Makita BHP459 Technical Information

Specifications

Brand: Makita
Category: Drill
Model: BHP459 (Technical Information), prchxpItze1ZE
File Type: PDF
File Size: —
Pages: 11 pages

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BHP459 Technical Information: Key Pages of Document

CONCEPT AND MAIN APPLICATIONS

P 1/ 11 BHP459 Cordless Hammer Driver Drill Specification Standard equipment Optional accessories Note: The standard equipment for the tool shown above may vary by country. + – bit 2-45 ........ 1 Belt clip .............. 1 Dimensions: mm (") Width (W) Height (H) Length (L) 192 (7-9/16) 78 (3-1/16) 238 (9-3/8)*2 256 (10-1/8)*3 *2: with Battery BL1815 *3: with Battery BL1830 Li-ion Battery BL1830 Li-ion Battery BL1815 Drill bits for wood Drill bits for steel Phillips bits Fast charger DC18RA (for USA, Canada, Guam, Panama, Colombia, Mexico) Fast charger DC18RC (for all countries except t ...

It is not required to lubricate the gear section because the portion is replaced as a factory- lubricated gear unit.

[3] DISASSEMBLY/ASSEMBLY [3] -1. Drill Chuck [1] NECESSARY REPAIRING TOOLS CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”. Code No. Description Use for 1R359 Drill chuck removing tool [2] LUBRICATION DISASSEMBLING Hex wrench 10 (Use this tool if Drill chuck cannot be removed by the method of described in “[3]-1 Drill chuck disassembling”.) removing/ mounting Drill chuck Fig. 1 M6x22 Flat head screw (Left handed thread) Note: It is required to remove Drill chuck when repl ...

P 4/ 11

Repair [3] DISASSEMBLY/ASSEMBLY [3] -1. Drill Chuck (cont.) ASSEMBLING Fig. 5 End of the threaded portion of Spindle Drill chuck Fig. 6 Attach Battery. F/R change lever Set F/R Change lever to Forward (clockwise) rotation. Set Speed change lever to Low speed mode designated with 1. Speed change lever Set Change ring to Drill mode. Change ring Counterclockwise Hex wrench 10 Fig. 7 Clockwise 4. Open Drill chuck fully, and tighten Drill chuck with M6x22 Flat head screw by turning it counterclockwise with Impact driver. (1) Seat Drill chuck on Spindle. (Fig. 5) (2) Set the machine to Drill mode, Low gear mode and Forward rotation mode. (Fi ...

P 5/ 11

Repair [3] DISASSEMBLY/ASSEMBLY [3] -2. Gear Assembly, Rotor Section DISASSEMBLING (1) Disassemble Rotor section and Gear assembly. (Figs. 8 and 9) (2) Separate Rotor from Stator. (Fig. 9) Fig. 8 Fig. 9 1. By unscrewing nine 3x16 tapping screws, remove Housing R from Housing L. 2. Remove Gear assembly together with Rotor section and Speed change lever. 3. Remove Speed change lever and Rotor section from Gear assembly. 3x16 Tapping screw (9 pcs.) Housing R Rotor section Housing L Gear assembly Rotor section Gear assembly Speed change lever rear Compression spring 4 Drill chuck side Rotor side Drill chuck side Rotor side 4. ...

P 6/ 11

Repair ASSEMBLING Fig. 11 Spur gears Rotor’s gear 3 Before pushing Rotor section (Rotor and Stator) fully in Gear assembly, make sure that Rotor’s gear engages with the super gears of Gear assembly to rotate them smoothly. (1) Assemble Gear assembly and Rotor section in the reverse order of disassembly. (Refer to Figs. 9 and 8) Note: Be careful not to pinch your fingers between Stator and Rotor’s fan when assembling Rotor. (Fig. 11) 1. While holding Stator on workbench, insert Rotor into Stator slowly until the drive end of Rotor reaches the workbench. 2. When the drive end of Rotor reaches the workbench, lift up Stato ...

[3] -2. Gear Assembly, Rotor Section (cont.)

[3]-3. F/R change lever P 7/ 11 Repair ASSEMBLING Fig. 13 Housing L Projection of Gear assembly Groove of Housing L Leaf spring 2. Mount Gear assembly and Rotor section to Housing L with the projection on the groove. 1. Make sure to put Leaf spring in place as drawn below. Assemble Gear assembly and Rotor section to Housing L. (Fig. 13) Fig. 14 F/R Change lever can be assembled to Switch. (Fig. 14) Stator Rib Rib Before assembling Switch to Housing L, fit the prong of F/R change lever to the projection of Switch. Housing L 3. Make sure that the ribs of Housing L are ...

P 8/ 11

Circuit diagram Fig. D-1 Color index of lead wires' sheath Black White Red Orange Blue LED Light Yellow Controller Stator Printed wiring board Switch Terminal Terminal Connector B1 B2 Connector ...

Wiring of LED Lead wire

Wiring to Switch Flag connectors of Lead wires must be connected to Switch so that their wires come to Housing L side. Flag connectors LED Lead wires must be tightened between LED bushing and Lead wire holder when routing these wires between the following Ribs and Boss: * the space between Ribs A and C * the space between Ribs A and B * the space between Ribs A and D * the space between Rib A and Boss LED bushing Rib A Rib C Pin Rib D Boss Lead wire holders Rib B Fig. D-2 Fig. D-3 LED Lead wires must be routed around Pin. Fix LED lead wires with either of two Lead wire holders. P ...

Be careful not to put

Lead wires on this place. Wiring diagram Wiring in Housing L Fig. D-4 Be careful not to put Lead wires on these Ribs. Be careful not to put Connecting terminals under or on Capacitor. Printed wiring board Boss Capacitor Rib A Rib D Rib B Projection of Controller Be careful not to put Lead wires on Ribs A, B and D. Connecting terminals Be careful not to put Lead wires on this Boss. Put the slack portion of Lead wires of Stator and those of Printed wiring board in this place. Put one or more Lead wires of Stator into both Lead wire holders. Route Lead wires of Circuit board and those of Stator betwe ...

Wiring and Mounting of

Printed Wiring Board to Stator Fig. D-5 Insulator Lead wires of Printed wiring board must be faced to the opposite side of Lead wires of Stator. Stator Printed wiring board Printed wiring board By fastening four screws, assemble Printed wiring board to Insulator without wobbling. Note: The screws must be tightened to 0.3N·m of torque. Lead wires of Stator Lead wires of Printed wiring board Four Screws Four Screws P 11/ 11 ...

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