Krone EasyCut 28 Manuals

Operating Instructions Disc Mower T - Typ1 EasyCut 28 T - Typ2 EasyCut 28 P T - Typ3 EasyCut 28 M T - Typ4 T - Typ5 T - Typ6 EasyCut 32 T - Typ7 EasyCut 32 P T - Typ8 EasyCut 32 M T - Typ9 T - Typ10 (T - ab Masch.-Nr. from serial no.: 785 000) T - Bestel-Nr. Order no.: 150 000 015 02 EN B - Titelbild 08.09.2009 Table of Contents 2 Pos: 1 /BA/Konfor mitätser kl ärungen/EasyC ut/EasyC ut 28/32 28/32P 28M @ 10\mod_1221641747368_78.doc @ 135737 EC Declaration of Conformity according to EC directive 98/37EC of June 22, 1998 We Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle declare on our sole responsibility that the product Front disc mower Type: EasyCut 28 ; EasyCut 28 P ; EasyCut 28 M EasyCut 32 ; EasyCut 32 P ; EasyCut 32 M to which this declaration refers corresponds to the relevant basic safety and health requirements of the EC Directive 98/37/EC of 22 June 1998. Spelle, 01.10.08 (Dr.-Ing. Josef Horstmann, Managing Director) (ppa. Dr.-Ing. Klaus Martensen, Director of Design and Development) Pos: 2 /BA/Vor wort/Sehr geehrter Kunde @ 0\mod_1195626300326_78.doc @ 905 Dear customer, Dear customer, You have now received the operating instructions for the KRONE product which you have purchased. These operating instructions contain important information for the proper use and safe operation of the machine. If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf. Pos: 3 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 Table of Contents 3 Pos: 4 /Ü berschriften/Ü berschriften 1/F-J/Inhal tsverzeichnis @ 31\mod_1251969952727_78.doc @ 302165 1 Table of Contents Pos: 5 /BA/Inhaltsverzeichnis Spr achenneutr al @ 10\mod_1221574899104_0.doc @ 135495 1 Table of Contents ................................................................................................................................... 3 2 Foreword ................................................................................................................................................. 6 3 Introduction ............................................................................................................................................. 7 3.1 Purpose of Use .................................................................................................................................. 7 3.2 Validity ............................................................................................................................................... 7 3.2.1 Contact ........................................................................................................................................... 7 3.3 Identification Plate ............................................................................................................................. 8 3.4 Information Required for Questions and Orders................................................................................ 8 3.5 Intended Use ..................................................................................................................................... 9 3.6 Technical data ................................................................................................................................... 9 4 Safety ..................................................................................................................................................... 11 4.1 Identifying Symbols in the Operating Instructions ........................................................................... 11 4.2 Identification of Hazard Warnings .................................................................................................... 11 4.2.1 Personnel Qualification and Training ........................................................................................... 12 4.2.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................... 12 4.2.3 Safety-conscious work practices ................................................................................................. 12 4.3 Safety Instructions and Accident Prevention Regulations ............................................................... 13 4.4 Attached devices ............................................................................................................................. 14 4.5 PTO operation ................................................................................................................................. 15 4.6 Hydraulic system ............................................................................................................................. 16 4.7 Tyres ................................................................................................................................................ 16 4.8 Maintenance .................................................................................................................................... 17 4.9 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 18 4.10 Inadmissible Modes of Operation .................................................................................................... 18 4.11 Introduction ...................................................................................................................................... 19 4.12 Position of the Adhesive Safety Stickers on the Machine ............................................................... 20 4.13 Position of the General Information Labels on the Machine ............................................................ 22 4.13.1 Re-Ordering the Adhesive Safety and Information Labels ...................................................... 23 4.13.2 Affixing the Adhesive Safety and Information Labels .............................................................. 23 5 Commissioning ..................................................................................................................................... 24 5.1 Special Safety Instructions .............................................................................................................. 24 5.2 First installation ................................................................................................................................ 24 5.3 Fitting the guard cloths .................................................................................................................... 25 5.4 Installation of Weiste triangle ........................................................................................................... 26 5.5 Preparation on the front-mounted disc mower ................................................................................ 26 5.6 Lighting ............................................................................................................................................ 27 6 Start-up .................................................................................................................................................. 28 6.1 Mounting onto the Tractor ................................................................................................................ 28 Table of Contents 4 6.2 PTO shaft ......................................................................................................................................... 30 6.2.1 Length adjustment ....................................................................................................................... 30 6.3 Install the PTO shaft ........................................................................................................................ 31 6.4 Checking the First fitting .................................................................................................................. 32 6.5 Trial run after first installation........................................................................................................... 33 7 Driving and Transport .......................................................................................................................... 34 7.1 Lighting ............................................................................................................................................ 34 8 Operation ............................................................................................................................................... 36 8.1 Before mowing ................................................................................................................................. 36 8.2 Moving the guards into the working position ................................................................................... 37 8.3 Detaching the machine .................................................................................................................... 38 8.4 Removing the compensation spring(s) ............................................................................................ 38 9 Settings ................................................................................................................................................. 40 9.1 Compensation Spring(s) .................................................................................................................. 41 9.2 Adjusting the Compensation Springs .............................................................................................. 42 9.3 Adjusting the cutting height.............................................................................................................. 43 9.3.1 Telescopic upper suspension arm ............................................................................................... 43 9.4 Setting of the V-belt Tension ........................................................................................................... 44 10 Maintenance .......................................................................................................................................... 46 10.1 Special Safety Instructions .............................................................................................................. 46 10.1.1 Test run .................................................................................................................................... 46 10.2 Spare Parts ...................................................................................................................................... 47 10.3 Torques ............................................................................................................................................ 47 10.4 Torques (Countersunk Screws) ....................................................................................................... 48 10.4.1 Deviating Torque ..................................................................................................................... 48 10.5 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 49 10.5.1 Oil Level Check and Oil Change Intervals (Gearboxes) .......................................................... 49 10.6 Angular gearbox .............................................................................................................................. 50 10.6.1 Front Mowing Unit (CV+CRI) ................................................................................................... 50 10.7 Mower Drive Gearbox ...................................................................................................................... 51 10.8 Oil level check and oil change on the cutter bar .............................................................................. 52 10.8.1 Aligning the Cutter Bar ............................................................................................................. 52 10.8.2 Checking the oil level ............................................................................................................... 53 10.9 Checking the Cutter Blades and Blade Holder ................................................................................ 54 10.9.1 Cutter Blades ........................................................................................................................... 54 10.9.2 Blade screw connection ........................................................................................................... 55 10.9.3 Blade Quick-Fit Device ............................................................................................................ 56 10.9.4 Periodical Inspection of the Leaf Springs ................................................................................ 57 10.9.5 Periodical Inspection of the Cutting Discs / Blade Drums ....................................................... 58 10.9.6 Abrasion Limit .......................................................................................................................... 59

Original operating instructions Disc Mower EasyCut 28 EasyCut 28 P EasyCut 28 M EasyCut 32 EasyCut 32 P EasyCut 32 M (from serial no.: 785 000) Order no.: 150 000 015 03 en 08.06.2016 Table of Contents 2 Pos: 1 /BA/Konformitätserklärungen/EasyCut/Neu ab 2010EasyCut 28/32 28/32P 28M @ 458\mod_1464857772980_78.docx @ 3096504 @ @ 1 CV0 EC Declaration of Conformity We Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the Machine: Disc Mower Type: EasyCut 28, EasyCut 28 P, EasyCut 28 M, EasyCut 32, EasyCut 32 P, EasyCut 32 M to which this declaration refers is in compliance with the following relevant provisions of: • EC Directive 2006/42/CE (machines). The signing Managing Director is authorised to compile the technical documents. Spelle, 20.04.2016 Dr.-Ing. Josef Horstmann (Managing Director, Design & Development) Year of manufacture: Machine no.: Pos: 2 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 Table of Contents 3 Pos: 3 /Überschriften/Überschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1 1 Table of Contents Pos: 4 /BA/Inhaltsverzeichnis Sprachenneutral @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1 1 Table of Contents ................................................................................................................................... 3 2 Introduction ............................................................................................................................................. 6 2.1 Purpose of Use ................................................................................................................................... 6 2.2 Validity ................................................................................................................................................ 6 2.2.1 Contact ........................................................................................................................................ 6 2.3 Identification Plate .............................................................................................................................. 7 2.4 Information Required for Questions and Orders ................................................................................ 7 2.5 Intended use ....................................................................................................................................... 8 2.6 Technical data .................................................................................................................................... 8 3 Safety ....................................................................................................................................................... 9 3.1 Identifying Symbols in the Operating Instructions .............................................................................. 9 3.2 Identification of the hazard warnings .................................................................................................. 9 3.3 Safety Instructions and Accident Prevention Regulations ............................................................... 10 3.3.1 Personnel Qualification and Training ........................................................................................ 11 3.3.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................ 11 3.3.3 Safety-conscious work practices ............................................................................................... 11 3.4 Attached devices .............................................................................................................................. 12 3.5 PTO operation .................................................................................................................................. 12 3.6 Hydraulic system .............................................................................................................................. 13 3.7 Maintenance ..................................................................................................................................... 13 3.8 Unauthorised Conversion/Modification and Spare Parts Production ............................................... 14 3.9 Inadmissible Modes of Operation ..................................................................................................... 14 3.10 Introduction ....................................................................................................................................... 15 3.11 Position of the Adhesive Safety Stickers on the Machine ................................................................ 16 4 Commissioning..................................................................................................................................... 18 4.1 Special Safety Instructions ............................................................................................................... 18 4.2 First installation ................................................................................................................................ 18 4.3 Fitting the guard cloths ..................................................................................................................... 19 4.4 Installation of Weiste triangle ........................................................................................................... 20 4.5 Preparation on the front-mounted disc mower ................................................................................. 20 4.6 Lighting ............................................................................................................................................. 21 5 Start-up .................................................................................................................................................. 22 5.1 Preparations on tractor ..................................................................................................................... 22 5.2 Mounting onto the Tractor ................................................................................................................ 23 5.2.1 Lower suspension arm .............................................................................................................. 24 5.3 Checking the First fitting ................................................................................................................... 25 5.4 PTO shaft ......................................................................................................................................... 26 5.4.1 Length adjustment..................................................................................................................... 26 5.5 Install the PTO shaft ......................................................................................................................... 27 5.6 Mounting and Adjusting the Relief Springs ...................................................................................... 28 5.7 Trial run after first installation ........................................................................................................... 28 5.8 Lighting connection .......................................................................................................................... 29 5.9 Hydraulics ......................................................................................................................................... 30 5.9.1 Special Safety Instructions ........................................................................................................ 30 5.9.2 Connecting the hydraulic lines .................................................................................................. 30 6 Driving and Transport .......................................................................................................................... 32 Table of Contents 4 6.1 Lighting ............................................................................................................................................. 32 6.2 Clamp and Buffer ............................................................................................................................. 33 7 Operation ............................................................................................................................................... 34 7.1 Before mowing ................................................................................................................................. 34 7.2 Moving the guards into the working position .................................................................................... 35 7.3 Detaching the machine .................................................................................................................... 36 7.4 Removing the compensation spring(s)............................................................................................. 36 8 Settings ................................................................................................................................................. 38 8.1 Compensation Spring(s) .................................................................................................................. 39 8.2 Adjusting the Compensation Springs ............................................................................................... 40 8.3 Adjusting the cutting height .............................................................................................................. 41 8.3.1 Telescopic upper suspension arm ............................................................................................ 41 8.4 Setting of the V-belt Tension ............................................................................................................ 42 9 Maintenance .......................................................................................................................................... 43 9.1 Special Safety Instructions ............................................................................................................... 43 9.1.1 Test run ..................................................................................................................................... 43 9.2 Spare Parts ...................................................................................................................................... 44 9.3 Tightening torques ............................................................................................................................ 44 9.3.1 Metric Thread Screws with Control Thread .............................................................................. 44 9.3.2 Metric Thread Screws with Fine Thread ................................................................................... 45 9.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 45 9.3.4 Deviating Tightening Torques ................................................................................................... 46 9.4 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 47 9.4.1 Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 47 9.5 Angular gearbox ............................................................................................................................... 48 9.5.1 Front Mowing Unit (CV+CRI) .................................................................................................... 48 9.6 Mower Drive Gearbox ...................................................................................................................... 49 9.7 Oil level check and oil change on the cutter bar .............................................................................. 50 9.7.1 Oil change ................................................................................................................................. 50 9.7.2 Checking the oil level ................................................................................................................ 50 9.7.3 Aligning the Cutter Bar .............................................................................................................. 50 9.8 Checking the Cutter Blades and Blade Holder ................................................................................ 52 9.8.1 Cutter Blades ............................................................................................................................ 52 9.8.2 Blade screw connection ............................................................................................................ 53 9.8.3 Blade Quick-Fit Device ............................................................................................................. 54 9.8.4 Periodical Inspection of the Leaf Springs ................................................................................. 55 9.8.5 Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 56 9.8.6 Abrasion Limit ........................................................................................................................... 57 9.9 Blade Changing on Cutting Discs .................................................................................................... 58 9.9.1 Blade Screw Connection ........................................................................................................... 59 9.9.2 Blade Quick-Fit Device ............................................................................................................. 60 9.10 Replacing the linings ........................................................................................................................ 61 9.11 Rotary hub with shear fuse (optional) .............................................................................................. 62 9.11.1 After Shearing Off ..................................................................................................................... 64 10 Maintenance – lubrication chart ......................................................................................................... 66 10.1 Special Safety Instructions ............................................................................................................... 66 10.2 PTO shaft ......................................................................................................................................... 66 10.3 Lubrication Chart .............................................................................................................................. 67