. Proceed as follows: 1. Unscrew the housing lid 2. If a display and adjustment module is installed, remove it by turn- ing it slightly to the left. 3. Loosen compression nut of the cable gland and remove blind plug 4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) of insulation from the ends of the individual wires 5. Insert the cable into the sensor through the cable entry Fig. 26: Connection steps 5 and 6 - Single chamber housing Connection technology Connection procedure

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Fig. 27: Connection steps 5 and 6 - Double chamber housing 6. Insert the wire ends into the terminals according to the wiring plan Information: Solid�cores�as�well�as�flexible�cores�with�wire�end�sleeves�are�insert- ed�directly�into�the�terminal�openings.�In�case�of�flexible�cores�without� end sleeves, press the terminal from above with a small screwdriver, the terminal opening is then free. When the screwdriver is released, the terminal closes again. You�can�find�further�information�on�the�max.�wire�cross-section�under� "Technical data - Electromechanical data". 7. Check the hold of the wires in the terminals by lightly pulling on them 8. Connect the screen to the internal ground terminal, connect the external ground terminal to potential equalisation 9. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 10. Reinsert the display and adjustment module, if one was installed 11. Screw the housing lid back on The�electrical�connection�is�finished.

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 5.3 Wiring plan, single chamber housing 1 2 ( ) (-) 1 5 0 1 0 1 + 6 7 8 Bus 2 3 4 5 Fig. 28: Electronics and terminal compartment - single chamber housing 1 Voltage supply, signal output 2 Contact pins for the display and adjustment module or interface adapter 3 Simulation switch ("1" = mode for simulation release) 4 For external display and adjustment unit 5 Ground terminal for connection of the cable screen 5.4 Wiring plan, double chamber housing 5 0 1 0 1 + 6 7 8 Bus 2 3 1 2 ( ) (-) 1 1 Fig. 29: Electronics compartment - double chamber housing 1 Internal connection to the terminal compartment 2 Contact pins for the display and adjustment module or interface adapter 3 Simulation switch ("1" = mode for simulation release) Electronics and terminal compartment Electronics compartment

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Bus 5 1 2 + ( ) (-) 6 7 8 2 3 4 1 Fig. 30: Terminal compartment - double chamber housing 1 Voltage supply, signal output 2 For display and adjustment module or interface adapter 3 For external display and adjustment unit 4 Ground terminal for connection of the cable screen Information: Parallel use of an external display and adjustment unit and a display and adjustment module in the terminal compartment is not supported. 1 USB Status Test SIM-Card 1 2 + ( ) (-) Fig. 31: Terminal compartment - Radio module PLICSMOBILE 1 Voltage supply You�can�find�detailed�information�on�connection�in�the�supplementary� instructions "PLICSMOBILE GSM/GPRS radio module". Terminal compartment Terminal compart- ment - Radio module PLICSMOBILE

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 5.5 Wiring plan, double chamber housing Ex d ia 5 0 1 0 1 + 6 7 8 Bus 2 3 1 2 ( ) (-) 4 1 Fig. 32: Electronics compartment - Ex-d-ia double chamber housing 1 Internal connection to the terminal compartment 2 Contact pins for the display and adjustment module or interface adapter 3 Simulation switch ("1" = mode for simulation release) 4 Internal connection to the plug connector for external display and adjust- ment unit (optional) + Bus 2 1 2 ( ) (-) 1 Fig. 33: Connection compartment - Ex-d-ia double chamber housing 1 Voltage supply, signal output 2 Ground terminal for connection of the cable screen 3 4 1 2 Fig. 34: Top view of the plug connector 1 Pin 1 2 Pin 2 3 Pin 3 4 Pin 4 Contact pin Colour, connection ca- ble in the sensor Terminal, electronics module Pin 1 Brown 5 Electronics compartment Terminal compartment Plug M12 x 1 for external display and adjustment unit

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Contact pin Colour, connection ca- ble in the sensor Terminal, electronics module Pin 2 White 6 Pin 3 Blue 7 Pin 4 Black 8 5.6 Double chamber housing with VEGADIS-Adapter 3 1 2 Fig. 35: View to the electronics compartment with VEGADIS adapter for connec- tion of the external display and adjustment unit 1 VEGADIS adapter 2 Internal plug connection 3 Plug connector M12 x 1 3 4 1 2 Fig. 36: View to the plug connector M12 x 1 1 Pin 1 2 Pin 2 3 Pin 3 4 Pin 4 Contact pin Colour, connection ca- ble in the sensor Terminal, electronics module Pin 1 Brown 5 Pin 2 White 6 Pin 3 Blue 7 Pin 4 Black 8 Electronics compartment Assignment of the plug connector

5 Connecting to the bus system

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 5.7 Wiring plan - version IP 66/IP 68, 1 bar 1 2 Fig. 37: Wire assignment in permanently connected connection cable 1 Brown (+) and blue (-) to power supply or to the processing system 2 Shielding 5.8 Switch-on phase After VEGAPULS 68 is connected to the bus system, the instrument carries out a self-test for approx. 30 seconds. The following steps are carried out: • Internal check of the electronics • Indication of a status message, e.g. "F 105 Determine measured value" on the display or PC • Status�byte�goes�briefly�to�fault�value Then the actual measured value is outputted to the signal cable. The value takes into account settings that have already been carried out, e.g. default setting. Wire assignment, con- nection cable

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 6 Set up with the display and adjustment module 6.1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and�removed�again�at�any�time.�You�can�choose�any�one�of�four�differ- ent positions - each displaced by 90°. It is not necessary to interrupt the power supply. Proceed as follows: 1. Unscrew the housing lid 2. Place the display and adjustment module on the electronics in the desired position and turn it to the right until it snaps in. 3. Screw housing lid with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 38: Installing the display and adjustment module in the electronics compart- ment of the single chamber housing

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 1 2 Fig. 39: Installing the display and adjustment module in the double chamber housing 1 In the electronics compartment 2 In the terminal compartment Note: If�you�intend�to�retrofit�the�instrument�with�a�display�and�adjustment� module for continuous measured value indication, a higher lid with an inspection glass is required. 6.2 Adjustment system 1 2 Fig. 40: Display and adjustment elements 1 LC display 2 Adjustment keys • [OK] key: Key functions

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 – Move to the menu overview – Confirm�selected�menu – Edit parameter – Save value • [->] key: – Change measured value presentation – Select list entry – Select menu items in the quick setup menu – Select editing position • [+] key: – Change value of the parameter • [ESC] key: – Interrupt input – Jump to next higher menu The instrument is operated via the four keys of the display and adjustment module. The individual menu items are shown on the LC display.�You�can�find�the�function�of�the�individual�keys�in�the�previous� illustration. With the Bluetooth version of the display and adjustment module you can also adjust the instrument with the magnetic pen. The pen oper- ates the four keys of the display and adjustment module right through the closed lid (with inspection window) of the sensor housing. 1 2 4 5 3 Fig. 41: Display and adjustment elements - with adjustment via magnetic pen 1 LC display 2 Magnetic pen 3 Adjustment keys 4 Bluetooth symbol 5 Lid with inspection window Operating system - Keys direct Adjustment system - keys via magnetic pen

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 When the [+] and [->] keys are pressed quickly, the edited value, or the cursor, changes one value or position at a time. If the key is pressed longer than 1 s, the value or position changes continuously. When the [OK] and [ESC] keys are pressed simultaneously for more than 5 s, the display returns to the main menu. The menu language is then switched over to "English". Approx. 60 minutes after the last pressing of a key, an automatic reset to�measured�value�indication�is�triggered.�Any�values�not�confirmed� with [OK] will not be saved. 6.3 Measured value indication - Selection of national language With the [->]�key�you�move�between�three�different�indication�modes. In�the�first�view,�the�selected�measured�value�is�displayed�in�large� digits. In the second view, the selected measured value and a correspond- ing bar graph presentation are displayed. In the third view, the selected measured value as well as a second se- lectable value, e.g. the temperature of the electronics, are displayed. During the initial setup of an instrument shipped with factory settings, use the "OK" key to get to the menu "National language". This menu item is used to select the national language for further pa- rameter adjustment. You can change the selection via the menu item "Setup - Display, Menu language". With the "OK" key you move to the main menu. 6.4 Parameter adjustment The instrument is adapted to the application conditions via the pa- rameter adjustment. The parameter adjustment is carried out with an adjustment menu. The�main�menu�is�divided�into�five�sections�with�the�following�func- tions: Setup: Settings, for example, for medium, application, vessel, adjust- ment, damping Time functions Measured value indica- tion Selection of national language Main menu

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Display: Language setting, settings for the measured value indication as well as lighting Diagnosis: Information, e.g. on instrument status, pointer, measure- ment certainty, simulation, echo curve Further settings: e.g. instrument units, unit SV 2, false signal sup- pression,�linearization,�date/time,�reset,�copy�sensor�data Info: Instrument name, hardware and software version, date of manu- facture, device ID, instrument features In the main menu item "Setup", the individual submenu items should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement. The procedure is described in the following. Setup Every�medium�has�different�reflective�properties.�With�liquids,�there� are additional interfering factors such as turbulent product surface and foam generation. With bulk solids, the additional interfering fac- tors are dust generation, angle of repose and secondary echoes from the vessel wall. To�adapt�the�sensor�to�these�different�measuring�conditions,�the� selection "Liquid" or "Bulk solid" should be made in this menu item. Through this selection, the sensor is optimally adapted to the product, and�measurement�certainty,�particularly�in�products�with�poor�reflec- tive properties, is considerably increased. Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. In addition to the medium, also the application, i.e. the measuring site, can�influence�the�measurement. With this menu item, the sensor can be adapted to the applications. The adjustment possibilities depend on the selection "Liquid" or "Bulk solid" under "Medium". The following options are available when "Liquid" is selected: Setup - Medium Setup - Application

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 The selection "Standpipe" opens a new window in which the inner diameter of the applied standpipe is entered. Following the characteristics of the applications and the metrological features of the sensor are described. Note: Probably the operation of the instrument in these applications is sub- ject to national restrictions in respect to the radio license (see chapter "For your safety"): • Plastic tank • Transportable plastic tank • Open water (gauge measurement) • Open�flume�(flow�measurement) • Rain water overfall (weir) Storage tank: • Setup: large-volumed, upright cylindrical, spherical • Medium�speed:�slow�filling�and�emptying • Process/measurement conditions: – Condensation – Smooth product surface – High requirements on measurement accuracy • Properties, sensor: – Low sensitivity to sporadic false echoes – Stable and reliable measured values through averaging – High accuracy – Short reaction time of the sensor not required Storage tank with product circulation: • Setup: large-volumed, upright cylindrical, spherical • Medium�speed:�slow�filling�and�emptying • Installations: small, laterally mounted or large, top mounted stirrer • Process/measurement conditions: – Relatively smooth product surface – High requirements on measurement accuracy – Condensation – Slight foam generation – Overfilling�possible • Properties, sensor: – Low sensitivity to sporadic false echoes – Stable and reliable measured values through averaging – High accuracy, because not set for max. speed – False signal suppression recommended

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Storage tank on ships (Cargo Tank): • Medium�speed:�slow�filling�and�emptying • Vessel: – Installations in the bottom section (bracers, heating spirals) – High sockets 200 … 500 mm, also with large diameters • Process/measurement conditions: – Condensation, buildup by movement – Max. requirement on measurement accuracy from 95 % • Properties, sensor: – Low sensitivity to sporadic false echoes – Stable and reliable measured values through averaging – High accuracy – False signal suppression required Stirrer vessel (reactor): • Setup:�all�vessel�sizes�possible • Medium speed: – Fast�to�slow�filling�possible – Vessel�is�filled�and�emptied�very�often • Vessel: – Socket available – Large agitator blades of metal – Vortex breakers, heating spirals • Process/measurement conditions: – Condensation, buildup by movement – Strong spout generation – Very agitated surface, foam generation • Properties, sensor: – Higher measurement speed through less averaging – Sporadic false echoes are suppressed Dosing vessel: • Setup:�all�vessel�sizes�possible • Medium speed: – Fast�filling�and�emptying – Vessel�is�filled�and�emptied�very�often • Vessel: tight installation situation • Process/measurement conditions: – Condensation, buildup on the antenna – Foam generation • Properties, sensor: – Measurement�speed�optimized�by�virtually�no�averaging – Sporadic false echoes are suppressed – False signal suppression recommended Standpipe: • Medium�speed:�very�fast�filling�and�emptying • Vessel: – Vent hole – Joins�like�flanges,�weld�joints – Shifting of the running time in the tube • Process/measurement conditions: – Condensation

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 – Buildup • Properties, sensor: – Measurement�speed�optimized�through�little�averaging – Entering the tube inside diameter takes the running time shift into consideration – Echo detection sensitivity reduced Bypass: • Medium speed: – Fast�up�to�slow�filling�with�short�up�to�long�bypass�tube�possible – Often the level is hold via a control facility • Vessel: – Lateral outlets and inlets – Joins�like�flanges,�weld�joints – Shifting of the running time in the tube • Process/measurement conditions: – Condensation – Buildup – Separation of oil and water possible – Overfilling�into�the�antenna�possible • Properties, sensor: – Measurement�speed�optimized�through�little�averaging – Entering the tube inside diameter takes the running time shift into consideration – Echo detection sensitivity reduced – False signal suppression recommended Plastic tank: • Vessel: – Instrument�fix�mounted�or�built�in – Measurement through the vessel top, if appropriate to the application – With empty vessel, the measurement can go through the bot- tom • Process/measurement conditions: – Condensation on the plastic ceiling – In outdoor facilities, water and snow on vessel top possible • Properties, sensor: – False signals outside the vessel are not taken into consideration – False signal suppression recommended Transportable plastic tank: • Vessel: – Material�and�thickness�different – Measurement through the vessel top • Process/measurement conditions: – Measured value jump with vessel change • Properties, sensor: – Quick�adaptation�to�changing�reflection�conditions�due�to�ves- sel change – False signal suppression required

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Open water (gauge measurement): • Rate of level change: slow level change • Process/measurement conditions: – Large distance from sensor to water surface – Extreme damping of output signal due to wave generation – Ice and condensation on the antenna possible – Spiders and insects build nests in the antennas – Floating material and animals sporadically appear on water surface • Properties, sensor: – Stable and reliable measured values through frequent averag- ing – Insensitive in the close range Open�flume�(flow�measurement): • Rate of level change: slow level change • Process/measurement conditions: – Ice and condensation on the antenna possible – Spiders and insects build nests in the antennas – Smooth water surface – Exact measurement result required – Distance to the water surface normally relatively large • Properties, sensor: – Stable and reliable measured values through frequent averag- ing – Insensitive in the close range Rain water overfall (weir): • Rate of level change: slow level change • Process/measurement conditions: – Ice and condensation on the antenna possible – Spiders and insects build nests in the antennas – Turbulent water surface – Sensor�flooding�possible • Properties, sensor: – Stable and reliable measured values through frequent averag- ing – Insensitive in the close range Demonstration: • Adjustment for all applications which are not typically level meas- urement – Instrument demonstration – Object recognition/monitoring (additional settings required) • Properties, sensor: – Sensor accepts all measured value changes within the measur- ing range immediately – High sensitivity to interference, because virtually no averaging Caution: If�liquids�with�different�dielectric�constants�separate�in�the�vessel,�for� example through condensation, the radar sensor can detect under certain circumstances only the medium with the higher dielectric

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 constant. Keep in mind that layer interfaces can cause faulty meas- urements. If you want to measure the total height of both liquids reliably, please contact our service department or use an instrument specially de- signed for interface measurement. Through this selection the operating range of the sensor is adapted to the vessel height, which considerably increases measurement certainty�under�different�basic�conditions. The min. adjustment must be carried out independently of this. Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. Apart from the medium and the application, the vessel form itself can influence�the�measurement.�To�adapt�the�sensor�to�these�measuring� conditions,�this�menu�item�offers�different�options�for�vessel�bottom� and ceiling for certain applications. Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. Since the radar sensor is a distance measuring instrument, it is the distance from the sensor to the product surface that is measured. To indicate the actual level, the measured distance must be assigned to a certain height percentage. To perform the adjustment, enter the distance with full and empty ves- sel, see the following example: Setup - Vessel height, measuring range Setup - Vessel form Setup - Adjustment

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 2 1 3 100% 0% 1 m (39.37") 35 m (1378") Fig. 42: Parameterisation example, Min./max. adjustment 1 Min. level = max. measuring distance 2 Max. level = min. measuring distance If these values are not known, an adjustment with the distances of e.g. 10�%�and�90�%�is�possible.�Starting�point�for�these�distance�specifica- tions�is�always�the�sealing�surface�of�the�thread�or�flange.�You�can�find� specifications�on�the�reference�plane�in�chapter�"Technical data". The actual level is calculated on the basis of these settings. The actual product level during this adjustment is not important, because the min./max. adjustment is always carried out without changing the product level. These settings can be made ahead of time without the instrument having to be installed. Proceed as follows: 1. Select the menu item "Setup" with [->]�and�confirm�with�[OK]. Now select with [->] the menu item "Min. adjustment"�and�confirm� with [OK]. 2. Edit the percentage value with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. Setup - Min. adjustment

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 4. Enter the suitable distance value in m for empty vessel (e.g. dis- tance from the sensor to the vessel bottom) corresponding to the percentage value. 5. Save settings with [OK] and move with [ESC] and [->] to the max. adjustment. Proceed as follows: 1. Select with [->]�the�menu�item�Max.�adjustment�and�confirm�with� [OK]. 2. Prepare the percentage value for editing with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. 4. Enter the appropriate distance value in m (corresponding to the percentage value) for the full vessel. Keep in mind that the max. level must lie below the min. distance to the antenna edge. 5. Save settings with [OK] To�damp�process-dependent�measured�value�fluctuations,�set�an� integration time of 0 … 999 s in this menu item. The default setting is a damping of 0 s. In this menu item, the PIN is activated/deactivated permanently. Entering�a�4-digit�PIN�protects�the�sensor�data�against�unauthorized� access�and�unintentional�modifications.�If�the�PIN�is�activated�perma- nently, it can be deactivated temporarily (i.e. for approx. 60 min.) in any menu item. Setup - Max. adjustment Setup - Damping Setup - Lock adjustment

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Only the following functions are permitted with activated PIN: • Select menu items and show data • Read data from sensor into the display and adjustment module. Caution: When the PIN is active, adjustment via PACTware/DTM as well as other systems is also blocked. In delivery status, the PIN is "0000". This menu item enables the setting of the requested national lan- guage. In delivery status, the sensor is set to the ordered national language. In the menu item "Display"�you�can�define�which�measured�value� should be presented on the display. The sensor delivers the following measured values: • PV (Primary Value): Linearised percentage value • SV1 (Secondary Value 1): Percentage value after the adjustment • SV2 (Secondary Value 2): Distance value before the adjustment • AI-OUT 1 • AI-OUT 2 • AI-OUT 3 • Height The optionally integrated background lighting can be switched on via the adjustment menu. This function depends on the level of the supply voltage, see operating instructions of the respective sensor. Display - Language Display - Indicated value Display - Backlight

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 In delivery status, the lighting is switched on. In this menu item, the device status is displayed. The respective min. and max. measured distance values are saved in the sensor. The values are displayed in the menu item "Peak values". The respective min. and max. measured values of the electronics tem- perature are saved in the sensor. These values as well as the current temperature value are displayed in the menu item "Peak values". When non-contact level sensors are used, the measurement can be influenced�by�the�respective�process�conditions.�In�this�menu�item,� the measurement certainty of the level echo is displayed as a dB value. Measurement reliability equals signal strength minus noise. The higher the value, the more reliable the measurement. A well function- ing measurement normally has a value > 10 dB. In this menu item you simulate measured values via the signal output. Hence, the signal path can be tested via the segment coupler up to the input card of the control system. Diagnostics - Device status Diagnostics - Peak values (distance) Diagnosis - Electronics temperature Diagnosis - Measurement reliability Diagnosis - Simulation

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 How to start the simulation: 1. Push [OK] 2. Select the requested simulation variable with [->]�and�confirm� with [OK]. 3. With [OK]�you�start�the�simulation,�first�of�all�the�actual�measured� value is displayed in % 4. Start the editing mode with [OK] 5. Set the requested numerical value with [+] and [->] 6. Push [OK] Note: During�simulation,�the�simulated�value�is�outputted�as�Profibus�PA� signal. How to interrupt the simulation: →� Push [ESC] Information: The simulation is automatically terminated 10 minutes after the last pressing of a key. The "Echo curve" shows the signal strength of the echoes over the measuring range in dB. The signal strength enables an evaluation of the quality of the measurement. The "False signal suppression" displays the saved false echoes (see menu "Additional settings") of the empty vessel with signal strength in "dB" over the entire measuring range. A comparison of echo curve and false signal suppression allows a more detailed statement about measurement reliability. The�selected�curve�is�continuously�updated.�A�submenu�with�zoom� functions is opened with the [OK] key: • "X-Zoom":�Zoom�function�for�the�meas.�distance • "Y-Zoom":�1,�2,�5�and�10x�signal�magnification�in�"dB" • "Unzoom":�Reset�the�presentation�to�the�nominal�measuring�range� without�magnification Diagnosis - Curve indica- tion

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 The function "Echo curve memory" makes it possible to save the echo curve at the time of setup. This is generally recommended, and it is absolutely necessary if you want to use the Asset Management functions. If possible, the curve should be saved with a low level in the vessel. With the adjustment software PACTware and a PC, a high resolution echo�curve�can�be�displayed�and�used�to�recognize�signal�changes� during operation. In addition, the echo curve of setup can be dis- played in the echo curve window and compared with the current echo curve. Additional settings In this menu item you select the measured variable of the system and the temperature unit. In�this�menu�item,�you�define�the�unit�of�the�Secondary�Values�2� (SV2): A�linearization�is�necessary�for�all�vessels�in�which�the�vessel�volume� does�not�increase�linearly�with�the�level�-�e.g.�a�horizontal�cylindri- cal or spherical tank - and the indication or output of the volume is required.�Corresponding�linearization�curves�are�preprogrammed� for these vessels. They represent the correlation between the level percentage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the volume should not be displayed in percent but e.g. in l or kg, a scaling can be also set in the menu item "Display". Diagnostics - Echo curve memory Additional adjustments - Instrument units Additional adjustments - Unit SV2 Additional settings - Lin- earization

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [ESC] and [->] key. Caution: Note the following if instruments with appropriate approval are used as�part�of�an�overfill�protection�system�according�to�WHG: If a linearisation curve is selected, the measuring signal is no longer necessarily�linear�to�the�filling�height.�This�must�be�considered�by�the� user especially when setting the switching point on the limit signal transmitter. Entering�a�4-digit�PIN�protects�the�sensor�data�against�unauthorized� access�and�unintentional�modification.�In�this�menu�item,�the�PIN�is� displayed or edited and changed. However, this menu item is only available if adjustment is enabled in the menu "Setup". In delivery status, the PIN is "0000". In this menu item, the internal clock of the sensor is set. When a reset is carried out, all settings (with only a few exceptions) are reset. The exceptions are: PIN, language, lighting, SIL and HART mode. The following reset functions are available: • Delivery status: Restoring the parameter settings at the time of shipment from the factory. A created false signal suppression, user-programmable�linearization�curve,�measured�value�memory� as well as event memory will be deleted. • Basic settings: Resetting of the parameter settings incl. special parameters to the default values of the respective instrument. Any created�false�signal�suppression,�user�programmable�linearization� curve, measured value memory as well as event memory will be deleted. Additional settings - PIN Additional settings - Date/ Time Additional settings - Reset

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 • Setup: Resetting of the parameter settings to the default values of the respective instrument . Order-related settings remain but are not taken over into the current parameters. User-generated false signal�suppression,�user-programmed�linearization�curve,�meas- ured value memory, echo curve memory as well as event memory remain�untouched.�The�linearization�is�set�to�linear. • False signal suppression: Deletes a previously created false signal suppression. The false signal suppression created at the factory remains active. • Peak values, measured value: Resets the measured min. and max. distances to the current measured value. Select the requested reset function [->]�and�confirm�with�[OK]. The following table shows the default values of VEGAPULS 68: Menu section Menu item Default value Setup Measurement loop name Sensor Medium Liquid/Water Bulk solids/Crushed stones, gravel Application Storage tank Silo Vessel form Vessel bottom, dished form Vessel top, dished form Vessel height/Measur- ing range Recommended measuring range, see "Technical data" in the supplement Min. adjustment Recommended measuring range, see "Technical data" in the supplement Damping 0.0 s Display Language Like order Displayed value Distance Display unit m(d) Scaling 0.00 %, 0 l 100.00 %, 100 l Backlight Switched on Additional settings Distance unit m Temperature unit °C Unit SV2 m Probe length Length of standpipe ex factory Linearisation curve Linear The instrument settings are copied with this function. The following functions are available: • Store data from sensor in the display and adjustment module. • Store data from display and adjustment module in the sensor Additional settings - Copy instrument settings

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 The following data or settings for adjustment of the display and ad- justment module are saved: • All data of the menu "Setup" and "Display" • In the menu "Additional settings" the items "Distance unit, tem- perature unit and linearization" • The values of the user-programmable linearisation curve The copied data are permanently saved in an EEPROM memory in the display and adjustment module and remain there even in case of power failure. From there, they can be written into one or more sen- sors or kept as backup for a possible sensor exchange. The type and the volume of the copied data depend on the respective sensor. Note: Before the data are stored in the sensor, a check is carried out to determine�if�the�data�fit�the�sensor.�If�the�data�do�not�fit,�a�fault�signal� is triggered or the function is blocked. When data are being written into the sensor, the display shows which instrument type the data originate from and which TAG-no. this sensor had. In this menu, you read out the instrument name and the instrument serial number: In this menu item, the hardware and software version of the sensor is displayed. In this menu item, the date of factory calibration of the sensor as well as the date of the last change of sensor parameters are displayed via the display and adjustment module or via the PC. In this menu item, the FF Device ID of the instrument will be dis- played: Info - Instrument name Info - Instrument version Info - Date of manufacture Info - Device ID

6 Set up with the display and adjustment module

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 In this menu item, the features of the sensor such as approval, pro- cess�fitting,�seal,�measuring�range,�electronics,�housing�and�others� are displayed. 6.5 Saving the parameterisation data We recommended writing down the adjustment data, e.g. in this op- erating instructions manual, and archiving them afterwards. They are thus available for multiple use or service purposes. If the instrument is equipped with a display and adjustment module, the data in the sensor can be saved in the display and adjustment module. The procedure is described in menu item "Copy device settings" in the menu "Additional settings". The data remain there permanently even if the sensor power supply fails. The following data or settings for adjustment of the display and ad- justment module are saved: • All data of the menu "Setup" and "Display" • The items "Sensor-specific�units,�temperature�unit�and�linearisa- tion" in the menu "Additional settings". • The values of the user-programmable linearisation curve The function can also be used to transfer settings from one instru- ment to another instrument of the same type. If it is necessary to exchange a sensor, the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item "Copy device settings". Instrument features Backup on paper Backup in the display and adjustment module

7 Setup with PACTware

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 7 Setup with PACTware 7.1 Connect the PC 3 1 2 Fig. 43: Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 3 Sensor 7.2 Parameter adjustment For parameter adjustment of the instrument via a Windows PC, the configuration�software�PACTware�and�a�suitable�instrument�driver� (DTM) according to FDT standard are required. The latest PACTware version as well as all available DTMs are compiled in a DTM Collec- tion. The DTMs can also be integrated into other frame applications according to FDT standard. Note: To ensure that all instrument functions are supported, you should always use the latest DTM Collection. Furthermore, not all described functions�are�included�in�older�firmware�versions.�You�can�download� the latest instrument software from our homepage. A description of the update procedure is also available in the Internet. Further setup steps are described in the operating instructions manu- al "DTM Collection/PACTware" attached to each DTM Collection and which can also be downloaded from the Internet. Detailed descrip- tions are available in the online help of PACTware and the DTMs. Via the interface adapter directly on the sensor Prerequisites

7 Setup with PACTware

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Fig. 44: Example of a DTM view All device DTMs are available as a free-of-charge standard version and as a full version that must be purchased. In the standard version, all functions for complete setup are already included. An assistant for simple�project�configuration�simplifies�the�adjustment�considerably.� Saving/printing the project as well as import/export functions are also part of the standard version. In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available as a download under www.vega.com/downloads and "Software". The full version is avail- able on CD from the agency serving you. 7.3 Saving the parameterisation data We recommend documenting or saving the parameterisation data via PACTware. That way the data are available for multiple use or service purposes. Standard/Full version

8 Set up with other systems

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 8 Set up with other systems 8.1 DD adjustment programs Device descriptions as Enhanced Device Description (EDD) are available for DD adjustment programs such as, for example, AMS™ and PDM. The�files�can�be�downloaded�at�www.vega.com/downloads under "Software". 8.2 Field Communicator 375, 475 Device descriptions for the instrument are available as EDD for pa- rameterisation with Field Communicator 375 or 475. Integrating the EDD into the Field Communicator 375 or 475 requires the "Easy Upgrade Utility" software, which is available from the manu- facturer. This software is updated via the Internet and new EDDs are automatically accepted into the device catalogue of this software after they are released by the manufacturer. They can then be transferred to a Field Communicator.

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 9 Diagnosis, asset management and service 9.1 Maintenance If the instrument is used correctly, no maintenance is required in normal operation. In�some�applications,�buildup�on�the�antenna�system�can�influence� the measuring result. Depending on the sensor and application, take measures to avoid heavy soiling of the antenna system. If necessary, clean the antenna system in certain intervals. 9.2 Measured value and event memory The instrument has several memories available for diagnostic pur- poses. The data remain there even in case of voltage interruption. Up to 100,000 measured values can be stored in the sensor in a ring memory. Each entry contains date/time as well as the respective measured value. Storable values are for example: • Distance • Filling height • Percentage value • Lin. percent • Scaled • Current value • Meas. certainty • Electronics temperature When the instrument is shipped, the measured value memory is active and stores distance, measurement certainty and electronics temperature every 3 minutes. The requested values and recording conditions are set via a PC with PACTware/DTM or the control system with EDD. Data are thus read out and also reset. Up to 500 events are automatically stored with a time stamp in the sensor (non-deletable). Each entry contains date/time, event type, event description and value. Event types are for example: • Modification�of�a�parameter • Switch-on�and�switch-off�times • Status messages (according to NE 107) • Error messages (according to NE 107) The data are read out via a PC with PACTware/DTM or the control system with EDD. The echo curves are stored with date and time and the corresponding echo data. The memory is divided into two sections: Echo curve of the setup: This is used as reference echo curve for the measurement conditions during setup. Changes in the measure- ment conditions during operation or buildup on the sensor can thus be�recognized.�The�echo�curve�of�the�setup�is�stored�via: Measured value memory Event memory Echo curve memory

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 • PC with PACTware/DTM • Control system with EDD • Display and adjustment module Further echo curves: Up to 10 echo curves can be stored in a ring buffer�in�this�memory�section.�Additional�echo�curves�are�stored�via: • PC with PACTware/DTM • Control system with EDD 9.3 Asset Management function The instrument features self-monitoring and diagnostics according to NE 107 and VDI/VDE 2650. In addition to the status messages in the following tables, detailed error messages are available under menu item "Diagnostics" via the display and adjustment module, PACTware/ DTM and EDD. The status messages are divided into the following categories: • Failure • Function check • Out�of�specification • Maintenance requirement and explained by pictographs: 4 1 2 3 Fig. 45: Pictographs of the status messages 1 Failure - red 2� Out�of�specification�-�yellow 3 Function check - orange 4 Maintenance - blue Failure: Due to a malfunction in the instrument, a fault message is outputted. This status message is always active. It cannot be deactivated by the user. Function check: The instrument is being worked on, the measured value is temporarily invalid (for example during simulation). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Out�of�specification: The measured value is unreliable because an instrument�specification�was�exceeded�(e.g.�electronics�temperature). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Maintenance:�Due�to�external�influences,�the�instrument�function� is�limited.�The�measurement�is�affected,�but�the�measured�value�is� Status messages

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 still valid. Plan in maintenance for the instrument because a failure is expected in the near future (e.g. due to buildup). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. The following table shows the codes and text messages of the status message "Failure" and provides information on causes as well as corrective measures. Code Text message Reason Rectification DevSpec Diagnosis Bits F013 no measured value available • Sensor does not detect an echo during operation • Antenna system dirty or defec- tive • Check or correct installation and/or parameter settings • Clean or exchange process component or antenna Bit 0 F017 Adjustment span too small • Adjustment�not�within�specifica- tion • Change adjustment according to�the�limit�values�(differ- ence between min. and max. ≥�10�mm) Bit 1 F025 Error in the lineari- zation�table • Index markers are not continu- ously rising, for example illogical value pairs • Check linearisation table • Delete table/Create new Bit 2 F036 No operable soft- ware • Failed or interrupted software update • Repeat software update • Check electronics version • Exchanging the electronics • Send instrument for repair Bit 3 F040 Error in the elec- tronics • Hardware defect • Exchanging the electronics • Send instrument for repair Bit 4 F080 • General software error • Disconnect operating voltage briefly Bit 5 F105 Determine meas- ured value • The instrument is still in the start phase, the measured value could not yet be determined • Wait for the end of the switch-on phase • Duration up to approx. 3 min. depending on the version and parameter settings Bit 6 F113 Communication error • Error in the internal instrument communication • Disconnect operating voltage briefly • Send instrument for repair Bit 12 F125 Impermissible elec- tronics temperature • Temperature of the electronics in�the�non-specified�range • Check ambient temperature • Insulate electronics • Use instrument with higher temperature range Bit 7 F260 Error in the cali- bration • Error in the calibration carried out in the factory • Error in the EEPROM • Exchanging the electronics • Send instrument for repair Bit 8 F261 Error�in�the�config- uration • Error during setup • False signal suppression faulty • Error when carrying out a reset • Repeat setup • Repeat reset Bit 9 Failure (failure)

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Code Text message Reason Rectification DevSpec Diagnosis Bits F264 Installation/Setup error • Adjustment not within the vessel height/measuring range • Max. measuring range of the instrument�not�sufficient • Check or correct installation and/or parameter settings • Use an instrument with bigger measuring range Bit 10 F265 Measurement func- tion disturbed • Sensor no longer carries out a measurement • Operating voltage too low • Check operating voltage • Carry out a reset • Disconnect operating voltage briefly Bit 11 The following table shows the error codes and text messages in the status message "Function check" and provides information on causes as well as corrective measures. Code Text message Reason Rectification DevSpec Diagnosis Bits C700 Simulation active • A simulation is active • Finish simulation • Wait for the automatic end after 60 mins. Bit 19 The following table shows the error codes and text messages in the status message "Out�of�specification" and provides information on causes as well as corrective measures. Code Text message Reason Rectification DevSpec Diagnosis Bits S600 Impermissible elec- tronics temperature • Temperature of the electronics in�the�non-specified�range • Check ambient temperature • Insulate electronics • Use instrument with higher temperature range Bit 18 S601 Overfilling • Danger�of�vessel�overfilling • Make sure that there is no further�filling • Check level in the vessel Bit 20 The following table shows the error codes and text messages in the status message "Maintenance" and provides information on causes as well as corrective measures. Code Text message Reason Rectification DevSpec Diagnosis Bits M500 Error during the re- set "delivery status" • The data could not be restored during the reset to delivery status • Repeat reset • Load�XML�file�with�sensor�data� into the sensor Bit 13 M501 Error in the non- active linearisation table • Hardware error EEPROM • Exchanging the electronics • Send instrument for repair Bit 14 Function check Out�of�specification Maintenance

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Code Text message Reason Rectification DevSpec Diagnosis Bits M502 Error in the diag- nostics memory • Hardware error EEPROM • Exchanging the electronics • Send instrument for repair Bit 15 M503 Measurement reli- ability too low • The echo/noise ratio is too small for reliable measurement • Check installation and process conditions • Clean the antenna • Change polarisation direction • Use instrument with higher sensitivity Bit 16 M504 Error at a device in- terface • Hardware defect • Check connections • Exchanging the electronics • Send instrument for repair Bit 17 M505 No echo available • Level echo can no longer be detected • Clean the antenna • Use a more suitable antenna/ sensor • Remove possible false echoes • Optimize�sensor�position�and� orientation Bit 21 9.4 Rectify faults The operator of the system is responsible for taking suitable meas- ures to rectify faults. The�first�measures�are: • Evaluation of fault messages via the adjustment device • Checking the output signal • Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM. In many cases, the reasons can be�determined�in�this�way�and�faults�rectified. The below tables show typical examples of application-related measurement errors with bulk solids. A distinction is made between measurement errors during: • Constant level • Filling • Emptying The images in column "Error pattern" show the real level as a broken line and the level displayed by the sensor as a continuous line. Reaction when malfunc- tion occurs Procedure for fault recti- fication Treatment of measure- ment errors with bulk solids

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 1 2 Level time 0 1 Real level 2 Level displayed by the sensor Notes: • Whenever the sensor displays a constant value, the reason could also be that the fault setting of the current output is set to "Hold value" • If the level indication is too low, the reason could be a line resist- ance that is too high Measurement error with constant level Fault description Error pattern Reason Rectification 1. Measured value shows a too low or too high level Level time 0 • Min./max. adjustment not correct • Adapt min./max. adjustment • Incorrect linearisation curve • Adapt linearisation curve 2. Measured value jumps towards 100 % Level time 0 • Due to the process, the amplitude of the product echo decreases • A false signal suppression was not carried out • Carry out a false signal suppres- sion • Amplitude or position of a false signal has changed (e.g. con- densation, buildup); false signal suppression no longer matches actual conditions • Determine the reason for the changed false signals, carry out false signal suppression, e.g. with condensation

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Measurement�error�during�filling Fault description Error pattern Reason Rectification 3. Measured value jumps towards 0 % during�filling Level time 0 • Amplitude of a multiple echo (vessel top - product surface) is larger than the level echo • Check parameter "Application", especially vessel top, type of medium, dished bottom, high dielectric constant, and adapt if necessary • The level echo cannot be distin- guished from the false signal at a false signal position (jumps to multiple echo) • Remove/reduce false signal: minimize�interfering�installations� by�changing�the�polarization� direction • Chose a more suitable installa- tion position • Transverse�reflection�from�an� extraction funnel, amplitude of the�transverse�reflection�larger� than the level echo • Direct sensor to the opposite funnel wall, avoid crossing with the�filling�stream 4. Measured val- ue�fluctuates�around� 10 … 20 % Level time 0 • Various echoes from an uneven product surface, e.g. a material cone • Check parameter "Type of medium" and adapt, if neces- sary • Optimize�installation�position� and sensor orientation • Reflections�from�the�product� surface via the vessel wall (deflection) • Select a more suitable installa- tion�position,�optimize�sensor� orientation, e.g. with a swivelling holder 5. Measured value jumps sporadically to 100�%�during�filling Level time 0 • Changing condensation or con- tamination on the antenna • Carry out a false signal suppres- sion or increase false signal suppression with condensation/ contamination in the close range by editing • With bulk solids use radar sen- sor with purging air connection or�flexible�antenna�cover Measurement error during emptying Fault description Error pattern Reason Rectification 6. Measured value re- mains unchanged in the close range during emptying Level time 0 • False signal larger than the level echo • Level echo too small • Eliminate false signals in the close range. Check: Antenna must protrude out of the socket • Remove contamination on the antenna • Minimize�interfering�installations� in the close range by changing the�polarization�direction • After eliminating the false sig- nals, the false signal suppres- sion must be deleted. Carry out a new false signal suppression

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 Fault description Error pattern Reason Rectification 7. Measured value jumps sporadically to- wards 100 % during emptying Level time 0 • Changing condensation or con- tamination on the antenna • Carry out false signal suppres- sion or increase false signal suppression in the close range by editing • With bulk solids use radar sen- sor with purging air connection or�flexible�antenna�cover 8. Measured val- ue�fluctuates�around� 10 … 20 % Level time 0 • Various echoes from an uneven product surface, e.g. an extrac- tion funnel • Check parameter "Type of medium" and adapt, if neces- sary • Optimize�installation�position� and sensor orientation • Reflections�from�the�product� surface via the vessel wall (deflection) Depending on the reason for the fault and the measures taken, the steps described in chapter "Setup" must be carried out again or must be checked for plausibility and completeness. Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock. Since�we�offer�this�service�worldwide,�the�support�is�provided�in� English. The service itself is free of charge, the only costs involved are the normal call charges. 9.5 Exchanging the electronics module If the electronics module is defective, it can be replaced by the user. In Ex applications, only instruments and electronics modules with ap- propriate Ex approval may be used. If there is no electronics module available on site, the electronics module can be ordered through the agency serving you. The electron- ics�modules�are�adapted�to�the�respective�sensor�and�differ�in�signal� output or voltage supply. The new electronics module must be loaded with the default settings of the sensor. These are the options: • In the factory • Or on site by the user In both cases, the serial number of the sensor is needed. The serial numbers are stated on the type label of the instrument, on the inside of the housing as well as on the delivery note. When�loading�on�site,�the�order�data�must�first�be�downloaded�from� the Internet (see operating instructions manual "Electronics module"). Caution: All�application-specific�settings�must�be�entered�again.�That's�why�you� have to carry out a fresh setup after exchanging the electronics. Reaction after fault recti- fication 24 hour service hotline

9 Diagnosis, asset management and service

VEGAPULS 68 • Foundation Fieldbus 36538-EN-170405 If�you�saved�the�parameter�settings�during�the�first�setup�of�the�sen- sor, you can transfer them to the replacement electronics module. A fresh setup is then not necessary. 9.6 Software update The following components are required to update the instrument software: • Instrument • Voltage supply • Interface adapter VEGACONNECT • PC with PACTware • Current�instrument�software�as�file You�can�find�the�current�instrument�software�as�well�as�detailed� information on the procedure in the download area of our homepage: www.vega.com. Caution: Instruments with approvals can be bound to certain software versions. Therefore�make�sure�that�the�approval�is�still�effective�after�a�software� update is carried out. You�can�find�detailed�information�in�the�download�area�at� www.vega.com. 9.7 How to proceed if a repair is necessary You�can�find�an�instrument�return�form�as�well�as�detailed�informa- tion about the procedure in the download area of our homepage: www.vega.com. By doing this you help us carry out the repair quickly and without hav- ing to call back for needed information. If a repair is necessary, please proceed as follows: • Print�and�fill�out�one�form�per�instrument • Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the�return�shipment.�You�can�find�the�agency�on�our�home�page� www.vega.com.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 10 Dismount 10.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order. 10.2 Disposal The instrument consists of materials which can be recycled by spe- cialised recycling companies. We use recyclable materials and have designed the electronics to be easily separable. Correct�disposal�avoids�negative�effects�on�humans�and�the�environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. WEEE directive 2002/96/EG This instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws. Pass the instrument directly on to a spe- cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 11 Supplement 11.1 Technical data Note for approved instruments The technical data in the respective safety instructions are valid for approved instruments (e.g. with Ex�approval).�These�data�can�differ�from�the�data�listed�herein,�for�example�regarding�the�process� conditions or the voltage supply. General data 316L corresponds to 1.4404 or 1.4435 Materials, wetted parts Ʋ Process�fitting 316L, Alloy C22 (2.4602), Alloy 400 (2.4360) Ʋ Process seal On site (instruments with thread: Klingersil C-4400 is enclosed) Ʋ Antenna 316L,Alloy C22 (2.4602), Tantalum, 316L electropo- lished, stainless steel investment casting 1.4848, Al- loy 400 (2.4360), 316L Safecoat coated Ʋ Antenna impedance cone PTFE TFM 1600 or PTFE INOFLON M290, PP, PEEK, ceramic (99.7 % Al2O3) Ʋ Seal, antenna system FKM�(SHS�FPM�70C3�GLT),�FFKM�(Kalrez�6375),�FFKM� (Kalrez�6230�-�FDA),�graphite�(99.9�%) Materials, non-wetted parts Ʋ Plastic housing plastic PBT (Polyester) Ʋ Aluminium die-cast housing Aluminium die-casting AlSi10Mg, powder-coated (basis: Polyester) Ʋ Stainless steel housing 316L Ʋ Cable gland PA, stainless steel, brass Ʋ Sealing: cable gland NBR Ʋ Blind plug: cable gland PA Ʋ Seal between housing and housing lid Silicone SI 850 R, NBR silicone-free Ʋ Inspection window in housing cover (optional) Polycarbonate Ʋ Ground terminal 316L Conductive connection Between�ground�terminal,�process�fitting�and�antenna Process�fittings Ʋ Pipe thread, cylindrical (ISO 228 T1) G1½ according to DIN 3852-A Ʋ Pipe thread, conically 1½ NPT, 2 NPT Ʋ Flanges DIN from DN 25, ASME from 1" Weights Ʋ Instrument (depending on housing, process�fitting�and�antenna) approx. 2 … 17.2 kg (4.409 … 37.92 lbs) Ʋ Antenna extension 1.6 kg/m (1.157 lbs/ft) Length antenna extension max. 5.85 m (19.19 ft)

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Torques Max. torques, antenna system Ʋ Mounting screws, antenna cone 2.5 Nm (1.8 lbf ft) Ʋ Compression nut, parabolic antenna 50 Nm (36.89 lbf ft) Ʋ Counter nut, parabolic antenna 40 Nm (29.50 lbf ft) Ʋ Terminal screws, swivelling holder 15 Nm (11.06 lbf ft) Max. torques for NPT cable glands and Conduit tubes Ʋ Plastic housing 10 Nm (7.376 lbf ft) Ʋ Aluminium/Stainless steel housing 50 Nm (36.88 lbf ft) Input variable Measured variable The measured quantity is the distance between the end of the sensor antenna and the product surface. The ref- erence plane for the measurement is the sealing surface on�the�hexagon�or�the�lower�side�of�the�flange. 3 4 2 1 Fig. 55: Data of the input variable 1 Reference plane 2 Measured variable, max. measuring range 3 Antenna length 4 Utilisable measuring range Max. measuring range 75 m (246.1 ft) Recommended meas. range depending on the antenna diameter Ʋ ø 40 mm (1.575 in) up to 15 m (49.21 ft) Ʋ ø 48 mm (1.89 in) up to 20 m (65.62 ft) Ʋ ø 75 mm (2.953 in) up to 40 m (131.2 ft)

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Ʋ ø 95 mm (3.74 in) up to 50 m (164 ft) Ʋ Parabolic antenna up to 75 m (246.1 ft) Output variable Output Ʋ Signal digital output signal, Foundation Fieldbus protocol Ʋ Physical layer according to IEC 61158-2 Damping (63 % of the input variable) 0 … 999 s, adjustable Channel Numbers Ʋ Channel 1 Process value Ʋ Channel 8 Electronics temperature Transmission rate 31.25 Kbit/s Current value Ʋ Non-Ex and Ex ia instrument 12 mA, ±0.5 mA Ʋ Ex-d-ia instruments 16 mA, ±0.5 mA Resolution, digital > 1 mm (0.039 in) Accuracy (according to DIN EN 60770-1) Process reference conditions according to DIN EN 61298-1 Ʋ Temperature +18 … +30 °C (+64 … +86 °F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Installation reference conditions Ʋ Min. distance to internal installations > 200 mm (7.874 in) Ʋ Reflector Flat�plate�reflector Ʋ False�reflections Biggest false signal, 20 dB smaller than the useful signal Deviation with liquids See following diagrams 1,0 m (3.28 ft) 10 mm (0.394 in) 2 mm (0.079 in) - 2 mm (- 0.079 in) - 10 mm (- 0.394 in) 0 1 2 3 Fig. 56: Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Recommended measuring range Repeatability ≤�±1�mm

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Deviation with bulk solids The values depend to a great extent on the application. Binding�specifications�are�thus�not�possible. Deviation�under�EMC�influence ≤�±30�mm Variables�influencing�measurement�accuracy Temperature drift - Digital output ±3 mm/10 K, max. 10 mm Additional deviation through electromag- netic interference acc. to EN 61326 < ±50 mm Characteristics and performance data Measuring frequency K-band�(26�GHz�technology) Measuring cycle time approx. 700 ms Step response time2) ≤�3�s Beam angle3) Ʋ Horn antenna ø 40 mm (1.575 in) 20° Ʋ Horn antenna ø 48 mm (1.89 in) 15° Ʋ Horn antenna ø 75 mm (2.953 in) 10° Ʋ Horn antenna ø 95 mm (3.74 in) 8° Ʋ Parabolic antenna 3° Emitted HF power (depending on the parameter setting)4) Ʋ Average spectral transmission power density -14�dBm/MHz�EIRP Ʋ Max. spectral transmission power density +43�dBm/50�MHz�EIRP Ʋ Max. power density at a distance of 1 m < 1 µW/cm² Ambient conditions Ambient, storage and transport tempera- ture -40 … +80 °C (-40 … +176 °F) Process conditions For�the�process�conditions,�please�also�note�the�specifications�on�the�type�label.�The�lowest�value� always applies. Seal Antenna impedance cone Process temperature (measured on the process fitting) FKM (SHS FPM 70C3 GLT) PTFE -40 … +130 °C (-40 … +266 °F) PTFE5) -40 … +200 °C (-40 … +392 °F) PEEK6) -40 … +200 °C (-40 … +392 °F) 2) Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk solids�applications,�until�the�output�signal�has�taken�for�the�first�time�90�%�of�the�final�value�(IEC�61298-2). 3)� Outside�the�specified�beam�angle,�the�energy�level�of�the�radar�signal�is�50%�(-3�dB)�less. 4) EIRP: Equivalent Isotropic Radiated Power. 5) Not with steam. 6) Not with steam.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Seal Antenna impedance cone Process temperature (measured on the process fitting) FFKM�(Kalrez�6375) PTFE -20 … +130 °C (-4 … +266 °F) PEEK -20 … +250 °C (-4 … +482 °F) FFKM�(Kalrez�6230) PTFE -15 … +130 °C (5 … +266 °F) PEEK -15 … +250 °C (5 … +482 °F) Graphite Ceramic -196 … +450 °C (-321 … +842 °F) Graphite Process�fitting�Alloy�C22� (2.4602) Ceramic -196 … +400 °C (-321 … +752 °F) Vessel pressure - horn antenna Ʋ Antenna impedance cone PTFE -1 … 40 bar (-100 … 4000 kPa/-14.5 … 580 psig) Ʋ Antenna impedance cone PEEK -1 … 100 bar (-100 … 10000 kPa/-14.5 … 1450 psig) Ʋ Antenna impedance cone ceramic -1 … 160 bar (-100 … 16000 kPa/-14.5 … 2320 psig) Vessel pressure - parabolic antenna -1 … 6 bar (-100 … 6000 kPa/-14.5 … 870 psig) Vessel pressure with swivelling holder -1 … 1 bar (-100 … 100 kPa/-14.5 … 14.5 psig) Vessel�pressure�relating�to�the�flange� nominal pressure stage see supplementary instructions manual "Flanges ac- cording to DIN-EN-ASME-JIS" Vibration resistance Ʋ Horn antenna 4�g�at�5�…�200�Hz�according�to�EN�60068-2-6�(vibration� with resonance) Ʋ Parabolic antenna 1�g�at�5�…�200�Hz�according�to�EN�60068-2-6�(vibration� with resonance) Shock resistance Ʋ Horn antenna 100 g, 6 ms according to EN 60068-2-27 (mechanical shock) Ʋ Parabolic antenna 25 g, 6 ms according to EN 60068-2-27 (mechanical shock) Data on rinsing air connection Max. permissible pressure 6 bar (87.02 psig) Air volume with horn antenna, depending on pressure (recommended area) Pressure Without�reflux�valve With�reflux�valve 0.5 bar (7.25 psig) 3.3 m3/h 1.2 m3/h 0.6 bar (8.70 psig) 3.5 m3/h 1.4 m3/h 0.7 bar (10.15 psig) 3.7 m3/h 1.7 m3/h 0.8 bar (11.60 psig) 3.9 m3/h 1.8 m3/h 0.9 bar (13.05 psig) 4.0 m3/h 2.1 m3/h 1 bar (14.5 psig) 4.2 m3/h 2.2 m3/h 1.5 bar (21.76 psig) 5.0 m3/h 3.2 m3/h 2 bar (29.0 psig) 5.5 m3/h 4.5 m3/h

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Air volume with parabolic antenna, depending on pressure (recommended area) Pressure Without�reflux�valve With�reflux�valve 0.5 bar (7.25 psig) 3.0 m3/h 1.2 m3/h 0.6 bar (8.70 psig) 3.2 m3/h 1.4 m3/h 0.7 bar (10.15 psig) 3.4 m3/h 1.7 m3/h 0.8 bar (11.60 psig) 3.5 m3/h 1.9 m3/h 0.9 bar (13.05 psig) 3.6 m3/h 2.0 m3/h 1 bar (14.5 psig) 3.8 m3/h 2.2 m3/h 1.5 bar (21.76 psig) 4.3 m3/h 3.5 m3/h 2 bar (29.0 psig) 4.8 m3/h 4.0 m3/h Thread G⅛ Closure with Ʋ Non-Ex Dust protection cover of PE Ʋ Ex Threaded plug of 316Ti Reflux�valve�-�unmounted�(as�option�with�non-Ex�version,�included�in�the�scope�of�delivery�with�Ex� version) Ʋ Material 316Ti Ʋ Seal FKM�(SHS�FPM�70C3�GLT),�FFKM�(Kalrez�6375) Ʋ for tube diameter 6 mm Ʋ Opening pressure 0.5 bar (7.25 psig) Ʋ Nominal pressure stage PN 250 Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar Options of the cable entry Ʋ Cable entry M20 x 1.5, ½ NPT Ʋ Cable gland M20 x 1,5; ½ NPT (cable ø see below table) Ʋ Blind plug M20 x 1.5; ½ NPT Ʋ Closing cap ½ NPT Material ca- ble gland Material seal insert Cable diameter 4.5 … 8.5 mm 5 … 9 mm 6 … 12 mm 7 … 12 mm 10 … 14 mm PA NBR – ● ● – ● Brass, nickel- plated NBR ● ● ● – – Stainless steel NBR – ● ● – ● Wire cross-section (spring-loaded terminals) Ʋ Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14) Ʋ Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16)

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Electromechanical data - version IP 66/IP 68 (1 bar) Options of the cable entry Ʋ Cable gland with integrated connec- tion cable M20 x 1.5 (cable: ø 5 … 9 mm) Ʋ Cable entry ½ NPT Ʋ Blind plug M20 x 1.5; ½ NPT Connection cable Ʋ Wire cross-section 0.5 mm² (AWG 20) Ʋ Wire resistance <�0.036�Ω/m Ʋ Tensile strength < 1200 N (270 lbf) Ʋ Standard length 5 m (16.4 ft) Ʋ Max. length 180 m (590.6 ft) Ʋ Min. bending radius 25 mm (0.984 in) with 25 °C (77 °F) Ʋ Diameter approx. 8 mm (0.315 in) Ʋ Colour - Non-Ex version Black Ʋ Colour - Ex-version Blue Display and adjustment module Display element Display with backlight Measured value indication Ʋ Number of digits 5 Ʋ Size�of�digits W x H = 7 x 13 mm Adjustment elements Ʋ 4 keys [OK], [->], [+], [ESC] Ʋ Switch Bluetooth�On/Off Bluetooth interface Ʋ Standard Bluetooth smart Ʋ Effective�range 25 m (82.02 ft) Protection rating Ʋ unassembled IP 20 Ʋ mounted in the housing without lid IP 40 Materials Ʋ Housing ABS Ʋ Inspection window Polyester foil Functional safety SIL non-reactive Interface to the external display and adjustment unit Data transmission Digital (I²C-Bus) Connection cable Four-wire

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Sensor version Configuration,�connection�cable Cable length Standard cable Special cable Screened 4 … 20 mA/HART 50 m ● – – Profibus�PA,�Founda- tion Fieldbus 25 m – ● ● Integrated clock Date format Day.Month.Year Time format 12 h/24 h Time�zone,�factory�setting CET Max. rate deviation 10.5 min/year Additional output parameter - Electronics temperature Output of the temperature values Ʋ Analogue Via the current output Ʋ Digital Via the digital output signal (depending on the electron- ics version) Range -40 … +85 °C (-40 … +185 °F) Resolution < 0.1 K Accuracy ±3 K Voltage supply Operating voltage Ʋ Non-Ex instrument 9 … 32 V DC Ʋ Ex-ia instrument - Power supply FISCO model 9 … 17.5 V DC Ʋ Ex-ia instrument - Power supply ENTITY model 9 … 24 V DC Ʋ Ex-d-ia instrument 16 … 32 V DC Operating voltage UB - illuminated display and adjustment module Ʋ Non-Ex instrument 13.5 … 32 V DC Ʋ Ex-ia instrument - Power supply FISCO model 13.5 … 17.5 V DC Ʋ Ex-ia instrument - Power supply ENTITY model 13.5 … 24 V DC Ʋ Ex-d-ia instrument No lighting possible (integrated ia barrier) Power supply by/max. number of sensors Ʋ Fieldbus max. 32 (max. 10 with Ex) Potential connections and electrical separating measures in the instrument Electronics Not�non-floating Ground terminal Galvanically�connected�with�the�metal�process�fitting

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Galvanic separation between electronics and metal housing parts Ʋ Reference voltage 500 V AC Overvoltage protection Highest continuous operating voltage 35 V DC Max. permissible input current 500 mA Response voltage > 500 V Discharge current < 10 kA (8/20 µs) Electrical protective measures Protection rating Housing material Version IP-protection class NEMA protection Plastic Single chamber IP 66/IP 67 Type�4X Double chamber IP 66/IP 67 Type�4X Aluminium Single chamber IP 66/IP 68 (0.2 bar) IP 68 (1 bar) Type 6P - Double chamber IP 66/IP 68 (0.2 bar) IP 68 (1 bar) Type 6P - Stainless steel (electro- polished) Single chamber IP 66/IP 68 (0.2 bar) Type 6P Stainless steel (precision casting) Single chamber IP 66/IP 68 (0.2 bar) IP 68 (1 bar) Type 6P - Double chamber IP 66/IP 68 (0.2 bar) IP 68 (1 bar) Type 6P - Protection rating (IEC 61010-1) III Approvals Instruments�with�approvals�can�have�different�technical�specifications�depending�on�the�version. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "Instrument search (serial number)" as well as in the download area. 11.2 Supplementary information Foundation Fieldbus The following table gives you an overview of the instrument versions and the corresponding device descriptions, the electrical characteristics of the bus system as well as the applied function blocks.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Revisions Data DD-Revision Rev_01 CFF-File 010101.cff Device Revision 0101.ffo 0101.sym Cff-Revision xx xx 01 Device software revision > 4.4.0 ITK (Interoperability Test Kit) Number 5.2.0 Electricial Characteristics Physicial Layer Type Low-power signaling, bus-pow- ered, FISCO I.S. Input Impedance > 3000 Ohms between 7.8�KHz�-�39�KHz Unbalanced Capacitance < 250 pF to ground from either input terminal Output Amplitude 0.8 V P-P Electrical Connection 2 Wire Polarity Insensitive Yes Max. Current Load 10 mA Device minimum operating voltage 9 V Transmitter Function Blocks Resource Block (RB) 1 Transducer Block (TB) 1 Standard Block (AI) 3 Execution Time 30 mS Advanced Function Blocks Discret Input (DI) Yes PID Control Yes Output Splitter (OS) Yes Signal�Characterizer�(SC) Yes Integrator Yes Input Selector (IS) Yes Arithmetic (AR) Yes Diagnostics Standard Yes Advanced Yes Performance No Function Blocks Instantiable No General Information LAS (Link Active Scheduler) Yes Master Capable Yes Number of VCRs (Virtual Communication Re- lationships) 24

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Function blocks Transducer Block (TB) The Transducer Block "Analog Input (AI)" takes the original measured value (Secondary Value 2), carries�out�the�min./max.�adjustment�(Secondary�Value�1),�carries�out�a�linearization�(Primary�Value)� and makes the values on its output available for further function blocks. m(d) % Lin% Primary Value Secondary Value 2 Secondary Value 1 TB Sensor_Value min/max adjustment Linearization Fig. 57: Schematic presentation Transducer Block (TB) Function block Analog Input (AI) The function block "Analog Input (AI)" takes the original measured value selected by a Channel Number and makes it available to additional function blocks on its output. Fig. 58: Schematic presentation function block Analog Input (AI) Function block Discret Input (DI) The function block "Discret Input (DI)" takes the original measured value selected by a Channel Number and makes it available to additional function blocks on its output. Fig. 59: Schematic presentation function block Discret Input (DI) Function block PID Control The function block "PID Control " is a key component for various tasks in the process automation

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 and�is�used�universally.�PID�blocks�can�be�cascaded�if�this�is�necessary�or�requested�due�to�differ- ent time constants with the primary and secondary process measurement. Fig. 60: Schematic presentation function block PID Control Function block Output Splitter The function block "Output Splitter" generates two control outputs out of one input. Each output is a linear image of a part of the input. A retrograde calculation function is realised by using the linear imaging function inversely. A cascading of several Output Splitters is supported by an integrated decision table for the combinability of inputs and outputs. Fig. 61: Schematic presentation function block Output Splitter Function block Signal Characterizer The function block "Signal Characterizer" has two channels the outputs of which are not in linear relation�with�the�respective�input.�The�non-linear�relation�is�defined�by�a�look-up�table�with�individu- ally selectable x/y-pairs. The respective input signal is imaged on the corresponding output, hence this function block can be used in a control loop or signal path. Optionally the function axis can be exchanged in channel 2 so that the block can be also used in a reverse control loop.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig. 62: Schematic presentation function block Signal Characterizer Function block Integrator The function block "Integrator" integrates a continuous input signal over the time and sums the results�of�an�impulse�input�block.�It�is�used�as�a�totalizer�up�to�a�reset�or�as�a�subtotalizer�up�to�a� reference point at which the integrated and accumulated value is compared with the default values. When these default values are reached, digital output signals will be outputted. The integration func- tion�is�carried�out�upwardly�starting�with�zero�and�downwards�with�a�default�value.�Two�flow�values� are�also�available�so�that�the�net�flow�volume�can�be�calculated�and�integrated.�This�can�be�used�for� calculation�of�volume�and�mass�changes�in�the�vessel�or�for�optimisation�of�flow�controls. Fig. 63: Schematic presentation function block Integrator Function block Input Selector The function block "Input Selector"�offers�selection�possibilities�for�up�to�four�inputs�and�generates� an output signal according to the selection criteria. Typical input signals are AI blocks. Selection possibilities�are�maximum,�minimum,�mean�value,�average�value�and�first�useful�signal.�Through� parameter combination, the block can be used as rotary switch or as preselection switch for the first�useful�value.�Switch�information�can�be�received�by�other�input�blocks�or�the�user.�Mean�value� selection is also supported.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Fig. 64: Schematic presentation function block Input Selector Function block Arithmetic The function block "Arithmetic" allows the simple integration of usual metrological calculation func- tions. The user can select the requested measurement algortihm according to the name without known the formula. The following algorithms are available: • Flow compensation, linear • Flow compensation, square root • Flow compensation, approximate • BTU�flow • Traditional Multiply Divide • Average • Traditional Summer • Fourth order polynomial • Simple HTG compensated level • Fourth order Polynomial Based on PV Fig. 65: Schematic presentation function block Arithmetic Parameter list The following table gives you an overview of the parameters used.

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 FF desciptor Description Unit PRIMARY_VALUE PRIMARY_VALUE�(Linearized�value).�This�is�the�process�val- ue�after�min/max�adjustment�and�Linearization�with�the�status� of�the�transducer�block.�The�unit�is�defined�in�"PRIMARY_VAL- UE_UNIT" PRIMARY_VALUE_UNIT Selected unit code for "PRIMARY_VALUE" SECONDARY_VALUE_1 This is the measured value after min/max adjustment with the status�of�the�transducer�block.�The�unit�is�defined�in�"SECOND- ARY_VALUE_1_UNIT" SECONDARY_VALUE_1_ UNIT Selected unit code for "SECONDARY_VALUE_1" SECONDARY_VALUE_2 This is the distance value ("sensor_value") with the status of the transducer�block.�The�unit�is�defined�in�"SECONDARY_VAL- UE_2_UNIT" FILL_HEIGHT_VALUE Filling�height.�The�unit�is�defined�in�"FILL_HEIGHT_VALUE_ UNIT" FILL_HEIGHT_VALUE_UNIT Filling height unit CONST_VALUE Constant value SECONDARY_VALUE_1_ TYPE Secondary value 1 type SECONDARY_VALUE_2_ TYPE Secondary value 2 type FILL_HEIGHT_VALUE_Type Filling height value type DIAGNOSIS AITB Diagnosis DIAG_MASK_1 DIAG_OUT_1 DIAG_MASK_2 DIAG_OUT_2 DEVICE_IDENTIFICATION Manufacturer ID, device type, bus type ID, measurement princi- ple, serial number, DTM ID, device revision DEVICE_NAME Device name IS-SPARE_ELECTRONICS Device name DEVICE_VERSION_INFO Hard- and software version for system, function and error CALIBRATION_DATE Day, month and year FIRMWARE_VERSION_ASCII Software version HW_VERSION_ASCII Hardware version ADJUSTMENT_DATA Min./max.-adjustment�physical,�percent�and�offset FIRMWARE_VERSION_MAIN Firmware versions major, minor, revision and build PHYSICAL_VALUES Distance, distance unit, distance status, level and status DEVICE_UNITS Distance and temperature units of the instrument APPLICATION_CONFIG Medium type, media, application type, vessel bottom, vessel height LINEARIZATION_TYPE_SEL Type�of�linearization

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 FF desciptor Description Unit SIMULATION_PHYSCAL INTEGRATION_DATA Physical�offset�and�integration�time DEVICE_CONFIG_PULS_ RADAR Electronics variant, probe type, max. measuring range, anten- na extension length, adjustment propagation antenna extension lprapproval�configuration ADJUSTMENT_LIMITS_MIN Min.�range�min.-/max.-�values�physical,�percent,�offset ADJUSTMENT_LIMITS_MAX Max.�range�min.-/max.-�values�physical,�percent,�offset % FALSE_SIGNAL_COMMAND % FALSE_SIGNAL_CMD_CRE- ATE_EXTEND FALSE_SIGNAL_CMD_DE- LET_REGION FALSE_SIGNAL_CMD_STATE Busy, last command, errorcode FALSE_SIGNAL_CMD_CON- FIGURATION1 Amplitude safety of the 0 % curve, safety of the false signal sup- pression, position of the 0 % and 100 % curve in near and far range FALSE_SIGNAL_CMD_CON- FIGURATION2 Gradient of the manual sectors, safety at the end of false echo memory and depending on the import range gating out the false signals ECP_CURVE_AVARAGING_ CONFIG Averaging factor on increasing and decreasing amplitude LEVEL_ECHO_MEASURE- MENT Function�measured�value�filter ECHO_CURVE_STATUS PACKET_COUNT GU_ID_END ECHO_CURVE_READ Echo curve data ECHO_EVALUATOR Echo�parameters,�first�large�echo,�amplitude�threshold�first� large echo ECHO_DECIDER Echo selection criteria, fault signal on loss of echo, delay on fault signal on loss of echo DISPLAY_SETTINGS Indication value, menu language, lightning SIL_MODE EDENVELOPE_CURVE_FIL- TER Parameters�of�envelope�curve�filter,�activation�of�smooth�raw� value curve EDDETECTION_CURVE_FIL- TER Parameters�of�the�detection�filter,�offset�threshold�value�curve EDECHO_COMBINATION Parameters for echo combination, function combine echoes, amplitude�difference�of�combined�echoes,�position�difference�of� combined echoes LIN_TABLE_A … LIN_ TABLE_Q 32 couples of percentage and lin. percentage values ELECTRONICS_INFORMA- TION Electronics version

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 FF desciptor Description Unit APPLICATION_CONFIG_ SERVICE Limitation measuring range begin, safety of measuring range end LEVEL_ECHO_INFO Level echo ID, amplitude, measurement safety DEVICE_STATUS Device status FALSE_SIGNAL_LIMITS False signal distance min./max. USER_PEAK_ELEC_TEMP Min.-/max.- values of electronics temperature, date USER_MIN_MAX_PHYSI- CAL_VALUE Min.-/max.- distance values, date RESET_PEAK_PHYSICAL_ VALUE RESET_LINEARIZATION_ CURVE DEVICE_STATUS_ASCII Device status ECHO_CURVE_PLICSCOM_ REQUEST Parameters as curve selection and resolution ECHO_CURVE_PLICSCOM_ LIMITS Parameters as start and end APPROVAL_WHG Sensor acc. to WHG DEVICE_STATE_CONFIG Function�check,�maintenance�required,�out�of�specification ELECTRONIC_TEMPERA- TURE Electronics temperature RESET_PEAK_ELECTRON- IC_TEMP FOCUS_RANGE_CONFIG Width focusing range, time for opening the focusing range, min. measurement reliability in and outside the focusing range NOISE_DETECTION_INFO Increase of the system noise NOISE_DETECTION_CON- FIG System noise treatment ECHO_MEM_SAVE_CURVE_ TYPE ECHO_MEM_STATE Busy, curve type, error code 11.3 Dimensions The following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.vega.com/downloads under "Drawings".

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Plastic housing ~ 69 mm (2.72") ø 79 mm (3.11") 112 mm (4.41") M20x1,5/ ½ NPT ~ 84 mm (3.31") M16x1,5 112 mm (4.41") M20x1,5/ ½ NPT 1 2 ø 79 mm (3.11") Fig. 66: Housing versions with protection rating IP 66/IP 67 - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 Plastic single chamber 2 Plastic double chamber Aluminium housing 2 1 ø 86 mm (3.39") ~ 116 mm (4.57") 116 mm (4.57") M20x1,5 M20x1,5/ ½ NPT ~ 87 mm (3.43") M16x1,5 ø 86 mm (3.39") 120 mm (4.72") M20x1,5/ ½ NPT Fig. 67: Housing versions with protection rating IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 Aluminium - single chamber 2 Aluminium - double chamber

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Aluminium housing with protection rating IP 66/IP 68 (1 bar) 120 mm (4.72") ~ 105 mm (4.13") 116 mm (4.57") ~ 150 mm (5.91") ø 86 mm (3.39") ø 86 mm (3.39") M20x1,5/ ½ NPT M16x1,5 2 M20x1,5 M20x1,5 1 Fig. 68: Housing version with protection rating IP 66/IP 68 (1 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 Aluminium - single chamber 2 Aluminium - double chamber Stainless steel housing ~ 69 mm (2.72") ø 79 mm (3.11") 117 mm (4.61") M20x1,5/ ½ NPT ~ 59 mm (2.32") ø 80 mm (3.15") 112 mm (4.41") M20x1,5/ ½ NPT ~ 87 mm (3.43") ø 86 mm (3.39") 120 mm (4.72") M20x1,5/ ½ NPT M16x1,5 3 2 1 Fig. 69: Housing versions with protection rating IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 Stainless steel single chamber (electropolished) 2 Stainless steel single chamber (precision casting) 3 Stainless steel double chamber housing (precision casting)

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 Stainless steel housing with protection rating IP 66/IP 68, 1 bar 117 mm (4.61") ~ 103 mm (4.06") ø 79 mm (3.11") 120 mm (4.72") ~ 105 mm (4.13") ø 86 mm (3.39") M20x1,5 M20x1,5/ ½ NPT M16x1,5 ~ 93 mm (3.66") ø 80 mm (3.15") 112 mm (4.41") M20x1,5/ ½ NPT 3 2 1 Fig. 70: Housing version with protection rating IP 66/IP 68 (1 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 Stainless steel single chamber (electropolished) 2 Stainless steel single chamber (precision casting) 3 Stainless steel double chamber housing (precision casting) VEGAPULS 68, horn antenna in threaded version mm inch 38 mm (1.50") 22 mm (0.87") 22 mm (0.87") SW 46 mm (1.81") 8.50" 16.93" 3.94" ø1.58" ø1.89" ø2.95" ø3.74" 4.72" x y 100 ø40 120 ø48 216 ø75 430 ø95 1½" 2" 3" 4" x y 1½" 2" 3" 4" x y G1½A / 1½ NPT x y 2 1 144 mm (5.67") Fig. 71: VEGAPULS 68, horn antenna in threaded version 1 Standard 2 With temperature adapter up to 250 °C

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 VEGAPULS�68,�horn�antenna�in�flange�version x y 2 1 165 mm (6.5") 60 mm (2.36") mm inch 8.50" 16.93" 3.94" ø1.58" ø1.89" ø2.95" ø3.74" 4.72" x y 100 ø40 120 ø48 216 ø75 430 ø95 1½" 2" 3" 4" x y 1½" 2" 3" 4" Fig.�72:�VEGAPULS�68,�horn�antenna�in�flange�version 1 Standard 2 With temperature adapter up to 250 °C

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 VEGAPULS�68,�horn�antenna�in�flange�version�with�purging�air�connection x y x y 2 1 3 4 3 4 41,5 mm (1.63") 83 mm (3.27") 190 mm (7.48") 49 mm (1.93") 41 mm (1.61") mm inch 8.50" 16.93" 3.94" ø1.58" ø1.89" ø2.95" ø3.74" 4.72" x y 100 ø40 120 ø48 216 ø75 430 ø95 1½" 2" 3" 4" x y 1½" 2" 3" 4" 45,5 mm (1.79") 49 mm (1.93") 41 mm (1.61") Fig.�73:�VEGAPULS�68,�horn�antenna�in�flange�version�with�purging�air�connection 1 Standard 2 With temperature adapter up to 250 °C 3 Blind plug 4� Reflux�valve

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 VEGAPULS�68,�horn�antenna�in�flange�version�450�°C y x inch 8.50" 11.30" ø 1.89" ø 2.95" ø 3.74" 4.72" mm x y 120 ø 48 216 ø 75 287 ø 95 2" 3" 4" x y 2" 3" 4" 260 mm (10.24") Fig.�74:�VEGAPULS�68,�horn�antenna�in�flange�version�with�temperature�adapter�up�to�450�°C

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 VEGAPULS 68, horn antenna and swivelling holder 20 mm (0.79") 20 mm (0.79") max. 15° (0.59") 40 mm (1.58") 146 mm (5.75") x y x y 3.94" ø 1.58" ø 1.89" ø 2.95" ø 3.74" 4.72" 8.50" 16.93" x y 100 ø 40 120 ø 48 216 ø 75 430 ø 95 1½" 2" 3" 4" x y 1½" 2" 3" 4" mm inch 2 1 Fig. 75: VEGAPULS 68, horn antenna and swivelling holder 1 Standard 2 With temperature adapter up to 250 °C

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 VEGAPULS�68,�horn�antenna�and�swivelling�holder,�threaded�fitting max. 10° (0.39") 53,6 mm (2.11") 159,6 mm (6.28") 102,2 mm (4.02") ø 40 / 48 mm (1.57" / 1.89") G2 / 2NPT SW 70 mm (2.76") 102,2 mm (4.02") ø 40 / 48 mm (1.57" / 1.89") 2 1 Fig.�76:�VEGAPULS�68,�horn�antenna�and�swivelling�holder,�threaded�fitting 1 Standard 2 With temperature adapter up to 250 °C

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 VEGAPULS 68, parabolic antenna and swivelling holder 130 mm (5.12") ø 243 mm (9.57") 1 40 mm (1.58") max. 15° (0.59") 120 mm (4.72") 2 Fig. 77: VEGAPULS 68, parabolic antenna and swivelling holder 1 Standard 2 With temperature adapter up to 200 °C

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 11.4 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see www.vega.com. VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte. Nähere Informationen unter www.vega.com. Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com. Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте www.vega.com. VEGA系列产品在全球享有知识产权保护。 进一步信息请参见网站

VEGAPULS 68 • Foundation Fieldbus

36538-EN-170405 INDEX A Adjustment 50, 51 – System 42 Agitator 27 B Backlight 52 C Copy instrument settings 57 D Damping 51 Date/Time 56 Deviation 67 Device ID 58 E Echo curve 55 EDD (Enhanced Device Description) 62 Electrical connection 33 Electronics temperature 53 Error codes 66 Event memory 63 F Fault�rectification��67 FF parameter 86 Function blocks – Analog Input (AI) 83 – Arithmetic 86 – Discret Input (AI) 83 – Input Selector 85 – Integrator 85 – Output Splitter 84 – PID Control 83 – Signal�Characterizer��84 – Transducer Block (TB) 83 I Indication value with Foundation Fieldbus 52 Instrument units 55 Instrument version 58 L Language 52 Linearisation curve 55 Lock adjustment 51 M Main menu 43 Meas. certainty 53 Measured value memory 63 Mounting socket 21 N NAMUR NE 107 64, 66 – Failure 65 O Overfill�protection�according�to�WHG��56 P Peak value indicator 53 PIN 56 Polarisation 19 R Reflection�properties,�medium��44 Repair 71 Replacement parts – Supplementary electronics for Foundation Fieldbus 14 S Sensor status 53 Service hotline 70 Simulation 53 Subsurface enclosure 29 V Vessel – insulation 28 Vessel form 49 Vessel height 49 Vessel installations 26

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