Vega VEGAPULS 66 Operating Instructions Manual

sion 4 … 20 mA/HART - two-wire Document ID: 28741

28741-EN-141215 Contents 1 About this document 1.1 Function ........................................................................................................................... 4 1.2 Target group ..................................................................................................................... 4 1.3 Symbols used................................................................................................................... 4 2 For your safety 2.1 Authorised personnel ....................................................................................................... 5 2.2 Appropriate use ................................................................................................................ 5 2.3 Warning about incorrect use ............................................................................................. 5 2.4 General safety instructions ............................................................................................... 5 2.5 Safety label on the instrument .......................................................................................... 5 2.6 CE conformity ................................................................................................................... 6 2.7� Fulfillment�of�NAMUR�recommendations ......................................................................... 6 2.8 FCC and IC conformity (only for USA/Canada) ................................................................ 6 2.9 Safety instructions for Ex areas ........................................................................................ 6 2.10 Environmental instructions ............................................................................................... 7 3 Product description 3.1� Configuration .................................................................................................................... 8 3.2 Principle of operation...................................................................................................... 10 3.3 Operation ....................................................................................................................... 10 3.4 Packaging, transport and storage ................................................................................... 11 4 Mounting 4.1 General instructions ....................................................................................................... 12 4.2� Mounting�instructions ..................................................................................................... 14 5 Connecting to power supply 5.1 Preparing the connection ............................................................................................... 15 5.2 Connection procedure .................................................................................................... 16 5.3 Wiring plan, single chamber housing.............................................................................. 17 5.4 Wiring plan, double chamber housing ............................................................................ 19 5.5 Wiring plan, double chamber housing Ex d .................................................................... 21 5.6 Wiring plan - version IP 66/IP 68, 1 bar ........................................................................... 23 5.7 Switch-on phase............................................................................................................. 23 6 Set up with the display and adjustment module PLICSCOM 6.1 Short description ............................................................................................................ 24 6.2 Insert display and adjustment module ............................................................................ 24 6.3 Adjustment system ......................................................................................................... 25 6.4 Setup steps .................................................................................................................... 26 6.5� Menu�schematic ............................................................................................................. 31 6.10 Saving the parameter adjustment data ........................................................................... 33 7 Set up with PACTware and other adjustment programs 7.1 Connect the PC .............................................................................................................. 34 7.2 Parameter adjustment with PACTware ............................................................................ 35 7.3� Parameter�adjustment�with�AMS™�and�PDM ................................................................. 36 7.4 Saving the parameter adjustment data ........................................................................... 37 8� Maintenance�and�fault�rectification 8.1� Maintenance .................................................................................................................. 38

28741-EN-141215 8.2 Rectify faults ................................................................................................................... 38 8.3 Exchanging the electronics module ................................................................................ 39 8.4 Software update ............................................................................................................. 39 8.5 How to proceed if a repair is needed .............................................................................. 40 9 Dismount 9.1 Dismounting steps.......................................................................................................... 42 9.2 Disposal ......................................................................................................................... 42 10 Supplement 10.1 Technical data ................................................................................................................ 43 10.2 Dimensions .................................................................................................................... 49 Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with�the�delivery.�You�can�find�them�listed�in�chapter�"Product descrip- tion". Instructions manuals for accessories and replacement parts Tip: To ensure reliable setup and operation of your VEGAPULS 66, we of- fer accessories and replacement parts. The corresponding documen- tations are: • 27835�-�Display�and�adjustment�module�PLICSCOM • 32628 - Interface adapter VEGACONNECT • 43814 - Externe Anzeige VEGADIS 81 • 34296 - Protective cover • 30176 - Electronics module VEGAPULS series 60 • 31088�-�Flanges�according�to�DIN-EN-ASME-JIS Editing status: 2014-12-08

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 1 About this document 1.1 Function This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions�for�maintenance�and�fault�rectification.�Please�read�this�informa- tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. 1.2 Target group This operating instructions manual is directed to trained specialist personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.3 Symbols used Information, tip, note This symbol indicates helpful additional information. Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result. Ex applications This symbol indicates special instructions for Ex applications. SIL applications This symbol indicates instructions for functional safety which must be taken into account particularly for safety-relevant applications. • List The dot set in front indicates a list with no implied sequence. →� Action This arrow indicates a single action. 1 Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators.

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use VEGAPULS 66 is a sensor for continuous level measurement. You�can�find�detailed�information�about�the�area�of�application�in� chapter�"Product description". Operational reliability is ensured only if the instrument is properly used�according�to�the�specifications�in�the�operating�instructions� manual as well as possible supplementary instructions. For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi- trary�conversions�or�modifications�are�explicitly�forbidden. 2.3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application-specific�hazards,�e.g.�vessel�overfill�or�damage�to�system� components through incorrect mounting or adjustment. 2.4 General safety instructions This is a high-tech instrument requiring the strict observance of stand- ard regulations and guidelines. The user must take note of the safety instructions�in�this�operating�instructions�manual,�the�country-specific� installation standards as well as all prevailing safety regulations and accident prevention rules. Depending on the model, the emitting frequencies of all radar sensors are either in the C or K band range. The low transmitting power lies far below the internationally permitted limit values. When the instrument is used correctly, it presents no danger to human health. It may be operated without restriction outside of closed metallic vessels. The�instrument�must�only�be�operated�in�a�technically�flawless�and� reliable condition. The operator is responsible for trouble-free opera- tion of the instrument. During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula- tions. 2.5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed.

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 2.6 CE conformity The�device�fulfills�the�legal�requirements�of�the�applicable�EC�guide- lines.�By�affixing�the�CE�marking,�we�confirm�successful�testing�of�the� product. You�can�find�the�CE�Certificate�of�Conformity�in�the�download�section� of our homepage. 2.7� Fulfillment�of�NAMUR�recommendations NAMUR�is�the�automation�technology�user�association�in�the�process� industry�in�Germany.�The�published�NAMUR�recommendations�are� accepted�as�the�standard�in�field�instrumentation. The�device�fulfills�the�requirements�of�the�following�NAMUR�recom- mendations: • NE 21 – Electromagnetic compatibility of equipment • NE 43 – Signal level for malfunction information from measuring transducers • NE�53�–�Compatibility�of�field�devices�and�display/adjustment� components For further information see www.namur.de. 2.8� FCC�and�IC�conformity�(only�for�USA/Canada) VEGAPULS 66 is FCC and IC approved: • FCC ID: O6QPULS6566 • IC: 3892A-PS6566 Modifications�not�expressly�approved�by�VEGA�will�lead�to�expiry�of� the operating licence according to FCC. VEGAPULS 66 is in conformity with part 15 of the FCC regulations. Take note of the respective operating regulations: • The instrument must not cause any interfering emissions • The device must be insensitive to interfering immissions, including those that may cause undesirable operating conditions The instrument was tested and meets the limit values for a digital instrument of class B, according to part 15 of the FCC regulations. The�limit�values�are�predefined�to�ensure�protection�against�interfer- ing emissions during operation in industrial environments. The instrument can generate, use and emit high frequency energy and can generate interfering emissions if not used as described in the operator's manual. Because interfering emissions have to be reck- oned with when the instrument is used in residential areas, the user must make sure necessary countermeasures are implemented. 2.9 Safety instructions for Ex areas Please�note�the�Ex-specific�safety�information�for�installation�and�op- eration in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 2.10 Environmental instructions Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection.�The�environment�management�system�is�certified�according� to DIN EN ISO 14001. Please�help�us�fulfill�this�obligation�by�observing�the�environmental� instructions in this manual: • Chapter�"Packaging, transport and storage" • Chapter�"Disposal"

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 3 Product description 3.1� Configuration The scope of delivery encompasses: • VEGAPULS 66 radar sensor • Documentation – this operating instructions manual – Safety�Manual�31338�"VEGAPULS series 60 - 4 … 20 mA/ HART"�(optionally) – Operating�instructions�manual�-�27835�"Display and adjustment module PLICSCOM"�(optional) – Supplementary�instructions�manual�-�31708�"Heating for dis- play and adjustment module"�(optional) – Supplementary�instructions�manual�"Plug connector for con- tinuously measuring sensors"�(optional) – Ex-specific�"Safety instructions"�(with�Ex�versions) – if�necessary,�further�certificates The VEGAPULS 66 consists of the components: • Process�fitting�with�standpipe�antenna • Housing with electronics, optionally available with plug connector, optionally available with connection cable • Housing cover, optionally available with display and adjustment module�PLICSCOM The�components�are�available�in�different�versions. Scope of delivery Constituent parts

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 1 2 3 Fig. 1: VEGAPULS 66 in flange version up to 150 °C with plastic housing 1 Housing cover with integrated PLICSCOM (optional) 2 Housing with electronics 3 Process fitting with standpipe antenna The�type�label�contains�the�most�important�data�for�identification�and� use of the instrument: • Instrument type • Article and serial number device • Article numbers, documentation • Technical�data:�Approvals,�antenna�type,�process�fitting,�process� seal/temperature, signal output, voltage supply, protection, protec- tion class • SIL�identification�(with�SIL�rating�ex�works) With the serial number, you can access the delivery data of the instru- ment via www.vega.com,�"VEGA Tools"�and�"serial number search".� You�can�find�the�serial�number�on�the�inside�of�the�instrument�as�well� as on the type label on the outside. This operating instructions manual applies to the following instrument versions: • Hardware version < 2.0.0 Type label Scope of this operating instructions manual

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 • Software�version�≤�3.8 3.2 Principle of operation VEGAPULS 66 is a radar sensor in C-band (emitting frequency ap- prox. 6 GHz) for continuous level measurement. A special version of VEGAPULS 66 is available for each area of ap- plication.�The�version�with�flange�and�standpipe�is�particularly�suitable� for the measurement of solvents and liquid gases. The standpipe antenna is also suitable for vessels with foam gen- eration�or�for�measurement�of�products�with�low�dielectric�figures� (DK > 1.6). Measurement�in�a�standpipe�is�not�recommended�for�extremely� adhesive products. For pressures up to 160 bar (2320 psi) and temperatures up to 400 °C (752 °F) there are graphite seals and ceramic antenna cones avail- able. The antenna of the radar sensor emits short radar pulses with a duration�of�approx.�1�ns.�These�pulses�are�reflected�by�the�product� and received by the antenna as echoes. The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level. The determined level is converted into an appropri- ate output signal and outputted as measured value. 4 … 20 mA/HART two-wire electronics for voltage supply and meas- ured value transmission on the same cable. The�supply�voltage�range�can�differ�depending�on�the�instrument� version. The�data�for�power�supply�are�specified�in�chapter�"Technical data". The optional background lighting of the display and adjustment module is powered by the sensor. A certain level of operating voltage is�required�for�this.�You�can�find�the�exact�voltage�specifications�in� chapter�"Technical data". The�optional�heating�requires�its�own�operating�voltage.�You�can�find� details�in�the�supplementary�instructions�manual�"Heating for display and adjustment module". This function is generally not available for approved instruments. 3.3 Operation The instrument can be adjusted with the following adjustment media: • With the display and adjustment module • with�the�suitable�VEGA�DTM�in�conjunction�with�an�adjustment� software�according�to�the�FDT/DTM�standard,�e.g.�PACTware�and� PC • with�manufacturer-specific�adjustment�programs�AMS™�or�PDM • With a HART handheld Area of application Functional principle Voltage supply

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 3.4 Packaging, transport and storage Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180. The packaging of standard instruments consists of environment- friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con- cealed defects must be appropriately dealt with. Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the following conditions: • Not in the open • Dry and dust free • Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration • Storage�and�transport�temperature�see�chapter�"Supplement - Technical data - Ambient conditions" • Relative humidity 20 … 85 % Packaging Transport Transport inspection Storage Storage and transport temperature

28741-EN-141215 4 Mounting 4.1 General instructions Select an installation position you can easily reach for mounting and connecting�as�well�as�later�retrofitting�of�a�display�and�adjustment� module. The housing can be rotated by 330° without the use of any tools. You can also install the display and adjustment module in four different�positions�(each�displaced�by�90°). Use�the�recommended�cables�(see�chapter�"Connecting to power supply")�and�tighten�the�cable�gland. You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable�entry.�Rain�and�condensation�water�can�thus�drain�off.�This�ap- plies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels. Fig. 2: Measures against moisture ingress The reference plane for the measuring range is the lower edge of the flange�or�the�seal�surface�of�the�thread.�The�measuring�range�extends� from the vent hole in the standpipe below the reference plane up to the tube end. Installation position Moisture Measuring range

28741-EN-141215 1 3 2 100% 0% 4 Fig. 3: Measuring range (operating range) and max. measuring distance 1 full 2 empty (max. measuring distance) 3 Measuring range The emitted radar impulses of VEGAPULS 66 are electromagnetic waves. The polarisation plane is the direction of the electrical share. Their position is marked on the instrument. 1 Fig. 4: Position of the polarisation plane of VEGAPULS 66 1 Marking hole Make�sure�that�all�parts�of�the�instrument�coming�in�direct�contact� with the process, especially the sensor element, process seal and process�fitting,�are�suitable�for�the�existing�process�conditions,�such� as process pressure, process temperature as well as the chemical properties of the medium. You�can�find�the�specifications�in�chapter�"Technical data"�and�on�the� nameplate. Polarisation plane Suitability for the process conditions

28741-EN-141215 4.2 Mounting instructions By�using�the�standpipe�version,�the�influence�of�turbulence�and�ves- sel installations, such as e.g. heating spirals or agitators, is excluded. If turbulence or vigorous product movement occurs in the vessel, long standpipe antennas should be fastened to the vessel wall. The standpipe antenna must extend all the way down to the request- ed min. level, as measurement is only possible within the tube. If a good mixing of the product is important, you should use a version with perforated surge pipe. If�the�flange�of�VEGAPULS�66�was�separated�from�the�tube�during� transport, make sure when mounting that the polarisation marking is in one plane to the vent hole. Take care that the plastic tip of the radar sensor is not damaged during transport. 1 2 Fig. 5: Polarisation marking 1 Marking of the polarisation direction 2 Vent hole ø 8 mm (0.3 in) Do�not�mount�the�instruments�in�or�above�the�filling�stream. Fig. 6: Inflowing liquid Mounting Inflowing�medium

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 5 Connecting to power supply 5.1 Preparing the connection Always keep in mind the following safety instructions: • Connect only in the complete absence of line voltage • If overvoltage surges are expected, overvoltage arresters should be installed Tip: We recommend using VEGA overvoltage arresters B63-48 and ÜSB 62-36G.X. In hazardous areas you must take note of the respective regulations, conformity�and�type�approval�certificates�of�the�sensors�and�power� supply units. Power supply and current signal are carried on the same two-wire cable.�The�voltage�supply�range�can�differ�depending�on�the�instru- ment version. The�data�for�power�supply�are�specified�in�chapter�"Technical data". Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140-1. The VEGA power supply units VEGATRENN 149A Ex, VEGASTAB 690 as well as�all�VEGAMETs�and�VEGASCANs�meet�this�requirement. Keep�in�mind�the�following�additional�factors�that�influence�the�operat- ing voltage: • Output voltage of the power supply unit can be lower under nomi- nal load (with a sensor current of 20.5 mA or 22 mA in case of fault message) • Influence�of�additional�instruments�in�the�circuit�(see�load�values�in� chapter�"Technical data") The instrument is connected with standard two-wire cable without screen. If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas, screened cable should be used. Use cable with round cross-section. A cable outer diameter of 5�…�9�mm�(0.2�…�0.35�in)�ensures�the�seal�effect�of�the�cable�gland.� If�you�are�using�cable�with�a�different�diameter�or�cross-section,� exchange the seal or use a suitable cable gland. We generally recommend the use of screened cable for HART multi- drop mode. On the instrument with cable entry ½ NPT and plastic housing there is a�metallic�½"�threaded�insert�moulded�into�the�plastic�housing. Caution: No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert. Standard grease can contain additives that corrode the connection between threaded insert and Safety instructions Voltage supply Connection cable Cable�gland�½�NPT

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 housing.�This�would�influence�the�stability�of�the�connection�and�the� tightness of the housing. If screened cable is required, connect the cable screen on both ends to ground potential. In the sensor, the screen must be connected directly to the internal ground terminal. The ground terminal on the outside of the housing must be connected to the potential equalisa- tion (low impedance). If potential equalisation currents are expected, the connection on the processing side must be made via a ceramic capacitor (e. g. 1 nF, 1500 V). The low-frequency potential equalisation currents are thus suppressed,�but�the�protective�effect�against�high�frequency�interfer- ence signals remains. Warning: Considerable�potential�differences�exist�inside�galvanic�plants�as�well� as vessels with cathodic corrosion protection. Very large equalisa- tion�currents�can�flow�through�the�cable�screen�when�the�screen� is grounded on both ends. To avoid this, the cable screen must be connected to ground potential only on one end (inside the switch- ing cabinet) in such applications. The cable screen must not be connected to the internal ground terminal in the sensor and the outer ground terminal on the housing not to potential equalisation! Information: The�metallic�parts�of�the�instrument�(transmitter,�process�fitting,�etc.)� are conductively connected with the inner and outer ground terminal on the housing. This connection exists either as a direct metallic contact or via the shielding of the special connection cable on instru- ments�with�external�electronics.�You�can�find�specifications�on�the�po- tential�connections�within�the�instrument�in�chapter�"Technical data". Take note of the corresponding installation regulations for Ex applica- tions. In particular, make sure that no potential equalisation currents flow�over�the�cable�screen.�In�case�of�grounding�on�both�sides�this� can be achieved by the use of a capacitor or a separate potential equalisation. 5.2 Connection procedure Proceed as follows: 1. Unscrew the housing cover 2. If a display and adjustment module is installed, remove it by turn- ing it to the left. 3. Loosen compression nut of the cable entry gland 4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) of insulation from the ends of the individual wires 5. Insert the cable into the sensor through the cable entry 6. Lift the opening levers of the terminals with a screwdriver (see following illustration) Cable screening and grounding

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 7. Insert the wire ends into the open terminals according to the wir- ing plan Fig. 7: Connection steps 6 and 7 8. Press down the opening levers of the terminals, you will hear the terminal spring closing 9. Check the hold of the wires in the terminals by lightly pulling on them 10. Connect the screen to the internal ground terminal, connect the outer ground terminal to potential equalisation 11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 12. Screw the housing lid back on The�electrical�connection�is�finished. 5.3 Wiring plan, single chamber housing The following illustrations apply to the non-Ex as well as to the Ex-ia version.

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 5 5 5 5 1 2 4 3 Fig. 8: Material versions, single chamber housing 1 Plastic 2 Aluminium 3 Stainless steel, precision casting 4 Stainless steel, electro-polished 5 Filter element for air pressure compensation of all material versions. Blind plug with version IP 66/IP 68, 1 bar for Aluminium and stainless steel I²C Display 1 2 5 6 7 8 3 4 1 2 Fig. 9: Electronics and terminal compartment, single chamber housing 1 Plug connector for VEGACONNECT (I²C interface) 2 Spring-loaded terminals for connection of the external indication VEGADIS 61 3 Ground terminal for connection of the cable screen 4 Spring-loaded terminals for voltage supply Housing overview Electronics and terminal compartment

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 I2C Display 1 1 2 5 6 7 8 Fig. 10: Wiring plan, single chamber housing 1 Voltage supply, signal output 5.4 Wiring plan, double chamber housing The following illustration apply to non-Ex as well as Ex ia versions. The Exd version is described in the next subchapter. 1 2 3 4 5 Fig. 11: Double chamber housing 1 Housing cover, connection compartment 2 Blind plug or plug M12 x 1 for VEGADIS 61 (optional) 3 Housing cover, electronics compartment 4 Filter element for air pressure compensation 5 Cable gland Wiring plan Housing overview

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 1 3 2 Display 1 2 5 6 7 8 I²C Fig. 12: Electronics compartment, double chamber housing 1 Plug connector for VEGACONNECT (I²C interface) 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 81 1 2 3 Display 1 2 I2C Fig. 13: Terminal compartment, double chamber housing 1 Spring-loaded terminals for voltage supply 2 Plug connector for VEGACONNECT (I²C interface) 3 Ground terminal for connection of the cable screen Electronics compartment Terminal compartment

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 I2C 1 1 2 Fig. 14: Wiring plan, double chamber housing 1 Voltage supply, signal output 5.5 Wiring plan, double chamber housing Ex d 1 2 3 4 5 Fig. 15: Double chamber housing 1 Housing cover, connection compartment 2 Blind plug or plug M12 x 1 for VEGADIS 61 (optional) 3 Housing cover, electronics compartment 4 Filter element for air pressure compensation 5 Cable gland Wiring plan Housing overview

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 1 3 2 Display 1 2 5 6 7 8 I²C Fig. 16: Electronics compartment, double chamber housing 1 Plug connector for VEGACONNECT (I²C interface) 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 81 1 2 1 2 Fig. 17: Connection compartment, Ex-d-ia double chamber housing 1 Spring-loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen Electronics compartment Terminal compartment

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 1 1 2 Fig. 18: Wiring plan, Ex-d-ia double chamber housing 1 Voltage supply, signal output 5.6� Wiring�plan�-�version�IP�66/IP�68,�1�bar 1 2 Fig. 19: Wire assignment, connection cable 1 brown (+) and blue (-) to power supply or to the processing system 2 Shielding 5.7 Switch-on phase After connecting VEGAPULS 66 to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 seconds: • Internal check of the electronics • Indication�of�the�instrument�type,�the�firmware�as�well�as�the�sen- sor TAGs (sensor designation) • Output�signal�jumps�briefly�(approx.�10�seconds)�to�the�set�fault� current Then the corresponding current is outputted to the cable (the value corresponds to the actual level as well as the settings already carried out, e.g. factory setting). Wiring plan Wire assignment, con- nection cable Switch-on phase

28741-EN-141215 6 Set up with the display and adjustment module PLICSCOM 6.1 Short description The display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in the following housing versions and instruments: • All continuously measuring sensors in single as well as double chamber housing (optionally in the electronics or connection compartment) • External display and adjustment unit Note: You�can�find�detailed�information�on�adjustment�in�the�operating� instructions�manual�"Display and adjustment module". 6.2 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time. It is not necessary to interrupt the power supply. Proceed as follows: 1. Unscrew the housing cover 2. Place the display and adjustment module in the desired position on�the�electronics�(you�can�choose�any�one�of�four�different�posi- tions - each displaced by 90°) 3. Press the display and adjustment module onto the electronics and turn it to the right until it snaps in. 4. Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Function/Configuration Mount/Dismount�display� and adjustment module

28741-EN-141215 Fig. 20: Insert display and adjustment module Note: If�you�intend�to�retrofit�the�instrument�with�a�display�and�adjustment� module for continuous measured value indication, a higher cover with an inspection glass is required. 6.3 Adjustment system 1 2 Fig. 21: Display and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys • [OK] key: Key functions

28741-EN-141215 – Move�to�the�menu�overview – Confirm�selected�menu – Edit parameter – Save value • [->] key to select: – Menu�change – Select list entry – Select editing position • [+] key: – Change value of the parameter • [ESC] key: – Interrupt input – Jump�to�next�higher�menu The sensor is adjusted via the four keys of the display and adjust- ment module. The LC display indicates the individual menu items. The functions of the individual keys are shown in the above illustration. Approx. 10 minutes after the last pressing of a key, an automatic reset to�measured�value�indication�is�triggered.�Any�values�not�confirmed� with [OK] will not be saved. 6.4 Setup steps In�HART-Multidrop�mode�(several�sensors�on�one�input)�the�address� must be set before continuing with the parameter adjustment. You will�find�a�detailed�description�in�the�operating�instructions�manual� "Display and adjustment module"�or�in�the�online�help�of�PACTware� or�DTM. HART mode Standard Address 0 As VEGAPULS 66 is a distance measuring instrument, the distance from the sensor to the product surface is measured. To have the real product level displayed, an allocation of the measured distance to the percentage height must be made. To carry out this adjustment, the distance is entered with full and empty vessel. If these values are not known, an adjustment with the distance values, e.g. 10 % and 90 % is�also�possible.�Starting�point�for�these�distance�specifications�is�al- ways�the�seal�surface�of�the�thread�or�flange.�With�these�settings,�the� real level is calculated. Furthermore the operating range of the sensor is limited from maximum to the required range. The real product level during this adjustment is not important, be- cause the min./max. adjustment is always carried out without chang- ing the product level. These settings can be made ahead of time without the instrument having to be installed. Adjustment system Address�setting�HART� multidrop Parameter adjustment

28741-EN-141215 Caution: If�there�is�a�separation�of�liquids�with�different�dielectric�constant�in� the vessel, e.g. from condensation, VEGAPULS 66 can detect under certain circumstances only the medium with the higher dielectric constant. Keep in mind that interfaces can cause faulty measurements. If you want to measure the total height of both liquids reliably, please contact our service department or use an instrument specially de- signed for interface measurement. In�the�main�menu�item�"Basic adjustment",�the�individual�submenu� items should be selected one after the other and provided with the correct parameter values. Start your parameter adjustment with the following menu items of the basic adjustment: Proceed as follows: 1.� Move�from�the�measured�value�display�to�the�main�menu�by� pushing [OK]. ▶ Basic adjustment Display Diagnostics Service Info 2.� Select�the�menu�item�"Basic adjustment"�with�[->]�and�confirm� with [OK].�Now�the�menu�item�"Min. adjustment"�is�displayed. Min.�adjustment 0.00 % = 5.000�m(d) 4.000 m(d) 3. Prepare the % value for editing with [OK] and set the cursor to the requested position with [->]. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. 4. Enter the suitable distance value in m for the empty vessel (e.g. distance from the sensor to the vessel bottom) corresponding to the percentage value. 5. Save the settings with [OK]�and�move�to�"Max.�adjustment"�with� [->]. Proceed as follows: Max.�adjustment 100.00 % = 1.000�m(d) 2.000 m(d) 1. Prepare the % value for editing with [OK] and set the cursor to the requested position with [->]. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. Carry out min. adjustment Carry out max. adjust- ment

28741-EN-141215 2. Enter the appropriate distance value in m (corresponding to the percentage value) for the full vessel. Keep in mind that the max. level must lie below the dead band. 3. Save the settings with [OK]�and�move�to�"Medium�selection"�with� [->]. Each�product�has�different�reflective�properties. According to the conductivity and the dielectric constant of liquids, the�reflection�properties�can�differ�considerably.�Therefore�additional� options�such�as�"Solvent",�"Chem. mixture"�and�"Water based"�are� offered�below�the�menu�item�Liquid. Through this additional selection, the sensor is adapted perfectly to the product and measurement reliability, particularly in products with poor�reflective�properties,�is�considerably�increased. Medium Liquid Water based Acids/Bases Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Apart�from�the�medium,�the�vessel�shape�can�also�influence�the� measurement. To adapt the sensor to these measuring conditions, this�menu�item�offers�different�options�depending�on�whether�liquid� or�bulk�solid�is�selected.�With�"Liquids"�these�are�"Storage tank",� "Stilling tube","Open vessel"�or�"Stirred vessel",�with�"Solid",�"Silo"�or� "Bunker". Vessel form Storage tank Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level - e.g. in a horizontal cylindri- cal or spherical tank - and the indication or output of the volume is required. Corresponding linearisation curves are preprogrammed for these vessels. They represent the correlation between the level per- centage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the volume should not be displayed in percent but e.g. in l or kg, a scaling can be also�set�in�the�menu�item�"Display". Linearisation curve Linear Medium selection Vessel form Linearisation curve

28741-EN-141215 Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Caution: Note the following if the VEGAPULS 66 with corresponding approval is�used�as�part�of�an�overfill�protection�system�according�to�WHG� (Water Resources Act): If a linearisation curve is selected, the measuring signal is no longer necessarily�linear�to�the�filling�height.�This�must�be�considered�by�the� user especially when adjusting the switching point on the limit signal transmitter. High sockets or vessel installations, such as e. g. struts or agitators as well as buildup and weld joints on the vessel walls, cause interfering reflections�which�can�impair�the�measurement.�A�false�echo�storage� detects and marks these false echoes, so that they are no longer taken into account for the level measurement. A false echo memory should�be�created�with�low�level�so�that�all�potential�interfering�reflec- tions can be detected. False signal suppression Change now? Proceed as follows: 1.� Move�from�the�measured�value�display�to�the�main�menu�by� pushing [OK]. 2.� Select�the�menu�item�"Service"�with�[->]�and�confirm�with�[OK]. Now�the�menu�item�"False signal suppression"�is�displayed. 3.� Confirm�"False signal suppression - Change now"�with�[OK] and select�in�the�below�menu�"Create new".�Enter�the�actual�distance� from the sensor to the product surface. All false signals in this area�are�detected�by�the�sensor�and�saved�after�confirming�with� [OK]. Note: Check the distance to the product surface, because if an incorrect (too large) value is entered, the existing level will be saved as a false signal. The level would then no longer be detectable in this area. The�menu�item�"Extended setting"�offers�the�possibility�to�optimise� VEGAPULS 66 for applications in which the level changes very quickly.�To�do�this,�select�the�function�"Quick level change > 1 m/min.". Extended setting quick level change > 1 m/min. Note: Since�with�the�function�"Quick level change > 1 m/min."�the�genera- tion of an average value of the signal processing is considerably reduced,�false�reflections�by�agitators�or�vessel�installations�can� False signal suppression Extended�setting/Quick� level change

28741-EN-141215 cause�measured�value�fluctuations.�A�false�echo�memory�is�thus� recommended. This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module. A description of the function is available in the�operating�instructions�manual�"Display and adjustment module". The following data are read out or written with this function: • Measured�value�presentation • Adjustment • Medium • Inner diameter of the standpipe (with standpipe versions) • Vessel form • Damping • Linearisation curve • Sensor-TAG • Displayed value • Display unit • Scaling • Current output • Unit of measurement • Language The following safety-relevant data are not read out or written: • HART mode • PIN • SIL Copy sensor data Copy sensor data? Basic adjustment If�the�"Reset"�is�carried�out,�the�sensor�resets�the�values�of�the�follow- ing menu items to the reset values (see chart):1) Menu item Reset�value Max.�adjustment 0 m(d) Min.�adjustment Meas.�range�end�in�m(d)2) Medium Liquid Vessel form not known Damping 0 s Linearization Linear Sensor-TAG Sensor Displayed value Distance Copy sensor data Reset 1)� Sensor-specific�basic�adjustment. 2)� Depending�on�the�sensor�type,�see�chapter�"Technical�data".

28741-EN-141215 Menu item Reset�value Extended settings None Current output - characteristics 4 … 20 mA Current output - max. current 20 mA Current output - min. current 4 mA Current output - failure < 3.6 mA Unit of measurement m(d) The values of the following menu items are not reset to the reset values�(see�chart)�with�"Reset": Menu item Reset�value Backlight No reset Language No reset SIL No reset HART mode No reset Default setting Like basic adjustment, but in addition, special parameters are reset to default values.3) Peak value indicator The min. and max. distance values are reset to the actual value. Additional adjustment and diagnosis options such as e.g. scaling, simulation or trend curve presentation are shown in the following menu�schematic.�You�will�find�a�detailed�description�of�these�menu� items�in�the�operating�instructions�manual�"Display and adjustment module". 6.5 Menu schematic Information: Depending on the version and application, the light-coloured menu windows�are�not�always�available�or�offer�nor�selection�possibility. Optional settings 3)� Special�parameters�are�parameters�which�are�set�customer-specifically�on� the service level with the adjustment software PACTware.

28741-EN-141215 Basic adjustment ▶ Basic adjustment 1 Display Diagnostics Service Info Min.�adjustment 1.1 0.00 % = 30.000�m(d) 0.665 m(d) Max.�adjustment 1.2 100.00 % = 0.000�m(d) 0.665 m(d) Medium 1.3 Liquid ▼ not known ▼ Vessel form 1.4 Standpipe ▼ Inner diameter 50 mm Damping 1.4 0 s Linearisation curve 1.5 linear ▼ Sensor-TAG 1.6 Sensor Display Basic adjustment 2 ▶ Display Diagnostics Service Info Displayed value 2.1 Scaled Display unit 2.2 Volume ▼ l▼ Scaling 2.3 0 % = 0.0 l 100 % = 100.0 l Backlight 2.4 Switched�off�▼ Diagnostics Basic adjustment 3 Display ▶ Diagnostics Service Info Peak value indicator 3.1 Distance min.: 0.234 m(d) Distance max.: 5.385 m(d) Meas.�reliability 3.2 15 dB Sensor status OK Curve selection 3.3 Echo curve ▼ Echo curve 3.4 Presentation of the echo curve

28741-EN-141215 Service Basic adjustment 4 Display Diagnostics ▶ Service Info False signal suppression 4.1 Change now? Extended setting 4.2 None�▼ Quick level change ▼ Current output 4.3 Characteristic: 4-20 mA ▼ Fail.mode: < 3.6 mA ▼ min. current: 4 mA ▼ max. current: 20 mA ▼ Simulation 4.4 Start simulation Sensor length 4.5 5�m(d)�▼ Reset 4.6 Select reset? Unit of measurement 4.7 m(d)▼ Language 4.8 Deutsch ▼ SIL 4.7 Activated! ▼ HART mode 4.9 Standard Address 0 Copy sensor data 4.10 Copy sensor data? PIN 4.11 Enable? Info Basic adjustment 5 Display Diagnostics Service ▶ Info Instrument type 5.1 Serial number 12345678 Date of manufacture 5.2 22. November 2010 Software version 3.80 Last change using PC 5.3 22. November 2010 Sensor characteristics 5.4 Display now? 6.10 Saving the parameter adjustment data We recommended noting the adjusted data, e.g. in this operating instructions manual, and archiving them afterwards. They are thus available for multiple use or service purposes. If VEGAPULS 66 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module. The procedure is described in the operating instructions�manual�"Display and adjustment module"�in�the�menu� item�"Copy sensor data".�The�data�remain�there�permanently�even�if� the sensor power supply fails. If it is necessary to exchange the sensor, the display and adjustment module is inserted into the replacement instrument and the data are written�into�the�sensor�under�the�menu�item�"Copy sensor data".

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 7 Set up with PACTware and other adjustment programs 7.1 Connect the PC 3 1 2 Fig. 22: Connection of the PC via VEGACONNECT directly to the sensor 1 USB cable to the PC 2 VEGACONNECT 3 Sensor 1 2 3 4 OPEN TWIST USB LOCK Fig. 23: Connection via VEGACONNECT externally 1 I²C bus (com.) interface on the sensor 2 I²C connection cable of VEGACONNECT 3 VEGACONNECT 4 USB cable to the PC Necessary components: • VEGAPULS 66 • PC�with�PACTware�and�suitable�VEGA�DTM VEGACONNECT�directly� on the sensor VEGACONNECT�exter- nally

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 • VEGACONNECT • Power supply unit or processing system 1 5 2 4 3 OPEN TWIST USB LOCK Fig. 24: Connecting the PC via HART to the signal cable 1 VEGAPULS 66 2 HART resistance 250 Ω (optional depending on processing) 3 Connection cable with 2 mm pins and terminals 4 Processing system/PLC/Voltage supply Necessary components: • VEGAPULS 66 • PC�with�PACTware�and�suitable�VEGA�DTM • VEGACONNECT • HART�resistance�approx.�250�Ω • Power supply unit or processing system Note: With power supply units with integrated HART resistance (internal resistance�approx.�250�Ω),�an�additional�external�resistance�is�not� necessary. This applies, e. g. to the VEGA instruments VEGATRENN 149A,�VEGADIS�371,�VEGAMET�381.�Common�Ex�separators�are� also�usually�equipped�with�a�sufficient�current�limitation�resistance.� In such cases, VEGACONNECT 4 can be connected parallel to the 4 … 20 mA cable. 7.2 Parameter adjustment with PACTware For parameter adjustment of the instrument via a Windows PC, the configuration�software�PACTware�and�a�suitable�instrument�driver� (DTM)�according�to�FDT�standard�are�required.�The�latest�PACTware� version�as�well�as�all�available�DTMs�are�compiled�in�a�DTM�Collec- tion.�The�DTMs�can�also�be�integrated�into�other�frame�applications� according to FDT standard. Note: To ensure that all instrument functions are supported, you should always�use�the�latest�DTM�Collection.�Furthermore,�not�all�described� functions�are�included�in�older�firmware�versions.�You�can�download� the latest instrument software from our homepage. A description of the update procedure is also available in the Internet. VEGACONNECT�via�HART Prerequisites

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 Further setup steps are described in the operating instructions manu- al�"DTM Collection/PACTware"�attached�to�each�DTM�Collection�and� which can also be downloaded from the Internet. Detailed descrip- tions�are�available�in�the�online�help�of�PACTware�and�the�DTMs. Fig. 25: Example of a DTM view All�device�DTMs�are�available�as�a�free-of-charge�standard�version� and as a full version that must be purchased. In the standard version, all functions for complete setup are already included. An assistant for simple�project�configuration�simplifies�the�adjustment�considerably.� Saving/printing the project as well as import/export functions are also part of the standard version. In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available as a download under www.vega.com/downloads�and�"Software".�The�full�version�is�avail- able on CD from the agency serving you. 7.3 Parameter adjustment with AMS™ and PDM For VEGA sensors, instrument descriptions for the adjustment programs�AMS™�and�PDM�are�available�as�DD�or�EDD.�The�instru- ment descriptions are already implemented in the current versions of AMS™�and�PDM. For�older�versions�of�AMS™�and�PDM,�a�free-of-charge�download�is� available�via�Internet.�Move�via�www.vega.com�and�"Downloads"�to� "Software". Standard/Full�version

VEGAPULS 66 standpipe version • 4 … 20 mA/HART - two-wire 28741-EN-141215 7.4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. The�VEGA�DTM�Collection�and�PACTware�in�the�licensed,�profession- al version provide suitable tools for systematic project documentation and storage.

28741-EN-141215 8� Maintenance�and�fault�rectification 8.1 Maintenance If the instrument is used properly, no special maintenance is required in normal operation. 8.2� Rectify�faults The operator of the system is responsible for taking suitable meas- ures to rectify faults. VEGAPULS�66�offers�maximum�reliability.�Nevertheless,�faults�can� occur during operation. These may be caused by the following, e.g.: • Sensor • Process • Voltage supply • Signal processing The�first�measures�to�be�taken�are�to�check�the�output�signals�as�well� as to evaluate the error messages via the display and adjustment module. The procedure is described below. Further comprehensive diagnostics can be carried out on a PC with the software PACTware and�the�suitable�DTM.�In�many�cases,�the�causes�can�be�determined� and�the�faults�rectified�this�way. Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The�hotline�is�manned�7�days�a�week�round-the-clock.�Since�we�offer� this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred. Connect a multimeter in the suitable measuring range according to the wiring plan. The following table describes possible errors in the current signal and helps to remove them: Error Cause Rectification 4 … 20 mA signal not stable Level�fluctuations Set damping via the display and ad- justment module 4 … 20 mA signal missing Electrical connec- tion faulty Check connection according to chapter�"Connection steps"�and�if� necessary, correct according to chap- ter�"Wiring plan" Voltage supply missing Check cables for breaks; repair if nec- essary Operating voltage too low or load re- sistance too high Check, adapt if necessary Current sig- nal greater than 22 mA or less than 3.6 mA Electronics mod- ule in the sensor defective Exchange the instrument or send it in for repair Reaction�when�malfunc- tions occur Causes of malfunction Fault�rectification 24 hour service hotline Check the 4 … 20 mA signal

28741-EN-141215 In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Error code Cause Rectification E013 no measured value available – Sensor in boot phase – Sensor�does�not�find�an�echo,�e.g.� due to faulty installation or wrong parameter adjustment E017 Adjustment span too small – Carry out a fresh adjustment and increase the distance between min. and max. adjustment E036 no operable sensor software – Carry out a software update or send instrument for repair E041, E042, E043 Hardware error, elec- tronics defective – Exchange the instrument or send it in for repair Depending on the reason for the fault and the measures taken, the steps�described�in�chapter�"Set up"�may�have�to�be�carried�out�again. 8.3 Exchanging the electronics module If the electronics module is defective, it can be replaced by the user. In Ex applications, only instruments and electronics modules with ap- propriate Ex approval may be used. If there is no electronics module available on site, one can be ordered from the VEGA agency serving you. The new electronics module must be loaded with the settings of the sensor. These are the options: • At the factory by VEGA • Or on site by the user In both cases, the sensor serial number is necessary. The serial num- bers are stated on the type label of the instrument, inside the housing or on the delivery note. Information: When�loading�on�site,�first�of�all�the�order�data�must�be�downloaded� from�the�Internet�(see�operating�instructions�manual�"Electronics module"). The electronics modules are adapted to the respective sensor and distinguish also in the signal output or power supply. 8.4 Software update The software version of VEGAPULS 66 can be determined as follows: • on the type label of the electronics • Via the display and adjustment module • via PACTware Error messages via the display and adjustment module Reaction�after�fault�recti- fication Sensor serial number Assignment

28741-EN-141215 You can view all software histories on our website www.vega.com. Make�use�of�this�advantage�and�get�registered�for�update�information� via e-mail. The following components are required to update the sensor soft- ware: • Sensor • Voltage supply • VEGACONNECT • PC with PACTware • Current�sensor�software�as�file At�"www.vega.com/downloads"�go�to�"Software".�Select�under�"plics sensors and instruments",�"Firmware updates"�the�respective�instru- ment�series�and�software�version.�Load�the�zip�file�via�the�right�mouse� key�with�"Save target as"�e.g.�on�the�desktop�of�your�PC.�Move�with� the�right�mouse�key�to�the�folder�and�select�"Extract all".�Save�the� extracted�files,�for�example�on�the�desktop. Connect the signal conditioning instrument to power supply and provide the connection from the PC to the instrument via the interface adapter.�Start�PACTware�and�go�via�the�menu�"Project"�to�the�VEGA project assistant.�Select�"USB"�and�"Set instruments online".�Activate� the�project�assistant�with�"Start".�The�assistant�establishes�the�con- nection automatically and opens the parameter adjustment window "Sensor # online parameter adjustment".�Connect�this�parameter� adjustment window before you carry out further steps. Select with the right mouse key the sensor in the project and go to "Additional function".�Then�click�to�"Software update".�The�window� "Sensor # software update"�opens.�PACTware�checks�now�the�sensor� data and displays the actual hardware and software version of the sensor. This takes approximately 60 s. Push�the�button�"Update software"�and�select�the�previously�extracted� hex�file.�Then�the�software�update�can�be�started.�The�additional�files� are installed automatically. Depending on the sensor, this procedure can�last�up�to�1�h.�Then�the�message�appears�""Software update suc- cessfully executed". 8.5 How to proceed if a repair is needed You�can�find�a�repair�form�as�well�as�detailed�information�on�how�to� proceed at www.vega.com/downloads�and�"Forms and certificates". By doing this you help us carry out the repair quickly and without hav- ing to call back for needed information. If a repair is necessary, please proceed as follows: • Print�and�fill�out�one�form�per�instrument • Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging Load sensor software to PC Prepare update Load software into sen- sor

28741-EN-141215 • Please contact the agency serving you to get the address for the�return�shipment.�You�can�find�the�agency�on�our�home�page� www.vega.com.

28741-EN-141215 9 Dismount 9.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take�note�of�chapters�"Mounting"�and�"Connecting to power supply"� and carry out the listed steps in reverse order. 9.2 Disposal The instrument consists of materials which can be recycled by spe- cialised recycling companies. We use recyclable materials and have designed the parts to be easily separable. WEEE�directive�2002/96/EG This instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws. Pass the instrument directly on to a spe- cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive. Correct�disposal�avoids�negative�effects�on�humans�and�the�environ- ment and ensures recycling of useful raw materials. Materials:�see�chapter�"Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal.

28741-EN-141215 10 Supplement 10.1 Technical data General data 316L corresponds to 1.4404 or 1.4435 Materials,�wetted�parts Ʋ Process�fitting 316L, Alloy C22 (2.4602) plated Ʋ Antenna 316L, Alloy C22 (2.4602) Ʋ Antenna cone PTFE�(TFM�1600),�ceramic�(99.7�%�AL2O3) Ʋ seal, antenna system FKM�(A+P�GLT�FPM�70.16-06),�FFKM�(Kalrez�6375),� silicone�FEP�coated�(A+P�FEP-O-Seal)�Viton,�EPDM� (FDA approved), graphite Ʋ Standpipe 316L, Alloy C22 (2.4602) Materials,�non-wetted�parts Ʋ Housing Plastic PBT (polyester), Alu die-casting, powder-coated, 316L Ʋ Seal between housing and housing cover NBR (stainless steel housing), silicone (Alu/plastic hous- ing) Ʋ Inspection window in housing cover for�PLICSCOM Polycarbonate (UL-746-C listed) Ʋ Ground terminal 316Ti/316L Ohmic contact Zwischen Erdungsklemme, Prozessanschluss und Standrohr Weight without standpipe 6.3�…�136�kg�(13.9�…�300�lbs),�depending�on�flange� size, pressure stage and housing material Weight, standpipe 3.2 kg/m (2.2 lbs/ft) Length standpipe antenna max. 5.85 m (19.19 ft) Output variable Output signal 4 … 20 mA/HART Cycle time min. 1 s (dependent on the parameter setting) Signal resolution 1.6 µA Failure signal current output (adjustable) mA value unchanged 20.5 mA, 22 mA, < 3.6 mA (adjust- able) Max.�output�current 22 mA Load see load diagram under Power supply Damping (63 % of the input variable) 0 … 999 s, adjustable Met�NAMUR�recommendation NE 43 HART output values Ʋ 1. HART value (Primary Value) Distance to the level Ʋ 2. HART value (Secondary Value) Distance to the level - scaled (for example hl, %) Resolution, digital > 1 mm (0.039 in)

28741-EN-141215 Input variable Measured�variable Distance�between�lower�edge�of�the�sensor�flange�and� product surface Min.�distance 0 mm Measuring�range up to 5.85 m (19.19 ft)4) Reference�conditions�to�measuring�accuracy�(according�to�DIN�EN�60770-1) Reference conditions according to DIN EN 61298-1 Ʋ Temperature +18�…�+30�°C�(+64�…�+86�°F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Other reference conditions Ʋ Reflector ideal�reflector,�e.g.�metal�plate�2�x�2�m Ʋ False�reflections Biggest false signal, 20 dB smaller than the useful signal Characteristics and performance data Measuring�frequency C-band (6 GHz technology) Step response or adjustment time5) > 1 s (dependent on the parameter setting) Max.�level�change adjustable up to 1 m/min. (dependent on the parameter adjustment) Max.�emitted�HF�power�of�the�antenna�system Ʋ Pulse peak power approx. 0.1 mW Ʋ Pulse duration < 2 ns Ʋ SAR value6) 0.471 mW/kg Measuring accuracy Resolution, general max. 1 mm (0.039 in) Deviation7) see diagrams 0,5 m (1.6 ft) 5,85 m (19.19 ft) 10 mm (0.394 in) 5 mm (0.197 in) - 5 mm (- 0.197 in) - 10 mm (- 0.394 in) 0 Fig. 26: Deviation VEGAPULS 66 standpipe 4) According to the respective standpipe length. 5) Time to output the correct level (with max. 10 % deviation) after a sudden level change. 6) at the aperture of a horn antenna with ø 150 mm 7) Incl. non-linearity, hysteresis and non-repeatability.

28741-EN-141215 Influence�of�the�ambient�temperature�to�the�sensor�electronics8) Average�temperature�coefficient�of�the� zero signal (temperature error) 0.03 %/10 K Influence�of�the�superimposed�gas�and�pressure�to�the�accuracy The spreading speed of the radar impulses in gas or vapour above the product is reduced by high pressures.�This�effect�depends�on�the�superimposed�gas�or�vapour�and�increases�with�low�tem- peratures. The following chart shows the deviation caused by some typical gases or vapours. The stated values refer to the distance. Positive values mean that the measured distance is too high, negative values that the measured distance is too small. Gas phase Temperature 1�bar/14.5�psig 10�bar/145�psig 50�bar/725�psig Air/Nitrogen 20 °C/68 °F 0.00 % 0.22 % 1.2 % Air/Nitrogen 200 °C/392 °F 0.00 % 0.13 % 0.74 % Hydrogen 20 °C/68 °F -0.01 % 0.10 % 0.61 % Hydrogen 200 °C/392 °F -0.02 % 0.05 % 0.37 % Water (saturated steam) 100 °C/212 °F 0.20 % - - Water (saturated steam) 180 °C/356 °F - 2.1 % - Ambient conditions Ambient, storage and transport tempera- ture -40�…�+80�°C�(-40�…�+176�°F) Process conditions For�the�process�temperature�and�the�vessel�pressure,�you�also�have�to�note�the�specifications�on� the type label! Always the lowest value is applicable! Process�temperature�(measured�on�the�process�fitting�depending�on�process�seal Ʋ FKM�(A+P�GLT�FPM�70.16-06) -40�…�+150�°C�(-40�…�+302�°F) Ʋ FFKM�(Kalrez�6375) -20�…�+150�°C�(-4�…�+302�°F) Ʋ Silicone�FEP�coated�(A+P�FEP-O- Seal) Viton -40�…�+150�°C�(-40�…�+302�°F) Ʋ EPDM�(A+P�75.5/KW75F,�FDA�ap- proval) -40�…�+150�°C�(-40�…�+302�°F) Ʋ graphite (coupling cone ceramic) -60�…�+250�°C�(-76�…�+482�°F) Ʋ graphite (coupling cone ceramic) with temperature adapter -60�…�+400�°C�(-76�…�+752�°F) Vessel pressure relating to the antenna cone Ʋ PTFE -100 … 4000 kPa/-1 … 40 bar (-14.5 … 580 psi) with PN 40 Ʋ Ceramic -100 … 16000 kPa/-1 … 160 bar (-14.5 … 2321 psi) with PN 160 8)� Relating�to�the�nominal�measuring�range,�in�the�temperature�range�-40�…�+80�°C�.

28741-EN-141215 Vessel�pressure�relating�to�the�flange� nominal pressure stage see�supplementary�instructions�manual�"Flanges ac- cording to DIN-EN-ASME-JIS" Vibration resistance mechanical vibrations with 1 g and 5 … 100 Hz9) Electromechanical�data�-�version�IP�66/IP�67�and�IP�66/IP�68;�0.2�bar Cable entry/plug10) Ʋ Single chamber housing – 1�x�cable�gland�M20�x�1.5�(cable:�ø�5�…�9�mm),�1�x� blind�plug�M20�x�1.5 or: – 1�x�closing�cap�M20�x�1.5;�1�x�blind�plug�M20�x�1.5 or: – 1 x closing cap ½ NPT, 1 x blind plug ½ NPT or: – 1␣x�plug�(depending�on�the�version),�1␣x�blind�stopper� M20␣x␣1.5 Ʋ Double chamber housing – 1�x�cable�entry�M20�x�1.5�(cable:�ø�5�…�9�mm),�1�x� blind�plug�M20�x�1.5;�1�x�blind�plug�M16�x�1.5�or� optionally�available�with�1�x�plug�M12�x�1�for�external� display and adjustment unit or: – 1 x closing cap ½ NPT, 1 x blind plug ½ NPT, 1 x blind plug�M16�x�1.5�or�optionally�1�x�plug�M12�x�1�for�exter- nal display and adjustment unit or: – 1 x plug (depending on the version), 1 x blind plug M20�x�1.5;�1�x�blind�plug�M16�x�1.5�or�optionally�avail- able�with�1�x�plug�M12�x�1�for�external�display�and� adjustment unit Spring-loaded terminals for wire cross- section < 2.5 mm² (AWG 14) Electromechanical�data�-�version�IP�66/IP�68�(1�bar) Cable entry Ʋ Single chamber housing 1�x�IP�68�cable�gland�M20�x�1.5;�1�x�blind�plug�M20�x�1.5 Ʋ Double chamber housing 1␣x�IP␣68�cable�gland�M20␣x␣1.5;�1␣x�blind�stopper� M20␣x␣1.5;�1␣x�blind�stopper�M16␣x␣1.5 Connection cable Ʋ Wire cross-section 0.5 mm² (AWG 20) Ʋ Wire resistance <�0.036�Ω/m�(0.011�Ω/ft) Ʋ Tensile strength < 1200 N (270 lbf) Ʋ Standard length 5 m (16.4 ft) Ʋ Max.�length 1000 m (3280 ft) Ʋ Min.�bending�radius 25 mm (0.984 in) with 25 °C (77 °F) Ʋ Diameter approx. 8 mm (0.315 in) 9) Tested according to the guidelines of German Lloyd, GL directive 2. 10)�Depending�on�the�version�M12�x�1,�according�to�DIN�43650,�Harting,�7/8"�FF.

28741-EN-141215 Ʋ Colour - standard PE Black Ʋ Colour - standard PUR Blue Ʋ Colour - Ex-version Blue Display and adjustment module Voltage supply and data transmission through the sensor Indication LC display in dot matrix Adjustment elements 4 keys Protection rating Ʋ unassembled IP 20 Ʋ mounted into the sensor without cover IP 40 Material Ʋ Housing ABS Ʋ Inspection window Polyester foil Voltage supply Operating voltage UB Ʋ Non-Ex instrument 14 … 36 V DC Ʋ EEx-ia instrument 14 … 30 V DC Ʋ EEx-d-ia instrument 20 … 36 V DC Operating voltage UB - illuminated display and adjustment module Ʋ Non-Ex instrument 20 … 36 V DC Ʋ EEx-ia instrument 20 … 30 V DC Ʋ EEx-d-ia instrument 20 … 36 V DC Permissible residual ripple Ʋ < 100 Hz Uss < 1 V Ʋ 100 Hz … 10 kHz Uss < 10 mV Load resistor Ʋ Calculation (UB - Umin)/0.022 A Ʋ Example - Non-Ex instrument with UB= 24 V DC (24�V�-�14�V)/0.022�A�=�455�Ω Electrical protective measures Protection, depending on housing version Ʋ Plastic housing IP�66/IP�67�(NEMA�4X) Ʋ Aluminium housing, stainless steel housing - investment casting, stain- less steel housing - electro-polished IP�66/IP�68�(0.2�bar)�NEMA�6P11) Ʋ Aluminium and stainless housing, in- vestment casting (optionally available) IP�66/IP�68�(1�bar)�NEMA�6P Overvoltage category III 11) A suitable cable is the prerequisite for maintaining the protection rating.

28741-EN-141215 Protection class II Functional�safety�(SIL) Functional�safety�is�already�activated�on�instruments�with�SIL�qualification�ex�factory.�On�instru- ments�without�SIL�qualification�ex�factory,�the�functional�safety�must�be�activated�by�the�user�via� the display and adjustment module or via PACTware for applications according to SIL. Functional safety according to IEC 61508-4 Ʋ Single channel architecture (1oo1D) up to SIL2 Ʋ double channel diversitary redundant architecture (1oo2D) up to SIL3 You�can�find�detailed�information�in�the�supplied�Safety�Manual�of�the�instrument�series�or�under� "www.vega.com",�"Downloads",�"Approvals". Approvals Instruments�with�approvals�can�have�different�technical�specifications�depending�on�the�version. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com�via�"VEGA Tools"� and�"Instrument search"�as�well�as�via�"Downloads"�and�"Approvals".

28741-EN-141215 10.2 Dimensions Housing�in�protection�IP�66/IP�68�(0.2�bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13/32") M20x1,5/ ½ NPT ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61") M20x1,5/ ½ NPT ~ 87 mm (3.43") M16x1,5 ø 84 mm (3.31") 120 mm (4.72") M20x1,5/ ½ NPT ~ 87 mm (3.43") M16x1,5 ø 84 mm (3.31") 120 mm (4.72") M20x1,5/ ½ NPT ~ 116 mm (4.57") ø 84 mm (3.31") 116 mm (4.57") M20x1,5 M20x1,5/ ½ NPT ~ 59 mm (2.32") ø 80 mm (3.15") 112 mm (4.41") M20x1,5/ ½ NPT 1 5 3 6 2 4 Fig. 27: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 Plastic housing 2 Aluminium housing 3 Aluminium double chamber housing 4 Stainless steel housing, electropolished 5 Stainless steel housing - precision casting 6 Stainless steel double chamber housing - precision casting

28741-EN-141215 Housing�in�protection�IP�66/IP�68�(1�bar) 117 mm (4.61") ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57") ~ 150 mm (5.91") ø 84 mm (3.31") 120 mm (4.72") ~ 105 mm (4.13") ø 84 mm (3.31") M20x1,5 2 M20x1,5/ ½ NPT M16x1,5 3 M20x1,5 M20x1,5 1 Fig. 28: Housing versions with protection rating IP␣66/IP␣68 (1␣bar) - with integrated display and adjustment module the housing is 9␣mm/0.35␣in higher 1 Aluminium housing 2 Stainless steel housing - precision casting 2 Stainless steel double chamber housing - precision casting VEGAPULS�66,�standpipe�version L ø 52 mm (2.05") ø 8 mm (0.32") ø 56 mm (2.21") 47 mm (1.85") 60 mm (2.36") 180 mm (7.09") 317 mm (12.48") 2 3 1 Fig. 29: VEGAPULS 66, standpipe version12) 1 Standard version 2 For process temperatures up to 250 °C (482 °F) 3 For process temperatures up to 400 °C (752 °F) 12) The plant operator must provide a suitable support for the standpipe depending on the length and the process conditions.

28741-EN-141215 10.3 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see www.vega.com. Only in U.S.A.: Further information see patent label at the sensor housing. VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte. Nähere Informationen unter www.vega.com. Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com. Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте www.vega.com. VEGA系列产品在全球享有知识产权保护。 进一步信息请参见网站

Am Hohenstein 113 77761 Schiltach Germany 28741-EN-141215 All statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2014 Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: [email protected] www.vega.com