Nakanishi EM-3060 Manuals

EM-3060 Brushless Motor OPERATION MANUAL 002 OM-K0482E Thank you for purchasing the Brushless Motor " EM - 3060 ". This Brushless Motor which can be connected with 60,000min-1 (rpm) spindle. The E3000 CONTROLLER, Spindle, Motor Cord and Air Line Kit are required to drive this Brushless Motor. Read this and all the associated component Operation Manuals carefully before use. Always keep this Operation Manual in a place where a user can referred to for reference at any time. ■ Read these warnings and cautions carefully and only use in the manner intended. ■ These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the operator or damage to the device. These are classi�ed as follows in accordance with the seriousness of the risk. Class Degree of Risk WARNING A safety hazard could result in bodily injury or damage to the device if the safety instructions are not properly followed. CAUTION A hazard that could result in light or moderate bodily injury or damage to the device if the safety instructions are not followed. CAUTIONS FOR HANDLING AND OPERATION 1. ① This Brushless Motor is not a hand tool. It is designed to be used on CNC machines or special purpose machines. ② Do not touch the cutting tool while it is running. It is very dangerous. ③ Wear safety glasses, dust mask, and use a protective cover around the Brushless Motor whenever the Brushless Motor is rotating. ④ Never connect, disconnect or touch the Power Cord Plug or Motor Cord Plug with wet hands. This may cause an electric shock. ⑤ Never operate or handle the Brushless Motor and spindle until you have thoroughly read the Operation Manuals and safe operation has been con�rmed. 1) To prevent injuries / damages, check the Brushless Motor, spindle and cutting tool for proper installation, before operating the Brushless Motor and spindle. 2) Before disconnecting the Brushless Motor and spindle, always turn the control power off and turn the compressed air supply to the CONTROLLER off. Then it is safe to remove the Brushless Motor and spindle. ⑥ When installing a Brushless Motor to a �xed base, make sure the �xed base is grounded in order to avoid the risk of an electric shock. WARNING ① Do not drop or hit this Brushless Motor, as shock can damage to the internal components. ② Select suitable products or tools for all applications. Do not exceed the capabilities of the Brushless Motor or tools. ③ Do not stop the supply cooling air for Brushless Motor during operation of the machine. Removing the air pressure from the Brushless Motor causes a loss of purging, allowing the Brushless Motor to ingest coolant. This will cause damage to the Brushless Motor. ④ Carefully direct coolant spray to the tool. Do not spray directly on the Brushless Motor body. If large amount spray directly on the Brushless Motor, it may cause excess load of the Brushless Motor rotation with loss of durability to the Brushless Motor. ⑤ Stop working immediately when abnormal rotation or unusual vibration are observed. Immediately, please check the content of section " 11. TROUBLESHOOTING ". ⑥ Always check if the connection hose and supply air hose for damaged before and after operating. ⑦ After installation, repair, initial operation, or long periods of non operation, please carry out break -in as follow. Start rotating slowly and over a short period of 15 - 20 minutes, increase speed gradually until allowable maximum speed. ⑧ Do not disassemble, modify or attempt to repair this Brushless Motor. Additional damage will occur to the internal components. Service must be performed by NSK NAKANISHI or an authorized service center. ⑨ When using this Brushless Motor for mass production, please consider the purchase of an additional Brushless Motor to be used as a back-up in case of emergency. ⑩ Securely connect the compressor supply connection hose to the Air Line Kit, and connect the air hose to the Air Line Kit, CONTROLLER and the Brushless Motor to avoid accidental disconnection during use. CAUTION BASIC PACKAGE 2. When opening the package, check if it includes all items listed in " Table. 1 Packing List Contents ". In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US " section) or your local dealer. Table. 1 Packing List Contents EM - 3060・・1pc. Wrench (22 x 27)・・1pc. 27 22 Operation Manual・・1set ����� OPERATION MANUAL WARRANTY 3. ① Defect in manufacturing. ② Any shortage of components in the package. ③ Where damaged components are found when initially opening the package. (This shall not apply if the damage was caused by the negligence of a customer.) We provide a limited warranty for our products. We will repair or replace the products if the cause of failure is due to the following manufactures defects. Please contact us or your local distributor for details. CONTACT US 4. For your safety and convenience when purchasing our products, we welcome your questions. If you have any questions about operation, maintenance and repair of the product, please contact us. Company Name Business Hours U.S. Toll Free No. Telephone No. Fax No. Web Address : Industrial Div. : 8:30am to 17:00pm (CST) (closed Saturday, Sunday and Public Holidays) : 800-585-4675 : 847-843-7664 : 847-843-7622 : www.nskamericacorp.com Contact Us Contact Us For U.S. Market Company Name Business Hours Telephone No. e-mail Address : : 8:00am to 17:00pm (closed Saturday, Sunday and Public Holidays) : +81 (0) 289-64-3520 : [email protected] For Other Markets FEATURES 5. ① The Brushless Motor housing is made from precision ground, hardened, stainless steel (SUS) with an outside diameter of �30mm. ② Excellent durability and high reliability are obtained by using a high-speed Brushless Motor, which eliminates the need for brush replacement and frequent maintenance. ③ The maximum output is 350W. ④ Air-cooling system with a small volume of air (30ℓ/ min) is used to prevent heat buildup and allows long continuous operation. SPECIFICATIONS AND DIMENSIONS 6. 6 - 1 Speci�cations Model EM - 3060 Motor Rotation Speed 1,000 - 60,000min-1 (rpm) Max. Output 350W Weight 325g (without Motor Cord) Noise Level at 1m distance Less than 70dB (A) Temperature Humidity Atmospheric Pressure Operation Environment 0 - 40°C MAX.75% (No condensation) 800 - 1,060hPa Transportation and Storage Environment -10 - + 50°C 10 - 85% 500 - 1,060hPa Motor Cord : Straight EMCD - 3000 - 4M (4m) / 6M (6m) / 8M (8m) (The Air Hose (�4mm) of the same length is attached.) : Angle EMCD - 3000A - 4M (4m) / 6M (6m) / 8M (8m) (The Air Hose (�4mm) of the same length is attached.) *Note 1 : Motor Cord is sold separately. Please select the suitable motor cord length for your application. 6 - 2 Outside View 93.5 8.3 -0.02 -0.03 �30 (11) 34.5 Fig. 1 6 - 3 Torque Characteristics Torque (cN・m) 9 8 7 6 5 4 3 2 1 0 450 400 350 300 250 200 150 100 50 0 Output (W) 10 20 30 40 50 Speed (x103min-1 (rpm)) Torque Torque Output Output Continuous Duty Area Continuous Duty Area Fig. 2