Husqvarna MZ28ZTBF Operator's Manual

Specifications

Brand: Husqvarna
Category: Lawn Mower
Model: MZ28ZTBF
File Type: PDF
File Size: —
Pages: 64

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BF / 96658250

FD52H / 96658260 FD61H / 96658270 Please read the operator's manual carefully and make sure you understand the instructions before using the machine_ English

To implement improvements, specifications and designs can be altered without prior notification.

Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer. Modifications to the unit may cause unsafe operations or damage the unit. When this product is worn out and no longer used, it should be returned to the reseller or other party for recycling. @20t0 HTC AJl rights reserved_ Beatrice, NE Printed in U S A

Driving and Transport on Public Roads ..................

5 Towing ...................................................................5 Operating ............................................................ 5 Good Service ..................................................... 6 SYMBOLS AND DECALS ................................................ 7 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Safety Instructions ......................................................... 9 Personal Safety Equipment ........................................ I1 Slope Operation ..................................................... 11 Safe Handling of Gasoline ............................. t3 General Maintenance ................................... 14 Transport .................................................................. 16 Towing ......................................................... 16 Spark Arrestor ..................................................16 CONTROLS ..................................................... 17 Control Locations ......................................... 17 Motion Control Levers ..................................... 18 Hour Meter ................................................. 19 Tracking ................................................................19 Parking Brake ................................................... 20 Blade Switch ............................................................ 20 Ignition Switch .................................................... 20 Fuses ................................................................................ 2t Cutting Height Adjuster .................................... 22 Fuel Shut Off Valve ..................................... 22 Refueling ..................................................... 23 OPERATION ............................................................ 24 Training ............................................................... 24 Steering ....................................................................... 24 Before Starting ................................................ 25 Starting the Engine .................................................... 25 Jumper Cables ........................................... 28 Running ................................................................29 Operating on Hills .......................................... 30 Stopping the Engine ......................................... 3! Mowing Tips ............................................... 32 Manual Transport ...................................... 33 MAINTENANCE ......................................................... 34 Battery ............................................................... 36 Safety System ................................................... 37 Tire Pressures ........................................................... 37 Parking Brake ........................................................37 Deck Belt ...................................................... 38 Pump Belt ........................................... 39 V-belts ........................................... 39 Cutting Blades ......................................... 40 Adjusting the Mower Deck ............................. Zl1 Leveling deck ......................................... 41 Anti-scalp rollers ............................................ 42 Caster Wheels ................................................ 43 Hardware ........................................................... 43 Cleaning ............................................................ 43 LUBRICATION ...................................................... 44 Lubrication Schedule ........................................ 44 Wheel and Deck Zerks ................................... 45 Front Wheel Mount ........................................45 Front Wheel Bearings ....................................... 45 Deck Spindles ............................................. 45 Transaxte (Transmission) Fluid Change .......... 46 Purging Procedures ................................... 47 TROUBLESHOOTING GUIDE ............................. 48 STORAGE .......................................................... 50 Winter Storage ............................................... 50 Service ....................................................... 50 WIRING DIAGRAMS ....................................... 51 TECHNICAL DATA ...................................... 52 Torque Specifications ................................. 55 CONFORMITY CERTIFICATES.................. 56 SERVICE ,JOURNAL ............................................... 57

Failure to follow cautious operating

practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and mr,st not be under the influence of any mind altering substance. WARNING! Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

Thank you for purchasing a Husqvarna ride_on mower,

This machine is built for superior efficiency to rapidly mow primarily large areas A control panel that is easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine's performance This manual is a valuable document. Read the contents carefully before using or servicing the machine, The following of instructions (use, service, maintenance) by all who operate this machine is impodant for the safety of the operator and others., It can also considerably increase the life span of the machine and increase its resale value If you sell your machine, be sure to give the operator's manual to the new owner The final chapter of this operator's manual provides a Service Journal, Ensure that service and repair work are documented. A welt-kept service journal reduces service costs for the maintenance and affects the machine's resale value Please contacl your dealer for more information, Take the operator's manual along when the machine is taken to your dealer for service General tn this operator's manual left and right, backward and forward are used in relation to the machine's normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice, Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported, you must always use approved fastening equipment and ensure that the machine is well anchored,. DO NOT operate this machine on public roadways, Towing If machine is equipped with a tow hitch, use extreme caution when towing Never allow children or others in or on the towed equipment, Make wide turns to avoid jack-knifing, Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control,, Follow the manufacturer's recommendation for weight limits for towed equipment, Do not tow near ditches, canals, and other hazards, Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones, tree stumps, etc, The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect, The manufacturer's directions concerning operation, maintenance, and repairs must be carefully followed, Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgment, careful use in accordance with these instructions and common sense The machine must only be operated, maintained, and repaired by persons familiar with the machine's special characteristics and who are also knowledgeable about the safety instructions, Use only approved repair parts to maintain this machine Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail, Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage

Husqvarna's products are sold all over the world

and only in specialized retail stores with complete servicer This ensures that you as a customer receive only the best support and service Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator's manual When you need spare parts or support in service questions, warranty issues, etc, please consult the following professional: This manual belongs to the machine with the Engine Transmission manufacturing number: Manufacturing Number The machine's manufacturing number can be found on the printed plate affixed to the engine compartment., Stated on the plate, from the top are: 1., The machine's type designation (LD), 2o The manufacturer's type number (Model), 3, The machine's serial number (Serial no ) Please have the type designation and serial number available when ordering spare parts. The engine's manufacturing number is stamped on one of the valve covers, The plate states: 4 The engine's model_ 5 The engine's type, 6 Code Please have these available when ordering spare parts,, The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. @20t0 HTC All rights reserved Beatrice. NE Printed in U S A 6

on the machine

and in the operator's manual. Study them carefully so that you know what they mean, WARNING! XXXXXXXXXX xxxxxxxxx xxxxxxxxx XXXXXXXXXXXXXXX. XXXXXXXXXXXXXX XXXXXX. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxx_xx xxxxxx XXXXXXXXX= XX XXXXXXXX XXXX XXXXXX. Used in this publication to notify the reader of a risk of personal injuw or death, particularly if the reader should neglect to follow instructions given in the manual Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect to follow instructions given in the manual,, Used also when there is a potential for misuse or misassembly,, Reverse Neutral Fast Slow Fuel Warning! Parking Brake CE conformity marking Only for European market Battery acid is corrosive, explosive and flammable Use protective glasses Warning! Rotating blades, keep away from the discharge deck Do not stand here Use protective gloves /" 'X, Do not touch parts Noise emissions to the surroundings in accordance with the European Union's directive The machine's emission is slated in the chapter TECHNICAL DATA and on the decals, Only machines for European market

Shut off engine

and remove key before periorming any maintenance or repair work Keep a safe Use on slopes distance from no greater the machine than 10° @ -..> Severing of fingers and toes Do not open or remove safety shields while engine is running Careful backing up. watch for other people Moving sharp blades under cover /_ WARNING _EnlOUO _I_IJURY OR DF..ATH MAY RF_SULT FROM MACHIHE RO_l_ No passengers Careful going forward, watch for other people

These instructions are for your safety Read them carefully

A WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation = Read, understand, and follow all instructions on the machine and in the manual before starting = Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times = Only allow responsible adults, who are familiar with the instructions, to operate the machine.. = Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blades. o Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area. o Never carry passengers. The maci_ine is only intended for use by one person o Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing. o Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces. = Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working • Slow down before turning. = Never leave a running machine unattended.. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. o Operate machine only in daylight or good artificial light.. ,, Do not operate the machine while under the influence of alcohol or drugs 80_1-512 Read the operator's manual before starting the machine Clear the area of objects before mowing B0_1_5_3

Watch for traffic when operating near or crossing

roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine.. Data indicales that operalors age 60 years and above are involved in a large percentage of riding mower-related injuries..These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.. Follow the manufacturer's recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual. Local laws Nevertakepassengers may regulate the age of the user. Keep machine free of grass, leaves or other debris buildup which can touch the hot exhaust ,& or engine parts and burn.. Do not allow the mower ,_ deck to plow leaves or other debris, causing buildup to occur. Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011-520 WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is an odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. 10

Personal Safety Equipment

WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used, Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment, o Make sure that you have first aid equipment close at hand when using the machine ° Never use the machine when barefoot = Always wear protective shoes or boots, preferably with steel toe caps, = Always wear approved protective glasses or a full visor when assembling or driving. o Always wear gloves when handling the blades, o Never wear loose clothing that can get caught in moving parts = Use ear protectors, to avoid damage to hearing. Slope Operation Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution° If you cannot back up the slope or if you feel uneasy on it, do not mow it. ° Mow up and down slopes (I0 degrees maximum), not across = Watch for holes, ruts, bumps, rocks, or other hidden objects Uneven terrain could overturn the machine. Tall grass can hide obstacles. = Choose a low ground speed so that you will not have to stop while on the slope. ° Do not mow on wet grass Tires may lose traction = Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. o Keep movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause machine to roll over. = Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. o Do not use on steep slopes. o Do not try to stabilize the machine by putting a foot on the ground = Do not mow near drop-offs, ditches, or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. Personal protective equipment Mow up and down, not side to side WARNING! Do not drive up or down hills with slopes greater than 10 degrees, Do not drive across any slopes, 8D_-676_ 6003-004 11

Tragic accidents can occur if the operator is not

alert to the presence of children, Children are often attracted to the machine and the mowing activity, Never assume that children will remain out of the path of danger, = Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator,, _, Be alert and turn machine off if a child enters the area,, o Before and while backing, look behind and down for small children :::i::: :i::::i ::: :::i:i:i • Never carry children, even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation., Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine ,, Never allow children to operate the machine. o Use extra care when approaching blind corners, :,:::::__,::i :,_ ......... shrubs, trees, or other objects that may block the view of a child Keep children away from work area Never aflow children to operate the machine t2

The engine must not be started when the driver's floor plate or any protective plate for the

mower deck's drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. o Use only approved gasoline container_ • Never remove gas cap or add fuel with the engine running Allow engine 10cool at least two (2) minutes before refueling o Never fuel the machine indoors o Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliance. o Before beginning to refuel, minimize the risk of static electricity by touching a metal surface ° Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from the vehicle when filling o Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. ° Keep the nozzle in contact with the rim of the fuet tank or container opening at all times until fueling is complete Do not use a nozzle lock-open device - if fuel is spilled on clothing, change clothing immediately., o Never overfill fuet tank, Reptace gas cap and tighten securely. o Do not start the engine near spilled fuel o Never use gasoline as a cleaning agenL - if leaks arise in fuel system, engine must not be started until problem has been resolved. ° Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow, Never fill tank indoors ,_ WARNING! The engine and the exhaust system become very hot during operation. There is risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes before refueling. t3

Never operate machine in a closed area

o Keep all nuts and bolts tight to be sure the equipment is in safe working condition o Never tamper with safety devices, Check their proper operation reguIarly • Keep machine free of grass, leaves, or other debris buildup Clean oil or fuel spillage and remove any fuel-soaked debris Allow machine to cool before storing ° If the machine strikes a foreign object, stop and inspect the machine Repair, if necessary, before restarting o Never make any adjustments or repairs with the engine running = Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. = Mower blades are sharp Wrap the blade or wear gloves, and use extra caution when servicing them o Check brake operation frequently Adjust and service as required o Maintain or replace safety and instruction labels, as necessary • Do not modify safety equipment. Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices o Do not change the settings of governors and avoid running the engine with overly high engine speeds., If the engine runs too fast, there is risk for damaging the machine components, o Be very careful when handling battery acid. Acid on skin can cause serious corrosive burns. If battery acid is spilled on skin, rinse immediately with water. o Acid in the eyes can cause blindness, contact a doctor immediately • Be careful when servicing the battery. Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks. • The battery can explode and cause serious injury or damage. o Ensure that the equipment is in good condition and that at! nuts and bolts, especially those fastening the blade attachments, are properly tightened and torqued. 14 ,machine in an enclosed space _ WARNING! Use protective glasses for maintenance work.

Sparking can occur when working with the battery

and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery ° Use protective goggles o Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel, WARNING! Avoid electrical sparking and its consequences by the following routines: ,, Never work with the starter circuil if there is spilled fuel, = Disconnect the negative cable from the battery first and reconnect it last. o Do not make a bridge short circuit across the starter relay to run the starter.. ° Never use the machine indoors or in spaces lacking proper ventilation. The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas., o Stop to inspect the equipment if the machine runs over or into anything, If necessary, make repairs before starting o Never make adjustments with the engine running., • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. = The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them ° Check the parking brake's functionality regularly,, Adjust and service as necessary. o The mulch blades should only be used in familiar areas when higher quality mowing is desired. o Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the machine. . Allow the machine to cool before putting it in storage, • Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water, ,50"33.0,09 De not smoke whenperformingmaintenanceon the battery. Thebattery can explodeand cause seriousinjury/damage, Risk of sparldng B009-728 Regularlyclean deck

The machine is heavy and can cause serious

crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer. ° Use an approved trailer to transport the machine Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting o Do not operate this machine on public roadways • Check and abide by local traffic regulations before transporting the machine on any road. o Do not tow this machine: it may cause damage to the drive system. o Load the unit onto truck or trailer by driving up ramps of suitable strength using a stow speed Do not lift! The machine is not intended to be lifted by hand. Towing if machine is equipped with a tow hitch, use extreme caution when towing. Never allow children or others in or on towed equipment Make wide turns to avoid jack-knifing Travel slowly and allow extra distance to stop.. Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and toss of control+ Follow the manufacturer's recommendation for weight limits for towed equipment. Do not tow near ditches, canals, and other hazards. Spark Arrestor A spark arrestor for the muffler is available through your authorized Husqvarna dealer. WARNING! Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin, causing serious injury. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately. IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. WARNING[ This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested, bush covered or grassy lands unless the engine's system is equipped with a spark arrestor meeting applicable local or state laws (if any). 16

This operator's manual describes the Husqvarna Zero

Turn Rider The rider is fitted with a Briggs & Stratton four-stroke overhead valve engine developing 28 horse power* Control Locations Transmission from the engine is made via beltodriven hydraulic pumps Using the left and right steering controls, the flow is regulated and thereby the direction and speed,, ® 13 12 !0 11 1. Motion control tevers 6 ignition switch 2. Parking brake 7, Hour meter 3 Tracking knob 8 Throttle control 4, Fuettank 9 Blade switch 5. Hydro release levers 10, Seat adjustment lever 1t Right tracking bolt 12, Height adjustment 13, Deck lift "The power rating of the engines indicated is the average net power output (at specified rpm) of a typical production engine for the engine model measured to SAE standard J1349/IS01585, Mass production engines may differ from this value, Actual power output for the engine installed in the final machine will depend on the operating speed, environmental conditions and other variables, 17

the two steering

controls The steering controls can be moved forward or backward about a neutral position Furthermore, there is a neutral position, which is locked if the steering controls are moved outward When both controls are in the neutral position (N), the machine stands still By moving both controls an equal amount forward or backward, the machine moves in a straight line forward or backward respectively For example, to turn right while moving forward, move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position, The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position. If the left steering control is pulled backward, the machine turns to the left Use extra care when using this maneuver Steering controls 8055-042 WARNING! The machine can turn very rapidly if one steering control is moved much further forward than the other. 2 1 Forward 2 Neutral 3 Neutral slot. Neutral lock 4 Reverse Motion control lever pattem (right side) 8065-053 18

The hour meter displays the total operating time

It wilt flash CHG OIL (Change Oil) at 50 hour intervals The flash duration is one hour before and one hour after the interval., The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset Tracking If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure for the rear tires is !5 psi (1 bar) 1 Tracking adjustments are made using the tracking knob, The tracking knob acts as limiting device for the motion control levers when in the full-forward position. 2 For preliminary tracking adjustment, move unit to an open, unobstructed area such as an empty parking lot or open field,, 3 Rotating the tracking knob allows fine tuning adjustments so the machine tracks straight with the steering control levers in the full forward position. 4 Rotate the knob clockwise (as viewed from the operation position) to increase the speed on the left lever, Rotate counter clockwise to decrease speed Hour meter Tracking adjustment 5055-043 5055,_4a 19

The parking brake is found on the left of the machine

Pull the lever backward to activate the brake and push forward to release it IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake, Always set the parking brake before dismounting, Release the parking brake before moving the mower. Parking brake 8058-0,14 Blade Switch To engage the mower deck, pull the blade switch knob out The mower blades are disengaged when the knob is pressed down fully. t Blade switch 805£-043 Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine Turn the key clockwise to start the engine, 2O Ignition switch 8056-043

Release the key to the RUN position when the engine

has started Ignitionswitch - RUN position For using "accessory", turn the key counter clockwise 8{356-005 Ignitionswitch - accessory Fuses are located on the left hand side of the machine They are accessed by tilting the seat forward Fuses are flat pin fuses type as used in automobiles. There are two fuses with ratings and functions: 1.. 20 A, Primary fuse 2. 7 5 A, Mower deck coupling Fuses 8011-420 21

Cutting Height Adjuster

The desired cutting height is set with the height pin The cutting height pedal releases the deck lift to place the deck and the selected height. For transport, push the lift pedal fully forward until the deck lifl latches in the transport (highest) position.. Seat Adjustment Lever The seat can be adjusted lengthways.. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward Fuel Shut Off Valve The fuel shut off valve is centered behind the rear of the seal The valve is off when the handle tab is turned perpendicular to the fuel line 1, Release pedal 2 Height pin Cut height selection pedals \ Lengthwaysadjustment 8055*O 17 8011-44t 22 Fuel shut off valve in the CLOSED position_ 8055-010

Read the safeb,/instructions before refueling

The capacity for the tank is 5 gallons (19 liters) Regularly check the gas cap gasket for damage and keep the cap properly tightened The engine will run on a minimum of 87-octane unleaded gasoline (no oil mix), Environmentally adapted alkylate gasoline can be used See Technical Data concerning ethanol fuel. Methanol fuel is not allowed Do not use E85 alcoho! based fuel Damage to the engine and components may occur_ When operating in temperatures below 32° F (0° C ), use fresh, clean winter grade gasoline to help insure good cold weather starting, B_q,35-OO7 Gasolinefuel tank WARNING! Gasoline is highly flammable, Observe caution and fill the tank outdoors (see the safety instruction). WARNING! The engine and the exhaust system become very hot during operation. Risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes before refueling WARNING! Fill to bottom of filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT INFORMATION Experience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur. 23

Read the Safety Instructions section and the

following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power Additionally, we suggest when first operating the mower, use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until operator becomes comfortable with controls We also suggest first time users, or new users to Zero Turn mowers to become familiar with the mower's movement on a hard surface, such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability, they may damage turf due to overly aggressive maneuvers Steering To move forward and backward The direction and speed of the mower's movements is eflected by the movement of the control lever(s) on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel moved forward or backwards, the mower will not move, Slowly move both control levers forward slightly, This will allow mower to start moving forward in a straight line Pull back on control levers to the neulral position and mower should stop moving Pull back slightly on control levers, this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving,, To turn to the right While moving in a forward direction, pull the right lever back towards the neutra! position while maintaining the position of the left lever, this will stow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever, this will slow the rotation of the left wheel and cause the machine to turn in that direction.. To zero turn While moving in a forward direction, first pull both contro! levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position, the mower turns to the direction of the reverse position lever, IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released. This may cause the mower to suddenly stop. First time users should push mower (see Manual Transport in the Operation section) to an open, flat area, without other people or vehicles or obstacles nearby To move unit under its own power, the operator must be in the seat, start engine (see Before Starting in the Operation section), adjust engine speed to idle, disengage parking brake, do not engage blades at this time, rotate control levers inward, As long as the control levers have not been 24

Read the sections Safety Instructions and

Controls before starting the machine. . Performthe daily maintenance before starting (see maintenance schedule in the Maintenance section) o Check that there is sufficient fuel in the fuei tank.. o Adjust the seat to the desired position. The following conditions must be fulfilled before the engine can be started: 1 The blade switch for engaging the mower blades must be depressed., 2 The parking brake must be on 3. Both steering controls must be in the locked (outer) neutral position Activate parking brake before starting 805_-044 Starting the Engine t Sit on the seat 2. Raise the mower deck to the transport position by {ockingthe lift pedal fu!ty forward, 3 Activate the parking brake Set mower deck to the transport position e05e-046 25

Disengage the mower blades by depressing the

blade switch Move the steering controls outward to the locked (outer) neutral position,, _055_043 Press the control for disengaging the mower deck Place controls in neutral position B066_-012 6- Move the throttle to the middle position 26 £,3658-050 Set the throttle

Open the fuel tank valve

A WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive system damage. The engine exhaust contains carbon monoxide, which is an odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. \ Fuel valve in the OPEN position _065-0t3 8 Press in and turn the ignition key to the start position, IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before retrying. IMPORTANT INFORMATION The Briggs & Stratton engine on this unit is equipped with Electronic Fuel Management (EFM). The engine choke is automatically regulated during starting and warm up. 7Drn to the START position 80658,050 g 10 When the engine starts, immediately release the ignition key back to the run position, Set the desired engine speed with the throttle.. Allow the engine to run at a moderate speed, "half throttle", for 3-5 minutes before loading it too heavily..USE FULL THROTTLE WHEN MOWING. .................. Release ignition to the RUN position

Lead-acid batteries generate

explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. Do not use the mower to start other vehicles. IMPORTANT INFORMATION Refer to the EFM Information Sheet from the unit literature packet for specific jump starting instructions. If "jumper cables" are used for emergency starting, follow this procedure; Jumper Cables = Connect each end of the RED cable to the POSITIVE (+) terminal on each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of the fully charged battery. ,, Connect the other end of the BI_,CK cable to a good CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery To remove cables, reverse order o Remove BLACK cable first from chassis and then from the fully charged battery.. = Remove RED cable last from both batteries Jumper cable connection 8011-642 28

1_. Release the parking brake by moving the lever

downward NOTE: The mower is equipped with an operator presence system When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2 Move the steering controls to the neutral position (N) 3. Select the cutting height by setting the cutting height pin into the desired hole. Release foot pedal latch and lower deck to set cutting height, 4.. Make sure the work area is flee from objects that could be thrown by the rotating blades Parking brake 805_044 WARNING! Ensure that no one is near mower when engaging blade switch. Cutting height selection 8065,017 6 7. Engage the mower deck by pulling out the blade switch. Move throttle control to full throttle (rabbit symbol). The machine's speed and direction are continuously variable using the two steering controls.. When both controls are in the neutral position, the machine stands still. By moving both controls an equal amount forward or backward, the machine moves in a straight line forward or backward respectively. 8065÷016 Engagethe mowerdeckand movethe throttle to FULL 29

Read the Safety Instructions Driving on Slopes in the

Safety Instructions WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes, IMPORTANT INFORMATION Control levers return to neutral when released. This may cause the mower to suddenly stop. o The slowest speed possible should be used before starting up or down hills_ • Avoid stopping or changing speed on hills, . If stopping is absolutely necessary, pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake,, ,, To restart movement, release the parking brake, . Pull the control levers back to the center of the mower and press forward to regain forward motion, o Make all turns slowly Place controls in neutral position 80561-0t2 Release the parking brake to restart movement 8055-044 3O

Move the throttle to the minimum position (tortoise

symbol) If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature before stopping To prevent fouling the spark plugs, avoid idling the engine for longer periods 1. Disengage the mower deck by depressing _he blade switch _Q58-_.46 Disengagethe mowerdeck andmove throttle to minimum 2. Raise the mower deck by pressing the foot pedal forward to the transport position 3. When the machine is standing still, activate the parking brake by pulling the lever upward 4 Move the throttle to the minimum position (tortoise symbol) Turn the ignition key to the stop position Raise deck to transport position 6'35B-048 5 Move the steering controls outward 6, Remove key, To prevent unauthorized use, always remove key when leaving the mower,. Place controls in neutral position to stop

Observe and flag rocks and other fixed objects to

avoid collisions o Begin with a high cutting height and reduce it until the desired mowing result is attained, The average lawn should be cut to 2t/2° (64 mm) during the cool season and over 3' (76 mm) during the hot months For healthier and better looking lawns, mow often after moderate growth • For best cutting performance, grass over 6" (15 cm) in height should be mowed twice,, Make the first cut relatively high; the second to the desired height. . The mowing result will be best with a high engine speed (the blades rotate rapidly) and low speed (the rider moves slowly), If the grass is not too long and dense, the driving speed can be increased without negatively affecting the mowing result. o The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used wilhout poor mowing results. o Avoid mowing wet lawns. The mowing result is poorer because the wheels sink into the soft lawn, clumps build, and the grass clippings fasten under the cowling - Hose the mower deck underside with water after each use, When cleaning, the mower deck shall be raised into the transport position Make sure the mower is cooled and the engine is off, o Use compressed air to clean top surface of the deck, Avoid flooding water on top surface, engine and electrical components o When the mulching kit is used, it is important that the mowing interval is frequent and that the deck is cleaned more often,, WARNING! Clear the lawn of stones and other objects that can be thrown out by the blades. Mowing pattern 8011-693b WARNING! Never drive the rider on terrain that slopes more than 10 degrees. Mow slopes up and down, never side to side. Avoid sudden directional changes. 32

should be carried out unless:

• the engine stopped • the ignition key removed • the parking brake activated When pushing or pulling the mower, engage the tZT (Integrated Zeroturn Transaxle) bypass linkages. The linkages are located on each side of the rear of the unit below the rear engine plate. Raise the deck to the highest (transport) position Pull the bypass linkages up and out of the keyhole slots Release the lever with the head outside the bracket and held into the bypass setting. To reengage the IZTsto drive, reverse the above procedure 1 IZT locked into the bypass position 2 Linkage lever, engaged Right side, IZT linkage _Q65-061 33

Check the parking brake

Check the engine's oil Leve_(every refueling) Check the safety system Check for fuel and oil leakages Check!dean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, be]t puifeys Check the tire pressures Check battery connections Sharpen:_VReplace mower blades Clean the engine's cooling air intake 2_ Clean the air cleaner's pre-filter _ (foam) Clean the air cleaner's filter cartridge 2t(paper filter) Check/adjust the parking brake Inspect muffler/spark arrestor Daily Before O Atleast once each 1 After year la ! m o ! ° t t O O m [] m o Maintenance interval in hours 5O 25O 5OO O O O O O O O Q O o I o o m °I: ° !) First change after 8-I0 hours When operating with a heaw load or at high ambient temperatures, replace every 50 hours 71In dusty condilions, cleaning and repIacemen| are required more often. 3t Perlormed by authorized service workshop e = Described in this manual _' = Not described in this manuat U = Refer to the engine manufacturer's manual 34

Check the condition of belts, belt pulleys

Change the engine oil _') Replace the engine oii filter Cfean!replace the spark plugs Replace the fuel filter Replace air filter _ (paper filter) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter _-_(foam) Check the hydraulic oil in the oit tank Change the hydraulic oil (every 500 hours) Before After At least once each year @ Maintenanceinterval in hours 50 250 l, 500 [] Q m _a [] o o m m G O u O O O Replace the hydraulic oil filter (even.7500 hours) Dismantle and inspect starter _ (every 500 hours) Check!adjust the mower deck "Check tile engine valve clearance :*_ Perform the 500-hour service 31 O Q ,e O @ I) First change after 5-8 hours When operating with a heaw load or at high ambient temperatures, replace every 50 hours 2I In dusty conditions, cleaning and replacement are required more often 3)Performed by aulhofized service workshop e = Described in this manual ¢" = Not described in this manual El = Refer to the engine manufacturer's manual WARNING! Before performing any service or adjustment checklist: • Engage the parking brake. • Place the Blade-switch in the disengaged position. , Turn the ignition switch to "OFF" position and remove the key. , Make sure the blades and all moving parts have completely stopped. , Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug. 35

Your mower is equipped with a maintenance free

battery and does not need sere'icing However, periodic charging of the battery with an automotive type battery charger wilt extend its life., _' Keep battery and terminals ctean e Keep battery bolts tight o See chart for charging times WARNING! Always wear eye protection when around batteries, Cleaning battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to "leak" power., 1 Open the terminal access doors 2 Disconnect BLACK battery cable first, then the RED battery cable and remove the battery from the machine 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until shiny, 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery, Replacing battery I, Lift seat and rotate forward, 2, Open terminal access doors 3, Using two 1/2"wrenches disconnect BLACK battery cable then RED battery cable. 4 Using a 7/,6wrench, remove the bolts on either side of the terminal guard and lift off guard 5, Carefully remove the battery from the mower. 6. Install new battery with terminals in the same position as the old battery 7,. Reinstall battery terminal guard,, 8 First connect RED battery cable to positive (+) battery terminal with hex bolt and hex nut 9, Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and hex nut., 10, Close access doors. 11. Lower seat. IMPORTANT INFORMATION Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. Always use two wrenches for the terminal screws. A WARNING! Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands_ rings, etc. Positive terminal must be connected first to prevent sparks from accidental grounding. CZ_2,2 1,Terminalguard 2, Access doors Batterycleaningand installation 36

This machine is equipped with a safety system

that prevents starting or driving under the following conditions The engine can only be started when: 1. The mower deck is disengaged 2.. The steering controls are in the outer, locked neutral position 3. The parking brake is on.. Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and to7 again If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again., Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the driver's seat I Conditions for starting 5C4_t_32 IMPORTANT INFORMATION To be able to drive, the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position, otherwise the engine will stop, Tire Pressures Fill tire pressures to 15 psi / t03 kPa / 1 bar IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the drive tires, Excessive loads created by foam filled tires will cause premature failures. Only use O.E.M. specified tires. Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action_ WARNING] Faulty adjustment results in reduced braking ability and can cause an accident. IMPORTANT INFORMATION The machine must be standing still when applying the parking brake. Parking brake 0 625_044 37

Deck Belt Removal

Park on a level surface Apply park brake,, Lower the deck into the lowestcutting position 1 Remove foot plate and belt shields. 2 Using a ratchet or breaker bar with a £/_e'socket on the spring idler bolt, relieve the tension on the belt. 3 Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. 4, Carefully roll the belt over the top of the cutter housing pulleys, 5. Remove the belt from around the electric clutch on the engine shaft and off the mower deck. Slackening the belt tensioner 805B-063 Deck Belt Installation NOTE: For ease in installing the deck belt, refer to the routing decal on the deck 1, Wrap the deck belt around the electric clutch pulley that is located on the engine shaft, 2 Route the belt forward between the spring loaded and stationary pulleys, 3. Place belt around spring loaded idler pulley 4 Wrap the belt around the stationary idler pulley and around the mandrel housings. 5, Push inward on the idler arm and carefully route belt over stationary idler pulley. Once belt is properly routed, slowly release idler arm to tension belt., 6 Check that there are not twists in the belt and that the routing matches the routing decal, 7., Replace belt shields on both mandrel housings and secure with fasteners, i4 Belt muting, deck belt 8055-O61 38

The belts are not adjustable

Replace belts if they begin to slip from wear Replacing Pump Belt Park the mower on a level surface Engage the parking brake. Belt Removal From the top side of the deck: 1 Remove the deck belt (see Deck Belt Removal in this section of the manual) 2 Tilt seat forward to access fan covers_ Remove both fan covers From 3 4 ,, the underside of the mower: Remove clutch stop to access the belto With a Y2'breaker bar and using the square opening in the pump idler arm, shift the arm to create slack in the belt. With the idler arm in the slack position, slip a screwdriver, clevis pin or similar into the "_/8"hole in the plate that sits between the two fan covers.. This wilt keep the idler in the extended position and allow removal of the breaker bar.. Remove belt from the engine and pump pulleys over the top of the fans. Belt Installation !. If the pump is not locked in the extended position, repeat Steps 4 and 5 from the above instructions 2. Slip the belt over the fans and route it between the idler pulleys 3. Place the belt over the right and left idler pulleys 4. Place the belt on the engine pulley. 5 Use the breaker bar to hold the tension off the belt while removing the implement used as a brace in the plate. 6. Replace and secure clutch stop 7 Reinstall the fan shields. 8. Reinstall the deck belt. (See Deck Belt Installation in this section of the manual). V-belts Check every 100 hours of operation. Check for severe cracking and large nicks NOTE: The belt will show some small cracks in normal operation Remove fan covers t Electric clutch 2 Idler arm release placement 3 Clutch stop Pump belt removal BOSB-064 8058-C6D 39

To attain the best mowing effect, it is important that

the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks should be replaced. Blades damaged from hitting obstacles that result in a breakdown should be replaced. The service workshop should decide whether the blade can be repaired!ground or must be replaced Balance the blades after sharpening Check the blade mounts Blade Replacement WARNING! Blades are sharp, Protect your hands with gloves andlor wrap blades with a heavy cloth when handling. t.. Remove blade bolt by turning counterclockwise. 2. Install new or re-sharpened blade with stamped "GRASS SIDE" facing towards ground/grass (down) or "THIS SIDE UP" facing deck and cutter housing. 3. Install and tighten blade bolt securely 4., Torque blade bolt to 45-55 ft-lbs (60W5 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Husqvarna bolt if required. Do not use lower grade hardware than specified. WARNING! Blades are sharp. Protect your hands with gloves andfor wrap blades with a heavy cloth when handling. IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop. 1 Blade 2 Bladebolt (special) 3 Cutter housing Blade attachment WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3, Turn ignition switch to "OFF" position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug, 4O

Check the tire pressure before adjustment of the

mower deck, See Tire Pressures in Maintenance section Faulty mower deck adjustments will cause an uneven mowing result Leveling deck Adjust the deck while the mower is on a tevel surface Make sure the tires are inflated to the correct pressure, See Technical Data!Transmission_ If tires are under or over inflated, you cannot properly adjust your deck. Four slots control the height and pitch of the mower deck The deck should be adjusted slightly higher in the rear NOTE: To insure accuracy of leveling procedure, mower deck drive belt must be installed prior to leveling deck 1 Wear heaw gloves Turn each outer blade tip to align with the deck or in a side4o-side manner. 2 Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Retain this measurement Move to the opposite side, check that measurement is the same If adjustment is required, loosen the locknut and move mounting bolt up or down in slot until both side-to-side measurements are equal. Retain measurement 3.. Turn both outer blades to align with the deck in front-to-rear manner Reposition rear mounting bolts up or down until rear of mower deck is positioned level to t/B' higher in the rear than the side4o-side measurement.. 4. Confirm measurements once again. Blade tips should be level in a side-to-side manner., in the rear, blade tips should be level to t/¢ higher than side-to-side measurement In the front, blade tips should be level to _iB° lower than side- to-side measurement.. NOTE: This will place the mower deck in a base measurement position.. Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed.. WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. 1, Front Jilt arm 2 Chain 3. Rear lift arm 4 Slotted deck hanger plates Leveling the mower deck 41

Anti-scalp rollers are properly adjusted when they are

just slightly off of the ground when the deck is at the desired cutting height in the operating position., Anti- scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp rollers can be set in three positions: o Upper position 11/2to 3" (38 to 76 mm) grass • Middle position 3' to 41/2"(76 to 114 ram) grass. ,, Lower position 41/2, to 6" (! 14 to !52 mm) grass, The rollers should be approximately 1A'(6 5 mm) from ground Do not adjust the rollers to support the deck,, Anti-scalp rollers 8058454 IMPORTANT INFORMATION The anti-scalp rollers must not be used for gauge wheels or the roller and deck may be damaged. 42

Check every 200 hours Check that wheels rotate

freely IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires. Excessive loads created by foam tires will cause premature failures. Use only O.E.M. specified tires= Removal and Installation Remove nut and caster bolt Pull the wheel out of the fork,. To reinstall, reverse the order Tighten caster bolt If wheels do not rotate freely, take the unit to the dealer for service Hardware Check daily Inspect the entire machine for loose or missing hardware. Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine's life-span Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck.. Regularly clean deck and underside of the deck with normal water pressure, Do not use a high pressure washer or steam cleaner. Avoid spraying engine and electrical components with water. Do not rinse hot surfaces with cold water. Let unit cool before washing, Caster wheel Use protective glasses when cleaning and washing. B955-955 43

! t I 1 I

.... _0_B.-"J56 12112Every year 1/52 Every Week t/365 Every day Lubricate with grease gun "==" Oil change y Filter change Levelcheck Change hydraulic drive filters, A See Engine Manufacturer's manual General Remove the ignition key to prevent unintentional movements during lubrication° When lubricating with an oil can, it must be filled with engine oi!, When lubricating with grease, unless other,vise stated, use high grade molybdenum disulphide grease For daily use, the machine should be lubricated twice weekly, Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen, attempt to clean them with spirits, If the belt continues to slip after cleaning, it must be replaced Gasoline or other petroleum products must not be used to clean belts, 44

Wheel and Deck Zerks

Use only good quality bearing grease Grease from welFknown brand names (petrochemical companies, etc ) usually maintains a good quality Front Wheel Mount Lubricate with a grease gun untit the grease is forced out Front Wheel Bearings Lubricate 3-4 strokes with a grease gun on each set of wheel bearings. Lubricating front wheels £_5_-057 Deck Spindles Lower the cutting deck completely.. If a grease gun without rubber hose is used, the foot plate must be removed Lubricate with a grease gun, 2-3 strokes per spindle. Deck spindle 45

This transaxle is designed with an external filter for

ease of maintenance To ensure constant fluid quality levels and longer life, an oil filter change interval of every 200 hours is recommended, The following procedure is performed with the transaxles installed in the mower and the mower on levet ground Apply the pump release valve for each transaxle and set the parking brake.. 1 Remove the three t/¢ filter guard screws and filter guard, Clean any loose debris from around the perimeter of the filter See illustration 2, Place an oil drain pan (12" or more diameter and 8 qt capacity is optimal) beneath the oil filter., Remove the oil filter from the transaxfe t0, Fill with 20W50 motor oil until oil just appears at the bottom of each transaxles' top port (approximately 2 quarts per transaxle, 4 quarts total), Install the top port lug into each transaxle as the oil level reaches the port 11 install and torque the top port plugs to I80 inJibs 12 Continue to fill the transaxles through the expansion tank until the "Full Cold" line is reached (this will take approximately 23 additional ounces) 13, Reinstall the expansion tank cap by hand. Be careful to not overtighten t4_ Proceed to the purge procedure, Drain old oil filters of all free-flowing oil prior to disposal. Place used oil in appropriate containers and dispose of it in accordance with laws in your area. 3 After the oil has drained, wipe the filter base surface and apply a film of new oi! to the gasket of the replacement filter. 4 Install the new filter by hand, turning it three- quarters to one full turn after the filter gasket contacts the filter base surface 5, Reinstall the filter guard Torque screws to 65 inilbs, each° 6, Repeat steps on the opposite side 7. Drain old oil filters of atf free flowing oil prior to disposal, Place used oil in appropriate containers and dispose of it in accordance with laws in your area, 8 Remove the top port plug (see illustration) from the left side and right side of the transaxles prior to filling with oil, This will allow the transaxles to vent during oil fill 9, Remove the cap from the transaxles' expansion tank located on the vehicle frame, 1 Filter guard 2 Transaxle filter 3 Top port plug ZT.3400 filter change 8019,.0t0 46

Due to the effects air has on efficiency in hydrostatic

drive applications, it is critical to purge the system.. These purge procedures should be impiemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system Resulting symptoms in hydrostatic systems may be: _, Noisy operation., o Lack of power or drive after short term operation o High operation temperature and excessive expansion of oil o Shortened component life. Before starting, make sure the oil tank is at the proper oil level tf not, fill to the specifications outlined above.. The following procedures are best performed with the vehicle drive wheels off the ground, then repeated under normal operating conditions., 1 Disengage the brake if activated 2 With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times).. As air is purged from the unit, the oil level will drop 3. With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times) Check the oil level and add oi! as required after stopping the engine 4 It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the hydraulic drive operates at normal noise levels and moves smoothly forward and reverse at normal speeds, the hydraulic drive is considered purged. 5, After the vehicle has been used two times, the oi! level should be checked while the oil is cold and adjusted accordingly, 47

Blade switch is engaged

, Steering controls are not locked in the neutral position o Parking brake is not activated,. o Batteryis dead, o Contamination in the carburetor or fuel line o Fuel supplyis closed,, o Clogged fuel filter or fuel line o Faulty ignition system Starter does not turn the engine over Engine runs rough, o Dead battery, ° Poor contacts on the battery terminal cable connections ° Fuse blown, o Ignition system faulty o Fault in the starter safety circuit, See Safety System in the Maintenance section o Faulty carburetor, ° Clogged fuel filter or jet o Clogged ventilation valve on the fuel cap,, o Fuel tank nearly empty., o Fouled spark plug, o Spark plug is loose ° Rich fuel mixture or fuel-air mixture, . Wrong fueltype o Water in the fuel, . Clogged air filter Engine seems weak, o Clogged air filter = Fouled spark plugs • Carburetor incorrectly adjusted, 48

Blades are loose,,

o Blades are incorrectly balanced, o Engine is loose = Clogged air intake or cooling fins ° Engine overloaded. o Poor ventilation around engine, o Defective engine speed regulator. ° Too little or no oil in the engine o Fouled spark plug_ Battery not charging Machine moves slowly, unevenly, or not at all o Poor contact with battery terminal cable connectors, • Charging lead is disconnected,, = Fault in engine charging system . Parking brake on . Bypass valve on pump open, o Drive belt for the transmission gears slack or has come off . Air in hydraulic system Mower deck not engaging €, Drive belt for the mower deck has come loose, ,, Contact for the electromagnetic coupling has loosened = The blade switch is faulty or has come loose, from the cable contact. • The fuse has blown, Hydraulic drive leaks oil. • Damaged seals, housing, or gaskets. a Air trapped in hydraulic system Uneven mowing results • Unequal tire pressure on the left and right sides. ° Bent blades_ = Suspension for the mower deck is uneven ., Blades are dull . Driving speed too high, • The grass is too long . Grass collected under the mower deck 49

At the end of the mowing season, the machine should

be readied for storage (or if it will not be in use for longer than 30 days)., Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage. Add stabilizer to the fuel in the tank or in the storage container. Always use the mixing ratios specified by the manufacturer of the stabilizer. Run the engine for at least t0 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if a stabilizer has been added. WARNING! Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames, sparks, or a pilot light such as in a boiler, hot water tank, clothes drier, etc. Handle the fuel with care. It is very flammable and can cause serious personal injury and property damage. Drain the fuel into an approved container outdoors and far away from open flame. Never use gasoline for cleaning. Use a degreaser and warm water. To ready the machine for storage, follow these steps: 1 Thoroughly clean the machine, especially under the mower deck.. Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion 2, Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose. 3.. Change the engine oil; dispose of properly 4. Empty the fuel tanks or add a fuel stabilizer, Start the engine and allow it to run until the carburetor is drained of fuel or the slabilizer has reached the carburetor 5. Remove the spark plug and pour about a tablespoon of engine oil into the cylinder. Turn over the engine so that the oil is evenly distributed and then refit the spark plug 6 Lubricate all grease zerks, joints, and axles 7. Remove the batlery Clean, charge, and store the battery in a cool place, but protect it from direct cold 8 Store the machine in a clean, dry place and cover it for extra protection Service When ordering spare parts, please specify the purchase year, model, type, and serial number Always use genuine Husqvarna spare parts An annuai check-up at an authorized service workshop is a good way to ensure that the machine performs its best the following season, 5O

O _: o u-.

ZCOzO =_oz _ <_o S (D m :> fi. o z m m rr W Z m Ztlt O> _Z --W b.-.J O.J _O wz .,JO 0 w _ ,Z 51

Fuel tanks capacity

Cooiing ,,,,,,,,,,..... Alternator Starter Transmission Transmission Speed and direction controls Speed forward ,, , ,,,,,.,,,.,,,,,,,,,,,,,,,,, Speed reverse Brakes Front caster tires, smooth tread , , ,,,,,,,,,,,,,,,,,, ,,,, Rear tires, turf pneumatic Tire pressures MZ6128 / 966502301 Briggs & S_ratton _) ELS 28 HP 2_ Pressure w/Oi! Filter Min 67 octane unleaded (Max ethyl alcohol 10%, Max MTBE 15%) 5 gallons / 9 titers Air cooled , ,,. , ,,,,,,,,,,,,,,,,,,,,, 12v 15 amp @3600 rpm Electric ZT-3400 Hydro Gear Dual levers, foam gripped 0-9 mph - 0-I7.7 Kmih 0-5 mph - 0-9.7 Km/h Mechanical parking brake 13 x6.5 23 x t0.50 4 ply 15 PSI1103 kPa / t bar MZ28ZT BF / 966582501 Briggs & Stratton _) Endurance 28 HP _) Pressure wl Oil Filter Min 87 octane unleaded (Max ethyl alcohol !0%, Max MTBE t5%) 5 gallons / 9 liters Air cooled 12v 15 amp @ 3600 rpm Electric ZT-3400 Hydro Gear Dual levers, foam gripped 0-9 mph - 0-17.7 Km/h 0-5 mph - 0-9,7 Km/h Mechanical parking brake 13 x 6.5 23 x 10.50 4 ply .... 15 PS1/ 103 kPa / 1 bar ;) See the Engine Manufacturer's manual for engine specifications 21 The power rating of the engines indicated is the average net power output (at specified rpm) of a typical production engine for the engine model measured to SAE standard J1349/IS01585, Mass production engines may differ from this value, Actual power output for the engine installed in the final machine will depend on the operating speed, environmental conditions and other variables, 52

Number of Blades

Blade Length ..................... Nose Roller , , , ,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,........... Sprung Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Dimension Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down MZ6128 / 966502301 61" (I55 cm) t"-4W' (2.5-I 1.4 cm) 0 MZ28ZT BF / 966582501 t "-41/2"(2.5-1 t .4 cm) 0 3 21' / 53.3 cm Yes Suspension Yes Yes 200 ft-lb Warner tt gauge fabricated 4 acres/h t 16,t87 m2ih 770 Ibs / 349 kg 751/2" / I92 cm 42" / 107 cm 49' / 125 cm 62_.4"/ 158 cm 76" / 193 cm Suspension Yes Yes 200 ft-lb Warner 600 lbs / 272 kg 751/2"/ 192 cm 42" / 107 cm 49" / 125 cm , , , ,, 53

52" (132 cm)

61" (155 cm) Curling Height 1"-4V2"(2.5-11.4 cm) 1'-417Z(2.5-11.4 ore) Uncut Circle 0 0 .................................. Number of Blades 3 3 Biade Length I8" / 46 cm 21" 153.3 cm Nose Roller Yes "Yes Btade Engagement 200 ft-tb Warner 200 ft-lb Warner Deck Construction ......................... 11 gauge fabricated 11 gauge fabricated Productivity 3.5 acres/h / 14,167 m2/h 4 acres/h / 16,187 m2/h 54

Hex Head Cap Screws

The torque values shown should be used as a general guideline when specific torque values are not given U.S, Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ::::::_:::: ::::_i116_ ::::::::::. :::::::: ::::: fl::i!b:s:::::::::::: :,:::::::;:: :::::::::::: :::::: :::::::::::: ::::::::::_ft:.:/I5S:::::::: ::::::::::::::::Nm:::::::::::::::::: :::: ::::::: ::fiJlbs :::::::::::::: ::::::::::::_:!::: It m:::::::::::::: ,I # t_ 2 ¼ 9 5/1-6 18 3/6 7/16 1/2 75 102 1t5 _1_6 1t0 150 165 s!B 150 203 3,4 250 339 ..................... 7/B 378 5!3 1I/6 782 1060 12 13 18 24 28 38 24 33 3I 42 46 62 40 54 50 68 75 108 156 224 225 305 370 502 591 80t 1410 1912 ** Grade 5 - Minimum commercial quality (lower quality not recommended) Grade M4 M5 M6 M7 M8 o Mt0 ;,= M12 M14 _' M16 £ M18 M20 # M22 M24 M27 Metric Standard Hardware Grade 8,8 Grade 109 Grade 129 ................."_ .............. , ,, ,,,,,,,,,,,,,,,,,,,,,,,,,, 2 4 7 tl 18 32 15 3 52 82 13,5 24 58 94 !44 I90 260 368 470 707 2,,2 4,,5 7,5 12 188 35,2 622 100 147 202 275 390 498 474 3 27 &6 6 52 7 10 82 11 16 15 20 25 21,8 29 47 43,,5 58 ; ..... L '' ' ' 83 75 100 133 t19 159 196 I76 235 269 242 323 366 330 440 520 471 628 664 596 794 996 904 I205 43,5 70,5 t08 !42 t95 276 353 530 55

Labels are placed on the engine and/or in the engine

compartment stating that the machine wilt fulfill the requirements, This is also applicable to special requirements for any of the states, (California emission rules etc ) Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual, Take care of them as they are valuable documents, CE requirements The Declaration of Conformity is included in the literature packet, 56

Date, mtr reading,

stamp, sign Delivery Service 1_ Charge the battery, 2. Adjust the tire pressure of all wheels to 15 PSI (! bar), 3 Mount the steering controls in the normal position. 4 Connect the contact box to the cable for the seat's safety switch 5 Check that the right amount of oil is in the engine,, 6 Adjust the position of the steering controls. 7 Fill with fuel and open the fuel shut off valve. 8 Start the engine 9 Check that there is drive to both wheels. 10 Check the mower deck adjustmenL 1t Check: Safety switch lot [he parking brake,. Safety switch for the mower deck Safety switch in lhe seat. Safety switch in the steering controls Parking brake functionality,, Driving forward. Driving backward Engaging the blades. 12 Check engine high idle speed 13 Inform the customer about: Need and advantages of following the service schedule. Need and advantages of leaving the machine for service, Effects of service and maintaining a service journal on the machine's resale value, Application areas for mulching, [] [] [] D [] [] [] D [] [3 5 [] Q [3 [] [] [] [] D [] [] [] [] 14 Fil! in the sales papers, etc Delivery service has been carried out. No remaining notes Certified: 57

Date, mtr reading,

stamp, sign After 10 hours 1 Change the engine oil., 2 Change the oil filter 3 Check hydraulic oil level. 4 Inspect hydraulic hoses., 5 Inspect hydraulic belt 6, Inspect hydraulic filter., 7 Check neutral position. 8 Check safety system 9,, Check seat belt, 10,, Check fuel system for leaks. 1t,, Inspect safety guards and shields, 12, Check brake adjustment, D D [] 5 © D Q [] [] [] 58

Date, mtr reading,

stamp, sign Daily Service 1 Clean debris from mower 2 Check engine oil tevei. 3 Check the tire pressures_ 4 Check underside of deck 5 Inspect deck pulleys 6, Check!clean the engine's cooIing air intake, [] [] [] [] [] [] 7,, Check safety system 8,, Check seat belt 9,, Check fuel system for ieaks 10, Inspect safety guards and shields 11, Check brake adjustment. [] [] [] D [] 59

Date, mtr reading,

stamp, sign 25-Hour Service 1 Check the fuel pump's air fitter 2 SharpentReplace mower blades if required 3 Check the tire pressures, 4 Check battery with cables 5 Lubricate according to lubrication chart,, 6 Check/clean the engine's cooling air intake. 7 Clean the air cleaner's pre4ilter (foam) [] [] [] [] [] [] [] 6O

Date, mtr reading,

stamp, sign 100-Hour Service I 2 3 4 5 6 7 8 9 10, 11 12 13 I4 15. 16, 17, l& 19,. 20. 21. 22 23. 24, 25 26 27, 28. 29 Grease fittings (caster pivots and caster wheels) Inspect dampeners Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] [] Inspect idler arm bearings Inspect deck idler pulleys Check hydraulic oil level Inspect hydraulic filter Inspect hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Check safety system Check seat belt Check fuel system for leaks Inspect safety guards and shields Check brake adjustment [] [] [] [] [] [] [] [] [] [] [] [] [] 61

Grease fittings (caster pivots and caster wheels)

Date, mtr reading, stamp, sign [] 2 3 4 5 6 7 8 9 I0 1t t2 t3. t4 15 t6 !7 !8. t9 20 21 21 22 23 24, 25, 26. 24 25 26 27, 2& Inspect dampeners Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Change hydraulic oi! Change hydraulic filter Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check fuel system for leaks Inspect safety guards and shields Check brake adjustment [] [] C] [] [] C] C] Q [] 5 D @ O O [] [] [] [] [] [] D [] [] [] © [] [] [] [] [] D 62

Date, mtr reading,

stamp, sign At least once each year t. Clean the engine's cooling air intake 2, Replace the air cleaner's pre-fitter (foam). 3. Replace the air filter's paper cartridge 4 Change the engine oil, 5. Replace the engine oil filter 6 Checkladjust the cutting height 7 Check!adjust the parking brake 8 Clean/Change the spark plugs 9 Inspect spark plug 10 Check the engine valve clearance © [] [] [] [] [] [] [] [] [] 63

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