Hakko Electronics FR-400 Manuals

Table of Contents ...................... 1 ................................................. 1 ................. 2 ...................................................... 3 .......................................................... 5 ...................................... 13 .................................................. 22 ................................. 27 ............................................. 29 ......................... 30 ...................................................... 31 ........................................... 34 1. PACKING LIST AND PART NAMES 2. SPECIFICATIONS 3. WARNINGS, CAUTIONS AND NOTES 4. INITIAL SETUP 5. OPERATION 6. PARAMETER SETTING 7. MAINTENANCE 8. CHECKING PROCEDURE 9. ERROR MESSAGE 10. TROUBLE SHOOTING GUIDE 11. PARTS LIST 12. WIRING DIAGRAM Desoldering Tool Instruction Manual ● Thank you for purchasing the HAKKO FR-400 Desoldering Tool. Please read this manual before operating the HAKKO FR-400. Keep this manual readily accessible for reference. ● 1 2. SPECIFICATIONS 1. PACKING LIST AND PART NAMES HAKKO FR-400 Desoldering station HAKKO FR-4001 Desoldering Handpiece (with ø1.0mm [0.04 in] nozzle) Power cord 1 1 1 Handpiece holder (with Cleaning wire) Toolbox Instruction Manual 1 1 1 Cleaning Pin (for ø1.0mm [0.04 in] nozzle) Nozzle wrench Ceramic paper Filter (Desoldering handpiece) Station Filter Cleaning Pin (for Heating Element) Cleaning Drill (for ø1.0mm [0.04 in] nozzle) ● HAKKO FR-400 Power consumption Temperature range Temperature stability 320W 350 - 500℃ (660 - 940℉ ) ± 5℃ (9℉ ) at idle temperature ● Station Output Dimensions Weight Vacuum generator Vacuum pressure (max.) Suction flow AC 29V 160(W) × 137(H) × 235(D) mm (6.3 × 5.4 × 9.3 in.) 5.7 kg (12.6 lb.) Vacuum pump, double cylinder type 80 kPa (600 mmHg) 15 ℓ/min. ● HAKKO FR-4001 Part name Power consumption Nozzle to ground resistance Nozzle to ground potential Length (w/o cord) Weight (w/o cord) Cord HAKKO FR-4001 300W（29 V） < 2 Ω < 2 mV 183 mm (7.2 in.) with ø1.0mm [0.04 in] nozzle 245 g (0.54 lb.) with ø1.0mm [0.04 in] nozzle 1.2 m (4 ft.) * The temperature was measured using the HAKKO FG-101 Station Tester. * This product is protected against electrostatic discharge. * Specifications and design are subject to change without notice. HAKKO FR-4001 Nozzle (N60 series) Handpiece holder Power cord Toolbox HAKKO FR-400 Station ×1 ×1 ×1 ×1 ×2 ×4 Please check to make sure that all items listed below are included in the package. 2 3. WARNINGS, CAUTIONS AND NOTES WARNING CAUTION To prevent accidents or damage to the HAKKO FR-400, be sure to observe the following: ● Do not use the unit for applications other than desoldering. ● Do not strike the handpiece against hard objects to remove excess solder. This will damage the handpiece. ● Do not modify the HAKKO FR-400. ● Use only genuine HAKKO replacement parts. ● Do not allow the HAKKO FR-400 to become wet, or use it when hands are wet. ● Be sure to hold the plug when inserting or removing the handpiece and power cords. ● Be sure the work area is well ventilated. Soldering produces smoke. ● Be sure the cooling fan at the rear of the station is unrestricted. ● While using the HAKKO FR-400, don't do anything which may cause bodily harm or physical damage. When power is ON, the nozzle will be hot. To avoid injury or damage to personnel and items in the work area, observe the following: ● Do not touch the nozzle or the metal parts near the nozzle. ● Do not allow the nozzle to come close to, or touch, flammable materials. ● Inform others in the area that the unit is hot and should not be touched. ● Turn the power off when not in use, or left unattended. ● Turn the power off when connecting the HAKKO FR-4001 or storing the HAKKO FM-400. ● The unit is for a counter or workbench use only. ● This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. ● Children should be supervised to ensure that they do not play with the appliance. Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows: WARNING：Failure to comply with a WARNING may result in serious injury or death. CAUTION ：Failure to comply with a CAUTION may result in injury to the operator, or damage to the items involved. NOTE：A NOTE indicates a procedure or point that is important to the process being described. 3 Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws. 4. INITIAL SETUP A. Handpiece holder First, remove any excess solder from the nozzle by thrusting the nozzle into the cleaning wire. (Do not wipe the nozzle against the wire. This may cause molten solder to spatter.) ● Operation Following the instructions given in the illustration on the right, assemble the handpiece holder. 1. Insert the holder assembly securely into the handpiece holder base. 2. When the cleaning wire becomes dirty or loaded with solder, turn the wire until a clean surface is presented. 3. When changing the cleaning wire, lift the top vertically to prevent solder debris from falling out. CAUTION Do not set up the angle of the handpiece receptacle too high, or the temperature of the handpiece will become very hot. B. HAKKO FR-4001 ● Replacing the filter Replace the filter as shown following steps A to C. During operation, the filter pipe is very hot. Wait until the filter pipe is cool before replacing the filter or cleaning. We recommend keeping a second filter pipe containing new filters handy, and replacing the installed filter pipe with this secondary filter pipe. B. Pull A. Down C. Replace the entire filter pipe with a secondary filter pipe.

Table of Contents ........................... 1 ...................................................... 1 ...................... 2 ............................................................ 3 ................................................................ 4 ............................................ 13 ........................................................ 23 ....................................... 28 ................................................... 30 ................................. 31 .............................................................. 32 ................................................... 35 1. PACKING LIST AND PART NAMES 2. SPECIFICATIONS 3. WARNINGS, CAUTIONS AND NOTES 4. INITIAL SETUP 5. OPERATION 6. PARAMETER SETTING 7. MAINTENANCE 8. CHECKING PROCEDURE 9. ERROR MESSAGE 10. TROUBLE SHOOTING GUIDE 11. PARTS LIST 12. WIRING DIAGRAM Thank you for purchasing the HAKKO FR-400 Desoldering Tool. This product is a desoldering tool equipped with a quick change mechanism. Please read this manual before operating the HAKKO FR-400. Keep this manual readily accessible for reference. Instruction Manual DESOLDERING TOOL FR-400 1 2. SPECIFICATIONS 1. PACKING LIST AND PART NAMES HAKKO FR-400 station HAKKO FR-4003 handpiece (with N60-02 (ø1.0 mm [0.04 in]) nozzle) Power cord 1 1 1 HAKKO FH-400 iron holder Tool box Instruction Manual 1 1 1 G HAKKO FR-400 Power consumption Temperature range Temperature stability 320 W 350 - 500°C (660 - 940°F) ±5°C (±9°F) at idle temperature G Handpiece (HAKKO FR-4003) Part name Power consumption Nozzle to ground resistance Nozzle to ground potential Cord Length (w/o cord) Weight (w/o cord) HAKKO FR-4003 300 W (29 V) <2 Ω <2 mV 1.2 m (4 ft.) 183 mm (7.2 in.) with N60-02 nozzle 270 g (0.6 lb.) with N60-02 nozzle * The temperature was measured using the HAKKO FG-101 Soldering Tester. * This product is protected against electrostatic discharge. * Specifications and design are subject to change without notice. ■ Electrostatic Protection G Station Output Vacuum generator Vacuum pressure (max.) Suction flow Dimensions Weight AC 29 V Vacuum pump, double cylinder type 80 kPa (600 mmHg) 15 L/min. 166 (W) × 137 (H) × 264 (D) mm (6.5 × 5.4 × 10.4 in.) 5.7 kg (12.6 lb.) Please check to make sure that all items listed below are included in the package. Power cord HAKKO FR-400 or Cleaning Pin (for ø1.0 mm [0.04 in] nozzle) Nozzle wrench Ceramic paper Filter (for handpiece) Filter (for station) Cleaning Pin (for heating element) Cleaning Drill (for ø1.0 mm [0.04 in] nozzle) HAKKO FH-400 Tool box ×1 ×1 ×1 ×1 ×2 ×4 Cleaning wire HAKKO FR-4003 Nozzle (N60 series) Filter pipe Trigger Cleaning sponge 2 3. WARNINGS, CAUTIONS AND NOTES WARNING CAUTION To prevent accidents or damage to the HAKKO FR-400, be sure to observe the following: G Do not use the unit for applications other than desoldering. G Do not strike the handpiece against hard objects to remove excess solder. This will damage the handpiece. G Do not modify the HAKKO FR-400. G Use only genuine HAKKO replacement parts. G Do not allow the HAKKO FR-400 to become wet, or use it when hands are wet. G Be sure to hold the plug when inserting or removing the handpiece and power cords. G Be sure the work area is well ventilated. Soldering produces smoke. G Be sure the cooling fan at the rear of the station is unrestricted. G While using the HAKKO FR-400, don't do anything which may cause bodily harm or physical damage. When power is ON, the nozzle will be hot. To avoid injury or damage to personnel and items in the work area, observe the following: G Do not touch the nozzle or the metal parts near the nozzle. G Do not allow the nozzle to come close to, or touch, flammable materials. G Inform others in the area that the unit is hot and should not be touched. G Turn the power off when not in use, or left unattended. G Turn the power off when connecting the HAKKO FR-4003 or storing the HAKKO FR-400. G The unit is for a counter or workbench use only. G This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. G Children should be supervised to ensure that they do not play with the appliance. G Do not allow children to perform cleaning and maintenance without supervision. Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows: WARNING ： Failure to comply with a WARNING may result in serious injury or death. CAUTION ： Failure to comply with a CAUTION may result in injury to the operator, or damage to the items involved. NOTE ： A NOTE indicates a procedure or point that is important to the process being described. 3 4. INITIAL SETUP CAUTION Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature. NOTE : You can put nozzles that are not in use on the radial tray of the cleaner base. Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws. A. Iron holder G Setup the iron holder Following the instructions given in the illustration on the right, assemble the iron holder. G When the cleaning sponge is included in the PACKING LIST The sponge is compressed. It will swell when moistened with water. Before using the unit, dampen the sponge with water and squeeze it to remove excess water. CAUTION Be sure the sponge is moistened with water before use to avoid damaging the nozzle. 1. Fit the small sponge pieces into the hollows in the cleaner base. 2. Add an appropriate amount of water into the cleaner base. The small sponge pieces will absorb water and help keep the larger sponge damp at all times. 3. Dampen the large sponge, squeeze it to remove excess water and put it on the cleaner base. G When the cleaning wire is included in the PACKING LIST Following the instructions given in the illustration on the right, put the cleaning wire on the cleaner base. Operation: First, remove any excess solder from the nozzle by thrusting the nozzle into the cleaning wire. (Do not wipe the nozzle against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, reposition the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out. Radial tray Cleaner base Cleaning sponge (Large) (Small) Cleaning wire