Konecranes DMCS022 Manuals

DMCS022 Upgrade Kit Installation Instruction 020145en / Revision D / 2015-04-29 Original Instruction This document and the information contained herein, is the exclusive property of Konecranes Plc. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2014) Konecranes Plc. All rights reserved. TABLE OF CONTENTS 1 INTRODUCTION................................................................................................................................... 3 1.1 About this manual......................................................................................................................... 3 1.2 About the upgrade kit usage......................................................................................................... 3 1.3 Waste treatment and recycling of removed material...................................................................... 3 2 SAFETY................................................................................................................................................. 4 2.1 Before starting to work at the site.................................................................................................. 4 2.2 Main switch and emergency stop buttons...................................................................................... 4 2.3 After working at the site................................................................................................................. 4 3 DESCRIPTION OF THE UPGRADE KIT............................................................................................... 5 3.1 Parts included in the kit................................................................................................................. 5 3.2 Required tools............................................................................................................................... 6 3.3 Terminal connections.................................................................................................................... 7 3.4 User interface................................................................................................................................ 8 3.5 EMC filter...................................................................................................................................... 8 4 INSTALLATION..................................................................................................................................... 10 4.1 Preparations.................................................................................................................................. 10 4.2 Old frequency converter removal.................................................................................................. 10 4.3 Control voltage front resistors....................................................................................................... 11 4.4 By-passing the control voltage front resistor.................................................................................. 11 4.5 New frequency controller installation............................................................................................. 12 5 COMMISSIONING................................................................................................................................. 19 5.1 Old inverter parameter settings..................................................................................................... 19 5.2 Motor type..................................................................................................................................... 19 5.3 Traveling motor rating plate values............................................................................................... 19 5.4 Setting up the new inverter parameters......................................................................................... 19 6 TROUBLESHOOTING........................................................................................................................... 26 6.1 Purpose of troubleshooting........................................................................................................... 26 6.2 Problems and solutions................................................................................................................. 26 6.3 Fault codes and alarms................................................................................................................. 26 020145en / Revision D / 2015-04-29 2/31 This document and the information contained herein, is the exclusive property of Konecranes Plc. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2014) Konecranes Plc. All rights reserved. 1 INTRODUCTION 1.1 About this manual This manual offers guidance to the installation and start-up tasks of DynADrive 022 frequency converter replacement. As a maintenance technician, taking the time to read this manual will help you easily adopt the replacement procedures. This manual is not intended as a substitute for proper training. Please read through these instructions and make yourself familiar with all the steps before proceeding. More information can be found in the original Service Manuals of the specific device. 1.2 About the upgrade kit usage This upgrade kit is designed only for DynADrive 022 frequency converter. 1.3 Waste treatment and recycling of removed material The removed parts and packaging material shall be recycled according to local regulations. We recommend recycling the frequency converter’s aluminum heat sink separately. 020145en / Revision D / 2015-04-29 3/31 This document and the information contained herein, is the exclusive property of Konecranes Plc. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2014) Konecranes Plc. All rights reserved. 2 SAFETY 2.1 Before starting to work at the site Before starting any work on the crane: • Familiarize yourself with the equipment and its user instructions. • Find out the location of the main switch and the emergency stop buttons. • Evaluate the risks of the site and try to minimize them. • Inform the site responsible that you will be working on the crane. • Restrict access to the working area, if possible. • Prevent unintentional use of the crane. • Ensure that you have all the appropriate personal protection equipment. Use them as required. 2.2 Main switch and emergency stop buttons Lock and tag the main switch when you need to switch it off during your work. Electrical shock hazard Touching live electrical circuit can cause serious injury. Even though main switch is turned off, there may still be voltage inside electrical devices such as inverters. Wait at least 5 minutes before opening covers. 2.3 After working at the site Ensure that you leave the site in a safe condition: • Ensure that the work area is clean. • Remove any locks/tags from switches. • Ensure that the crane functions normally. • Inform the site responsible that you have finished the work. 020145en / Revision D / 2015-04-29 4/31 This document and the information contained herein, is the exclusive property of Konecranes Plc. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2014) Konecranes Plc. All rights reserved.