ABB AC 31 Manuals

ASSEMBLY AND OPERATION MANUAL AC31 Adapter Supplement to the Existing Documentation — Table of contents 1 AC31 Adapters................................................................................................................................................. 3 1.1 Introduction................................................................................................................................................ 3 1.2 Overview of AC31 adapters (replacement devices).................................................................................. 3 1.3 System data and CS31 bus system data.................................................................................................. 4 1.3.1 System data of the AC31 adapters............................................................................................ 4 1.3.2 CS31 bus system data............................................................................................................. 10 1.4 Replacement devices: CPU.................................................................................................................... 18 1.4.1 Replacement device 07KT9x-AD............................................................................................. 19 1.5 Replacement devices: I/O modules......................................................................................................... 56 1.5.1 Replacement device 07DC91-AD............................................................................................ 57 1.5.2 Replacement device 07DC92-AD............................................................................................ 72 1.5.3 Replacement device 07AI91-AD.............................................................................................. 88 1.5.4 Replacement device 07AC91-AD.......................................................................................... 107 1.5.5 Replacement device 07AC91-AD2........................................................................................ 121 1.5.6 Replacement unit DC501-CS31-AD....................................................................................... 137 2 Index............................................................................................................................................................. 161 Table of contents 2018/09/24 3ADR010122, 8, en_US 2 — 1 AC31 Adapters 1.1 Introduction The modular product line of the AC31 adapter series includes modular exchange components for control systems of the Advant Controller 31 (90 series). The simple exchange of individual components allows existing customers to maintain their PLCs in a quick and cost-effective manner. Extensive software modifications are not required. Each replacement device is based on trend setting technologies of the AC500 series. There- fore, by exchanging components it is not only possible to replace the existing device, but also to profit from new functions and improved product quality. During the development of the AC31 adapter series, care was taken to keep the device configu- ration identical to the configuration of the AC31 devices. Consequently, the technical documents for the AC31 devices are still valid and serve as reference: ● Software description (only available in English) ● System description Advant Controller 31 Only unavoidable deviations, for example due to technical limitations, are described in this document. CAUTION! Installation and maintenance work on the device must be performed by a quali- fied electrician in line with the recognized technical rules, regulations and rele- vant standards such as EN 60204-1. For safety instructions, please refer to Regulations for the erection of installations. 1.2 Overview of AC31 adapters (replacement devices) An AC31 adapter (replacement device) is available for the following AC31 devices of the 90 series (existing devices): Existing devices: AC31 (90 series) Replacement devices: AC31 adapters Replacement device is based on the following AC500 device CPU devices: 07KT94-ARC 07KT98-ARC 07KT98-ARC-DP 07KT98-ARC-ETH 07KT98-ETH-DP -- 07KT94-ARC-AD *) 07KT98-ARC-AD 07KT98-ARC-DP-AD 07KT98-ARC-ETH-AD 07KT98-ETH-DP-AD 07KT98-ARC-ETH-DP-AD PM590, DA501 and DA502 *) Customer specific product not available for current sales Replacement devices for AC31 Note regarding product docu- mentation AC31 Adapters Overview of AC31 adapters (replacement devices) 2018/09/24 3ADR010122, 8, en_US 3 Existing devices: AC31 (90 series) Replacement devices: AC31 adapters Replacement device is based on the following AC500 device I/O modules: 07DC91 07DC91-AD DC532 07DC92 07DC92-AD DO524 07AC91 07AC91-AD (8-Bit) AO523 07AC91 07AC91-AD2 (12-Bit) AX522 07AI91 07AI91-AD AI523 DC501-CS31 DC501-CS31-AD DC532 1.3 System data and CS31 bus system data The system data described in this chapter are valid for the following replacement devices: ● 07KT94-ARC-AD ● 07KT98-ARC-AD ● 07KT98-ARC-DP-AD ● 07KT98-ARC-ETH-AD ● 07KT98-ETH-DP-AD ● 07KT98-ARC-ETH-DP-AD ● 07AC91-AD ● 07AC91-AD2 ● 07AI91-AD ● 07DC91-AD ● 07DC92-AD ● DC501-CS31-AD Please also observe the CS31 bus system data Ä Chapter 1.3.2 “CS31 bus system data” on page 10. The devices of the AC31 adapter series do not have marine approval. NOTICE! AC31 Adapter IO modules must only be used with an ABB CPU with Master CS31 bus (e.g. AC31 07KT9x, AC31-Adpater 07KT9x-x-x-AD or AC500 CPU). 1.3.1 System data of the AC31 adapters 1.3.1.1 Operating and environmental conditions Table 1: Supply voltages Voltages according to IEC 61131-2: 24 V DC Process and supply voltage 24 V DC (-15 %, +20 % without residual ripple) Absolute limits 19.2 V ... 30 V incl. residual ripple AC31 Adapters System data and CS31 bus system data > System data of the AC31 adapters 2018/09/24 3ADR010122, 8, en_US 4

Technical Manual Advant Controller 31 40 & 50 Series 1SBC 260400 R 1001-b Summary ABB Control - AC 31 Summary - Page 1 1SBC 260400 R1001-b 06.99 Chapter 1 Presentation / operation 1. Presentation 1-2 2. General setup rules 1-3 2.1. Central units with extensions 1-5 2.2. Central units with CS 31 bus 1-5 2.3. Cabling techniques 1-5 3. Operation of the 40 and 50 series central units 1-7 3.1. Functional diagram 1-7 3.2. Program execution 1-9 3.3. Bus transmission 1-9 3.4. Refresh times / reply times 1-10 3.4.1. Bus refresh times 1-10 3.4.2. Central unit reply times 1-10 3.5. Power on / program launch 1-11 3.6. Power cuts or drops 1-12 4. References 1-13 Chapter 2 Getting started 1. Required material 2-3 2. Cabling 2-3 3. Programming 2-5 3.1. Launching the AC31GRAF software 2-5 3.2. Project creation 2-5 3.3. Variable declarations 2-7 3.4. Program editing 2-7 3.4.1. Displaying the FBD (function blocks) toolbar 2-7 3.4.2. Selecting the OR function in the program editor window 2-7 3.4.3. Inserting variables 2-9 3.4.4. Links between the variables and the function block: 2-9 3.5. Saving 2-9 3.6. Compilation 2-9 3.7. Communication with the PLC 2-11 3.7.1. Configuration of the serial interface 2-11 3.7.2. Access to the control panel 2-11 3.7.3. Configuration of the central unit: 2-11 3.7.4. Initializing the central unit 2-13 3.7.5. Sending the program to the PLC 2-13 3.7.6. On-line program tests 2-13 3.8. Quitting AC31GRAF 2-15 Chapter 3 Technical specifications 1. General operating conditions 3-3 2. CS 31 bus technical specifications 3-5 3. Central units 3-7 3.1. The front of the central unit (see Figure 3-1) 3-7 3.2. Technical specification 3-8 4. Extensible remote units 3-13 4.1. The front (see Figure 3-3) 3-13 4.2. Technical specifications of the extensible remote units 3-14 Summary Summary - Page 2 ABB Control - AC 31 1SBC 260400 R1001-b 06.99 5. Binary extensions 3-17 5.1. The front (see Figure 3-5 to Figure 3-9) 3-17 5.2. Binary extensions specifications 3-18 6. Analog extensions 3-21 6.1. The front (see Figure 3-10, Figure 3-11) 3-21 6.2. Analog display (see Figure 3-12) 3-21 6.3. Technical specifications of the analog extension 3-22 6.4. Analog inputs diagram: 3-24 6.4.1. Current 4-20mA: 3-24 6.4.2. Current 0-20mA: 3-24 6.4.3. PT100/PT1000: 3-24 6.5. Analog outputs diagrams: 3-25 6.5.1. Current 0-20mA: 3-25 6.5.2. Current 4-20mA: 3-25 7. Accessories 3-27 7.1. Programming cables: 07 SK 50 and 07 SK 52 3-27 7.1.1. 07 SK 50 connection diagram (see Figure 3-13): 3-27 7.1.2. 07 SK 52 connection diagram (see Figure 3-14): 3-29 7.2. ASCII/MODBUS® communication cables: 07 SK 51 and 07 SK 53 3-31 7.2.1. 07 SK 51 connection diagram (see Figure 3-15): 3-31 7.2.2. 07 SK 53 connection diagram (see Figure 3-16): 3-33 7.3. TC50 display cables: 07 SK 54 and 07 SK 55 3-35 7.4. Connectors (see Figure 3-17) 3-35 7.4.1. External dual connector: 07 ST 50 3-35 7.4.2. "Cage-clamp" type connectors 3-35 7.4.3. External dual connector: 07 ST 51 3-37 7.5. Stickers 3-38 8. TC50 Display 3-38 9. Dimensions (in mm) 3-39 Chapter 4 Installation 1. Implementation of an AC 31 system 4-3 1.1. Assembly conditions 4-3 1.2. Input/output cabling 4-3 1.3. Earthing 4-5 1.3.1. Basic earthing principles 4-5 1.3.2. Earthing principles for numerous cabinets 4-5 1.4. Cabling of the CS 31 bus 4-7 1.5. Different power supply types 4-9 2. Central unit and remote unit cabling 4-11 2.1. Power supply 4-11 2.2. Inputs/outputs cabling 4-11 2.3. Output protection 4-11 3. Cabling binary extensions 4-13 3.1. Extension XI 16 E1 (see Figure 4-18) 4-13 3.2. Extension XO 08 R1 (see Figure 4-20) 4-13 3.3. Extension XC 08 L1 (see Figure 4-22) 4-13 3.4. Extension XO 16 N1 (see Figure 4-19) 4-13 3.5. Extension XK 08 F1 (see Figure 4-21) 4-13 4. Cabling the analog extension 4-15 4.1. Extension XM 06 B5 4-15 4.2. Extension XE 08 B5 4-15 Summary ABB Control - AC 31 Summary - Page 3 1SBC 260400 R1001-b 06.99 5. Addressing 4-17 5.1. Input/Output variables 4-17 5.2. Addressing CU masters or stand-alones with extensions 4-17 5.3. Addressing slave central units or remote extension units on the CS 31 bus 4-21 5.3.1. Addressing extensible remote units 4-21 5.3.2. Addressing slave central units 4-23 5.3.3. Addressing example 4-24 5.4. Summary 4-25 Chapter 5 Programming 1. Software introduction 5-2 2. List of variables 5-4 3. Initialization 5-7 4. Configuration 5-9 4.1. AC31GRAF configuration tool 5-9 4.1.1. The central unit operative mode 5-10 4.1.2. Transmission/reception range of a slave central unit 5-11 4.1.3. Data initialization and backup 5-11 4.1.4. Initialization /Internal bits backup 5-12 4.1.5. Initialization / Internal words backup 5-12 4.1.6. Initialization / Internal double word backup 5-13 4.1.7. Initialization / Chain step backups 5-13 4.1.8. Initialization / Historical values backup 5-13 4.1.9. Central unit reaction to class 3 errors 5-14 4.1.10. Initialization of the CS 31 bus units 5-14 4.1.11. Communication mode of the COM1 serial interface 5-15 4.1.12. communication parameters: 5-17 4.1.13. The central unit cycle time 5-18 4.1.14. CS31 bus communication times 5-19 4.1.15. Clock 5-23 4.1.16. Password 5-25 4.2. CS31CO configuration function block 5-25 4.3. Analog configuration ( extension) 5-27 4.3.1. Hardware configuration 5-27 5. Programming examples 5-33 5.1. Practical advice 5-33 5.2. Operation AND 5-34 5.3. NAND operation 5-35 5.4. Operation OR 5-35 5.5. NOR operation 5-36 5.6. Combinations of Boolean functions 5-36 5.7. Timer functions 5-37 5.7.1. TON: on delay 5-38 5.7.2. TOF: off delay 5-38 5.7.3. TP: monostable (constant) 5-39 5.7.4. TIME_W: 5-39 5.7.5. W_TIME: 5-39 5.7.6. Oscillators 5-40 5.8. Detecting the first cycle with the M 255.15 variable 5-41 5.9. Up/Down counter function 5-42 5.10. Scaling an analog value 5-43 5.10.1. Using the potentiometers of the 40 and 50 series 5-43 5.10.2. Processing an analog input 5-44