Thomas & Betts COMFORT CRIMP SHURE STAKE ERG4811 Manuals
1 pdf manual(s) Thomas & Betts COMFORT CRIMP SHURE STAKE ERG4811 for free download (Document Types: Operating instructions)
Thomas & Betts COMFORT CRIMP SHURE STAKE ERG4811 Operating instructions [PDF] (2 pages)
- Identifier: id-1427989
- Brand: Thomas & Betts
- Device: COMFORT CRIMP SHURE STAKE ERG4811 Power Tool
- Type: PDF
- Key Aspects: System Architecture and Design Overview, Emergency Shutdown Procedures, Step-by-Step Assembly Procedures
- UPD Date: 21.03.2026
- Source File: 1570455.pdf
- Pages: 2
- Description: Instruction manual for the Thomas & Betts COMFORT CRIMP SHURE STAKE ERG4811.
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Figure 1 NOTE: For convenience, before placing wire(s) in the connector, partially close the handles of the tool until indentor die touches the connector. IMPORTANT: Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. COMFORT CRIMP® SHURE STAKE® OPERATING INSTRUCTIONS CAT. NOS. ERG4811, ERG4801, ERG4802, ERG4804 & ERG4806 TA04673 A Page 1 of 2 To release the SHURE STAKE® mechanism, push up on the release bar until the ratchet teeth are disengaged. GENERAL SAFETY RULES: 1. FAMILIARIZE YOURSELF WITH THE TOOL. Read this Instruction Sheet. Become aware of proper tool usage as well as the potential hazards that could occur. 2. DO NOT ABUSE TOOL. Prevent damage by handling with reasonable care. 3. MAINTAIN TOOL WITH CARE. Keep tool in good condition at all times. Keep it clean for proper performance. 4. KEEP WORK AREA CLEAN AND WELL LIT. Poor lighting and cluttered area invite accidents. 5. USE SAFTEY GLASSES. 6. DO NOT OVER-REACH. Keep proper footing and balance at all times. 7. NEVER ATTEMPT TO MAKE A CONNECTION TO A “HOT” LINE. Never assume the power is OFF! Determine beforehand if any electrical hazard could exist before making a connection to a line or wire. DESCRIPTION: Each tool in this series, see Figure 1, is a hand operated crimping tool utilizing non-interchangeable dies for installing certain Thomas & Betts insulation piercing connectors on magnet wire. Incorporated in each tool is a ratchet type SHURE STAKE® mechanism which prevents opening of the dies until a preset crimping pressure is reached, at which point the handles can be released and the tool opened. For certain wire combinations the dies will bottom (close), while for others, because of the wire fill factor and type of wire, the dies will not bottom. In order to produce an acceptable connection it is necessary to operate the crimping tool with suitable hand pressure which is controlled by the SHURE STAKE® mechanism. The tool should be checked periodically to ensure proper adjustment. This procedure is described in succeeding paragraphs. WARNING HANDLES ARE NON-INSULATING. DO NOT CRIMP ON HOT ENERGIZED WIRES. WARNING KEEP ALL BODY PARTS AWAY FROM DIE NEST DURING GAGING OR CRIMPING PROCEDURE. 1. Refer to the instruction sheet enclosed with the connectors. 2. Select proper connector to be installed on wire(s). 3. Select proper installing tool. (Refer to table 1). 4. Open tool handles fully. 5. Position connector barrel in center of die nest with bottom of barrel resting on die indentor, and open end of barrel facing into die nest. 6. Insert wire(s) into the connector. Refer to connector instruction sheet for proper wire arrangement, see note at right. 7. Compress the connector by squeezing tool handles until the SHURE STAKE® mechanism cycle has been completed. Release handles to open tool. 8. Remove crimped connector from tool. 1.1 1.0 INSTRUCTIONS FOR USE DIE NEST CONNECTOR DIE INDENTOR WIRES Figure 2
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