Synergy N5c Assembly Manual

designed and developed by Botos Design & Distribution Inc.. The design of the Synergy N5c emerged from many years of experience in the hobby including design, research & development, and last but not least as a world class pilot who truly enjoys this wonderful hobby. This radio controlled helicopter is NOT A TOY. It is a sophisticated piece of equipment ...

110-332 Fuel Clunk 110-333 Fuel Clunk Tubing 110-331 Fuel Tank Stopper 106-810 Fuel Tank Stopper Grommet Complete Fuel Tank Fuel Tank Assembly Page 1 Trim fuel tubing to 65mm or desired length so that fuel clunk reaches to the rear of fuel tank. ...

Complete Landing Gear 101-308 M3x8 Button Head 610-324 Landing Gear Strut 610-322 Skid Tube Lock x4 610-321 Skid Tube Screw Skid Tube Lock Down on to fybar then secure within Skid Tube 106-966 Skid Tube Plug x4 ...

Page 3 50 - 55 Sized Engine(not included) 610-1172 Fan Hub 100-312 M3x12 Socket Head 100-312 M3x12 Socket Head Engine Nut(not included) See Note* Engine Washer(not included) 610-171 Cooling Fan 101-306 M3x6 Button Head x4 610-160 Clutch 108-110 8x12x12 One Way Clutch M4x8 Socket Head x2 107-104 2mm Pivot Ball Long 100-252 M2 Nylock Nut (Factory Installed) Fan Hub install note- Important! 1. Slide Fan Hub on to crank shaft then take u ...

Page 4 106-326 26mm Hex Standoff x2 106-955 Hex Adapter 100-466 M4x6 Set Screw 610-162 Start Shaft 108-615 6x15x5 Radial Bearing 110-155 Clutch Bearing Block 108-105 10x19x5 Radial Bearing x2 610-120 20T Pinion Gear 610-125 Clutch Bell, Lite 108-614 6x12x4 Radial Bearing 110-158 Clutch Lining Factory Installed Factory Installed Factory Installed Install governor magnet before assembly ...

Page 5 107-104 2mm Pivot Ball Long x6 610-210 Servo Tray Module 106-326 26mm Hex Stand off Digital Servo(not included) 106-115 Servo Hold Down 100-212 M2x12 Socket Head x12 100-252 M2 Nylock Nut x6 Servo Horn Servo Screw(included with servo) Pivot Ball Mount Distance For optimal performance pivot balls should be mounted between 13.5mm from the center of the servo. If you are running a flybarless configuation you may w ...

100-312 M3x12 Socket Head 110-226 Tail Bell Crank Block 610-313 Arc Brace x4 610-422 Canopy Stand Off 610-133 Motor Center Block, Lite 610-312 Frame Connector Block 100-306 M3x6 Socket Head 108-484 4x8x3 Flange Bearing 120-122 Anti-Rotation Guide 610-223 3x26 Threaded Spacer 100-376 M3x16 Set Screw 101-308 M3x8 Button Head Right Frame Support Installation Page 6 610-311 N5C Main Frame 100-308 M3x8 Socket Head Flange oriented on out ...

Page 7 108-106 10x19x6 Radial Bearing 108-106 10x19x6 Radial Bearing Bearing Block Assembly & Installation 510-542 Main Shaft Bearing Block, Lite 510-542 Main Shaft Bearing Block, Lite DO NOT FULLY TIGHTEN THESE BOLTS YET! ...

106-930 M3 Step Washer 106-952 Governor Sensor Mount 200-404 Clutch Bell, Lite Assembly Install governor sensor at this time. Page 9 Clutch Stack Installation ...

610-323 Landing Gear Mount Block 100-310 M3x10 Socket Head 100-310 M3x10 Socket Head Left Frame Side Assembly 610-311 Main Frame Install Bearing Flange to outside of frame Page 10 Step #1 610-122 Throttle Servo Mount 100-206 M2x6 Socket Head ...

100-306 M3x6 Socket Head 100-308 M3x8 Socket Head 610-323 Landing Gear Mount Block 610-323 Landing Gear Mount Block 100-310 M3x10 Socket Head 101-308 M3x8 Button Head 100-376 M3x16 Set Screw 610-422 Canopy Stand Off 100-306 M3x6 Socket Head 100-354 M3 Washer 100-310 M3x10 Socket Head Do not over tighten in plastic Do not tighten bolts completely until next step. Left Frame Assembly 100-306 M3x6 Socket Head Page 11 Step #2 100-376 M ...

frameset on a flat surface. Slide main shaft into main shaft bearing blocks to make sure the main shaft spins freely. Be sure that side frames are 90 degrees to the flat surface. Once you have achieved the correct frame alignment you may finish tightening frame bolts. (Front view) Page 12 ...

Fuel Tank Assembly 106-807 Tank Edge Grommet Landing Gear Assembly 100-316 M3x16 Socket Head Page 13 110-419 Fuel Tubing Grommet, Frame ...

610-126 Motor Mount, Lite M3x12 Socket Head 606-305 Motor Spacer Note - Ensure engine is vertically aligned with clutch stack. Start shaft should rotate freely, and bottom of clutch should be parallel with bottom of clutch bell. ...

610-343 Fan Shroud Left 100-312 M3x12 Socket Head 100-210 M2x10 Socket Head 100-312 M3X12 Socket Head Fan Shroud Installation Do not over tighten! Page 15 610-224 3x6x26 Threaded Frame Spacer ...

108-483 4x8x3 Radial Bearing 610-221Bell Crank (Aileron & Pitch) Bell Crank Assembly Note orientation of boss before assembly of pivot ball to bell crank. 101-306 M3x6 Button Head 610-228 Bell Crank Spacer 610-225 Bell Crank Shaft 107-106 Short Pivot Ball 100-464 M4x4 Flat Point Set Screw 100-464 M4x4 Flat Point Set Screw 610-222 Outside Elevator Bell Crank 610-226 Inside Elevator Bell Crank Do not fx bell cranks to shaft until the ...

flat spots for both inside and outside elevator bell cranks! Make sure there is no lateral movement in elevator bell crank assembly. Pinch inside bell crank to outside bell crank then tighten set screws. 101-306 M3x6 Button Head Cyclic Bell Crank Installation Page 17 Note Bell Crank alignment hole in frame for ease of correct setup. 100-464 M3x4 Flat Point Set Screw 100-464 M3x4 Flat Point Set Screw ...

107-106 Pivot Ball 108-373 3x7x3 Radial 110-225 Tail Offset Bell Crank 106-301 3mm Shim 107-106 Pivot Ball 107-100 Ball Link 110-227 274mm Carbon Support Rod 107-295 295mm Tail Linkage Rod 107-100 Ball Link 109-352 3x5x2 Spacer 100-316 M3x16 Socket Head 108-373 3x7x3 Radial Attention! If you are using an OS55HZ motor screw the 107-106 Pivot Ball into the top of the Tail Offset Bell Crank. This will allow the Tail Linkage Rod t ...