Thermo King V-500 Manuals

Copyright© 2008 Thermo King Barcelona, Spain Direct Smart Reefer Microprocessor Control System Revision 121 XX, 273 XX Software TK 52573-EN-18-OD (Rev. 6, 10-08) Direct Drive Truck Units (ESA) B-100, V-100, V-200, V-300, V-400, V-500 Diagnostic Manual This manual is published for informational purposes only and the information so provided should not be considered as all-inclusive or covering all contingencies. If further information is required Thermo King Corporation should be consulted. Sale of product shown in this manual is subject to Thermo King's terms and conditions including, but not limited to, the THERMO KING LIMITED EXPRESS WARRANTY. Such terms and conditions are available upon request. Thermo King's warranty will not apply to any equipment which has been "so repaired or altered outside the manufacturers plants as, in the manufacturers judgment, to effect it's stability". No warranties, express or implied, including warranties of fitness for a particular purpose or merchantability, or warranties arising from course of dealing or usage of trade, are made regarding the information, recommendations and descriptions contained herein. Manufacturer is not responsible and will not be held liable in contract or in tort (including negligence) for any special, indirect or consequential damages, including injury or damage caused to vehicles, contents or persons, by reason of the installation of any Thermo King product or its mechanical failure. Release History (04-2005) Original (08-2006) Add software revision 273 XX, V-400 MAX 30/50, V-500 MAX 20 1PH, V-500 MAX TC 10/20/30/50 1PH/3PH (12-2006) Add software revision 273 XX, B-100 10/20 (03-2007) Add V-500 AC 10/20 (12-2007) To replace CB1 by FP and F14 in B-100 units. To replace F20 (5A) by F20 (4A) in all the units "except B-100" (04-2008) To update electrical diagramsfor the V-100/200/300 MAX 10/20/30/50, V-400/500 MAX 20/50, V-500 MAX TC 20/50 and V-500 AC 10/20 units (10-2008) Add V-100/20 and V-100 MAX 20/50. To update electrical diagrams for V-100/200/300 MAX 10/20/30/50, V-400/500 MAX 10/20/30/50 and V-500 MAX TC 10/20/30/50 units. To update F21 and F14. To eliminate DAS connection. ABOUT THIS MANUAL Because not everyone is familiar with microprocessor-based control systems, please take a few minutes to read this page. It explains the content and structure of this manual. This will make it easier for you to find the information you need. Section 1 - Safety Precautions This section contains the safety precautions, safety decals and locations and microprocessor cautions. You should read this material carefully before working on the unit. Section 2 - System Description This section includes a complete system hardware description, including special features. It shows you how the system works in different modes and under various conditions. Section 3 - Software Description This section discusses the operation of the software, the programmable features, and the sequence of operation. Each programmable feature is discussed individually to show you how each works and how to change the settings. Section 4 - Operation This section shows you how to operate the Direct Smart Reefer Microprocessor Controller. Section 5 - Diagnostics This section shows you how to diagnosis problems. It includes both alarm code diagnostics and other symptom diagnostics. Section 6 - Service Procedures This section includes step by step procedures to repair and program the Direct Smart Reefer Microprocessor Controller. They are referenced by the Diagnostics section. Section 7 - DSR µP Controller Information This section offers information on the parts of the Direct Smart Reefer Microprocessor Controller, including identifying components. Section 8 - Schematics and Wiring Diagrams This section includes the control schematics and wiring diagrams.

V-500 Series TK 51859-1-MM (Rev. 1, 05/05) Copyright© 2004 Thermo King Corp., Minneapolis, MN, USA. Printed in USA. all-guides.co m This manual is published for informational purposes only and the information so provided should not be considered as all-inclusive or covering all contingencies. If further information is required, Thermo King Corporation should be consulted. Sale of product shown in this manual is subject to Thermo King’s terms and conditions including, but not limited to, the Thermo King Limited Express Warranty. Such terms and conditions are available upon request. Thermo King’s warranty will not apply to any equipment which has been “so repaired or altered outside the manufacturer’s plants as, in the manufacturer’s judgment, to effect its stability.” No warranties, express or implied, including warranties of fitness for a particular purpose or merchantability, or warranties arising from course of dealing or usage of trade, are made regarding the information, recommendations, and descriptions contained herein. Manufacturer is not responsible and will not be held liable in contract or in tort (including negligence) for any special, indirect or consequential damages, including injury or damage caused to vehicles, contents or persons, by reason of the installation of any Thermo King product or its mechanical failure. The maintenance information in this manual covers unit models: V-500-10 (920271) V-500-20 3PH (920272) V-500-20 1PH (920273) V-500 MAX-10 (920274) V-500 MAX-20 3PH (920275) V-500 MAX-20 1PH (920276) For further information, refer to: V-500 Series Operating Manual TK 51878 V-500 Series Parts manual TK 52763 Diagnosing Thermo King Refrigeration Systems TK 5984 Evacuation Station Operation and Field Application TK 40612 Tool Catalog TK 5955 The information in this manual is provided to assist owners, operators and service people in the proper upkeep and maintenance of Thermo King units. The above manuals may be purchased from your local Thermo King dealer. Recover Refrigerant At Thermo King, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere. In addition, service personnel must be aware of Federal regulations concerning the use of refrigerants and the certification of technicians. For additional information on regulations and technician certification programs, contact your local Thermo King dealer. R-134a/R-404A WARNING: Use only Polyol Ester-based refrigeration compressor oil in R-134a/R-404A units. See Thermo King Parts Manual for part number. Do not mix Polyol Ester and standard synthetic compressor oils. Keep Polyol Ester compressor oil in tightly sealed containers. If Polyol Ester oil becomes contaminated with moisture or standard oils, dispose of properly–DO NOT USE. When servicing Thermo King R-134a or R-404A units, use only those service tools certified for and dedicated to R134a/R-404A refrigerant and Polyol Ester compressor oils. Residual non-HFC refrigerants or oils will contaminate R-134a and R-404A systems.

Revision A December 2018 TTKK 6611665511--1188--OOPP--EENN V-Series Units with Direct Smart Reefer V-100, V-200, V-200s, V-300, V-500, V-600, V-800 and Spectrum units Operator’s Manual 2 TK 61651-18-OP-EN Introduction This manual is published for informational purposes only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer. TThheerrm moo KKiinngg’’ss wwaarrrraannttyy sshhaallll nnoott aappppllyy ttoo aannyy eeqquuiippm meenntt wwhhiicchh hhaass bbeeeenn ““ssoo iinnssttaalllleedd,, m maaiinnttaaiinneedd,, rreeppaaiirreedd oorr aalltteerreedd aass,, iinn tthhee m maannuuffaaccttuurreerr’’ss jjuuddggm meenntt,, ttoo aaffffeecctt iittss iinntteeggrriittyy..”” M Maannuuffaaccttuurreerr sshhaallll hhaavvee nnoo lliiaabbiilliittyy ttoo aannyy ppeerrssoonn oorr eennttiittyy ffoorr aannyy ppeerrssoonnaall iinnjjuurryy,, pprrooppeerrttyy ddaam maaggee oorr aannyy ootthheerr ddiirreecctt,, iinnddiirreecctt,, ssppeecciiaall,, oorr ccoonnsseeqquueennttiiaall ddaam maaggeess wwhhaattssooeevveerr,, aarriissiinngg oouutt ooff tthhee uussee ooff tthhiiss m maannuuaall oorr aannyy iinnffoorrm maattiioonn,, rreeccoom mm meennddaattiioonnss oorr ddeessccrriippttiioonnss ccoonnttaaiinneedd hheerreeiinn.. TThhee pprroocceedduurreess ddeessccrriibbeedd hheerreeiinn sshhoouulldd oonnllyy bbee uunnddeerrttaakkeenn bbyy ssuuiittaabbllyy qquuaalliiffiieedd ppeerrssoonnnneell.. FFaaiilluurree ttoo iim mpplleem meenntt tthheessee pprroocceedduurreess ccoorrrreeccttllyy m maayy ccaauussee ddaam maaggee ttoo tthhee TThheerrm moo KKiinngg uunniitt oorr ootthheerr pprrooppeerrttyy oorr ppeerrssoonnaall iinnjjuurryy.. There is nothing complicated about operating and maintaining your Thermo King unit, but a few minutes studying this manual will be time well spent. Performing pre-trip checks and enroute inspections on a regular basis will minimize operating problems. A regular maintenance program will also help to keep your unit in top operating condition. If factory recommended procedures are followed, you will find that you have purchased the most efficient and dependable temperature control system available. All service requirements, major and minor, should be handled by a Thermo King dealer for four very important reasons: • They are equipped with the factory recommended tools to perform all service functions • They have factory trained and certified technicians • They have genuine Thermo King replacement parts • The warranty on your new unit is valid only when the repair and replacement of component parts is performed by an authorized Thermo King dealer Software License The product includes software that is licensed under a non-exclusive, non- sublicensable, terminable and limited license to use the software as installed TK 61651-18-OP-EN 3 on the product for its intended purpose. Any removal, reproduction, reverse engineering, or other unauthorized use of the software is strictly prohibited. Hacking the product or installing unapproved software may void the warranty. The owner or operator shall not reverse engineer, decompile, or disassemble the software, except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation. The product may include third party software separately licensed as specified in any documentation accompanying the product or in an about screen on a mobile application or website that interfaces with the product. Emergency Assistance Thermo Assistance is a multi-lingual communication tool designed to put you in direct contact with an authorized Thermo King dealer. TThheerrm moo AAssssiissttaannccee sshhoouulldd oonnllyy bbee ccoonnttaacctteedd ffoorr bbrreeaakkddoowwnn aanndd rreeppaaiirr aassssiissttaannccee.. To use this system, you need the following information before you call: (phone charges will apply) • Contact Phone Number • Type of TK Unit • Thermostat Setting • Present Load Temperature • Probable Cause of Fault • Warranty Details of the Unit • Payment Details for the Repair Leave your name and contact number and a Thermo Assistance Operator will call you back. At this point you can give details of the service required and the repair will be organized. Please note that Thermo Assistance cannot guarantee payments and the service is designed for the exclusive use of refrigerated transporters with products manufactured by Thermo King Corporation. IInnttrroodduuccttiioonn