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1980 SHOP MANUAL
4
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Dial indicator (T.D.C. gauge).
5
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Track insert installer
6
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Drive pulley puller.
7
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420 876 296
8
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Oil seal sleeve
9
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Cylinder aligning tool.
10
-
247, 277, 640 engines
11
-
Polyamld ring pusher
12
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LOCTITE SEALANT KIT 413 7026 00 I
13
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RETAINING COMPOUND 601
14
-
METAL PROTECTOR L.P.S.
15
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TECHNICAL DATA LIST
16
-
SUB-SECTION 03-01, (ENGINE TOLERANCES MEASUREMENT)
17
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SUB-SECTION 03-03, (IGNITION TIMING)
18
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ELAN & SPIRIT
19
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1980 MIKUNI CARBURETOR SPECIFICATIONS
20
-
SUB-SECTION 04-02, (ELECTRICAL TESTS)
21
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1980 BOSCH SPARK PLUG CHART
23
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VEHICLE MODEL/DRIVE BELT NUMBER
24
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DRIVEN PULLEY SPRING TENSION
26
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1980 PULLEY ALIGNMENT
27
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1980 SPROCKET AND CHAIN SPECIFICATIONS
28
-
SUB-SECTION (06-01), (06-02)
29
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TYPE 1: Narrow insert.
30
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1980 STEERING SYSTEM TORQUE SPECIFiCATIONS
31
-
1980 SKI SYSTEM TORQ.UE SPECIFICATIONS
32
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SI * METRIC INFORMATION CHART
33
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SUB-SECTION 01, (ENGINE TOLERANCES MEASUREMENT)
34
-
SUB-SECTION 02, (ENGINES)
39
-
I I I
40
-
SUB-SECTION 02 (ENGINES)
41
-
1. Crankcase half (P. T. 0. side)
42
-
c) Subtract measurement B from measurement A minus
44
-
Discard all gaskets.
46
-
SUB SECTION 02 (ENGINES)
47
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MAGNETO AND COOLING SYSTEM
48
-
I. 277 engine type
49
-
7. Crankcase half (Mag.)
51
-
To determine end-play, 'perform the followings.
53
-
35 I o
57
-
I, Carnage bolt 7/16 -
59
-
~ I 4' ~
61
-
ROTARY VALVE &. COOLANT
67
-
1.377 Rotax engine
77
-
Discard all seals, gaskets and "0" rings.
79
-
\) --Ai?~~ ~
83
-
Clean all metal components in a non-ferrous metal
87
-
ENGINE SUPPORT &. MUFFLER
90
-
1. Fan adapter
92
-
I. Crankcase lower half
94
-
ROTARY VALVE & COOLANT PUMP
98
-
® Rotary valve adjustment with replaced crankcase
100
-
~~ r i
105
-
1. Plug (2)
107
-
~~ D 17
109
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ROTARY VALVE &.
113
-
I. Armature plate
121
-
7. 503 Rotax engine
125
-
Discard all seals. gaskets and" 0" rings.
127
-
® ® ~ tl~ -
129
-
@@@For proper position of noise dampers. refer to
131
-
1-40 , ffd/~36
132
-
1. Armature plate
133
-
I. Fan housing
135
-
J//~ __ 16
137
-
1. Fan housing
147
-
SUB-SECTION 03, (IGNITION TIMING)
149
-
EDGE GAP VERIFICATION
151
-
Too late: Turn armature plate counter-clockwise
153
-
SUB-SECTION 04, (CARBURETOR)
159
-
2. Spring (throttle valve)
160
-
7. Fuel pump assembly
164
-
7. Rubber flange
168
-
1. Rubber flange
170
-
""" I i I
181
-
SUB-SECTION 06, (REWIND STARTER)
182
-
7. Starter housmg
183
-
CITATION 3500, MIRAGE I
185
-
IGNITION COIL *
186
-
,,~' <' ~
187
-
LIGHTING COIL 110 W
188
-
CD LIGHTING COIL (110 WI
190
-
2 ~~II¢ YL
191
-
CD LIGHTING COIL 1
192
-
~L:~~ \ -~r.:Y~L~/W!EHC========J
194
-
I: ~ IlJ
195
-
SUB-SECTION 02, (ELECTRICAL TESTS)
196
-
3. LIGHTING COILS OUTPUT (277
200
-
I ~ .
204
-
SUB-SECTION 03, (ELECTRIC STARTER)
205
-
WARNING: When disconnecting battery cables,
210
-
SUB-SECTION 04, (BATTERY)
211
-
INSTALLATION OF BATTERY
212
-
SUB-SECTION 05, (ALTERNATOR)
213
-
SPARK PLUG NUMBERING SYSTEM
214
-
SUB-SECTION 06 (SPARK PLUGS)
215
-
SUB-SECTION 01 (PULLEY GUARD)
218
-
Citation and Mirage
220
-
I. Pulley guard
222
-
REMOVAL & INSTALLATION
223
-
SUB-SECTION 02 (DRIVE BELT)
224
-
All models except Citation and Mirage
225
-
6. Belt sides worn concave.
227
-
WARNING: Drive pulley repairs that include any
229
-
SUB-SECTION 03, (DRIVE PULLEY)
230
-
CAUTION: Mirage and
233
-
INSPECTION & CLEANING
241
-
Remove pulley guard, drive belt and muffler.
246
-
SUB-SECTION 04 (DRIVEN PULLEY)
247
-
Remove the following items:
248
-
Loosen upper footrest bolt and remove lower one.
250
-
7. Fixed half
252
-
Connect drive chain using a connecting link.
254
-
3. Adjuster nut
257
-
SUB-SECTION 04, (DRIVEN PULLEY)
258
-
SUB-SECTION 05 (PULLEY ALIGNMENT)
262
-
(except Citation and Mirage)
263
-
SUB-SECTION 06 (BRAKE)
264
-
DISASSEMBLY & ASSEMBLY
268
-
2. Chain tensioner
269
-
SUB-SECTION 07 (CHAINCASE)
270
-
2. Chain Tensioner
271
-
~ ___ ~ ,,_5
275
-
SUB-SECTION 08, (GEARBOX)
276
-
I. Ball (knob)
277
-
I. Lower housing
281
-
NOTE: A gap of approximately 1.6 mm (1/ 16")
285
-
SUB-SECTION 09, (DRIVE CHAIN)
287
-
1. Wheel support
289
-
SUB-SECTION 01, (BOGIE WHEELS)
290
-
SUB-SECTION 02 (SLIDE SUSPENSION)
292
-
19 63 64 I
294
-
24. Clevis pin
296
-
7. Rear axle
300
-
SUB-SECTION 03, (REAR AXLE)
301
-
SUB-SECTION 04 (DRIVE AXLE)
302
-
7. Drive axle
304
-
TRACK TYPE APPLICATION
307
-
SUB-SECTION 05, (TRACK)
308
-
Tension (bogie wheel), Elan, Spirit
309
-
SUB-SECTION 01, (STEERING SYSTEM)
311
-
Futura 500/ E, Futura LC
313
-
SUB-SECTION 02 (SKI SYSTEM)
320
-
36 N"m (27 It-Ibs)
321
-
61 Nom (45 It-lb.,
323
-
15 14 17
325
-
SUB-SECTION 01, (HOOD)
326
-
2. Hood latch
327
-
Everest 500 / E
328
-
SUB-SECTION 01 , (HOOD)
332
-
HEADLAMP BEAM AIMING
335
-
7 UI 'I ~
337
-
SUB-SECTION 02, (FRAME)
338
-
1. To 6 Frame
341
-
2. Hood guide
343
-
7. Upper Body
345
-
I tr J-.
346
-
7. Bottom Plate
347
-
SKI-DOO® SNOWMOBilES 1980
349
-
CONDITION TO HAVE WARRANTY
350
-
MOTO-SKI@ SNOWMOBILES 1980
351
