ABB TPL67-C33 Manuals

Operation Manual ABB Turbocharging
 ABB Turbo Systems Ltd CH 5401 Baden Type TPL67-C33 HT564253 nMmax 502 t Mmax 650 nBmax 502 t Bmax 620 1/s °C 01330 12 50 50 Year 2016 made in Switzerland Application according to the Operation Manual kg HZTL2488 English TPL67-C33 Original Operation Manual Operating condition and replacement intervals The operational limits for the turbocharger nBmax, tBmax, nMmax, tMmax, inspection- and replacement intervals for the compon- ents concerned on the rating plate are valid for the operational mode and compressor inlet condition, which has been agreed upon between the engine builder and ABB. Note: Replacement intervals of components depends on the load profi le, turbine inlet temperature, suction air temperature and turbocharger speed. In case the operation conditions differs signifi cantly from what is considered to be normal for the cur- rent application, it is recommended to contact ABB for a re-calculation of replacement intervals. Frequent load alterations, high temperatures and high speed lower the life of components. Unless otherwise agreed, the application limits nMmax, tMmax are valid for the test operation for a limited time. Operation Manual / TPL67-C.. - TPL71-C.. Table of contents Page 1 © Copyright 2016 ABB. All rights reserved. April 2016 HZTL2488_EN Revision C Table of contents 1 Preliminary remarks 1.1 Purpose of this manual 1.2 Layout and function 1.3 Intended use of the turbocharger 1.4 Storage of new turbochargers and spare parts 1.5 Essential information 1.6 Symbols and definitions 1.7 Turbocharger rating plate 1.8 Contact information 2 Safety 2.1 Introduction 2.2 CE conformity 2.3 Definition of mandatory signs 2.4 Definition of Safety instructions 2.5 Warning plates on the turbocharger 2.6 Safe operation and maintenance 2.7 Hazards during operation and maintenance 2.8 Periodic checking of the pressure vessel 2.9 Lifting loads 3 Commissioning 3.1 Oil supply 3.2 Inspection work 3.3 Commissioning after taking out of operation 4 Operation 4.1 Noise emissions 4.2 Servicing work 4.3 Replacement intervals for turbocharger components 4.4 Speed measurement 4.5 Stopping the engine Operation Manual / TPL67-C.. - TPL71-C.. Table of contents Page 2 © Copyright 2016 ABB. All rights reserved. April 2016 HZTL2488_EN Revision C 5 Maintenance 5.1 Foreword to Maintenance 5.2 Cleaning the filter silencer 5.3 Cleaning the compressor during operation 5.4 Cleaning turbine blades and nozzle ring in operation 6 Troubleshooting 6.1 Malfunctions when starting 6.2 Surging of the turbocharger 6.3 Malfunctions during operation 6.4 Malfunctions when stopping 6.5 Speed measurement system 7 Removal and installation 7.1 Turbocharger weights 7.2 Remove the turbocharger 7.3 Installing the turbocharger 8 Disassembly and assembly 8.1 Introduction 8.2 Module weights 8.3 Removing and fitting filter silencer or air suction branch 8.4 Axial clearance 8.5 Removing cartridge group 8.6 Dismantling and installing the turbine diffuser and nozzle ring 8.7 Installing cartridge group 8.8 Dismantling and fitting nozzle ring at turbine end 8.9 Table of tightening torques 9 Taking out of operation at short notice 9.1 Possibilities for emergency repair 9.2 Locking the rotor 9.3 Fit cover plate 9.4 Blocking the inlets and outlets 9.5 Bypass the turbocharger

Operation Manual ABB Turbocharging
 ABB Turbo Systems Ltd CH 5401 Baden Type TPL67-C33 HT568829 nMmax 502 t Mmax 650 nBmax 502 t Bmax 620 1/s °C 01330 36 50 50 Year 2017 made in Switzerland Application according to the Operation Manual kg HZTL2488 English TPL67-C33 Original Operation Manual Operating condition and replacement intervals The operational limits for the turbocharger nBmax, tBmax, nMmax, tMmax, inspection- and replacement intervals for the compon- ents concerned on the rating plate are valid for the operational mode and compressor inlet condition, which has been agreed upon between the engine builder and ABB. Note: Replacement intervals of components depends on the load profi le, turbine inlet temperature, suction air temperature and turbocharger speed. In case the operation conditions differs signifi cantly from what is considered to be normal for the cur- rent application, it is recommended to contact ABB for a re-calculation of replacement intervals. Frequent load alterations, high temperatures and high speed lower the life of components. Unless otherwise agreed, the application limits nMmax, tMmax are valid for the test operation for a limited time. Operation Manual / TPL67-C.. - TPL71-C.. Table of contents Page 1 © Copyright 2017 ABB. All rights reserved. February 2017 HZTL2488_EN Revision D Table of contents 1 Preliminary remarks 1.1 Purpose of this manual 1.2 Layout and function 1.3 Intended use 1.4 Storage of new turbochargers and spare parts 1.5 Essential information 1.6 Symbols and definitions 1.7 Turbocharger rating plate 1.8 Contact information 2 Safety 2.1 Introduction 2.2 CE conformity 2.3 Definition of mandatory signs 2.4 Definition of Safety instructions 2.5 Warning plates on the turbocharger 2.6 Safe operation and maintenance 2.7 Hazards during operation and maintenance 2.8 Periodic checking of the pressure vessel 2.9 Lifting loads 3 Commissioning 3.1 Oil supply 3.2 Inspection work 3.3 Commissioning after taking out of operation 4 Operation 4.1 Noise emissions 4.2 Servicing work 4.3 Replacement intervals for turbocharger components 4.4 Speed measurement 4.5 Stopping the engine 5 Maintenance Operation Manual / TPL67-C.. - TPL71-C.. Table of contents Page 2 © Copyright 2017 ABB. All rights reserved. February 2017 HZTL2488_EN Revision D 5.1 Foreword to Maintenance 5.2 Cleaning the filter silencer 5.3 Cleaning the compressor during operation 5.4 Cleaning turbine blades and nozzle ring in operation 5.5 Cleaning components mechanically 6 Troubleshooting 6.1 Malfunctions when starting 6.2 Surging of the turbocharger 6.3 Malfunctions during operation 6.4 Malfunctions when stopping 6.5 Speed measurement system 7 Removal and installation 7.1 Turbocharger weights 7.2 Removing the turbocharger 7.3 Installing the turbocharger 8 Disassembly and assembly 8.1 Introduction 8.2 Module weights 8.3 Removing and fitting filter silencer or air suction branch 8.4 Axial clearance 8.5 Removing cartridge group 8.6 Dismantling and installing the turbine diffuser and nozzle ring 8.7 Installing cartridge group 8.8 Dismantling and fitting nozzle ring at turbine end 8.9 Table of tightening torques 9 Taking out of operation at short notice 9.1 Possibilities for emergency repair 9.2 Locking the rotor 9.3 Fit cover plate 9.4 Blocking the inlets and outlets 9.5 Bypass the turbocharger 10 Mothballing turbocharger 10.1 Taking out of operation for up to 12 months

Operation Manual ABB Turbocharging ��� ABB Turbo Systems Ltd CH 5401 Baden Type TPL67-C33 HT569532 nMmax 502 t Mmax 650 nBmax 502 t Bmax 620 1/s °C 01330 36 50 50 Year 2017 made in Switzerland Application according to the Operation Manual kg HZTL2488 English TPL67-C33 Original Operation Manual Operating condition and replacement intervals The operational limits for the turbocharger nBmax, tBmax, nMmax, tMmax, inspection- and replacement intervals for the compon- ents concerned on the rating plate are valid for the operational mode and compressor inlet condition, which has been agreed upon between the engine builder and ABB. Note: Replacement intervals of components depends on the load profi le, turbine inlet temperature, suction air temperature and turbocharger speed. In case the operation conditions differs signifi cantly from what is considered to be normal for the cur- rent application, it is recommended to contact ABB for a re-calculation of replacement intervals. Frequent load alterations, high temperatures and high speed lower the life of components. Unless otherwise agreed, the application limits nMmax, tMmax are valid for the test operation for a limited time. Operation Manual / TPL67-C.. - TPL71-C.. Table of contents Page 1 © Copyright 2017 ABB. All rights reserved. February 2017 HZTL2488_EN Revision D Table of contents 1 Preliminary remarks 1.1 Purpose of this manual 1.2 Layout and function 1.3 Intended use 1.4 Storage of new turbochargers and spare parts 1.5 Essential information 1.6 Symbols and definitions 1.7 Turbocharger rating plate 1.8 Contact information 2 Safety 2.1 Introduction 2.2 CE conformity 2.3 Definition of mandatory signs 2.4 Definition of Safety instructions 2.5 Warning plates on the turbocharger 2.6 Safe operation and maintenance 2.7 Hazards during operation and maintenance 2.8 Periodic checking of the pressure vessel 2.9 Lifting loads 3 Commissioning 3.1 Oil supply 3.2 Inspection work 3.3 Commissioning after taking out of operation 4 Operation 4.1 Noise emissions 4.2 Servicing work 4.3 Replacement intervals for turbocharger components 4.4 Speed measurement 4.5 Stopping the engine 5 Maintenance