Duratrax MAXIMUM MT Assembly And Operation Manual

will either repair or replace, at no charge, the incorrectly made part. • Make sure you save the receipt or invoice you were given when you bought your model! It is your proof of purchase and we must see it before we can honor the warranty. • To return your Maximum MT for repairs covered under warranty you should send your truck to: Hobby Services 1610 Interstate Drive Champaign, Illinois 61822 Attn: Service Department Phone: (217) 398-0007 9:00 am - 5:00 pm Central Time M-F E-mail: [email protected] Before Building: We want the building and operating of this vehicle to be a success, so BEFORE removing any parts from the parts bags please read this manual thoroughly and watch the included video to familiarize yourself with the model. If for any reason you think this model is not for you, return it to your dealer immediately. PLEASE NOTE: Your hobby dealer cannot accept a return on any model after assembly has begun. ASSEMBLY AND OPERATION MANUAL © Copyright 1999 Printed in USA DTXZ1052 For Kit DTXC0064/DTXD64**

Helpful Hints................................................................................2 Stress-Tech™Parts Guarantee...................................................2 Repair Service.............................................................................2 Specification & Description Changes.......................................3 Screw Information ......................................................................3 Required Items for Completion.................................................3 Tools You Will Need....................................................................3 Finishing the RTR Version.........................................................4 Assembly of the Pre-Built Version............................................7 Preparing the Radio System......................................................7 Steering Servo Assembly ..........................................................7 Assembling the Radio Tray .......................................................8 Installing the Throttle Servo....................................................10 Throttle & Brake Linkages.......................................................10 Radio Adjustments ...................................................................11 Prepare the Engine...................................................................12 Finishing....................................................................................13 Carburetor Settings..................................................................14 Breaking-In the Engine ............................................................15 Running the Engine..................................................................15 Engine Maintenance.................................................................16 Performance Tuning .................................................................17 Maintenance Tips......................................................................18 Engine Trouble Shooting .........................................................19 Thank you for purchasing the DuraTrax Maximum MT. This manual contains the instructions you need to build, operate, and maintain your new nitro R/C truck. Read over this manual thoroughly before building or operating the Maximum MT. When the safety precautions are followed, the Maximum MT will provide years of enjoyment. Use care and good sense at all times when operating this radio controlled truck. Failure to use this vehicle in a safe, sensible manner can result in injury or damage to property. You and you alone must insure that the instructions are carefully followed and all safety precautions are obeyed. • Do not operate the Maximum MT near people. Spectators should be behind the driver or at a safe distance away from the vehicle. • The engine and exhaust system produces quite a bit of noise. If you are disturbed by the amount of noise this truck produces, wear ear protection such as earplugs. Do not run this vehicle when or where it can disturb others. • The engine and exhaust system can become very hot. Avoid touching any of these parts during use and until they have cooled down. • Model engine fuel is poisonous. Make sure you read and follow all of the precautions on the fuel container. Keep fuel out of the reach of children. • Model engine fuel is flammable and when ignited has a flame that is difficult to see. Avoid sparks, flames, smoking, or any other ignition source when fuel is near. • The engine emits carbon dioxide just like real cars. Do not operate this model indoors. • Before turning on the transmitter, make sure that no one else is on your frequency. • Avoid working over a deep pile carpet. If you drop a small part or screw, it will be difficult to find. • Place a mat or towel over your work surface. This will prevent parts from rolling off and will protect the work surface. • Avoid running the truck in cold weather. The plastic and metal parts can become brittle at low temperatures. In addition, grease and oil become thick, causing premature wear and poor performance. • Test fit all parts before attaching them permanently. We have engineered the Maximum MT to take the rough and tumble abuse that makes R/C fun. We are so confident of the quality and durability of the Stress-Tech™plastic parts that we will replace any Stress-Tech plastic part you break during the first 6 months you own the truck. Just send in the part to us and we will send you a Free replacement. Please see the Maximum MT parts list for the items covered under the Stress-Tech guarantee. To receive your free replacement part please send the following to the Hobby Services address listed on the cover of this manual: • The broken part must be included. • The part number and description of the broken part. • Dated copy of your invoice or purchase receipt. • Your name, phone number and shipping address. Repair service is available anytime. • After the 90 day warranty, you can still have your Maximum MT repaired for a small charge by the experts at DuraTrax’s authorized repair facility, Hobby Services, at the address listed on the cover of this manual. REPAIR SERVICE STRESS-TECH™PARTS GUARANTEE HELPFUL HINTS SAFETY PRECAUTIONS INTRODUCTION TABLE OF CONTENTS 2

listed below. 1. Under most circumstances return the ENTIRE system: truck and radio. The exception would be sending in a Stress-Tech part. See the instructions under the Stress-Tech Guarantee. 2. Make sure the transmitter is turned off, all batteries are removed, and fuel is drained from the tank. 3. Send written instructions which include: a list of all items returned, a THOROUGH explanation of the problem and the service needed, and your phone number during the day. If you expect the repair to be covered under warranty, be sure to include a proof of date of purchase (your store receipt or purchase invoice). 4. Also be sure to include your full return address. All pictures, descriptions, and specifications found in this instruction manual are subject to change without notice. DuraTrax maintains no responsibility for inadvertent errors in this manual. Do not use too much force when tightening self-tapping screws into plastic. Overtightening will cause the threads in the plastic to strip. We recommend that you stop turning a self-tapping screw when you feel some resistance as the head of the screw comes in contact with the plastic. Avoid using powered screwdrivers when assembling this kit. They tend to overtighten the screws. Do not use thread locking compound on any self-tapping screws. The thread locking compound may damage the plastic. IMPORTANT: Use thread lock on any fastener that is threaded into metal or fastened with a nut. Vibration from the engine will cause the screws to loosen if thread locking compound is not used. The illustration above shows how to identify the types of screws used throughout this instruction manual. To operate the Maximum MT these items are required: • Glow plug starter (Hobbico® Hot-Shot™ 2 -HCAP2520) • Fuel bottle (DuraTrax Kwik-Pit™Bottle - DTXP0125) • Fuel (DuraTrax Red Alert™fuel - DTXP0520) • Air filter oil • Tie straps • Hobby knife with #11 blade (HCAR0105) • Glow plug wrench (DTXR1170) • It is also helpful to have a couple of extra glow plugs on hand. We recommend the O.S®. #A3 plug (OSMG2690) (All of these items are available in a Nitro Starter Pack from DuraTrax - DTXP0200). For the Pre-Built version of the Maximum MT, you will also need: • 2-channel radio with (2) standard servos • (12) “AA” batteries - (4) for the receiver and (8) for the transmitter • Small bottle of thread locking compound (GPMR6060) To assemble the Pre-Built version (DTXC0055), you will need the following tools: • Phillips head screwdriver • Flat blade screwdriver • Needle-nose pliers • Wire cutters• Hobby knife (HCAR0105), #11 blades (HCAR0211) • Drill with 1/4", 1/8", 5/64" (or 6mm, 3mm, 2mm) bits TOOLS YOU WILL NEED REQUIRED ITEMS FOR COMPLETION 3mm 14mm M3x14 Screw 3mm 14mm M3x14 Self-Tapping Screw SCREW INFORMATION SPECIFICATION & DESCRIPTION CHANGES 3

❏2. Remove the twist-tie from the receiver antenna. (The receiver antenna looks like a bundled thin wire that is attached to the receiver.) Thread the receiver antenna underneath and through the hole in the radio plate next to the receiver switch. ❏3. Remove the antenna tube from the parts bag. Thread the receiver antenna through the antenna tube. The antenna will be longer than the antenna tube. DO NOT COIL OR CUT THE ANTENNA. Press fit the antenna tube through the hole in the radio plate. Place a 1/8" long piece of fuel tubing over the antenna tube and wire to secure in place. TIP: Run the antenna through your fingers to straighten out kinks before running through the antenna tube. ❏4. Remove the air filter and tie strap from the parts bag. Thoroughly soak the air filter foam with some oil (not included) and then squeeze out the excess oil. A light machine oil (like 3-IN-ONE™) will work well. Special oils made for air filters are also available in most hobby and motorcycle shops. Place the air filter onto the carburetor and secure it in place with the tie strap. Cut off the excess part of the strap. ❏5. Remove the four screws from the top of the radio plate and remove the receiver battery holder. 4 FINISHING THE RTR VERSION (DTXD64**)

Install (4) “AA” (included) into the battery holder in the configuration molded into the battery holder. ❏7. Re-install the receiver battery holder under the radio plate. Make sure that the receiver switch is in the off position. Plug the connector on the receiver battery into the socket on the receiver switch. Tuck the wires between the servo and receiver battery so they will not get caught on anything. ❏8. Remove the transmitter antenna from the holder and screw it into the hole on top of the transmitter. ❏9. Slide open the battery door on the bottom of the transmitter and remove the transmitter battery holder. Place 8 “AA” batteries into the holder in the configuration molded into the plastic on the battery holder. Re-install the transmitter battery holder into the transmitter and re-install the battery door. ❏10. Turn on the transmitter using the switch on the back (see the photo with Step 8), The green light on the side of the transmitter should light up. If there is no light on, turn the transmitter off and check to ensure that the battery holder is making contact with the copper contacts on the inside of the battery compartment. Make sure the batteries are installed correctly. Turn the transmitter on and check for the green indicator light. If the green light appears, turn off the transmitter. ❏11. Remove the plastic from the outside of the body. Apply the decals if desired. For decal placement, see the photos on the box top. 5