Lexmark C760 Service Manual
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Lexmark™ C760, C762
5060-4xx
• Table of Contents
• Start Diagnostics
• Safety and Notices
• Trademarks
• Index
Lexmark and Lexmark with diamond design are
trademarks of Lexmark International, Inc., registered
in the United States and/or other countries.
7. Parts catalog
How to use this parts catalog
•
SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown on the
same list. Common parts are shown by one index number. Parts peculiar to one or the other of the
assemblies are listed separately and identified by description.
•
NS: (Not Shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the
illustration.
The Lexmark C76x (506x-4xx) laser printer is available in four models:
The parts catalog uses the following model designations to identify model specific FRUs: 401, 402, 421, and
422.
Lexmark C760
5060-401
Non-network
Lexmark C760
5060-402
Network
Lexmark C762
5060-421
Non-network
Lexmark C762
5060-422
Network
Assembly 1: Covers
Asm-
index
Part
number
Units
Description
1–1
56P2821
1
Top cover assembly
2
56P2838
1
250 output flag and retainer
3
56P1539
1
Cable, options - stacker, including output bin sensor
4
56P2820
1
Redrive cap cover assembly
5
12G6380
7
Machine pad
6
12G6389
1
Top front support bracket
7
56P2813
1
Right rear cover
8
3
Screw, parts packet 12G6530
9
56P2810
1
Right front cover
10
12
Screw type 323, parts packet 12G6309
11
56P2837
1
Lower right door assembly
12
12G6405
1
Front right light shield cover
13
56P2216
4
Shield, door spring
14
7
Screw, parts packet 56P2220
15
12G6376
4
Spring, rear hold down
16
12G6347
4
Bellcrank, front hold down
17
56P2246
1
Detent spring
18
56P2218
1
Detent, front access door
19
56P2219
1
Housing, front access door
20
56P2816
1
Handle, front access door
21
56P2818
1
Front cover assembly
22
56P2811
1
Front lower right cover
23
56P2822
1
Front right handle cover assembly
24
56P2808
1
Paper path access door
25
12G6403
1
Spring, paper path access door
26
56P2807
1
Front lower left cover
27
56P2823
1
Front left handle cover assembly
28
12G6404
1
Left front light shield cover
29
56P1277
1
Paper tray guide
30
56P2817
1
Operator panel bezel with overlays, 421/422 only
30
56P2842
1
Operator panel bezel with overlays, 401/402 only
31
56P2844
1
Operator panel assembly
32
2
Screws, parts packet 12G6532
33
12G6399
1
Front upper pivot cover
34
12G6397
1
Front access door support
35
56P2489
1
Label, top paper jam, 421/422 only
35
56P2505
1
Label, top paper jam, 401/402 only
Assembly 1.1: Covers
Asm-
index
Part
number
Units
Description
1.1–1
56P2819
1
Left upper cover assembly
2
21
Screw type 323, parts packet 12G6309
3
56P2809
1
Left upper pivot cover
4
12G6491
1
Jam access spring
5
56P2835
1
Lower access jam door assembly
6
56P2814
1
Left lower pivot cover
7
56P2812
1
Cover, left lower
8
56P2815
1
Waste container door
9
56P2800
1
Blank, TLI/SN label
10
12G6387
2
Ground cable
11
56P2824
1
Rear cover
12
12G6383
2
Fuser latch slide
13
12G6384
2
Fuser latch slide spring
14
12G6340
1
Fuser top duct
15
12G6386
1
Duplex actuator arm assembly
16
56P1500
1
RIP fan duct
17
12G6360
1
Fuser wall duct
18
12G6358
1
Fuser bottom duct
19
56P2290
1
Fuser left duct
20
56P2291
1
Redrive belt cover duct
NS
12G6510
6
Cable tie (6 in pack)
NS
12G6511
2
Cable tie pad
Assembly 2: Cartridge mounting
Asm-
index
Part
number
Units
Description
2–1
12G6535
4
Guide assembly, left side
2
12G6536
4
Guide assembly, right side
3
12
Screws, parts packet 12G6532
Assembly 3: Fuser assembly
Asm-
index
Part
number
Units
Description
3–1
56P2852
1
Fuser assembly, 220 V 500W
1
56P2851
1
Fuser assembly, 115 V 500W
1
56P2853
1
Fuser assembly, 100 V 500W (Japan)
1
Assembly 3.1: Fuser (web oiler)
Asm-
index
Part
number
Units
Description
3.1–1
12G6545
1
Web oiler assembly
2
56P2856
1
Fuser assembly, web oiler 220 V 500W
2
56P2855
1
Fuser assembly, web oiler 115 V 500W
2
56P2854
1
Fuser assembly, web oiler 100 V 500W (Japan)
3
56P1558
1
Web oiler driver board assembly
4
12G6543
1
Web oiler index drive assembly
Assembly 4: Fuser drive
Asm-
index
Part
number
Units
Description
4–1
4
Screws type 323, parts packet 12G6309
2
56P2802
1
Fuser drive assembly
3
56P1563
1
Card assembly - fuser drive
4
3
Screws, parts packet 12G6531 (card assembly mounting)
Assembly 5: Vacuum transport belt (VTB) assembly
Asm-
index
Part
number
Units
Description
5–1
12G6491
1
Jam access spring
2
12G6489
1
Vacuum transport belt assembly
2
1
Assembly 6: Transfer
Asm-
index
Part
number
Units
Description
6–1
12G6303
1
Second transfer roll
2
12G6488
1
Transfer plate assembly
2
1
Assembly 7: Printheads
Asm-
index
Part
number
Units
Description
7–1
56P2801
4
Printhead assembly (do not replace more than one printhead at a time)
2
12
Screw, parts packet 12G6534
3
56P2292
4
Printhead spacer
4
56P1198
4
Thermistor card
5
8
Screw, parts packet 12G6533
6
56P2296
1
Card assembly, printhead diagnostic aid
Assembly 8: Paper feed output (redrive)
Asm-
index
Part
number
Units
Description
8–1
56P0167
8
Anchor, bracket mounting
2
12G6493
2
Upper door hinge
3
2
Screw, parts packet 12G6533
4
56P2204
1
Redrive belt 300 T
5
12G6492
1
Redrive assembly
6
56P2836
1
Redrive door assembly
7
56P1532
1
Lower right door latch
8
56P1533
1
Lower left door latch
9
2
Screw, parts packet 12G6530
10
56P2837
1
Lower right door assembly
3
3
7
5
9
2
2
6
8
1
1
10
4
Assembly 9: Paper feed input
Asm-
index
Part
number
Units
Description
9–1
56P2101
2
Sensor, S2/NMS
2
56P2175
1
Sensor, transparency reflective (XPAR)
3
56P2174
1
Cable, S2/XPAR/NMS/MPF (without sensors)
4
56P1524
1
Paper out sensor MPF
5
56P2100
1
Cable assembly, S2/XPAR/NMS/MPF (with sensors)
Assembly 10: Paper size sensing
Asm-
index
Part
number
Units
Description
10–1
56P1564
1
System board shield support with clips
2
12G6468
1
Paper size sensing bracket
3
12G6467
4
Paper size sensing spring
4
1
Screw, paper size sensing assembly mounting, parts packet 12G6531
5
3
Screw, paper size sensing card mounting, parts packet 12G6531
6
56P2845
1
US media size sensing card assembly, 421/422 only
6
56P2895
1
Non-US media size sensing card assembly, 421/422 only
6
56P2846
1
US media size sensing card assembly, 401/402 only
6
56P2896
1
Non-US media size sensing card assembly, 401/402 only
7
12G6466
4
Paper size sensing link
Assembly 11: Paper feed transport
Asm-
index
Part
number
Units
Description
11–1
56P2194
Nip relief handle
2
56P2857
1
Kit, registration motor assembly, including
- Staging motor assembly
- Gear, reference plate
- Gear, staging idler
- Gear, staging reduction
- Motor screws
3
3
Screw type 323, parts packet 12G6309
Assembly 12: Multipurpose feeder (MPF)
Asm-
index
Part
number
Units
Description
12–1
56P2825
1
MP feeder door cover
2
12G6460
1
Door hinge restraint
3
1
Screw, parts packet 12G6533
4
56P2826
1
Frame bias latch
5
56P2827
1
Frame bias latch cover
6
11
Screw, parts packet 12G6533
7
12G6454
1
Frame bias spring
8
56P2831
2
MPF support bracket cover
9
56P2828
1
Sensor mount bracket
10
56P1524
1
Paper out sensor MPF
11
56P2829
1
MPF cable cover
12
12G6458
2
MPF support bracket spring
13
56P2833
2
MPF support bracket
14
12G6462
1
MPF bracket assembly
15
12G6463
1
MPF drive gear
16
12G6465
1
MPF drive gear bushing
17
12G6464
1
MPF drive gear shaft
18
56P2832
1
MPF autocompensator pick assembly
19
12G6354
3
Rib housing
20
12G6447
1
Friction buckler
21
12G6346
1
Buckler housing
22
56P2830
1
MPF door assembly
Assembly 13: 500-Sheet integrated tray
Asm-
index
Part
number
Units
Description
13–1
56P2834
1
500-Sheet tray assembly
2
12G6419
1
Back restraint latch
3
12G6418
1
Back restraint
4
12G6425
1
Tray bias bellcrank assembly
5
1
Screw, parts packet 12G6533
6
12G6426
1
Tray bias spring
7
12G6568
1
Reflector label
8
12G6421
4
Wear strip
9
12G6420
1
Tray wear clip
10
56P1504
2
Restraint pad
11
12G6417
1
Side restraint
Assembly 14: Autocompensator assembly
Asm-
index
Part
number
Units
Description
14–1
12G6471
1
Tray interlock bellcrank
2
12G6558
1
Pick arm lift bellcrank
3
56P1526
1
Pick assembly 500-tray
4
12G6557
1
Bellcrank lift spring
5
12G6476
1
Paper level sensing assembly
6
12G6472
1
Tray interlock bracket
7
12G6461
1
Sensor, paper out/low
8
1
Screw, pick roll mounting, parts packet 12G6533
9
99A0070
2
Pick roll tires (2 per pack)
10
56P1542
Cable, pick motor extension and paper level sensing
Assembly 15: ITU assembly
Asm-
index
Part
number
Units
Description
15-1
56P1513
1
ITU light shield assembly (autoconnect)
2
56P1540
1
Printhead interlock cable assembly
3
56P2847
1
ITU assembly
4
56P1572
1
ITU coupler retract lever
Assembly 16: ITU drive assembly
Asm-
index
Part
number
Units
Description
16–1
56P2806
1
ITU drive motor assembly
2
12G6385
1
#58 gear
3
56P2805
1
ITU motor drive
4
4
Screw type 323, parts packet 12G6309 (ITU drive motor to ITU drive assembly)
5
3
Screw type 323, parts packet 12G6309 (ITU drive assembly lower frame)
2
4
1
5
3
5
Assembly 17: ITU loading
Asm-
index
Part
number
Units
Description
17–1
56P1568
1
Yellow terminal contact assembly
2
12G6442
4
Terminal, contact spring
3
4
Screw, parts packet 12G6533
4
12G6353
8
Cartridge support roller
5
56P1495
1
Parts packet, ITU loading - yellow, including
- Yellow BOR spring
- Rear block guide
- Rear transfer bellcrank
- Front V block guide
- Front transfer bellcrank
- High voltage contact spring
6
56P1496
1
Parts packet, ITU loading - cyan, including
- Cyan BOR spring
- Rear V block guide
- Rear transfer bellcrank
- Front V block guide
- Front transfer bellcrank
- High voltage contact spring
7
56P1497
1
Parts packet, ITU loading - magenta, including
- Magenta BOR spring
- Rear V block guide
- Rear transfer bellcrank
- Front V block guide
- Front transfer bellcrank
- High voltage contact spring
8
56P1498
1
Parts packet, ITU loading - black, including
- Black BOR spring
- Rear block guide
- Rear transfer bellcrank
- Front V block guide
- Front transfer bellcrank
- High voltage contact spring
9
56P1565
1
Black terminal contact assembly
10
56P1566
1
Magenta terminal contact assembly
11
56P1567
1
Cyan terminal contact assembly
12
56P0594
1
Cam, BOR front
13
56P0595
1
Cam, BOR rear
14
56P0560
1
Rear ITU guide
15
1
Screw type 323, parts packet 12G6309
Assembly 18: Waste toner
Asm-
index
Part
number
Units
Description
18–1
12G6494
1
Waste toner container
2
12G6470
1
Waste container latch spring
3
12G6469
1
Waste container latch
Assembly 19: BOR drive assembly
Asm-
index
Part
number
Units
Description
19–1
56P1536
1
Motor assembly, Lift/BOR
1
Assembly 20: Cartridge contact assembly
Asm-
index
Part
number
Units
Description
20–1
56P0310
3
Cartridge contact assembly, complete, cyan/magenta/yellow
2
12G6376
4
Spring, rear hold down
3
12G6377
4
Rear hold down bellcrank
4
56P1561
1
Cartridge contact assembly, complete black
Assembly 21: Cartridge drive assembly
Asm-
index
Part
number
Units
Description
21–1
56P2803
3
Cartridge drive assembly, cyan/magenta/black (one drive assembly per package)
2
12
Screw, parts packet 12G6530
3
56P2804
1
Cartridge drive assembly, yellow
Assembly 22: Electronics
Asm-
index
Part
number
Units
Description
22–1
11A9095
1
Power cord set (LV)—U.S., Asia Pacific (English), Canada, Colombia, Costa Rica,
Dominican Republic, Ecuador, El Salvador, Guatemala, Honduras, Mexico, Nicaragua,
Panama, Puerto Rico, Saudi Arabia, Taiwan, Venezuela, Virgin Islands
1
1339553
1
Power cord set (LV)—Japan
1
43H5544
1
Power cord set (HV)—PRC
1
1339517
1
Power cord set (HV)—Bolivia, Peru
1
1339544
1
Power cord set (HV)—Argentina
1
1339529
1
Power cord set —African countries - Bluemark, Austria, Belgium, Bulgaria, Catalan,
CIS, Croatia, Finland, France, Germany, Greece, Hungary, Italy, Macedonia,
Netherlands, Norway, Poland, Portugal, Romania, Russia, Slovenia, Spain, Sweden,
Turkey, Yugoslavia (Serbia and Montenegro)
1
1339530
1
Power cord set (HV)—Israel
1
1339531
1
Power cord set (HV)—Switzerland
1
1339532
1
Power cord set—Botswana, Lesotho, Namibia, South Africa
1
1339524
1
Power cord set (HV)—Chile, Uruguay
1
1339534
1
Power cord set—Denmark
1
1339550
1
Power cord set (LV)—Brazil
1
1339520
1
Power cord set (HV)—Paraguay
1
1339528
1
Power cord set (HV)—Ireland, UK
2
56P1514
1
LVPS, 115V/230V switchable
3
8
Screw, parts packet 12G6540
Assembly 22.1: Electronics
Asm-
index
Part
number
Units
Description
22.1–1
56P1517
1
System board outer shield
2
56P1547
5
Cable clip
3
56P1518
1
System board shield assembly with clips
4
56P1545
1
Cable, ground
5
56P1564
1
System board shield support with clips
6
21
Screw, parts packet 12G6531
7
56P2841
1
System board, network, 402/422 only
7
56P2840
1
System board, non-network, 401/421 only
8
12G6335
2
Stand off
9
56P2297
1
Card assembly, bar code
10
56P9910
1
128MB SDRAM card assembly
10
12G6509
1
64MB SDRAM card assembly
11
99A1611
1
Ethernet blank shield, use with non-network system boards
12
56P2236
1
Shield, parallel port
13
56P1543
1
INA blank flat shield, use when options are not installed
Assembly 22.2: Electronics
Asm-
index
Part
number
Units
Description
22.2–1
12G6327
1
Transfer HVPS board
2
2
Screw type 323, parts packet 12G6309 (TFR HVPS board to frame)
3
1
Screw, parts packet 12G6530 (TFR HVPS board to frame)
4
12G6541
3
Standoff, high voltage power supply - developer board
5
8
Screw, parts packet 12G6540
6
56P2897
1
Developer HVPS board
Assembly 22.3: Electronics
Asm-
index
Part
number
Units
Description
22.3–1
56P1551
1
VTB fan, 60 mm
2
12G6490
1
VTB fan gap cover
3
56P1509
1
Fuser fan assembly with cable
4
12G6529
2
Screws, fuser fan mounting
5
56P1538
1
RIP fan, 92 mm
6
56P1500
1
RIP fan duct
7
2
Screws, parts packet 12G6530
2
1
6
7
3
4
5
Assembly 23: Electronics—cabling interconnections 1
Asm-
index
Part
number
Units
Description
23–1
56P1539
1
Cable, options - stacker with output bin sensor
2
56P1538
1
RIP fan, 92 mm
3
56P1536
1
Motor assembly, Lift/BOR
4
56P1550
1
Cable, oiler motor driver
5
12G6321
1
Cable, operator panel
6
56P2801
1
Printhead assembly - yellow mirror motor (attached to yellow printhead)
7
56P1549
1
Cable, laser - cyan/yellow
8
56P2801
1
Printhead assembly - cyan mirror motor (attached to cyan printhead)
9
56P1540
1
Printhead interlock cable assembly
10
56P2801
1
Printhead assembly - magenta mirror motor (attached to magenta printhead)
11
56P1548
1
Cable, laser - black/magenta
12
56P2801
1
Printhead assembly - black mirror motor (attached to black printhead)
13
56P1501
1
Cable, HVPS control - developer
14
56P1502
1
Cable, HVPS control - transfer
15
56P1513
1
ITU light shield assembly (autoconnect)
16
56P2174
1
Cable, S2/XPAR/NMS/MPF (without sensors)
17
56P2857
1
Registration motor assembly with cable
18
56P1542
1
Cable, pick motor extension and paper level sensing
19
56P1508
1
Cable, ITU and K cartridge motor
20
56P1507
1
Cable, C and M cartridge motor
21
56P1503
1
Cable assembly - options bottom/paper size sensing
22
56P1514
1
LVPS assembly - with cable - power
23
56P1514
1
LVPS assembly - for fuser DC control
24
56P1551
1
VTB fan, 60 mm
25
56P1509
1
Fuser fan assembly with cable
26
56P1506
1
Cable, fuser and Y cartridge motor
NS
1
Toroids, parts packet 56P2942
Assembly 24: Electronics—cabling interconnections 2
Asm-
index
Part
number
Units
Description
24–1
56P1565
1
Black terminal contact assembly
2
56P1567
1
Cyan terminal contact assembly
3
56P1568
1
Yellow terminal contact assembly
4
56P1566
1
Magenta terminal contact assembly
5
56P0174
1
Cable assembly, second transfer voltage
6
56P1502
1
Cable, HVPS control - transfer
Assembly 25: Electronics—cabling interconnections 3
Asm-
index
Part
number
Units
Description
25–1
56P1501
1
Cable assembly, HVPS control - developer
2
56P0310
3
Cartridge contact assembly, complete, cyan/magenta/yellow
3
56P1561
1
Cartridge contact assembly, complete, black
Assembly 26: Electronics—cabling interconnections 4
Asm-
index
Part
number
Units
Description
26–1
56P1503
1
Cable assembly - options bottom/paper size sensing
2
56P2806
1
ITU drive assembly with motor and waste toner full switch
Assembly 27: Output expander
Asm-
index
Part
number
Units
Description
27–1
56P2870
1
Output expander, complete
2
56P2918
1
Right cover
3
56P2919
1
ESD brush cover
4
56P2875
1
Deflector, upper redrive,
also order 99A0104
5
99A0104
1
Spring, upper diverter
6
99A0369
1
Shaft assembly, exit,
also order parts packet 99A0572
7
99A0052
1
Shaft assembly, lower exit,
also order parts packet 99A0572
8
56P0407
1
Shield, output option card
9
99A0915
1
Board, output expander DC motor
10
56P2871
1
Cover, front control board
11
56P2879
1
Tray, output expander
12
99A1688
1
Diverter arm
13
99A1689
1
Spring clutch assembly
14
99A0482
1
Spring, output tray
15
2
Shaft bearing, parts packet 99A0572
16
56P2878
1
Latch, output tray
17
56P0406
2
Bracket, front attach
18
99A0415
2
Spring, swing arm
19
56P2917
1
Output expander assembly, mechanical linkage
20
56P2874
1
Cover, rear support
21
56P2873
1
Rear cover
22
56P2876
1
Level sensor bracket
23
56P2877
1
Flag, output paper level
24
99A0414
1
Sensor, dual bin full
Assembly 27.1: Output expander
Asm-
index
Part
number
Units
Description
27.1–1
56P2916
1
Door assembly, right jam access
2
99A0368
1
Shaft assembly, lower,
also order parts packet 99A0572
3
99A0363
3
Pulley, drive
4
56P0410
2
Bracket, rear attach
5
4
Screw, parts packet 56P0169
6
56P2872
1
Cover, front
7
99A0361
1
Belt, 160 gear
8
99A0362
1
Arm assembly, belt idler
9
99A0364
1
Spring, belt tensioner
10
99A0482
1
Spring, output tray
11
56P2878
1
Latch, output tray
12
56P2899
1
Frame assembly
13
99A0351
1
Sensor, output expander pass thru
14
6
Shaft bearing, parts packet 99A0572
15
99A0913
1
Shaft assembly, middle 40T,
also order parts packet 99A0572
NS
56P2943
1
Kit, multi-bin stacker
Assembly 28: 5-Bin mailbox
Asm-
index
Part
number
Units
Description
28–1
56P2880
1
5-Bin mailbox, complete
2
56P2820
1
Redrive cap cover assembly
3
56P2937
1
Cover, wire
4
56P2882
1
Cover, top bin
5
56P2931
1
Latch, access door rear
6
99A0104
1
Spring, upper diverter
7
56P2889
1
Door, front
8
56P2881
1
Latch, access door front
9
56P2930
1
Cover, right
10
99A1723
4
Shaft asm, drive
11
99A1724
1
Shaft asm, drive with gear
12
56P2886
1
Cover, right side
13
99A1725
1
Packet, drive shaft bushing
14
99A1742
2
Sensor, 5-bin mailbox pass thru
15
56P2885
5
Tray, paper cap
16
56P2884
1
Bracket asm, bail attach
17
56P2940
1
Kit, 5-bin mailbox asm
18
1
Bail, order P/N 56P2940, 5-bin mailbox asm kit
19
56P2932
5
Support, paper tray
20
56P2939
5
Stop asm, paper tray
21
56P2935
4
Flag, bin full
22
56P2887
1
Rear structural cover
23
99A1736
5
Cable, dual sensor
24
99A1737
5
Sensor, dual bin level
25
99A1718
1
Cable asm, lower autoconnect
26
99A1716
1
Drive asm, main DC drive
27
56P2883
1
Flag, bin full
28
99A1740
1
Board asm, 5-bin mailbox system
29
56P2941
1
Frame asm, left w/clutch asm
30
99A1786
1
Gear, drive
31
99A1719
1
Cable asm, upper autoconnect
32
12
Screw, board mounting, parts packet 99A0263
33
56P2888
1
Cover, left side
Assembly 28.1: 5-Bin mailbox
Asm-
index
Part
number
Units
Description
28.1–1
99A1741
4
Spring, diverter
2
56P2936
1
Frame asm, right side
3
12
Screw type 323, parts packet 12G6309
4
99A1728
4
Cam, diverter actuator
5
99A1731
4
Spring, diverter actuator
6
99A1729
4
Latch, diverter actuator
7
99A1730
4
Arbor, diverter actuator
8
99A1789
4
Retainer, C-clip
9
56P0418
1
Bracket, attach front
10
99A1732
4
Solenoid, diverter
11
56P2938
5
Deflector, paper exit w/brush
12
56P2934
4
Deflector, paper
13
99A1787
4
Deflector
14
56P2933
1
Deflector, paper top bin
NS
56P0421
1
Spring, static ground
NS
99A0462
1
Grease packet, IBM #23
NS
99A1715
1
Roller asm, rear access door
NS
99A1717
1
32 ppm drive gear
NS
99A1788
1
Retainer, R-ring
NS
99A0450
10
Retainer
NS
56P0550
1
Cable, tray media level sensor
Assembly 29: 500-Sheet drawer option
Asm-
index
Part
number
Units
Description
29–1
56P2850
1
500-Sheet drawer option, complete
2
56P2834
1
500-Sheet tray assembly
3
12G6419
1
Back restraint latch
4
12G6418
1
Back restraint
5
12G6425
1
Tray bias bellcrank assembly
6
1
Screw, parts packet 12G6533
7
12G6426
1
Tray bias spring
8
12G6568
1
Reflector label
9
12G6421
1
Wear strip
10
12G6420
1
Tray wear clip
11
12G6417
1
Side restraint
12
56P1504
2
Restraint pad
Assembly 29.1: 500-Sheet drawer option
3
11
7
13
18
5
16
9
15
2
2
2
2
2
2
2
2
2
2
2
2
2
10
6
17
4
12
8
14
14
14
14
19
1
20
21
22
Assembly 29.1: 500-Sheet drawer option
Asm-
index
Part
number
Units
Description
29.1–1
56P0168
1
Drive assembly, 500 option 2
2
31
Screw type 323, parts packet 12G6309
3
56P2868
1
500-Sheet option tray pick assembly
4
12G6565
1
Paper level sensing assembly
5
12G6471
1
Tray interlock bellcrank
6
56P2859
1
Cover, frame
7
12G6553
1
Pass thru sensor
8
12G6562
1
Hinge
9
12G6559
1
Electronics/size sensing assembly with system board
10
12G6558
1
Pick arm lift bellcrank
11
12G6566
1
Paper size sensing assembly
12
12G6557
1
Bellcrank lift spring
13
56P2858
1
500 base assembly
14
12G6380
7
Machine pad
15
56P1571
1
Plate, 500 support assembly
16
56P2867
1
Paper guide
17
12G6563
1
Wall support plate
18
56P2869
1
Base door assembly
19
12G6561
1
Spring
20
56P2849
1
500 option deflector
21
56P2176
1
Grounding spring
22
99A0070
2
Pick roll tires
NS
12G6510
4
Cable tie (6 in a pack)
Assembly 30: Duplex option
Asm-
index
Part
number
Units
Description
30–1
56P2860
1
Duplex option, complete
2
56P2863
1
Back cover
3
56P2898
5
Redrive bearing
4
56P0447
1
Duplex entry shaft assembly
5
20
Screw, parts packet 12G6533
6
56P0434
1
Right side front tray guide
7
56P0483
1
Deflector actuator assembly
8
56P1570
1
Deflector follower assembly
9
56P2861
1
Duplex front jam tray assembly
10
56P0457
1
Duplex support bracket
11
56P2866
1
Sensor mount plate
12
56P0442
1
Duplex exit sensor
13
56P0435
1
Duplex shaft mount
14
56P0479
1
Front decurl assembly
15
56P0444
1
F/R backup shaft assembly
16
56P0476
3
5 mm bushing
17
56P0473
1
Brake pad
18
56P2865
1
Duplex paper guide
19
56P0454
1
Wall support
20
56P0475
1
Brake spring
21
56P0472
1
Pass thru shaft assembly
22
56P0441
1
Duplex shaft assembly
23
56P0468
1
Pass thru spring
24
56P0470
1
Aligner arm spring
25
56P0466
1
Spur drive gear
26
56P0467
2
26T duplex gear
27
Retainer, parts packet 99A0267
28
56P0471
1
Bellcrank assembly
29
56P0474
1
Decurl BAC assembly
30
56P0445
1
40T shaft drive F/R gear
31
56P0449
1
Support decurl guide
NS
56P0482
1
Pulley washer
Assembly 30.1: Duplex option
Asm-
index
Part
number
Units
Description
30.1–1
56P0456
1
Duplex support plate
2
56P0462
1
Autoconnect cable assembly
3
56P0463
1
DC forward/reverse motor assembly
4
56P0464
1
DC duplex feed motor
5
1
Screw type 323, parts packet 12G6309
6
12G6510
6
Cable tie (6 in pack)
7
1
Screw type 323, parts packet 88A0235
8
56P0459
1
Back support
9
56P0430
1
Duplex card assembly
10
56P2484
1
Belt, transfer
11
56P2862
1
Right jam clearance tray assembly
12
56P0458
1
Chassis ground spring
13
99A1789
1
Retainer, C-clip
14
56P0478
2
Aligner spring
15
99A0323
2
Paper guide assembly
16
56P0465
2
Drive alignment shaft assembly
17
56P0477
1
Reduction gear shaft
18
56P0451
3
Right backup spring assembly
19
99A1717
2
32 ppm drive gear
20
56P0452
3
Left backup spring assembly
21
56P2864
1
Upper rib assembly
22
56P0437
1
Duplex input sensor
23
Screw (long), parts packet 12G6530
Assembly 31: HCIT
Asm-
index
Part
number
Units
Description
31–1
56P0561
1
Paper size sensor box assembly
2
56P0519
1
Flag, paper size F
3
56P0520
1
Flag, paper size C
4
56P0518
1
Flag, paper size R
5
56P0522
3
Spring, paper size flag
6
56P0516
10
Sensor, photo interrupter
7
56P0511
1
Paper size sensors cable
8
56P0494
1
System control board
9
Screws, parts packet 12G6533
10
56P0495
1
LVPS
11
56P0513
1
Elevator motor assembly
12
56P0497
1
AC power outlet
13
56P0498
1
AC power inlet
14
56P0490
1
Jumper, AC power cord
15
56P0524
1
Paper tray guide
16
56P0547
1
Elevator lift belt
17
56P0549
1
Elevator lift
18
56P0563
3
Ring 7, elevator lift gear/elevator lift
19
56P0548
1
Elevator lift gear
20
56P0523
2
Paper tray arms
21
56P0525
1
Feed unit, complete assembly
22
56P0527
2
Bushing
23
56P0533
1
Spring, feed unit front
24
56P0534
1
Spring, feed unit rear
25
56P0562
1
Feed cover
26
56P0542
2
Separation/torque roller
27
56P0529
2
Feed cam
28
E-clips, parts packet 56P0531
29
56P0528
2
Feed roller
30
56P0530
2
Spring, feed unit
31
56P0532
1
Bushing, 060
32
56P0544
2
Emitter timing wheel
33
56P0535
3
Clip, plastic 5W
34
56P0526
2
Sensors, special optical
35
56P0536
1
Level sensor flag
36
56P0540
1
Spring, extension
37
56P0539
1
Near empty sensor flag
Assembly 31.1: HCIT
Asm-
index
Part
number
Units
Description
31.1–1
56P2905
1
Rear cover
2
56P2903
1
Right side cover
3
56P0491
2
Caster, movable
4
16
Screws, parts packet 12G6533
5
56P0493
4
F adjuster
6
56P2901
1
Front cover
7
56P2902
1
Cover, main CA
8
56P0492
2
Caster, fixed
9
56P2904
1
Left side cover
10
56P2906
1
Upper left side jam cover
11
56P0507
1
Locating pin, options front right
12
56P0506
1
Locating pin, options rear left
13
56P0514
1
Options autoconnect cable assembly
14
56P0517
1
Options cable mounting plate
NS
56P0509
1
Cable, feed unit special sensors
NS
56P0510
1
Cable, feed unit sensors
NS
56P0512
1
Cable, elevator motor
NS
56P0515
1
Magnetic latch
NS
56P0541
1
Tray present lever
NS
56P0543
9
Cable clamp
NS
56P0564
1
Kit, stabilizer with mounting screws
Assembly 32: Finisher
Asm-
Index
Part
number
Units
Description
32–1
56P0321
1
Top cover (tall finisher)
1
56P1287
1
Scanner plate (short finisher)
2
56P0569
1
Rear cover (tall finisher)
2
56P1285
1
Rear cover (short finisher)
3
56P0573
1
Upper right side cover (tall finisher)
3
56P1286
1
Upper right side cover (short finisher)
4
56P0574
1
Lower tray cover
5
56P0576
1
Bottom kick cover
6
56P0575
1
Front/rear lower cover
7
56P0387
1
Bar tip unit
8
56P0577
1
Lower right side cover
9
56P0320
1
Cover front door
10
56P0566
1
Finisher install kit
11
56P1290
1
Cover wire
Assembly 32.1: Finisher
Asm-
index
Part
number
Units
Description
32.1–1
56P0324
1
Motor assembly elevator tray
2
56P0357
1
Actuation assembly
3
56P1471
1
HCOF control board assembly
4
56P0325
1
Motor assembly paper feed
5
56P0332
1
Accumulator paper feed belt (40S3M900)
6
56P2294
1
Accumulator drive belt (B30S2M334)
7
56P0315
1
Punch assembly
8
56P0345
1
Punch motor homing sensor (GP1A73A)
9
56P0318
1
Box, chad
10
56P0329
1
Inverter D drive belt (40S3M225)
11
56P0383
1
Solenoid inverter
12
56P0347
3
Jogger fence homing sensor (EE-SX460-P1-CHN)
13
56P0342
4
Caster
14
56P0338
1
Low voltage power supply
15
56P0333
2
Tray elevation belt (60S6M1420)
16
56P0323
1
Output tray offset motor and gear assembly
17
56P0386
1
Fan assembly DC motor
18
56P0322
1
Tray paper
19
56P0326
1
Flag paper full
20
56P0331
1
Exit foam Roller drive belt (40S3M80)
21
56P0334
1
Tray elevation drive belt (170P2M4)
22
56P0335
1
Exit roller drive belt (40S2M264)
23
56P0336
1
Output tray offset drive belt (40S2M134)
24
56P0337
1
Punch belt (40S2M176)
25
56P0578
1
Tray wall cover
26
56P0327
1
Paper feed belt (40S3M888)
27
56P0343
1
Punch timing sensor (OJ-541-A5)
28
56P0350
2
Paper surface sensor (EE-SX460-P1-CHN)
29
56P0352
1
Printer docking switch SS-5FL-3T(10E)
30
56P0388
1
Tray limit switches (includes two)
31
56P0346
1
Exit timing sensor (EE-SPY415)
32
56P0328
1
Inverter transfer belt (40S3M198)
NS
56P0340
1
Communications cable
NS
56P0341
1
Power cord
NS
56P0354
1
Bracket finisher alignment
NS
56P0356
1
Pack magnet, strong and weak and door latch
Assembly 32.2: Finisher
Asm-
index
Part
number
Units
Description
32.2–1
56P0355
1
Guide vertical paper
2
56P0385
1
Solenoid drop assembly
3
56P0347
1
Jogger fence homing sensor (EE-SX1235A-P2)
4
56P0384
1
Accumulator belt (hook)
5
56P2294
1
Accumulator drive belt (B30S2M334)
6
56P0319
1
Accumulator w/o stapler
7
56P0348
1
Drop timing sensor (OS-535223-602)
8
56P0349
1
Accumulator homing sensor (OS-311D-A5)
9
56P0316
1
Staple assembly
10
56P0358
2
Accumulator slides
11
56P0317
1
Staple cartridge
12
56P0346
1
Exit timing sensor (EE-SPY415)
13
56P0344
1
Inverter timing sensor (OJ511K-A5)
14
56P0330
1
Paper feed-input belt (40S3M279)
15
56P0351
1
Cover open switch
16
56P2295
1
Jogger fence belt (B40S2M460)
NS
56P0382
1
Harness cable assembly D5 - low voltage power supply to low voltage power relay
board
Assembly 33: Finisher cables
Asm-
index
Part
number
Units
Description
33–1
56P0340
1
Communications cable
2
56P0341
1
Power cord
3
56P0359
1
Harness cable assembly H2 - system board to drop solenoid
4
56P0360
1
Harness cable assembly H3 - system board to harness cable assembly H4/drop timing
sensor/punch motor homing sensor/inverter timing sensor
5
56P0361
1
Harness cable assembly H4 - harness cable H3 to punch timing sensor
6
56P0362
1
Harness cable assembly H5 - system board to printer docking switch
7
56P0363
1
Harness cable assembly H6 - system board to fan
8
56P0364
1
Harness cable assembly S1 - stapler cable to stapler assembly
9
56P1280
1
Harness cable assembly stapler - system board to cable S1/jogger fence homing
sensor/accumulator homing sensor/jogger motor accumulator drive motor
10
56P0368
1
Harness cable assembly S5 - system board to chad box full sensor
11
56P0369
1
Harness cable assembly E2 - cable E5 to exit timing sensor
12
56P0370
1
Harness cable assembly E3 - cable E5 to paper surface upper sensor/paper surface
lower sensor
13
56P0371
1
Harness cable assembly E5 - system board to cable E2/E3
14
56P0372
1
Harness cable assembly E6 - cable E8 to tray limit switches
15
56P0373
1
Harness cable assembly E7 - cable E8 to output tray offset sensor
16
56P0374
1
Harness cable assembly E8 - system board to E6/E7
17
56P0375
1
Harness cable assembly E9 - cable E10 to output offset motor
18
56P0376
1
Harness cable assembly E10 - system board to cable E9
19
56P0378
1
Harness cable assembly R1 - system board to inverter solenoid/inverter jam sensor
20
56P0379
1
Harness cable assembly D1 - system board to front door switch
21
56P0380
1
Harness cable assembly D2 - system board to low voltage power supply
22
56P0381
1
Harness cable assembly D3 - low voltage power supply relay board to AC input/output
23
56P0382
1
Harness cable assembly D5 - low voltage power supply to low voltage power supply
relay board.
Assembly 34: Envelope option
Asm-
index
Part
number
Units
Description
34–1
56P2890
1
Envelope option (complete)
2
56P2891
1
Envelope tray assembly
Assembly 35: Outdoor media tray option
Asm-
index
Part
number
Units
Description
35–1
56P2892
1
Outdoor media drawer assembly
2
56P2893
1
Outdoor media tray assembly
Assembly 36: Banner option
Asm-
index
Part
number
Units
Description
36–1
56P2894
1
Banner input assembly
Assembly 37: Options
Asm-
index
Part
number
Units
Description
NS
12G6509
1
64MB SDRAM card assembly
NS
56P9910
1
128MB SDRAM card assembly
NS
56P9911
1
256MB SDRAM card assembly
NS
56P2223
1
512MB SDRAM card assembly
NS
56P1417
1
16MB Flash DIMM card assembly
NS
56P1418
1
32MB Flash DIMM card assembly
NS
56P1430
1
Traditional Chinese font DIMM card assembly
NS
56P1429
1
Simplified Chinese font DIMM card assembly
NS
56P1437
1
Adapter, parallel 1284-B
NS
56P9982
1
Hard Disk, 20GB with/Adapter (formatted)
NS
56P9926
1
Lexmark Optra Forms™ Software
NS
56P9927
1
Lexmark Forms Director Software
NS
56P1428
1
Lexmark Forms 16MB Flash DIMM
NS
56P1427
1
Lexmark Forms 32MB Flash DIMM
NS
56P9942
1
Hard Drive Mounting Kit
NS
56P1741
1
MarkNet™ Token-Ring Print Internal Server
NS
56P1431
1
MarkNet X2011e Ethernet 10/100BaseTX - 1 Port External Server
NS
56P1432
1
MarkNet X2012e Ethernet 10BaseT/2 10BaseTX/10Base 2 - 1 Port External Server
NS
56P1435
1
External serial adapter (RS 232)
NS
56P0159
1
Coax/Twinax adapter for SCS
NS
56P1436
1
RS-232 serial interface card
NS
56P3090
1
IPDS/SCS card assembly
NS
56P1438
1
Japanese font card assembly
NS
56P2231
1
Korean font card assembly card assembly
NS
56P3142
1
PrintCryption™ card assembly
NS
56P3143
1
Bar code card assembly
NS
56P3302
1
ImageQuick™ card assembly
NS
56P3303
1
PRESCRIBE card assembly
NS
56P1433
1
MarkNet X2031e Ethernet 10/100BaseTX - 3 Port External Server
NS
56P1434
1
MarkNet X2030t Token-Ring External Server
NS
56P1742
1
MarkNet N2101e Ethernet 10/100BaseTX Internal Server
NS
56P9932
1
Lexmark Forms hard disk, 5GB or larger w/adapter
Assembly 38: Miscellaneous
Asm-
index
Part
number
Units
Description
NS
1
Screw type 323, parts packet 12G6309
NS
1
Screw type 324, parts packet 12G6530
NS
1
Screw type 232, parts packet 12G6531
NS
1
Screw type 102, parts packet 12G6532
NS
1
Screw type 312/322/412/423, parts packet 12G6533
NS
1
Screw type 484, parts packet 12G6534
NS
1
Screw, 500-sheet tray, parts packet 12G6538
NS
1
Screw type 124, parts packet 12G6539
NS
1
Screw type 121, parts packet 12G6540
NS
7371549
1
Kit, relocation package assembly printer
NS
7370563
1
Kit, relocation package assembly output expander
NS
7370564
1
Kit, relocation package assembly 5-bin mailbox
NS
7370565
1
Kit, relocation package assembly 500 drawer
NS
7370566
1
Kit, relocation package assembly duplex
NS
7370595
1
Kit, relocation package assembly finisher