Wacker Neuson BS 50 Manuals

0114549en 010 0510 0 1 1 4 5 4 9 E N Repair Manual Rammer BS 50 / BS 60 / BS 70 BS 500 / BS 600 / BS 700 BS 65 / BS 650 DS 70 / DS 720 Copyright notice © Copyright 2010 by Wacker Neuson Corporation. All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted. Trademarks All trademarks referenced in this manual are the property of their respective owners. Manufacturer Wacker Neuson Corporation N92W15000 Anthony Avenue Menomonee Falls, WI 53051 U.S.A. Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com Foreword wc_tx001543gb.fm 3 Foreword Machines covered in this manual. Machine documentation � Keep a copy of the Operator’s Manual with the machine at all times. � Use the separate Parts Book supplied with the machine to order replacement parts. � If you are missing any of these documents, please contact Wacker Neuson Corporation to order a replacement or visit www.wackerneuson.com. � When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number. BS 50-4 0009386, 0009415, 0620108, 0620071, 0620077, 0620078 BS 50-2 0009380, 0009382, 0009384, 0009410, 0009411, 0009413, 0620025, 0620048, 0620609, 0620610, 0620733, 0620609, 0620610, 0620733 BS 50-2i 0009332, 0009338, 0009383, 0009412, 0009414, 0009416, 0009473, 0620026, 0620611 BS 500 0007550, 0008048, 0008049, 0008204, 0009074, 0009075 BS 500-4 0009329 BS 500-oi 0009165, 0009343 BS 500S 0009211 BS 60-4 0009340, 0009422, 0620000, 0620051, 0620109, 0620110, 0620072, 0620073, 0620074, 0620483, 0620563, 0620812, 0620813, 0620816, 0620819, 0620820 BS 60-2 0009388, 0009391, 0009417, 0009418, 0009421, 0620612 BS 60-2i 0009339, 0009393, 0009419, 0009420, 0620613, 0620614 BS 600 0007551, 0008205, 0008207, 0009076, 0009077, 0009307 BS 600-4 0009331 BS 600-oi 0009166, 0009262 BS 600S 0009212 BS 70-2 0009397, 0009399, 0009424, 0009425, 0009427 BS 70-2i 0009341, 0009401, 0009426, 0009428 BS 700 0007552, 0008051, 0008052, 0008206, 0009078, 0009079, 0009308 BS 700-oi 0009167, 0009328 BS 65-V 0009396, 0009423 BS 650 0008209 DS 70 0009342, 0009402, 0009403, 0620049, 0620050, 0620052, 0620053, 0620054 Foreword 4 wc_tx001543gb.fm Expectations for information in this manual � This manual provides information and procedures to safely operate and main- tain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual. � Wacker Neuson Corporation expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines. � The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson Corporation reserves the right to change any portion of this information without notice. CALIFORNIA Proposition 65 Warning Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Laws pertaining to spark arresters NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis- charge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator. Manufacturer’s approval This manual contains references to approved parts, attachments, and modifica- tions. The following definitions apply: � Approved parts or attachments are those either manufactured or provided by Wacker Neuson. � Approved modifications are those performed by an authorized Wacker Neu- son service center according to written instructions published by Wacker Neu- son. � Unapproved parts, attachments, and modifications are those that do not meet the approved criteria. Unapproved parts, attachments, or modifications may have the following conse- quences: � Serious injury hazards to the operator and persons in the work area � Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

5000114549 11 0411 5 0 0 0 1 1 4 5 4 9 Repair Manual Rammer BS 50 / BS 60 / BS 70 BS 500 / BS 600 / BS 700 BS 65 / BS 650 DS 70 / DS 720 EN Copyright notice © Copyright 2011 by Wacker Neuson Corporation. All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted. Trademarks All trademarks referenced in this manual are the property of their respective owners. Manufacturer Wacker Neuson Corporation N92W15000 Anthony Avenue Menomonee Falls, WI 53051 U.S.A. Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com Rammer Repair Foreword wc_tx001543gb.fm 3 Foreword Machines covered in this manual. Machine documentation „ Keep a copy of the Operator’s Manual with the machine at all times. „ Use the separate Parts Book supplied with the machine to order replacement parts. „ If you are missing any of these documents, please contact Wacker Neuson Corporation to order a replacement or visit www.wackerneuson.com. „ When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number. BS 50-4 0009386, 0009415, 0620108, 0620071, 0620077, 0620078, 0620322, 0620818 BS 50-2 0009380, 0009382, 0009384, 0009410, 0009411, 0009413, 0620025, 0620048, 0620609, 0620610, 0620733, 0620609, 0620610, 0620733 BS 50-2i 0009332, 0009338, 0009383, 0009412, 0009414, 0009416, 0009473, 0620026, 0620611 BS 500 0007550, 0008048, 0008049, 0008204, 0009074, 0009075 BS 500-4 0009329 BS 500-oi 0009165, 0009343 BS 500S 0009211 BS 60-4 0009340, 0009422, 0620000, 0620051, 0620109, 0620110, 0620072, 0620073, 0620074, 0620483, 0620563, 0620812, 0620813, 0620816, 0620819, 0620820 BS 60-2 0009388, 0009391, 0009417, 0009418, 0009421, 0620612 BS 60-2i 0009339, 0009393, 0009419, 0009420, 0620613, 0620614 BS 600 0007551, 0008205, 0008207, 0009076, 0009077, 0009307 BS 600-4 0009331 BS 600-oi 0009166, 0009262 BS 600S 0009212 BS 70-2 0009397, 0009399, 0009424, 0009425, 0009427 BS 70-2i 0009341, 0009401, 0009426, 0009428 BS 700 0007552, 0008051, 0008052, 0008206, 0009078, 0009079, 0009308 BS 700-oi 0009167, 0009328 BS 65-V 0009396, 0009423 BS 650 0008209 DS 70 0009342, 0009402, 0009403, 0620049, 0620050, 0620052, 0620053, 0620054

Operator's manual Vibratory rammer BS 50, 60, 70 Model BS Document 5100041492 Issue 09.2017 Version 04 Language en 2 100_0000_0001.fm Copyright © 2017 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG. Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered. Errors excepted. The machine on the cover may have special equipment (options). Manufacturer Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen www.wackerneuson.com Tel.: +49 845 3340 3200 E-mail address: [email protected] Original operator's manual Table of contents 5100036127IVZ.fm 3 1 Preface ....................................................................................................................................5 2 Introduction ............................................................................................................................6 2.1 Using the manual......................................................................................................................... 6 2.2 Storage location of the manual.................................................................................................... 6 2.3 Accident prevention regulations................................................................................................... 6 2.4 More information.......................................................................................................................... 6 2.5 Target group ................................................................................................................................ 6 2.6 Explanation of symbols................................................................................................................ 6 2.7 Wacker Neuson Contact partner ................................................................................................. 7 2.8 Disclaimer.................................................................................................................................... 7 2.9 Product identification of the machine........................................................................................... 7 3 Security ..................................................................................................................................8 3.1 Policy ........................................................................................................................................... 8 3.2 Proper use ................................................................................................................................... 8 3.3 Use not in accordance with the intended purpose....................................................................... 8 3.4 Structural changes....................................................................................................................... 8 3.5 Areas of responsibility of the operator ......................................................................................... 9 3.6 Operator responsibilities.............................................................................................................. 9 3.7 Personnel qualification................................................................................................................. 9 3.8 Residual dangers......................................................................................................................... 9 3.9 General safety instructions .......................................................................................................... 9 3.10 Specific safety instructions – Vibratory rammer BS................................................................... 10 3.11 General safety instructions – Combustion engines ................................................................... 11 3.12 General safety instructions – Fuel, lubricants and coolants ...................................................... 11 3.13 Maintenance .............................................................................................................................. 11 3.14 Personal Protective Equipment ................................................................................................. 11 3.15 Safety devices ........................................................................................................................... 13 3.16 Behavior in dangerous situations............................................................................................... 13 4 Safety and information labels ............................................................................................14 5 Setup and function ..............................................................................................................17 5.1 Standard package ..................................................................................................................... 17 5.2 Application areas ....................................................................................................................... 17 5.3 Short description........................................................................................................................ 17 5.4 Versions..................................................................................................................................... 17 6 Components and operator's controls ................................................................................18 7 Transport ..............................................................................................................................19 7.1 Preparing the machine............................................................................................................... 19 8 Storage .................................................................................................................................20 9 Operation and use ...............................................................................................................21 9.1 Inspection before commissioning .............................................................................................. 21 9.2 Notes about operation ............................................................................................................... 21 9.3 Commissioning .......................................................................................................................... 22 9.4 Operation................................................................................................................................... 23 9.5 Decommissioning ...................................................................................................................... 24 10 Maintenance .........................................................................................................................25 10.1 Maintenance table ..................................................................................................................... 26 10.2 Maintenance work...................................................................................................................... 26 11 Troubleshooting ..................................................................................................................33 11.1 Fault table.................................................................................................................................. 33 Inhalt Table of contents 4 5100036127IVZ.fm 12 Accessories ......................................................................................................................... 34 13 Technical data ..................................................................................................................... 35 13.1 Noise and vibration information ................................................................................................. 35 13.2 BS50-2....................................................................................................................................... 35 13.3 BS50-2plus ................................................................................................................................ 36 13.4 BS60-2 / BS60-2plus ................................................................................................................. 37 13.5 BS70-2 / BS70-2plus ................................................................................................................. 38 13.6 Combustion engine two-cycle.................................................................................................... 39 13.7 BS50-4....................................................................................................................................... 40 13.8 BS60-4....................................................................................................................................... 41 13.9 BS70-4....................................................................................................................................... 42 13.10 Combustion engine four-cycle ................................................................................................... 43 14 Emission Control Systems Information and Warranty .................................................... 44 14.1 Emission Control System Background Information ................................................................... 44 14.2 Limited Defect Warranty for Wacker Neuson Emission Control Systems ................................. 44 EC Declaration of Conformity ....................................................................................48 EC Declaration of Conformity ....................................................................................49 DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31