JAYLINE SS280PW Installation & Operation Instructions

INSTALLATION & OPERATION INSTRUCTIONS Please leave this information with the appliance APRIL 2017

30 DAYS OF INSTALLATION TO: RETAIL LINKS LTD PO BOX 9056 ANNESBROOK, 7044 NELSON NAME: ________________________________________________________________________ ADDRESS: ____________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ EMAIL: ________________________________________ PHONE: ________________________ MODEL: ______________________________________________________________________ SERIAL NUMBER: ______________________________________________________________ DATE PURCHASED: ____________________________________________________________ PURCHASED FROM: ____________________________________________________________ DATE INSTALLED: ______________________________________________________________ INSTALLED BY: ________________________________________________________________

Please read this installation and operation manual carefully. The installation of this f re must comply with the Installation Standard AS/NZS 2918:2001 as well as any additional local requirements. Please ensure you have all relevant permits prior to installation. Keep this booklet as a reference guide. INSTALLATION OF YOUR JAYLINE WOOD FIRE Jayline recommends you use a suitably qualif ed installation technician to install your f re. Your dealer or heating specialist will be able to help with recommendations as well as advise on permits/consents required for the installation in your area. Please follow carefully all dimensions and recommendations provided on the individual specif cation sheet for your model of heater as these dimensions comply with the required New Zealand standard (AS/NZS 2918:2001). As safety and emissions performance can be af ected by altering the appliance, no modif cations are allowed without the written permission from the manufacturer. INSTALLATION 1. Unpack the heater and check that there is no damage. 2. Ascertain the position of the roof penetration for the f ue system. A correctly installed f ue system will normally prevent down draught problems during windy weather and eliminate smoke spillage problems due to lack of draught. 3. Ascertain suitable position for appliance and size of f oor protector and check the ceiling to ensure that no major structural members will be af ected by the path of the f ue. 4. Check that the sub-structure is capable of carrying the heater (i.e. weight consideration on the f oor). 5. Check measurements of the heater to combustibles or shield. 6. Locate the heater in the required position (also see ‘Fitting Seismic Restraint’ after installation instruction #10). 7. Using a plumb line fastened to the ceiling, mark the centre of the f ue penetration position and cut the ceiling hole to the required size and frame out. 8. Install the f ue system (see f ue installation instructions supplied with f ue system). Remember: • The f ue system should rise vertically from the appliance with as few of sets as possible. Of sets should be limited as each change in direction creates a resistance to airf ow and makes f ue cleaning dif cult. • The f ue system must be well sealed with a minimum of 3 f xings at each joint. • The f ue pipe penetrating the chimney must continue to the minimum length of 4.6m from the top of the f oor protector to the cowl.

roof penetration (see diagram 1 below). • Where the top of the f ue pipe is more than 2 metres above its highest f xing point, it must be stayed against high winds. 9. Drill and f x f ue system into f ue spigot with stainless steel self-tapping screws. 10. Drill and secure the appliance to the f oor protector using the two holes in the rear legs of the appliance. FITTING SEISMIC RESTRAINT The Floor Protector must be mechanically f xed to the f oor by bolting or screwing. Note: Floor Protector to be f xed by gluing when on a concrete f oor that may have water pipes or electrical wires present. The appliance can then be bolted to the f oor protector with two 6mm x 50mm dynabolts. BAFFLE Before lighting your appliance for the f rst time, make sure the baf e is in the correct position being as far to the rear as possible.

WATER BOOSTER - GENERAL Please check the Specif cation sheet for this model regarding the Water Booster.  A Jayline SS280 PW 3.1kW Water Booster (#302838) must be used with this model to comply with the clean air requirements and the warranty (if non rural). The Water Booster must be f tted by a Certifying Plumber to a low pressure, open vented water storage system, or an indirect system (heat exchanger). Please check with your Certifying Plumber. For optimum performance, your cylinder should be no more than four metres from the woodstove. The distance should be kept to a minimum.  The hot water outlet (top pipe) should rise a minimum of 1 in 12 to the hot water cylinder (a steeper rise works better).  The cold water return should drop to the water booster inlet (lower pipe). The pipe work must be 25mm diameter and should avoid sharp bends or restrictions. Pipes between the cylinder and the woodstove should be lagged to within a safe distance of the woodstove to avoid heat loss. Please note - When using a Water Booster f tted to an existing, or new cylinder, a Tempering Valve must be f tted to limit hot water temperature to the users (as per the Building Code), as this is an uncontrolled heat source.

AS/NZS 2918:2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES. 2. WARNING: APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH THE REQUIREMENTS OF AS/NZS 4013:2014 WHERE REQUIRED BY THE REGULATORY AUTHORITY, I.E. THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING ‘TESTED TO AS/NZS 4013:2014. ANY MODIFICATION OF THE HEATER THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED FOR COMPLIANCE WITH AS/NZS 4013:2014. 3. PLEASE ENSURE THAT ONLY COMPONENTS APPROVED BY JAYLINE ARE USED FOR THE INSTALLATION AS SUBSTITUTES MAY ADVERSELY AFFECT PERFORMANCE AND MIGHT NULLIFY COMPLIANCE WITH THE REQUIREMENTS OF AS/NZS 2918:2001. CAUTION: MIXING OF HEATER OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE. 4. CAUTION: CRACKED AND BROKEN COMPONENTS, E.G. GLASS PANELS OR CERAMIC BRICKS MAY RENDER THE INSTALLATION UNSAFE. 5. THE JAYLINE SS280PW SHOULD NOT BE USED WITHOUT THE WATER BOOSTER (#30283), AS IT MAY CAUSE A SAFETY HAZARD. Any variation from these installation instructions or any doubts about them must be checked against the requirements of the AS/NZS 2918:2001.

Simply by burning your Jayline f re correctly, you can improve ef ciency, reduce fuel consumption and minimise air pollution. STARTING A NEW FIRE Please note: If lighting the f re for the f rst time, dust f re, glass, trim and f ue before f ring to avoid particles sticking or discolouring. Once f red, some smoke and vapour will be released as the VHT painted surfaces enter the f nal curing process. Open all windows and doors while running the f re on high for up to 3 hours. People with respiratory, heart or other relevant medical conditions should avoid inhaling vapours during the curing process. All VHT paint will cure at the highest temperature achieved and will produce smoke again if this temperature is exceeded. To start and maintain a good f re you will need the following ingredients: 1. A small quantity of newspaper (do not use coloured or coated paper); 2. A packet of f relighters (optional) 3. A quantity of f nely split, dry soft wood kindling in a variety of sizes; and 4. Seasoned f rewood split into a range of piece sizes, to be loaded front to back. The f rst step is to crumple half a dozen sheets of newspaper and put them just inside the f rebox. The amount of newspaper you need will depend on the f rebox size, and the dryness and f neness of the kindling you are using. The drier and f ner the kindling, the less newspaper you need. Many people make the mistake of using too little newspaper. Be generous with the newspaper and you will have more success. Putting some f relighter halves under the newspaper can also help sustain f rebox temperature until the wood is burning. On top of the paper place 10 to 15 pieces of f nely split, dry kindling. Softwoods, such as cedar or pine, make good kindling. Ideally, the kindling should be placed on the newspaper so that the combustion air reaches the newspaper fast where you ignite it. It is also a good idea to add two or three very small pieces of f rewood to the kindling load before lighting. TO BUILD A QUICK, HOT FIRE Use plenty of crumpled newspaper and dry, f nely-split kindling. Set the air control fully open. Light the newspaper near where the combustion air enters the f rebox. When a kindling f re is built properly, you should expect fast ignition and no smoldering.

door. After about 5-10 minutes, when the wood is f aming brightly, latch the door (some longer f ue installations may require door to be left unlatched for up to 15 minutes until the f ue system is warm and producing strong draught. Since leaving the door open slightly can cause dangerously high temperatures, never leave the woodstove unattended while starting the f re. When the f ames from the kindling load just begin to subside, add several small pieces of f rewood as shown on page 7 (loaded front to back). Try to avoid smothering the f re with the new pieces. Placing the pieces on the burning kindling can help prevent smothering. Your Jayline heater requires approximately 45-60 minutes to preheat the steel f rebox before it can ef ectively emit heat into the room. A well maintained, hot f re will reduce the preheat cycle. REKINDLING A FIRE FROM CHARCOAL OR EMBERS Embers found at the back of the f rebox should be raked evenly around the f re box. If only a small amount of embers remain, you will have to start with kindling. If there is a good quantity of glowing embers to work with, place at least three, and preferably more than f ve pieces of small f rewood on the embers (loaded front to back). Open the air inlets fully and close the door. If everything is just right, fast ignition of the new load should be expected. Allow the f re to burn with bright turbulent f ames until the wood is completely alight. This usually takes between 15 and 30 minutes, depending on the size of the pieces and the moisture content of the wood. When the wood is burning well, reduce the air setting to produce the amount of heat and length of burn desired. Reducing the air control setting in two or three stages will result in less air pollution because the f re will not have to recover from the single, large reduction in air supply. The most important rule is NEVER LET THE FIRE SMOULDER. As long as there is solid wood in the f rebox, there must be f ames present or the unburned gases will escape, both reducing ef ciency and increasing air pollution. Always open the f re door slowly to allow fresh air to enter and maintain the smoke path. If you open the door too quickly, smoke can puf out. TO REKINDLE A FIRE FROM HOT COALS: Rake the charcoal evenly. Place small pieces of wood on and behind the coals. Open the air inlets fully and leave them open until the pieces of wood are well charred. This illustration shows the arrangement of pieces for an extended f re.

Fuel load geometry: Small pieces of f rewood arranged loosely in a crisscross pattern (loaded front to back) burn quickly because the combustion air can reach all the pieces at once. Larger pieces placed a little more compactly burn slower. Once your heater has reached maximum temperature, it is more ef cient to top up frequently with about 25% of a full load rather than let the f re die down and need to completely ref ll it. A STACKED FUEL LOAD (AS VIEWED FROM DOOR) Fire in cycles: Don’t expect perfectly steady heat output from your Jayline heater. Solid fuel heaters burn in cycles. A cycle is the time between the ignition of a load from charcoal and the consumption of the load back to a coal bed. Plan the f ring cycles around your household routine. If someone is home to operate the heater, build a small hot f re. If you must be away from the house during the day, build a long-burning f re. The small, hot f re: A small, hot f re is a small amount of wood burned quickly. Use it when you just want to take the chill of the house. The small hot f re technique eliminates the smouldering f res that are common when people don’t need their heater running hot all the time, like in spring and autumn. To build a small hot f re, rake the embers evenly in the f rebox and place several small pieces of f rewood on it. The bottom layer should be placed to ensure that combustion air can f ow over the embers and along the length of the pieces of wood (loaded front to back). The next layer should be stacked as per the loading geometry. Open the air inlet to produce a hot, bright f re. After approximately 15–20 minutes the air supply can be reduced slightly as the f re progresses, but never enough to extinguish the f ames. When only charcoal remains, the air supply can be reduced further to prevent cooling the ember bed. Reload with small pieces often (loaded front to back), as full loads will smother the ember bed. The long-burning f re: To achieve a long burning f re, rake the embers evenly, as with the small hot f re, and use larger and more pieces of wood. Place the pieces in a similar pattern to the small hot f re, using more pieces and larger pieces (especially the top layer). Always make certain that there is a gap between the pieces to ensure that the combustion air can reach all pieces. Open the air inlets fully for between 15 to 30 minutes depending on load size and fuel moisture content. When the f re is burning f ercely (at least 15 minutes), reduce the air control in stages to the desired level. This allows you to turn down the air control and still maintain a clean-burning f re. REMEMBER: NEVER LET THE FIRE SMOULDER.

compounds in smoke condense onto cooler f ue surfaces. Left to build up over time, creosote will restrict the airf ow of the f ue and impair the performance of your heater. The production of smoke is at its highest when a fresh fuel load is added or when the air control is at its lowest position. The most ef ective way to control the creosote formation is to burn the heater so as to ensure as complete combustion as possible and at the same time promoting higher f ue temperatures. Smoldering f res should always be avoided. The amount of charcoal in the ash is often a good indicator of how well you are operating the heater. If there is no charcoal and only very f ne ash, then you are doing an excellent job. If there is a lot of charcoal you may be turning the combustion air down too soon after refuelling, or not raking the charcoal to the combustion air inlet, or turning the combustion air down too low to support ef cient combustion, or all of the above. REMEMBER: THE HOTTER THE FIRE, THE LESS CREOSOTE FORMATION. When you have mastered the techniques for ef cient wood burning, here is what you should see: 1. When wood burns it should be f aming until only charcoal remains. If there are no f ames, something is wrong. 2. Firebricks in the f rebox should be tan in colour, never black. 3. Steel parts in the f rebox should be light to dark brown, never black and shiny. 4. With seasoned wood, correct air settings and proper loading arrangement you should expect quick ignition of a new load of wood - the bottom pieces should be f aming by the time the door is closed. 5. The glass door should be clear. A discoloured glass indicates that the wood is too wet or the air control has not been left open long enough. 6. The exhaust coming from the top of the f ue system should be clear or white. A plume of blue or grey smoke indicates smouldering, inef cient combustion, air pollution and probably low operating temperatures. Correctly installed and operated, Jayline solid fuel heaters do not spill smoke into the house. There are three main reasons why some woodstoves smoke: Bad installation design: Incorrect f ue installation, resulting in low f ue temperatures and low draught, can make a wood heater more likely to spill smoke. For example, f ue systems that run up the outside wall of the house and are not correctly insulated can rob the heat from the f ue and produce very little draught. Each elbow in the f ue pipe assembly slows down the f ow of gases and causes a small restriction to f ow. When a f ue system includes more than one elbow, the restriction can be enough to cause spillage.

making our houses more and more airtight. This makes the houses energy ef cient, but also makes them more sensitive to negative pressure when air is exhausted from the house. Large, fan-forced exhaust ventilators, like down-draught-type kitchen stove exhausts, can cause extreme negative pressure in the house when they are operating. Because new houses are tightly sealed, there are few holes to allow replacement air to enter, and the house pressure becomes negative. This negative pressure works against f ue system draught. In severe cases, the negative pressure in the house overcomes the f ue system draught and the appliance begins to spill smoke, especially when a f re is started or when it dies down to coals. To prevent this extreme negative pressure, one option is to open a window slightly to allow combustion air into the room. Improper heater f ring technique: When a solid fuel heater is starved for air it smoulders, producing a relatively cool, smoky f re. The temperatures throughout the system are low. During a smouldering f re, the f ue system will not be receiving the hot gas it needs to produce strong draught. When the heater door is opened, smoke will spill into the room. A smouldering f re is the single most common reason for smoke spillage and totally unnecessary. By using the suggestions on proper f ring technique earlier in this document, you will be able to avoid these smouldering f res. PURCHASING THE FIREWOOD The quality of the f rewood you burn can have a dramatic ef ect on the ef ciency and operation of the heater. The main factors that af ect the burning characteristics of f rewood are moisture content, tree species and piece size. The moisture content of the wood af ects the rate at which it burns and the ef ciency of combustion. When trees are cut, the wood moisture content ranges between 35 and 60 per cent by weight. If you attempt to burn wood this wet it will be hard to ignite, slow to burn and will hiss and sizzle in the f rebox. So much energy will be consumed in boiling of the excess water that the ef ciency of combustion and the heat to your home will be low, condensation and corrosion may be occurring in the f ue and smoke may be causing problems to your neighbours. Properly seasoned wood ignites readily and burns ef ciently. PLEASE NOTE: WOOD WITH A MOISTURE CONTENT OF 25% OR LESS ON A DRY WEIGHT BASIS IS THE ONLY APPROVED WOOD TO USE IN CLEAN AIR ZONES Firewood should be cut and split in the early spring and stacked under cover, with good ventilation, to be ready for burning when required. Look for checks or cracks in the end grain as a sign of dry wood. The stacks of f rewood should be in an open area so that air can circulate through them. During the summer, as warm breezes f ow through the stacks, carrying away the evaporating water, the moisture content of the wood will fall to around 20 per cent. At this moisture content the wood is ready for burning.

dif erently because of dif erences in density e.g pine is less dense than woods like gums, Manuka or Black Wattle. A denser wood will produce a longer-lasting coal bed, while a less dense wood will bring a f re to an optimum burning temperature more quickly. The size of the f rewood pieces af ects the rate of combustion. Larger pieces ignite and release their energy more slowly than small pieces. Smaller pieces are better for short, hot f res and larger pieces are preferable for extended f ring cycles. In general, commercial f rewood dealers supply f rewood in thicker pieces than modern wood-burning heaters can handle. It is often necessary to split some of the wood again before using it. The thickest piece size for high-ef ciency heaters should not exceed about 150mm (6 in.) across the largest dimension and a range of smaller pieces will be needed for ef ective stoking. Maximum log length varies according to model. BURNING COAL Due to their construction, the burning of coal in Jayline solid fuel heaters is prohibited. Please also refer to ‘Exclusions’ in the Warranty Page 14. JAYLINE WOOD FIRE MAINTENANCE To keep your f re burning clean and ef cient it is important that you carry out regular maintenance. General maintenance checks should include the following:- ASH REMOVAL - Due to the high ef ciency of your Jayline f re, ash removal should only be necessary every few weeks. Ashes can be removed easily through the f re door when the f re is at its lowest, such as f rst thing in the morning, or when it is completely out. Always use a metal container to remove ash from your f re as ash can maintain high temperatures for several days. Jayline f res work best when a small amount of ash (approximately 40mm deep) is left in the f rebox after cleaning. This insulates the bottom and prevents the base of the f rebox overheating and burning out. In fact, building up the ash bed helps extend the long burn cycle, while reducing the ash bed encourages greater heat output. SURFACES - Jayline wood f res have high temperature painted surfaces which just need wiping to clean when the f re is cold. FIREBOX - Check the f rebricks, top baf e and interior surfaces. These parts are subjected to considerably high temperatures and stress and some parts will eventually need replacing. DOORS - Check all gaskets used for wear and replace if necessary. Adjust door f tting if required. LUBRICATION - All moving parts should be lubricated with graphite grease every couple of months.

For all wood f res, f ue cleaning must be done regularly to avoid serious f ue f res. Frequently used f res should be cleaned at least once a year (some sooner). The cleaning rate, however, depends on the burning habits of the individual operating the wood f re. For example, it is possible to clog a f ue in just a few weeks if smouldering f res are burnt and the f ue is run cold. It is recommended that f ue sweeping be done by a professional chimney sweep. Chimney sweeping is a specialist task and competent professional sweeps are available throughout the country. When the f ue is cleaned it is recommended that other parts, such as baf es, are checked. Flue systems should be checked at least once or twice a heating season. Flue systems may require checking more often if the fuel or operation of the appliance is incorrect. When a f ue system becomes excessively blocked or requires frequent cleaning, advice should be sought to investigate the installation and the operation of the f re. Flue pipes can deteriorate very quickly with incorrect f ring. CONSUMABLES Some parts of your Jayline f re are considered consumable. They are designed to be replaced as they will degrade over time. The life of the consumables will vary depending on; • Frequency of use. How often the f re is used • Rate of burn. Is the f re burning on low or high the majority of the time • Type of fuel. Some woods are much harsher than others General items that are considered consumables: • Baf es • Fire bricks • Air tubes • Glass and door ropes It is very important that you replace these parts when they show sign of wear. They ef ect how the f re runs and you may increase your fuel consumption or lower your ef ciency if not replaced, and can in some cases, damage the f rebox. It is generally obvious once a part is in need of replacement. Steel components may split or large holes may appear, f re bricks may crack and disintegrate. We recommend you check your f re visually several times a year for damaged components.

• WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE. • WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHEN IT IS OPERATING. • WARNING: DO NOT STORE FUEL WITHIN APPLIANCE INSTALLATION CLEARANCES. • WARNING: OPEN AIR CONTROL BEFORE OPENING FIRE DOOR. • CAUTION: THIS APPLIANCE SHOULD NOT BE OPERATED WITH A CRACKED GLASS. • CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS. • CAUTION: THE USE OF PRESERVATIVE-TREATED WOOD OR DRIFTWOOD AS A FUEL CAN BE HAZARDOUS.

THIS IS AN IMPORTANT DOCUMENT - KEEP IT IN A SAFE PLACE CONGRATULATIONS! We appreciate your decision to invest in our product. Your f re will become an integral part of your lifestyle, heating your home during the colder months and at the same time maintaining its appearance as a quality appliance. We want you to get the best possible performance from your f re and for this reason ask that you read this booklet carefully to take full advantage of your warranty. In particular we urge you to have your f re and f ue inspected annually and the f ue swept if necessary. At the same time any other minor potential problems can be detected and corrected before they turn into major ones. We think this is a small price to pay to ensure your heater is kept in peak condition. There is no doubt in our minds that you will extend the life of your f re. We select only certain companies to act as our Jayline dealers. They must have high standards and be able to provide a total service both pre and post sale to you the customer. Therefore we have every conf dence that our dealers will be able to answer your questions or f x any problem that may occur. If you have any further queries, please contact us at: RETAIL LINKS PO BOX 9056 ANNESBROOK, NELSON NEW ZEALAND, 7044 FAX: 03 547 0780 EMAIL: [email protected] Thanks again for choosing a Jayline wood f re. We wish you many warm winters to come!

15 YEARS (conditional) Congratulations on the purchase of your Jayline Wood f re. You must register your f re by email or post within 30 days of installation to validate the guarantee (this registration card is in your install/operation guide). Your f rebox is guaranteed for domestic application against faults and defects in workmanship for a period of f fteen years (except for door seals, glass, glass seals, f re bricks, secondary air systems and baf e - which have 12months parts only cover). This f rebox cover is subject to proof of annual inspection and servicing by a suitably qualif ed f re technician. Your f re must be installed in accordance with the manufacturer’s instructions, any relevant bylaws, standards and regulations. Jayline are not responsible for consequential damage by a failure or defect covered in this guarantee. All claims (in the f rst instance) should be directed to the store of purchase. Any repairs undertaken without the manufacturer’s authority will render the guarantee void. Water boosters must be a Jayline model specif ed with the f re to be covered; this guarantee applies to the original purchaser only. Any damage caused by mishandling, misuse, abuse or alteration is not covered by this guarantee neither is normal wear and tear. Accessories such as f ues, non-genuine parts or any third-party service are not covered by this manufacturer guarantee. In the event of an approved claim; Jayline will complete repairs or replacement (at their discretion) and return the product to the owner. Any claim which can be remedied by on-site repair will be solely at Jayline’s discretion and arrangement. Jayline are not responsible for site conditions such as draughts, cleaning or environmental conditions af ecting performance. For easy support on best use, troubleshooting and optional accessories; please see www.jayline.co.nz for further details and online product registration. Jayline Fires PO Box 9056 Annesbrook – 7044 Nelson [email protected]