RKC INSTRUMENT CZ-100P Manuals

® RKC INSTRUMENT INC. All Rights Reserved, Copyright  1995, RKC INSTRUMENT INC. Resin Pressure Measuring System Instruction Manual CZ-100P (Resin Pressure Sensor) PCT-300 (Output Converter) IM100CZ04-E2 Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference. CONTENTS 1. OUTLINE ······································································ 2 2. PRODUCT CHECK······················································· 2 3. HANDLING OF THE PRESSURE SENSOR ················ 2 4. WIRING ········································································ 4 5. ADJUSTMENT······························································ 5 6. LINEARIZING FUNCTION SETTING ··························· 6 7. TROUBLES AND CAUSE············································· 6 8. EXPLANATION OF EACH TERMS ······························ 7 9. SPECIFICATIONS························································ 7 SYMBOLS : This mark indicates precautions that must be taken if there is danger of electric shock, fire, etc., which could result in loss of life or injury. : This mark indicates that if these precautions and operating procedures are not taken, damage to the instrument may result. : This mark indicates that all precautions should be taken for safe usage. : This mark indicates important information on installation, handling and operating procedures. : This mark indicates supplemental information on installation, handling and operating procedures. : This mark indicates where additional information may be located. z An external protection device must be installed if failure of this instrument could result in damage to the instrument, equipment or injury to personnel. z All wiring must be completed before power is turned on to prevent electric shock, fire or damage to instrument and equipment. z This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment. z This instrument is not intended for use in locations subject to flammable or explosive gases. z Do not touch high-voltage connections such as power supply terminals, etc. to avoid electric shock. z RKC is not responsible if this instrument is repaired, modified or disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions. z This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take adequate measures. z This instrument is protected from electric shock by reinforced insulation. Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads. z Be sure to provide an appropriate surge control circuit respectively for the following: - If input/output or signal lines within the building are longer than 30 meters. - If input/output or signal lines leave the building, regardless the length. z This instrument is designed for installation in an enclosed instrumentation panel. All high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel. z All precautions described in this manual should be taken to avoid damage to the instrument or equipment. z All wiring must be in accordance with local codes and regulations. z To prevent instrument damage of failure, protect the power line and the input/output lines from high currents with a protection device such as fuse, circuit breaker, etc. z For an instrument with 24 V power supply, supply power from a SELV circuit. z Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock, fire or malfunction. z Tighten each terminal screw to the specified torque found in the manual to avoid electric shock, fire or malfunction. z Do not connect wires to unused terminals as this will interfere with proper operation of the instrument. z Turn off the power supply before cleaning the instrument. z The resin adhered to this instrument should be cleaned to dry cloth with a clean while the resin is still hardened, be careful of burns. z Tools such as wire wheels or abrasive cloths should never be used to clean the process diaphragm. z Do not apply impact to nor drop this product. If so, its damage or fault may result. z As precise parts are incorporated, do not give any shock and handle carefully during transportation and installation. Take great care not to scratch the diaphragm. z Do not wipe or rub the nameplate on the outer case of the resin pressure sensor with a cloth moistened with an organic solvent, or a glove. If so, the printed section may be erased. z This product uses stainless steel, aluminum, and fluororesin (O-rings and leadwire covering materials). When disposing of each part used for this product, always follows the procedure for disposing of industrial wastes stipulated by the respective local community. NOTICE z This manual assumes that the reader has a fundamental knowledge of the principles of electricity, process control, computer technology and communications. z The figures, diagrams and numeric values used in this manual are only for purpose of illustration. z RKC is not responsible for any damage or injury that is caused as a result of using this instrument, instrument failure or indirect damage. z Periodic maintenance is required for safe and proper operation of this instrument. Some components have a limited service life, or characteristics that change over time. z Every effort has been made to ensure accuracy of all information contained herein. RKC makes no warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice. z No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored, processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC. WARNING CAUTION ! ! WARNING CAUTION

® RKC INSTRUMENT INC. All Rights Reserved, Copyright  1995, RKC INSTRUMENT INC. Resin Pressure Measuring System CZ-100P (Resin Pressure Sensor) PCT-300 (Output Converter) Instruction Manual IM100CZ04-E4 Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place the manual in a convenient location for easy reference. CONTENTS 1. OUTLINE ··························································· 2 2. PRODUCT CHECK ·············································· 2 3. MOUNTING ························································ 2 4. WIRING ····························································· 5 5. ADJUSTMENT ···················································· 6 6. CALIBRATION ···················································· 6 7. LINEARIZING FUNCTION SETTING ······················· 8 8. TROUBLES AND CAUSE······································ 8 9. EXPLANATION OF EACH TERMS·························· 9 10. SPECIFICATIONS ··········································· 10 SYMBOLS : This mark indicates precautions that must be taken if there is danger of electric shock, fire, etc., which could result in loss of life or injury. : This mark indicates that if these precautions and operating procedures are not taken, damage to the instrument may result. : This mark indicates that all precautions should be taken for safe usage. : This mark indicates important information on installation, handling and operating procedures. : This mark indicates supplemental information on installation, handling and operating procedures. : This mark indicates where additional information may be located.  To prevent injury to persons, damage to instrument and equipment, a suitable external protection device shall be required.  All wiring must be completed before power is turned on to prevent electric shock, fire or damage to instrument and equipment.  This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment.  This instrument is not intended for use in locations subject to flammable or explosive gases.  Do not touch high-voltage connections such as power supply terminals, etc. to avoid electric shock.  RKC is not responsible if this instrument is repaired, modified or disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.  This product is intended for use with industrial machines, test and measuring equipment. (It is not designed for use with medical equipment and nuclear energy.)  This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take additional measures.  This instrument is protected from electric shock by reinforced insulation. Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.  Be sure to provide an appropriate surge control circuit respectively for the following: - If input/output or signal lines within the building are longer than 30 meters. - If input/output or signal lines leave the building, regardless the length.  This instrument is designed for installation in an enclosed instrumentation panel. All high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.  All precautions described in this manual should be taken to avoid damage to the instrument or equipment.  All wiring must be in accordance with local codes and regulations.  All wiring must be completed before power is turned on to prevent electric shock, instrument failure, or incorrect action. The power must be turned off before repairing work for input break and output failure including replacement of sensor, contactor or SSR, and all wiring must be completed before power is turned on again.  To prevent instrument damage as a result of failure, protect the power line and the input/output lines from high currents with a suitable overcurrent protection device with adequate breaking capacity such as fuse, circuit breaker, etc.  Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock, fire or malfunction.  Tighten each terminal screw to the specified torque found in the manual to avoid electric shock, fire or malfunction.  For proper operation of this instrument, provide adequate ventilation for heat dispensation.  Do not connect wires to unused terminals as this will interfere with proper operation of the instrument.  Turn off the power supply before cleaning the instrument.  Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.  To avoid damage to instrument display, do not rub with an abrasive material or push front panel with a hard object.  The resin adhered to this instrument should be cleaned to dry cloth with a clean while the resin is still hardened, be careful of burns.  Tools such as wire wheels or abrasive cloths should never be used to clean the process diaphragm.  Do not apply impact to nor drop this product. If so, its damage or fault may result.  As precise parts are incorporated, do not give any shock and handle carefully during transportation and installation. Take great care not to scratch the diaphragm.  Do not wipe or rub the nameplate on the outer case of the resin pressure sensor with a cloth moistened with an organic solvent, or a glove. If so, the printed section may be erased.  This product uses stainless steel, aluminum, and fluororesin (O-rings and leadwire covering materials). When disposing of each part used for this product, always follows the procedure for disposing of industrial wastes stipulated by the respective local community.  If the output from the resin pressure sensor is found to be abnormal during the operation, immediately stop the operation and inspect for any distortion or damage of the diaphragm. If the diaphragm is damaged, the pressure of the measured media (e.g.resin) is applied to the inside of the resin pressure sensor. Continued use under such conditions may result in the damage of the screw which fixes the folder in the housing, and the folder in the housing may come off in the worst case.  Do not use the pressure sensor in stead of a blind bolt. NOTICE  This manual assumes that the reader has a fundamental knowledge of the principles of electricity, process control, computer technology and communications.  The figures, diagrams and numeric values used in this manual are only for purpose of illustration.  RKC is not responsible for any damage or injury that is caused as a result of using this instrument, instrument failure or indirect damage.  RKC is not responsible for any damage and/or injury resulting from the use of instruments made by imitating this instrument.  Periodic maintenance is required for safe and proper operation of this instrument. Some components have a limited service life, or characteristics that change over time.  Every effort has been made to ensure accuracy of all information contained herein. RKC makes no warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.  No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored, processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC. WARNING CAUTION ! CAUTION ! WARNING