IDEC SMARTRELAY Operation & User’s Manual

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

i Legal information - Warning notice system Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of IDEC products Note the following: Copyright © IDEC CORPORATION All rights reserved The reproduction, distribution or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights reserved, in particular in the event of patents being granted or the registration of a utility model or design. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. WARNING IDEC products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by IDEC. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

ii Preface With IDEC SmartRelay you have acquired a logic module that meets the stringent quality requirements of ISO 9001. You can use IDEC SmartRelay in many fields of applications. Due to its high functionality and easy operation, IDEC SmartRelay offers you the utmost efficiency for almost any application. Purpose of this manual This IDEC SmartRelay manual provides you with information about the creation of circuit programs, about the installation and use of Base Modules with more enhanced features, the FL1F-RD1 (Text Display with Ethernet interfaces), and IDEC SmartRelay expansion modules. IDEC SmartRelay's place in information technology The wiring information in your IDEC SmartRelay manual is also found in the IDEC SmartRelay Product Info included with all devices. For further information on programming the IDEC SmartRelay on your PC, refer to the Online Help for WindLGC. WindLGC is IDEC SmartRelay programming software for PCs. It runs under Windows® (including Windows XP®, Windows 7®, and Windows 8®). It helps you to get started with IDEC SmartRelay and to write, test, print out and archive your programs, independent of IDEC SmartRelay. Guide The manual contains the following chapters: • Getting started with IDEC SmartRelay • IDEC SmartRelay installation and wiring • Programming IDEC SmartRelay • IDEC SmartRelay functions • Web server • UDF (User-Defined Function) • Data Log • Configuring IDEC SmartRelay • Using memory cards • Security • IDEC SmartRelay software • Applications Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

iii The manual also includes appendices A - F, which follow the chapters. Valid range of this manual The manual applies to devices of series FL1F. New features of the IDEC SmartRelay The following features are new for the IDEC SmartRelay FL1F devices: • Ethernet communication support by all Base Modules Each Base Module is equipped with an RJ45 interface and a two-color status LED for Ethernet communication. • New text display (FL1F-RD1) with enhanced features – The Text Display module is available with two Ethernet interfaces. These two Ethernet interfaces can also function as a two-port switcher. You can connect the Text Display with a Base Module, a PC, or another Text Display through the Ethernet interfaces. Text Display can connect with different Base Modules through IP address selection. – Text Display provides a three-pin (P1, P2, and FE) terminal for power connection. – Text Display has three main menu commands available, respectively for the IP address selection of a Base Module, the remote settings of the connected Base Module, and the independent configuration of the Text Display. • Support of 6-line display and three backlight colors Both the IDEC SmartRelay onboard display and Text Display support a 6-line character display and three backlight colors (white/amber/red). The IDEC SmartRelay onboard display can display a maximum of 16 Western European characters or 8 Asian characters per line. Text Display can display a maximum of 20 Western European characters or 10 Asian characters per line. • Increased maximum I/O connections IDEC SmartRelay supports a maximum of 24 digital inputs, 20 digital outputs, 8 analog inputs and 8 analog outputs. • Built-in Web server in Base Modules IDEC SmartRelay provides you with easy access through Internet browsers. With the Web server function, you can access the Base Module using a connected device (PC, tablet or smart phone) by entering the IP address of the IDEC SmartRelay module in the Web browser of the connected device. • Enhanced functions added to special function blocks – Message texts: The IDEC SmartRelay support a 6-line message text display and ticking messages, as well as message text display on the Web server. You can enble the tick setting for each display line by setting the block parameters. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

iv Preface • More memory markers for the creation of the circuit program The IDEC SmartRelay supports 64 digital memory markers and 64 analog memory markers. Some new special markers are described as follows: – M28: Enables the Display amber backlight – M29: Enables the Display red backlight – M30: Enables the Text Display amber backlight – M31: Enables the Text Display red backlight • Extended menu commands for diagnostics With the extended menu commands for diagnostics, the IDEC SmartRelay provides a facility for diagnosing software and hardware errors and viewing the error logs. You can use these menu commands to troubleshoot and debug the IDEC SmartRelay system. • Curve representation of analog value changes IDEC SmartRelay supports the graphical display of analog value changes in the form of a trend curve on the onboard display. You can easily monitor each analog I/O in use by means of the trend curves when IDEC SmartRelay is in RUN mode. • Micro SD card support IDEC SmartRelay supports micro SD (Secure Digital) cards that support FAT32 file system format. You can store and copy-protect a circuit program, with or without the data log of process data, from IDEC SmartRelay to an SD card, or copy a circuit program from the card to IDEC SmartRelay. The maximum capacity of micro SD card is 32 GB. • Enhanced Data Log function IDEC SmartRelay supports a maximum of 20000 lines for each data log file stored on the micro SD card. IDEC SmartRelay automatically creates a new data log file with a new name on the micro SD card when the number of lines in the current file exceeds the maximum number of lines. Compatibility with previous IDEC SmartRelay series IDEC SmartRelay device series are incompatible with any previous device series such as FL1E series. WindLGC version 8.0 or later is required to use IDEC SmartRelay FL1F. IDEC SmartRelay FL1F cannot be programmed with WindLGC prior than version 8.0. The circuit programs used with prior versions of IDEC SmartRelay, such as IDEC SmartRelay FL1E, can be transferred to IDEC SmartRleay FL1F using WindLGC. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

v Security information IDEC provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, IDEC’ products and solutions undergo continuous development. IDEC recommends strongly that you regularly check for product updates. For the secure operation of IDEC products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. Note To protect WindLGC from any undesired manipulation when your PC suffers malicious attacks from the Internet, IDEC strongly recommends you to install a whitelist tool such as McAfee Application Control 6.1 on the PC. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

vi Preface Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

vii Preface......................................................................................................................................................... ii 1 Getting started with IDEC SmartRelay ........................................................................................................1 2 IDEC SmartRelay installation and wiring ..................................................................................................13 2.1 Modular IDEC SmartRelay setup............................................................................................... 15 2.1.1 Maximum IDEC SmartRelay network setup .............................................................................. 15 2.1.2 Maximum setup with expansion modules .................................................................................. 17 2.1.3 Setup with different voltage classes .......................................................................................... 18 2.1.4 Compatibility .............................................................................................................................. 19 2.2 Installing/removing IDEC SmartRelay ....................................................................................... 20 2.2.1 DIN rail mounting ....................................................................................................................... 21 2.2.2 Wall-mounting ............................................................................................................................ 23 2.2.3 Mounting the Text Display ......................................................................................................... 25 2.2.4 Labeling IDEC SmartRelay ........................................................................................................ 26 2.3 Wiring IDEC SmartRelay ........................................................................................................... 26 2.3.1 Connecting the power supply .................................................................................................... 27 2.3.2 Connecting the Text Display power supply ................................................................................ 29 2.3.3 Connecting IDEC SmartRelay inputs ......................................................................................... 29 2.3.4 Connecting outputs .................................................................................................................... 39 2.3.5 Connecting the Ethernet interface ............................................................................................. 43 2.4 Putting into operation................................................................................................................. 44 2.4.1 Powering on IDEC SmartRelay ................................................................................................. 44 2.4.2 Operating states ........................................................................................................................ 47 3 Programming IDEC SmartRelay ...............................................................................................................49 3.1 Connectors ................................................................................................................................ 50 3.2 Blocks and block numbers......................................................................................................... 52 3.3 From circuit diagram to IDEC SmartRelay program .................................................................. 55 3.4 The four golden rules for operating IDEC SmartRelay .............................................................. 57 3.5 Configuring menu access protection for IDEC SmartRelay....................................................... 59 3.6 Overview of IDEC SmartRelay menus....................................................................................... 61 3.7 Writing and starting the circuit program..................................................................................... 63 3.7.1 Selecting programming mode .................................................................................................... 63 3.7.2 The first circuit program ............................................................................................................. 64 3.7.3 Circuit program input ................................................................................................................. 65 3.7.4 Assigning a circuit program name ............................................................................................. 69 3.7.5 Password for circuit program protection .................................................................................... 70 3.7.6 Switching IDEC SmartRelay to RUN mode ............................................................................... 74 3.7.7 Second circuit program .............................................................................................................. 78 3.7.8 Deleting a block ......................................................................................................................... 83 3.7.9 Deleting block groups ................................................................................................................ 84 3.7.10 Correcting programming errors .................................................................................................. 86 3.7.11 Selecting analog output values for RUN/STOP transition ......................................................... 86 3.7.12 Defining the type of analog outputs ........................................................................................... 88 3.7.13 Setting the power-on delay of IDEC SmartRelay ....................................................................... 89 3.7.14 Clearing the circuit program and password ............................................................................... 89 Table of contents Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

viii Table of contents 3.7.15 Summertime/wintertime conversion .......................................................................................... 90 3.8 Configuring additional functions for IDEC SmartRelay.............................................................. 94 3.8.1 Configuring network settings ..................................................................................................... 94 3.8.2 Configuring a UDF (User-Defined Function) ............................................................................. 96 3.8.3 Configuring the Data Log ........................................................................................................... 96 3.8.4 Viewing network inputs/outputs ................................................................................................. 97 3.8.5 Changing IDEC SmartRelay to master/slave mode .................................................................. 98 3.8.6 Diagnosing errors from IDEC SmartRelay ............................................................................... 100 3.9 Memory space and circuit program size.................................................................................. 105 4 IDEC SmartRelay functions ....................................................................................................................111 4.1 Constants and connectors....................................................................................................... 111 4.2 Basic functions list - GF........................................................................................................... 116 4.2.1 AND ......................................................................................................................................... 117 4.2.2 AND with edge detection ......................................................................................................... 118 4.2.3 NAND (not AND) .................................................................................................................... 118 4.2.4 NAND with edge detection ...................................................................................................... 119 4.2.5 OR ........................................................................................................................................... 120 4.2.6 NOR (not OR) ......................................................................................................................... 121 4.2.7 XOR (exclusive OR) ................................................................................................................ 122 4.2.8 NOT (Negation, Inverter) ......................................................................................................... 122 4.3 Special functions ..................................................................................................................... 123 4.3.1 Designation of the inputs ......................................................................................................... 123 4.3.2 Time response ......................................................................................................................... 124 4.3.3 Backup of the real-time clock .................................................................................................. 125 4.3.4 Retentivity ................................................................................................................................ 125 4.3.5 Parameter protection ............................................................................................................... 125 4.3.6 Calculating the gain and offset of analog values ..................................................................... 126 4.4 Special functions list - SF ........................................................................................................ 127 4.4.1 On-delay .................................................................................................................................. 132 4.4.2 Off-delay .................................................................................................................................. 136 4.4.3 On-/off-delay ............................................................................................................................ 138 4.4.4 Retentive on-delay ................................................................................................................... 140 4.4.5 Interval time-delay relay/Pulse output ..................................................................................... 142 4.4.6 Edge-triggered interval time-delay relay .................................................................................. 144 4.4.7 Asynchronous pulse generator ................................................................................................ 146 4.4.8 Random generator ................................................................................................................... 148 4.4.9 Stairwell light switch ................................................................................................................ 150 4.4.10 Dual-function switch ................................................................................................................ 152 4.4.11 Seven-day time switch ............................................................................................................. 155 4.4.12 Twelve-month time switch ....................................................................................................... 158 4.4.13 Astronomical clock ................................................................................................................... 163 4.4.14 Stopwatch ................................................................................................................................ 166 4.4.15 Up/down counter ..................................................................................................................... 168 4.4.16 Operating hours counter .......................................................................................................... 171 4.4.17 Frequency trigger .................................................................................................................... 175 4.4.18 Analog trigger .......................................................................................................................... 178 4.4.19 Analog differential trigger ......................................................................................................... 181 4.4.20 Analog comparator .................................................................................................................. 183 4.4.21 Analog watchdog ..................................................................................................................... 188 4.4.22 Analog amplifier ....................................................................................................................... 191 4.4.23 Latching relay .......................................................................................................................... 193 4.4.24 Current impulse relay .............................................................................................................. 194 4.4.25 Message texts ......................................................................................................................... 196 Phone: 800.894.0412 - 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IDEC SmartRelay Manual ix 4.4.26 Softkey ..................................................................................................................................... 205 4.4.27 Shift register ............................................................................................................................. 207 4.4.28 Analog multiplexer ................................................................................................................... 209 4.4.29 Analog ramp control ................................................................................................................. 212 4.4.30 PI controller .............................................................................................................................. 216 4.4.31 Pulse width modulator (PWM) ................................................................................................. 221 4.4.32 Analog Math ............................................................................................................................ 224 4.4.33 Analog Math error detection .................................................................................................... 227 4.4.34 Analog filter .............................................................................................................................. 229 4.4.35 Max/Min ................................................................................................................................... 231 4.4.36 Average value .......................................................................................................................... 235 5 Web server ..............................................................................................................................................237 5.1 Enabling the Web server ......................................................................................................... 237 5.2 Logging on to the Web server.................................................................................................. 238 5.3 Viewing IDEC SmartRelay system information........................................................................ 240 5.4 Operating the virtual module on the Web server ..................................................................... 240 5.5 Viewing and editing variable memory tables ........................................................................... 245 5.6 Logging off from the Web server ............................................................................................. 245 6 UDF (User-Defined Function) .................................................................................................................247 7 Data log ...................................................................................................................................................251 8 Configuring IDEC SmartRelay ................................................................................................................253 8.1 Selecting parameter assignment mode ................................................................................... 253 8.1.1 Parameters .............................................................................................................................. 255 8.1.2 Selecting the parameters ......................................................................................................... 255 8.1.3 Modifying parameters .............................................................................................................. 256 8.2 Setting the default values for IDEC SmartRelay...................................................................... 258 8.2.1 Setting the time of day and date .............................................................................................. 259 8.2.2 Setting the display contrast and backlight choice .................................................................... 261 8.2.3 Setting the menu language ...................................................................................................... 263 8.2.4 Setting the number of AIs in IDEC SmartRelay ....................................................................... 264 8.2.5 Setting the start screen ............................................................................................................ 265 9 Using memory cards ...............................................................................................................................267 9.1 Formatting micro SD cards...................................................................................................... 267 9.2 Inserting and removing the card from IDEC SmartRelay......................................................... 269 9.3 Copying data from IDEC SmartRelay to the card.................................................................... 270 9.4 Copying data from the card to IDEC SmartRelay.................................................................... 271 10 Security ...................................................................................................................................................273 10.1 Network access security.......................................................................................................... 273 10.2 Program access security ......................................................................................................... 275 10.2.1 Program password protection .................................................................................................. 275 10.2.2 Program copy protection .......................................................................................................... 275 10.3 Menu access security .............................................................................................................. 276 11 IDEC SmartRelay software .....................................................................................................................277 11.1 IDEC SmartRelay software...................................................................................................... 277 11.2 Connecting IDEC SmartRelay to a PC .................................................................................... 280 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

x Table of contents 12 Applications .............................................................................................................................................281 A Technical data .........................................................................................................................................283 A.1 General technical data............................................................................................................. 283 A.2 Technical data: FL1F-B12RCC/H12RCC ................................................................................ 285 A.3 Technical data: FL1F-M08C2R2 ............................................................................................. 287 A.4 Technical data: FL1F-H12SCD ............................................................................................... 289 A.5 Technical data: FL1F-M08B1S2.............................................................................................. 290 A.6 Technical data: FL1F-H12RCA/B12RCA ................................................................................ 292 A.7 Technical data: FL1F-M08D2R2 ............................................................................................. 294 A.8 Technical data: FL1F-B12RCE/H12RCE, FL1F-M08B2R2..................................................... 296 A.9 Switching capacity/service life of the relay outputs ................................................................. 298 A.10 Technical data: FL1F-J2B2 ..................................................................................................... 299 A.11 Technical data: FL1F-K2BM2.................................................................................................. 300 A.12 Technical data: IDEC SmartRelay Power 24 V ....................................................................... 301 A.13 Technical data: FL1F-RD1 (Text Display with Ethernet interfaces)......................................... 301 B Determining the cycle time ......................................................................................................................303 C IDEC SmartRelay without display ("IDEC SmartRelay Pure") ......................................................................................................................305 D IDEC SmartRelay menu structure ...........................................................................................................307 D.1 Base Module............................................................................................................................ 307 D.1.1 Menu overview ........................................................................................................................ 307 D.1.2 Main menu ............................................................................................................................... 307 D.1.3 Programming menu ................................................................................................................. 308 D.1.4 Card menu ............................................................................................................................... 308 D.1.5 Setup menu ............................................................................................................................. 309 D.1.6 Network menu ......................................................................................................................... 310 D.1.7 Diagnostics menu .................................................................................................................... 310 D.1.8 Start menu ............................................................................................................................... 311 D.2 Text Display............................................................................................................................. 312 D.2.1 Menu overview ........................................................................................................................ 312 D.2.2 Main menu ............................................................................................................................... 313 D.2.3 BM selection menu .................................................................................................................. 314 D.2.4 BM settings menu .................................................................................................................... 314 D.2.5 Text Display settings menu ..................................................................................................... 316 E Type numbers .........................................................................................................................................319 F Abbreviations ..........................................................................................................................................321 Phone: 800.894.0412 - 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IDEC SmartRelay Manual xi Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

1 Getting started with IDEC SmartRelay Here's IDEC SmartRelay IDEC SmartRelay is a universal logic module made by IDEC that integrates: • Controls • Operator and display panel with background lighting • Power supply • Interface for expansion modules • Interface for a micro SD card • Interface for an optional text display (TDE) module • Pre-configured standard functions, for example, on- and off-delays, current impulse relay and softkey • Timers • Digital and analog memory markers • Inputs and outputs, according to the device type IDEC SmartRelay additionally integrates the following components: • Interfaces for Ethernet communication • FE (Functional Earth) terminal for connecting to earth ground • One LED for indicating Ethernet communication status What IDEC SmartRelay can do for you IDEC SmartRelay offers solutions for domestic and installation engineering applications such as stairwell lighting, external lighting, sun blinds, shutters, shop window lighting and more. It can also offer solutions for switch cabinet engineering, as well as for mechanical and apparatus engineering such as gate control systems, air-conditioning systems, and rainwater pumps. You can also use IDEC SmartRelay to implement special control systems in conservatories or greenhouses, for control signal processing and for distributed local controlling of machines and processes. Special versions without operator panel and display unit are available for series production applications in installation engineering. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 2 Which devices are available? Base Modules are available in two voltage classes: • Class 1 ≤ 24 V, i.e. 12 VDC, 24 VDC, 24 VAC • Class 2 > 24 V, i.e. 100 VAC/VDC to 240 VAC/VDC Base Modules are available in two versions: • Base Modules (version with display): 8 inputs and 4 outputs • Base Modules (version without display): 8 inputs and 4 outputs Each module has an expansion interface and an Ethernet interface and provides 44 pre- configured standard and special function blocks for the creation of your circuit program. Which expansion modules are available? • FL1F-M08... digital modules are available for operation with 12 VDC, 24 VAC/VDC and 100 VAC/VDC to 240 VAC/VDC, and are equipped with four inputs and four outputs. • IDEC SmartRelay analog modules are available for operation with 24 VDC and some with 12 VDC, depending on the specific module. Each is equipped with two analog inputs or two analog outputs. Each digital/analog module has two expansion interfaces for connecting additional modules. Which display modules are available? • Base Modules • Text Display Features of the Text Display The Text Display is available for the Base Modules. It provides an additional display that is wider than the Base Module. It has four function keys that you can program in your circuit program as inputs. Like the IDEC Base Module, it has four cursor keys, an ESC key and an Enter key that you can also program in your circuit program and use for navigation on the Text Display. You can create and download a power-up screen for the Text Display from WindLGC. This screen displays briefly when you initially power on the Text Display. You can also upload the power-up screen from the Text Display to WindLGC. The Text Display provides three main menu commands, respectively for the IP address selection of a Base Module, the remote settings of the connected Base Module, and the independent configuration of the Text Display. The menus for the Text Display are shown in Appendix "Text Display (Page 312)". Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3 Getting started with IDEC SmartRelay It's your choice The various Base Modules, expansion modules, and Text Display offer you a highly flexible and adaptive system to suit your specific tasks. The IDEC SmartRelay system offers you many solutions for small domestic installations, simple automation tasks, and even complex engineering tasks involving its integration into a bus system. Note You can only use expansion modules of the same voltage as the Base Module. Mechanical encoding pins in the housing prevent you from connecting devices of a different voltage class. Exception: The interface on the left side of an analog module is galvanically isolated. These types of expansion modules can therefore be connected to devices of a Setup with different voltage classes (Page 18). A Text Display has two Ethernet interfaces. You can connect each interface to a Base Module, a PC, or another Text Display. Each Base Module supports the following connections for the creation of the circuit program, regardless of the number of connected modules: • Digital inputs I1 to I24 • Analog inputs AI1 to AI8 • Digital outputs Q1 to Q20 • Analog outputs AQ1 to AQ8 • Digital memory markers blocks M1 to M64: – M8: Startup marker – M25: Backlight marker: onboard display white – M26: Backlight marker: Text Display white – M27: Message text character set marker – M28: Backlight marker: onboard display amber – M29: Backlight marker: onboard display red – M30: Backlight marker: Text Display amber – M31: Backlight marker: Text Display red • Analog memory markers blocks: AM1 to AM64 • Shift register bits: S1.1 to S4.8 (32 shift register bits) • 4 cursor keys • Blank outputs: X1 to X64 IDEC SmartRelay additionally supports the display of the following network digital/analog inputs and outputs if you have previously configured them in the circuit program in WindLGC V8.0 and downloaded the program to the IDEC SmartRelay: • 64 network digital inputs: NI1 to NI64 • 32 network analog inputs: NAI1 to NAI32 • 64 network digital outputs: NQ1 to NQ64 • 16 network analog outputs: NAQ1 to NAQ16 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 4 The IDEC SmartRelay structure ཰ Power supply ཱ Inputs ི Outputs ཱི FE terminal ུ R-45 interface, for connection to Ethernet (10/100 Mbit/s) ཱུ Ethernet communication status LED ྲྀ Micro SD card slot ཷ LCD (only for version with display) (Note 1) ླྀ Control panel (only for version with display) ཹ Expansion interface ེ Mechanical coding sockets ཻ Standard DIN rail ོ Version number (Example: represents Version 1.) H1: Version with display: 55 mm Version without display: 53 mm H2: Version with display: 60 mm Version without display: 58 mm Note 1: For version without display, LCD is replaced by RUN/STOP LED.  ,'(&6PDUW5HOD\)/) )/)+5&&          +  +   ESC OK AC/DC 100...240V INPUT Q1 L1 1 2 1 2 1 2 1 2 I1 I2 I3 I4 I5 I6 I7 I8 N Q2 Q3 Q4 IE(LAN) MAC ADDRESS OUTPUT 4xRELAY/10A LAN    $OOGLPHQVLRQVLQPP   Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

5 Getting started with IDEC SmartRelay ཰ Power supply ཱ Inputs ི Outputs ཱི RUN/STOP LED ུ Expansion interface ཱུ Mechanical coding pins ྲྀ Mechanical coding sockets ཷ Slide ླྀ Standard DIN rail ཹ Version number ཰ Power supply ཱ Inputs ི Outputs ཱི RUN/STOP LED ུ Expansion interface ཱུ Mechanical coding pins ྲྀ Mechanical coding sockets ཷ Slide ླྀ Standard DIN rail ཹ Version number )/)0&5          OUTPUT 4x RELAY/5A AC/DC 100...240V INPUT 4xAC/DC RUN/STOP L1 I1 I2 I3 I4 N 1 2 1 2 1 2 1 2 Q1 Q2 Q3 Q4         $OOGLPHQVLRQVLQPP )/)0%5          OUTPUT 4x RELAY/5A DC 12/24V INPUT 4x DC RUN/STOP L+ I1 I2 I3 I4 M 1 2 1 2 1 2 1 2 Q1 Q2 Q3 Q4         $OOGLPHQVLRQVLQPP Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 6 FL1F--2B2 FL1F-.2BM2 (0 ... 10 VDC or 0/4 ... 20 mA) ཰ Power supply ཱ Inputs ི RUN/STOP LED ཱི Expansion interface ུ Mechanical coding pins ཱུ Mechanical coding sockets ྲྀ Slide ཷ FE terminal ླྀ Standard DIN rail ཹ Version number ཰ Power supply ཱ Outputs ི RUN/STOP LED ཱི Expansion interface ུ Mechanical coding pins ཱུ Mechanical coding sockets ྲྀ Slide ཷ FE terminal ླྀ Standard DIN rail ཹ Version number                INPUT 2x (0...10V/0...20mA) DC 12/24V RUN/STOP L+ I1 I2 M1 M2 U1 U2 L+ M M   $OOGLPHQVLRQVLQPP            OUTPUT 2x (0...10V or 0/4...20mA) DC 24V RUN/STOP L+ U1+ U2+ M1 M2 I1 I2 L+ M M       $OOGLPHQVLRQVLQPP Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

7 Getting started with IDEC SmartRelay FL1F-RD1 The Text Display includes a wider display area than onboard display. It includes four programmable cursor keys, four programmable function keys, an ESC key, and an ENTER key. You use the Ethernet cable to connect from the Ethernet interface on the right side of the Text Display to the Ethernet interface on the Base Module. How to identify the IDEC SmartRelay The IDEC SmartRelay identifier informs you of various properties. Base module FL1F- ①②③④⑤ ①B: Base module without display 　 H: Base module with display ②Number of Inputs and Outputs ③R: Relay output 　 S: Tr. (source) output ④C: With clock ⑤D: 24V DC 　 E: 12/24V DC 　 A: 24V AC/DC 　 C: 100...240V AC/DC Expansion module Digital module FL1F-M ①②③④ ①Number of Inputs and Outputs ②B1: 24V DC B2: 12/24V DC 　 C2: 100...240V AC/DC D2: 24V AC/DC ③S: Tr. (source) output R: Relay output ④Terminal type 2: non-removable terminal ① Power supply ② Ethernet interfaces   ཰ ཱ   $OOGLPHQVLRQVLQPP Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 8 Analog input module FL1F-J ①②③ ①Number of Inputs ②Resolution B: 10bit ③Terminal type 2: non-removable terminal Analog output module FL1F-K ①②③④ ①Number of Outputs ②Resolution B: 10bit ③M: 0 ... 10V, 0/4 ... 20 mA ④Terminal type 2: non-removable terminal Text Display FL1F- ①② ①RD: Remote Display ②Version type Symbols Version with display unit is equipped with 8 inputs, 4 outputs and 1 Ethernet interface. Version without display unit is equipped with 8 inputs, 4 outputs and 1 Ethernet interface. The digital module is equipped with 4 digital inputs and 4 digital outputs. The analog module is equipped with 2 analog inputs or 2 analog outputs, according to the device type. The Text Display module is equipped with 2 Ethernet interfaces. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

9 Getting started with IDEC SmartRelay Versions The following IDEC SmartRelay versions are available: Expansion modules The following expansion modules can be connected to IDEC SmartRelay: Symbol Designation Supply voltage Inputs Outputs Properties FL1F-H12RCE 12/24VDC 8 digital 1) 4 relays (10 A) FL1F-H12RCC 100 VAC/VDC to 240 VAC/VDC 8 digital 4 relays (10 A) FL1F-H12SCD 24 VDC 8 digital 1) 4 solid state 24 V/0.3 A FL1F-H12RCA 3) 24 VAC/VDC 8 digital 4 relays (10 A) FL1F-B12RCE 12/24 VDC 8 digital 1) 4 relays (10 A) no display unit no keyboard FL1F-B12RCA 3) 24 VAC/VDC 8 digital 4 relays (10 A) no display unit no keyboard FL1F-B12RCC 2) 100 VAC/VDC to 240 VAC/VDC 8 digital 4 relays (10 A) no display unit no keyboard 1) Of those can be used alternatively: 4 analog inputs (0 V to 10 V) and 4 fast digital inputs. 2) 100-240 VAC/VDC versions: AC input group has two groups consisting of 4 inputs each. Each input within a group must be connected to the same phase. It is possible to interconnect groups with a different phase. 3) The digital inputs can be operated with P or N action. Symbol Name Power supply Inputs Outputs FL1F-M08B2R2 12/24 VDC 4 digital 4 relays (5 A) FL1F-M08B1S2 24 VDC 4 digital 4 solid state 24 V/0.3 A FL1F-M08D2R2 3) 24 VAC/VDC 4 digital 4 relays (5 A) FL1F-M08C2R2 100 VAC/VDC to 240 VAC/VDC 4 digital 1) 4 relays (5 A) FL1F-J2B2 12/24 VDC 2 analog 0 V to 10 V or 0/4 mA to 20 mA 2) None FL1F-K2BM2 24 VDC None 2 analog 0 VDC to 10 VDC or 0/4 mA to 20 mA 4) 1) Different phases are not allowed within the inputs. 2) 0 V to 10 V, 0/4 mA to 20 mA can be connected optionally. 3) Digital inputs can be operated either with P or with N action. 4) 0 V to 10 V, 0/4 mA to 20 mA can be connected optionally. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 10 Text display module The following FL1F-RD1 module is available: Certification and approvals IDEC SmartRelay is certified to UL/c-UL and FM. • UL/c-UL Haz. Loc. Underwriters Laboratories Inc. (UL) to - UL 508 (Industrial Control Equipment) - CSA C22.2 No. 142 (Process Control Equipment) - ANSI/ISA 12.12.01 (Hazardous Location) - CSA C22.2 No.213 (Hazardous Location) APPROVED for use in Class I, Division 2, Group A, B, C, D Class I, Zone 2, Group IIC • FM Approval (US Approval and Canada Approval) FM approvals (FM) to - Approval Standard Class Number 3611, 3600, 3810 - CSA C22.2 No. 94 - CSA C22.2 No. 213 - CSA C22.2 No. 1010-1 - CSA C22.2 No. 60529 APPROVED for use in - Class I, Division 2, Groups A, B, C, D - Class I, Zone 2, Groups IIC IDEC SmartRelay is issued with the CE certification of conformity. It is compliant with following standards: • EN 61131-2 • 61000-6-1, -2, -3, -4 • EN 50581 Marine certification has been requested. (As of September, 2015) • ABS (American Bureau of Shipping) • BV (Bureau Veritas) • DNV (Det Norske Veritas) • GL (Germanischer Lloyd) • LRS (Lloyds Register of Shipping) • Class NK (Nippon Kaiji Kyokai) IDEC SmartRelay modules are therefore suitable for use in industrial and residential areas. Use in Class I, Division 2, Group A, B, C and D locations or in non-hazardous locations is supported. Symbol Name Supply voltage Display FL1F-RD1 24 VAC/VDC 12 VDC LCD (160 x 96) 6-row display Note You will find current approvals on the rating plate of the relevant module. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

11 Getting started with IDEC SmartRelay Marine certification requires following conditions. • All 12/24VDC modules are only to be used with 24VDC power supply. • 24V power supply line are to be protected by surge protective device ((order No. 918 402/ 918 422 manufactured by DEHN+SÖHNE GmbH CO.) or equivalent). • When using IDEC SmartRelay FL1F in bridge and deck zones with filter ((B84113-C-B-30 manufactured by EPCOS AG) or equivalent). Please contact us if there are any questions such as about the environment in which IDEC SmartRelay is used. ID for Australia Recycling and Disposal You can fully recycle IDEC SmartRelay devices due to their low-pollutant equipment. Contact a certified electronic waste disposal center for environmentally acceptable recycling and disposal of your old devices. Our products carrying the label shown at the side are compliant with AS/NZS CISPR11:2011. WARNING Explosion hazard Do not disconnect equipment while the circuit is live or unless the area is konwn to be free of ignitable concentrations. Substitution of any components can impair suitability for Class I, Division 2. Combinations of equipment are subject to investigation by the local authority having jurisdiction at the time of the installation. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 12 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

13 IDEC SmartRelay installation and wiring General guidelines Note the following guidelines for installing and wiring your IDEC SmartRelay: • Always ensure that the wiring of your IDEC SmartRelay is compliant with current rules and standards. Also, conform with all national and regional regulations when you install and operate the devices. For information on standards and regulations that apply to your specific case, contact your local authorities. • Always switch off power before you wire or install/remove a module. • Always use cables with appropriate conductor cross-sections for the relevant current. You can wire IDEC SmartRelay with cable conductor cross-sections (Page 26) from 1.5 mm2 to 2.5 mm2. • Do not exceed the screw torque of the terminals. Range of torques: 0.5 Nm to 0.6 Nm. • Keep the cabling as short as possible. If longer cables are necessary, use shielded versions. Always route your cables in pairs; that it, one neutral conductor plus one phase conductor or signal line. • Always keep separate: – The AC wiring – High-voltage DC circuits with high-frequency switching cycles – Low-voltage signal wiring • Install wires with appropriate strain relief. • Provide a suitable lightning surge arrester for cables installed in hazardous areas. • Do not connect an external power supply in parallel to the output load of a DC output. This could develop a reverse current at the output if you have not installed a diode or similar barrier device. • Be sure to use only certified components to ensure reliable functioning of equipment. Note Only skilled personnel who are familiar with and follow general engineering rules, relevant regulations and standards must install IDEC SmartRelay devices. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

IDEC SmartRelay Manual 14 What you must note when installing IDEC SmartRelay is designed for fixed and enclosed installation in the housing or the control cabinet. Safety of electronic control equipment Introduction The notes below apply regardless of the type or manufacturer of the electronic control. Approach for reliability Maximum reliability of IDEC SmartRelay devices and components is achieved by implementing extensive and cost-effective measures during development and manufacture. This includes the following: • Use of high-quality components • Design of all circuits for worst-case scenarios • Systematic and computer-aided testing of all components • Burn-in of all large-scale integrated circuits (for example, processors and memory) • Prevention of static charge when handling MOS ICs (Metal Oxide Semiconducor Integrated Circuits) • Visual checks at different stages of manufacture • Continuous heat-run test at elevated ambient temperature over a period of several days • Careful computer-controlled final testing • Statistical evaluation of all returned systems and components to enable the immediate initiation of suitable corrective measures • Monitoring of major control components, using online tests (cyclic interrupt for the CPU, etc.) These measures are referred to as basic measures. WARNING IDEC SmartRelay is designed for installation in a cabinet. Do not install IDEC SmartRelay outside a cabinet. If IDEC SmartRelay is installed outside a cabinet, severe personal injury or death or damage to equipment may be caused due to unexpected operations. You can operate IDEC SmartRelay from the front panel at any time. 2.1 Modular IDEC SmartRelay setup Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

15 IDEC SmartRelay installation and wiring 2.1 Modular IDEC SmartRelay setup Carrying out tests You must ensure safety in your plant. Before finally commissioning a system, carry out complete functional testing as well as all the necessary safety testing. Also, test for any predictable faults that can occur. This means that you will avoid any danger to the plant or to people during operation. Risks In all cases where the occurrence of failures can result in material damage or injury to persons, take special measures to enhance the safety of the installation - and the application. System- specific and special regulations exist for such applications. Follow these regulations exactly when installing the control system (for example, VDE 0116 for burner control systems). For electronic control equipment with a safety function, the measures that you must take to prevent or rectify faults are based on the risks involved in the installation. Beyond a certain degree of hazard the basic measures mentioned above are not sufficient and you must take additional safety measures for the controller. Important information Follow the instructions in the operating manual exactly. Incorrect handling can render measures intended to prevent dangerous faults ineffective, or generate additional sources of danger. 2.1 Modular IDEC SmartRelay setup 2.1.1 Maximum IDEC SmartRelay network setup Maximum IDEC SmartRelay network setup IDEC SmartRelay supports FL1F Communication over a 10/100 Mbit/s TCP/IP Ethernet network. An IDEC SmartRelay can support the following network connections: • A maximum of 16 TCP/IP-based FL1F Communication connections with the following devices: – Additional IDEC SmartRelay There are two types of connections available for FL1F Communication, static connection and dynamic connection. For the static connection, the server reserves the required resources for the connected client to ensure stable data transfer. For the dynamic connection, the server responds to a communication request only when free resources are available. You can configure the static/dynamic connections as required, for example, n static connections and 16-n dynamic connections. IDEC SmartRelay supports a maximum of eight static connections. • A maximum of one TCP/IP Ethernet connection with the Text Display. A Text Display module can connect with different Base Modules through IP address selection, but can not communicate with more than one Base Module at the same time. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.1 Modular IDEC SmartRelay setup IDEC SmartRelay Manual 16 ವ A maximum of one TCP/IP Ethernet connection between a Base Module and a PC with :indLGC V8.0 installed. A typical IDEC SmartRelay network setup is shown below: Note

17 IDEC SmartRelay installation and wiring 2.1 Modular IDEC SmartRelay setup 2.1.2 Maximum setup with expansion modules IDEC SmartRelay supports a maximum of Getting started with IDEC SmartRelay (Page 1). You can achieve the maximum setup in different ways as shown below: Maximum setup of an IDEC SmartRelay with analog inputs onboard - four in use Base Module, 4 digital modules and 6 analog modules (example) Maximum setup of an IDEC SmartRelay with analog inputs onboard - two in use Base Module, 4 digital modules and 7 analog modules (example) Maximum setup of an IDEC SmartRelay without analog inputs onboard (FL1F-H12RCA/B12RCA and FL1F-H12RCC/B12RCC) Base Module, 4 digital modules and 8 analog modules (example) For FL1F-H12RCE/B12RCE and FL1F-H12SCD modules, you can configure whether the module uses zero, two or four of the four possible analog inputs. AI inputs are numbered consecutively depending on how many you configure the IDEC SmartRelay Base Module to use. If you configure two inputs, they are numbered AI1 and AI2, and correspond to the I7 and I8 input terminals. Subsequent AI expansions modules would begin numbering at AI3. If you configure four inputs, they are numbered AI1, AI2, AI3, and AI4, and correspond to I7, I8, I1, and I2 in that order. Subsequent AI expansions modules would begin numbering at AI5. See topics "Constants and connectors (Page 111)" and "Setting the number of AIs in IDEC SmartRelay (Page 264)". $,$,$,$, ,,,,,, )/) .%0 $4$4 )/) .%0 $4$4 )/) .%0 $4$4 44 )/) 0 )/) 0 )/) 0 )/) 0 44 44 44 ,, ,, ,, ,, )/) -% $,$, $,$, )/) -% )/) .%0 $4$4 44 ,'(&6PDUW 5HOD\%DVH 0RGXOH ,,,,,, $,$, )/) .%0 $4$4 )/) .%0 $4$4 )/) .%0 $4$4 44 )/) -% )/) 0 )/) 0 )/) 0 )/) 0 44 44 44 ,, ,, ,, ,, )/) -% $,$, $,$, $,$, )/) -% )/) .%0 $4$4 44 ,'(&6PDUW 5HOD\%DVH 0RGXOH )/) .%0 $4$4 )/) .%0 $4$4 )/) .%0 $4$4 44 ,, )/) -% )/) -% )/) 0 )/) 0 )/) 0 )/) 0 44 44 44 ,, ,, ,, ,, )/) -% $,$, $,$, $,$, $,$, )/) -% )/) .%0 $4$4 44 ,'(&6PDUW 5HOD\%DVH 0RGXOH Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.1 Modular IDEC SmartRelay setup IDEC SmartRelay Manual 18 High-speed/optimal communication performance For optimal and high-speed communication performance between the Base Module and the various modules, install the digital modules first, then the analog modules (as the examples above show). (The special function PI controller is an exception: the AI used for the value PV should be on the Base Module or an analog input module adjacent to the Base Module). You install the Text Display module separately and connect it to the Base Module with the Ethernet interface. 2.1.3 Setup with different voltage classes Rules You can only connect digital modules to devices of the same voltage class. You can connect analog modules to devices of any voltage class. Overview: Connecting an expansion module to the IDEC SmartRelay Base Module In the following tables, "X" means that the connection is possible; "-" means that the connection is not possible. IDEC SmartRelay Base Module Expansion modules FL1F- M08B2R2 FL1F- M08B1S2 FL1F- M08D2R2 FL1F- M08C2R2 FL1F- J2B2/K2BM2 FL1F-H12RCE x x x - x FL1F-H12RCC - - - x x FL1F-H12SCD x x x - x FL1F-H12RCA x x x - x FL1F-B12RCE x x x - x FL1F-B12RCA x x x - x FL1F-B12RCC - - - x x Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

19 IDEC SmartRelay installation and wiring 2.1 Modular IDEC SmartRelay setup Overview: Connecting an additional expansion module to an expansion module 2.1.4 Compatibility All of IDEC SmartRelay FL1F modules are compatible with FL1F series only. You cannot connect IDEC SmartRelay FL1F Base Modules to old expansion modules such as FL1E series. You cannot connect IDEC SmartRelay FL1F expansion modules to old Base Modules such as FL1E series. You cannot connect IDEC SmartRelay FL1F text display to old Base Modules such as FL1E series. You can only use the Text Display module with equipment series FL1F. The Text Display provides two Ethernet ports for network connection and six-line text display specifically for the IDEC SmartRelay FL1F device. IDEC SmartRelay supports micro SD cards only. You cannot edit message texts from the Base Module that contain any of the following parameters: • Par • Time • Date • EnTime • EnDate • Analog input • Digital I/O status • Special characters (for example: ±, € ) You can only edit such message texts from WindLGC. Expansion module Additional expansion modules FL1F- M08B2R2 FL1F- M08B1S2 FL1F- M08D2R2 FL1F- M08C2R2 FL1F- J2B2/K2BM2 FL1F-M08B2R2 x x x - x FL1F-M08B1S2 x x x - x FL1F-M08D2R2 x x x - x FL1F-M08C2R2 - - - x x FL1F-J2B2/K2BM2 x x x - x Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.2 Installing/removing IDEC SmartRelay IDEC SmartRelay Manual 20 2.2 Installing/removing IDEC SmartRelay Dimensions The IDEC SmartRelay installation dimensions are compliant with DIN 43880. IDEC SmartRelay can be snap-mounted to 35 mm DIN rails according to EN 60715 or mounted on the wall with two M4 screws. IDEC SmartRelay width: • Text Display has a width of 128.2 mm. • Base Modules have a width of 71.5 mm. • Expansion Modules have a width of 35.5 mm (FL1F-M08...) Note The figures below show you an example of the installation and removal of an FL1F- H12RCE and a digital module. The measures shown apply to all other Base Module versions and expansion modules. WARNING Risk to life when you touch live parts Death or serious injury can result when you touch live parts. Always switch off power before you remove or insert an expansion module. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

21 IDEC SmartRelay installation and wiring 2.2 Installing/removing IDEC SmartRelay 2.2.1 DIN rail mounting Mounting To mount a Base Module and a digital module onto a DIN rail, follow these steps: 1. Hook the Base Module onto the rail. 2. Push down the lower end to snap it on. The mounting interlock at the rear must engage. 3. On the right side of the Base Module/Expansion Module, remove the connector cap. 4. Place the digital module onto the DIN rail on the right-hand side of the Base Module. 5. Slide the digital module towards the left until it contacts the Base Module. 6. Using a screwdriver, push the interlock to the left. In its end position the slide interlock engages in the Base Module. Repeat the digital module steps to mount further expansion modules. Note Be sure to cover the expansion interface on the last expansion module.       Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.2 Installing/removing IDEC SmartRelay IDEC SmartRelay Manual 22 Removal To remove IDEC SmartRelay if you have installed only one Base Module, follow these steps: 1. Insert a screwdriver into the eyelet at the bottom of the slide interlock and move the latch downward. 2. Swing the Base Module off the DIN rail. To remove IDEC SmartRelay if you have connected at least one expansion module to the Base Module, follow these steps: 1. Using a screwdriver, push the integrated slide interlock to the right. 2. Slide the expansion module off towards the right. 3. Insert a screwdriver into the eyelet at the bottom of the slide interlock and lever it downward. 4. Swing the expansion module off the profile rail. Repeat steps 1 to 4 for all other expansion modules. 5. After removing all expansion modules, remove the base module. Note When removing modules, be sure to disengage the slide interlock of the module that connects it to the next module. When removing multiple modules, it is easier to start with the last module on the right side.   $   %   Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

23 IDEC SmartRelay installation and wiring 2.2 Installing/removing IDEC SmartRelay 2.2.2 :all-mounting Follow the instructions below to wall-mount IDEC SmartRelay by means of two mounting slides and two M4 screws (tightening torTue 0.8 Nm to 1.2 Nm). Note :hen you do not wall-mount IDEC SmartRelay, always keep the mounting hooks in the factory default positions, that is, within the data area given in the illustration above otherwise, the mounting hooks may deform if they are exposed to hot and humid surroundings for a long term. 0RXQWLQJKRRNV )DFWRU\GHIDXOWSRVLWLRQ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.2 Installing/removing IDEC SmartRelay IDEC SmartRelay Manual 24 Drilling template for wall-mounting Before you can wall-mount IDEC SmartRelay, you need to drill holes using the template shown below: All dimensions in mm Bore hole for M4 screw, tightening torque 0.8 Nm to 1.2 Nm ①Base Module ② Expansion Modules 98 +/– 0.3 1 2 2 2 +0.2 53.5–0.0 +0.2 35.5–0.0 +0.2 n x 35.5–0.0 ,'(& 6PDUW5HOD\ )/) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

25 IDEC SmartRelay installation and wiring 2.2 Installing/removing IDEC SmartRelay 2.2.3 Mounting the Text Display To prepare the mounting surface for the optional Text Display and mount it, follow these steps: 1. Cut a 119 mm × 78.5 mm (tolerance: +0.5 mm) hole in the mounting surface. 2. Place the included gasket on the frontplate of the Text Display. 3. Fit the Text Display into the cutout you made in the mounting surface. 4. Attach the mounting brackets (included) to the Text Display 5. Tighten the mounting screws on the mounting brackets to 0.2 Nm torque to secure the Text Display. You can then connect the Text Display to the Base Module through the Ethernet interface. Note Make sure you mount the Text Display vertically on a flat surface of an IP 65 or Type 4X/12 enclosure. ① Mounting brackets ② Mounting screws ③ Gasket ④ Cabinet door or control panel (Thickness: 1.5 mm to 4 mm)   ི ཰ ཱ ཰  Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 :iring IDEC SmartRelay IDEC SmartRelay Manual 26 2.2.4 Labeling IDEC SmartRelay The rectangular areas on the IDEC SmartRelay modules are intended for labeling. In the case of expansion modules, you can use the rectangular areas for labeling the inputs and outputs, for example. In this connection, you can enter a delta factor of 8 for the inputs or 4 for the outputs if the Base Module already has 8 inputs or 4 outputs. 2.3 :iring IDEC SmartRelay :ire IDEC SmartRelay using a screwdriver with a 3 mm blade. mm2@ A:G Phoenix Contact Ferrule type No. NIC HIFU Blade Terminals type No. NIC HIFU Insulated Pin Terminals type No. 0.3 22 AI0,5-10:H BT1.25-10-1 - 0.5 20 AI0,5-10:H TGN-TC-1.25-11T 0.75 18 AI0,75-8G< 1.25 18 AI1,5-8B. BT1.25-10-1 BT2-9-1 2.0 16 AI2,5-8BU BT2-9-1 - Recommended crimping tool CRIMPFO; =A 3 NH1 NH61 NH11 NH32 NH65 AC/DC 100...240V INPUT 8xAC/DC X10 L1 I1 I2 I3 I4 I5 I6 I7 I8 N 5HFWDQJXODUDUHD Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

27 IDEC SmartRelay installation and wiring 2.3 Wiring IDEC SmartRelay For 2-cable connection 2.3.1 Connecting the power supply The 100-240 VAC/VDC versions of IDEC SmartRelay are suitable for operation with rated voltages of 100 VAC/VDC and 240 VAC/VDC. The IDEC SmartRelay 24 V and 12 V versions can be operated with a 24 VDC, 24 VAC or 12 VDC power supply. For information on permissible voltage tolerances, line frequencies and power consumption, refer to the installation instructions in the Product Information supplied with your device and to the technical data in Appendix A. The Text Display must be supplied with a voltage of 12 VDC or 24 VAC/VDC. Cross-section [mm2] AWG Phoenix Contact Ferrule type No. 0.3 22 AI-TWIN2X0,5-8WH 0.5 20 AI-TWIN2X0,5-8WH 0.75 18 AI-TWIN2X0,75-8GY 1.25 18 AI-TWIN2X1,5-8BK Recommended crimping tool CRIMPFOX ZA 3 Note Always cover the terminals after you have completed the installation. To protect IDEC SmartRelay adequately from impermissible contact to live parts, comply with local standards. CAUTION Expansion modules FL1F-M08C2R2 must be operated with the same type of power supply (DC or AC) as for the connected 100-240 VAC/VDC version of the Base Module. The same supply output "+/- "on DC power supplies or "N/L" on AC power supplies must connect to the same phase on both the expansion module FL1F-M08C2R2 and the connected FL1F- H12RCC/B12RCC. Failure to follow the instructions could result in personal injury. Note A power failure might cause an additional edge triggering signal at the special functions. The stored data will be from the last uninterrupted cycle. When using different power supplies, supply power to the base module and expansion modules at the same time, or supply power to expansion modules before the base module. When supplying power to expansion modules after the base module, expansion modules may not be recognized by the base module. When using different power supplies, the fast transient/burst immunity (IEC61000-4-4) will be 1kV (power supply). Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 Wiring IDEC SmartRelay IDEC SmartRelay Manual 28 Connecting IDEC SmartRelay Connect IDEC SmartRelay to the power supply as shown below, depending on whether your power supply is DC or AC: Circuit protection with AC voltage To suppress voltage peaks on the power supply lines, you can install a metal oxide varistor (MOV). Make sure the operating voltage of the varistor (MOV) used lies at least 20% above the rated voltage. Circuit protection with DC voltage To suppress voltage peaks on the power supply lines, install a protection device. Note IDEC SmartRelay is a double-insulated switchgear. You must connect its FE terminal to earth ground. / 0 1 / / 0 , , , , / 1 , , , , ,'(&6PDUW5HOD\ ZLWK'&SRZHUVXSSO\ ,'(&6PDUW5HOD\ ZLWK$&SRZHUVXSSO\ 3URWHFWLRQZLWKVDIHW\IXVH LIUHTXLUHGUHFRPPHQGHGIRU )/)+5&( $ )/)+6&' $ 7RVXSSUHVVVXUJHYROWDJHVLQVWDOO YDULVWRUV029ZLWKDQRSHUDWLQJ YROWDJHDWOHDVWDERYHWKHUDWHG YROWDJH Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

29 IDEC SmartRelay installation and wiring 2.3 :iring IDEC SmartRelay 2.3.2 Connecting the Text Display power supply

2.3 Wiring IDEC SmartRelay IDEC SmartRelay Manual 30 Sensor characteristics for IDEC SmartRelay Sensor connections Connecting glow lamps and two-wire proximity switches (Bero) to FL1F-H12RCC/B12RCC or FL1F-M08C2R2 (AC) The figure below shows how you connect a switch with a glow lamp to IDEC SmartRelay. The current that flows through the glow lamp allows IDEC SmartRelay to detect a "1" signal even though the switch contact is not closed. If, however you use a switch that has the glow lamp fitted with a power supply, this response does not occur. FL1F-H12RCE FL1F-B12RCE FL1F-H12SCD FL1F-H12RCA FL1F-B12RCA FL1F-H12RCC FL1F-B12RCC I3 ～ I6 I1,I2,I7,I8 I3 ～ I6 I1,I2,I7,I8 AC DC AC DC Input voltage (Signal 0) Input current (Signal 0) < 5 V DC < 0.88mA < 5 V DC < 0.07mA < 5 V DC < 0.9mA < 5 V DC < 0.07mA < 5 V AC < 1.2mA < 5 V DC < 1.2mA < 40 V AC < 0.05mA < 30 V DC < 0.06mA Input voltage (Signal 1) Input current (Signal 1) > 8.5 V DC > 1.5mA > 8.5 V DC > 0.12mA > 12 V DC > 2.1mA > 12 V DC > 0.18m > 12 V AC > 2.6mA > 12 V DC > 2.6mA > 79 V AC > 0.08 mA > 79 V DC > 0.13mA FL1F-M08B2R2 FL1F-M08B1S2 FL1F-M08D2R2 FL1F-M08C2R2 AC DC AC DC Input voltage (Signal 0) Input current (Signal 0) < 5 V DC < 0.88mA < 5 V DC <0.88mA < 5 V AC < 1.1mA < 5 V DC < 1.1mA < 40 V AC < 0.05mA < 30 V DC < 0.06mA Input voltage (Signal 1) Input current (Signal 1) > 8.5 V DC > 1.5mA > 12 V DC > 2.1mA > 12 V AC > 2.63mA > 12 V DC > 2.63mA > 79 V AC > 0.08 mA > 79 V DC > 0.13mA Note FL1F-H12RCC/B12RCC contains two groups of four inputs, for a total of eight. Within each group, you must operate all inputs on the same phase. Different phases are only possible between the groups. Example: I1 to I4 on phase L1, I5 to I8 on phase L2. You must not connect the inputs of the FL1F-M08C2R2 to different phases. / 1 & / 1 , , , , ;;W\SHFDSDFLWRUQ)9$& Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

31 IDEC SmartRelay installation and wiring 2.3 Wiring IDEC SmartRelay Take into account the quiescent current of any two-wire proximity switches that you use. The level of the quiescent current of some two-wire proximity switches is high enough to trigger a logical "1" signal at the IDEC SmartRelay input. You should therefore compare the quiescent current of the proximity switches with the Technical data (Page 283). Remedy To suppress this response, use an X1/X2-type capacitor rated at 100 nF and 275 VAC. In a destructive situation, this type of capacitor safely disconnects. You must choose the voltage level for which the capacitor is rated such that it is not destroyed in the case of overvoltage! At 230 VAC, the voltage between N and an input I(n) must not be greater than 40 V to guarantee a "0" signal. You can connect approximately ten glow lamps to the capacitor. Restrictions Signal status transitions 0 → 1/1 → 0 After a 0 to 1 or 1 to 0 transition, the signal must remain constant at the input at least for the duration of one program cycle, so that IDEC SmartRelay can detect the new signal status. The size of the circuit program determines the program execution time. The appendix "Determining the cycle time (Page 303)" contains a benchmark test routine that you can use to determine the current scan cycle time. Special features of FL1F-H12RCE/B12RCE and FL1F-H12SCD Fast digital inputs: I3, I4, I5 and I6 These modules include fast digital inputs (up/down counters, frequency triggers). The restrictions mentioned earlier do not apply to these fast digital inputs. Analog inputs: I1 and I2, I7 and I8 You can use the inputs I1, I2, I7 and I8 of IDEC SmartRelay versions FL1F-H12RCE/B12RCE and FL1F-H12SCD as either digital inputs or analog inputs. The IDEC SmartRelay circuit program defines the input mode (digital or analog). The inputs I1, I2, I7 and I8 provide digital inputs, and the inputs AI3, AI4, AI1 and AI2 provide analog inputs, as described in the topic "Constants and connectors (Page 111)". AI3 corresponds to the input terminal I1; AI4 corresponds to I2; AI1 corresponds to I7; AI2 corresponds to I8. The use of AI3 and AI4 is optional. You configure your IDEC SmartRelay to use either two or four analog inputs as the topic "Setting the number of AIs in IDEC SmartRelay (Page 264)" describes. When using inputs I1, I2, I7 and I8 as analog inputs, only the range from 0 to 10 VDC is available. Note Expansion modules do not have fast digital inputs. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 Wiring IDEC SmartRelay IDEC SmartRelay Manual 32 Connecting a potentiometer to inputs I1, I2, I7 and I8 To allow you to achieve 10 V as the maximum value when you completely turn the potentiometer once, you must connect a series resistor on the potentiometer's input side regardless of the input voltage (see figure below). We suggest the following sizes of potentiometers and associated series resistors: When using a potentiometer and 10 V input voltage as the maximum value, you must ensure that with a connected input voltage of 24 V, 14 V must release via the series resistor to ensure a maximum supply of 10 V when you turn the potentiometer one full rotation. With a voltage of 12 V, you can neglected this. Sensor connections Connect sensors to IDEC SmartRelay as shown below. FL1F-B12RCE/H12RCE and FL1F-B12RCA/H12RCA/H12SCD Voltage Potentiometer Series Resistor 12 V 5 kΩ - 24 V 5 kΩ 6.6 kΩ Note The FL1F-J2B2 expansion module provides additional analog inputs. Always use shielded cables for analog signals, and keep these as short as possible. The inputs of these devices are not isolated and therefore require a common reference potential (chassis ground). With FL1F-H12RCE/B12RCE and FL1F- H12SCD modules, you can tap analog signals between the supply voltage and chassis ground (* = series resistor (6.6 kΩ) at 24 VDC). 0 / , , , , , / 0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

33 IDEC SmartRelay installation and wiring 2.3 :iring IDEC SmartRelay Connection example FL1F-B12RCC/H12RCC The inputs of these devices are in two groups, each consisting of four inputs. Different phases are only possible between groups, but not within the groups. 1 09 1 9$&9'& / / ,, % AC/DC 24V INPUT 8xAC/DC Q1 P1 1 2 1 2 1 2 1 2 I1 I2 I3 I4 I5 I6 I7 I8 P2 Q2 Q3 Q4 IE(LAN) MAC ADDRESS OUTPUT 4xRELAY/10A LAN RUN/STOP PD[$ 9$& / / / 1 1 / , , , , , , Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 :iring IDEC SmartRelay IDEC SmartRelay Manual 34 Connection example :ARNING Current safety regulations (VDE 0110, ... and IEC 61131-2, ... as well as UL 508) do not permit the connection of different phases to an AC input group (I1 to I4 or I5 to I8) or to the inputs of a digital module. 1 09 1 9$&9'& / / ,, % ESC OK AC/DC 100...240V INPUT 8xAC/DC Q1 L1 1 2 1 2 1 2 1 2 I1 I2 I3 I4 I5 I6 I7 I8 N Q2 Q3 Q4 IE(LAN) MAC ADDRESS OUTPUT 4xRELAY/10A LAN OUTPUT 4x RELAY/5A AC/DC 115...240V INPUT 4xAC/DC RUN/STOP L1 I1 I2 I3 I4 N 1 2 1 2 1 2 1 2 Q1 Q2 Q3 Q4 1 / / /   ,, ,, ESC OK AC/DC 100...240V INPUT 8xAC/DC Q1 L1 1 2 1 2 1 2 1 2 I1 I2 I3 I4 I5 I6 I7 I8 N Q2 Q3 Q4 IE(LAN) MAC ADDRESS OUTPUT 4xRELAY/10A LAN 7ZRSKDVHFRQQHFWLRQRIWKH %DVH0RGXOH 7KUHHSKDVHFRQQHFWLRQRIWKH%DVH0RGXOH ZLWKDQH[SDQVLRQPRGXOH PD[$ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

35 IDEC SmartRelay installation and wiring 2.3 :iring IDEC SmartRelay FL1F--2B2 The illustration above shows an example of four-wire current measurement and two-wire voltage measurement. Connecting a two-wire sensor to the FL1F--2B2 :ire up the two-wire sensor s connecting wires as follows: 1. Connect the sensor s output to connection U (0 V to 10 V voltage measurement) or to connection I (0/4 mA to 20 mA current measurement) of the FL1F--2B2 module. 2. Connect the plus connector on the sensor to the 24 V supply voltage (L). 3. Connect the ground connection of the current output M (on the right side of the sensor, as shown in the figure above) to the corresponding M input (M1 or M2) on the FL1F--2B2 module. ཰ FE terminal for connecting earth and shielding the cable ི Shielded cable ཱ Earth ཱི Standard DIN rail Note Fluctuating analog values can occur if you do not mount/correctly mount the screening on the connecting wire from the analog valuator device to the analog FL1F--2B2 expansion module (encoder wire). To avoid fluctuating analog values when using these expansion modules, take the following measures: ವ Use only shielded cable. ವ Shorten the cable as much a possible. The cable must not be more than 10 meters long. ವ Clamp the cable on one side only and clamp it only to the FE terminal on the FL1F--2B2/ .2BM2 expansion module. ವ Connect the earth to the FE terminal on the expansion module. INPUT 2x (0...10V/0...20mA) DC 12/24V RUN/STOP L+ I1 I2 M1 M2 U1 U2 L+ M M / 0 / / 0 0 0 9 2 3 4 1 9ROWDJHPHDVXUHPHQW &XUUHQWPHDVXUHPHQW 5HIHUHQFH &XUUHQW &XUUHQW P$ 6HQVRU Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 Wiring IDEC SmartRelay IDEC SmartRelay Manual 36 Input Internal Circuit FL1F-H12RCC / FL1F-B12RCC Digital AC/DC Input FL1F-M08C2R2 Digital AC/DC Input When using the AC two-wire sensor 390kΩ 120nF 43kΩ 180kΩ 270kΩ I1 ～ I8 Internal N Circuit 390kΩ 120nF 43kΩ 180kΩ 270kΩ I1 ～ I4 N Internal Circuit AC 2-wire Sensor I1 ～ I8 L1 N 100 ～ 240V AC R1 ～ (I1 ～ I4) Note : Bleeder resistance (R1) calcuation The voltage drop across the load (R1) must be less than 40V while the sensor is turned off. R1 must satisfy the following three conditions. Condition 1: R1 (Ω) ≤ Maximum input OFF voltage (= 40V AC) Maximum sensor leakage current (A) Condition 2: R1 (Ω) ≤ Sensor power voltage (V) Minimum sensor load current (A) Condition 3: PR1 (W) ≥ × 3 (3: recommended allowance) {Sensor power voltage (V)}2 R1 resistance (Ω) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

37 IDEC SmartRelay installation and wiring 2.3 Wiring IDEC SmartRelay FL1F-H12RCA / FL1F-B12RCA Digital AC/DC Input FL1F-M08D2R2 Digital AC/DC Input When using the AC two-wire sensor FL1F-H12RCE / FL1F-B12RCE / FL1F-H12SCD Digital DC Input I1 ～ I8 P2 4.3kΩ 100nF 510Ω Internal Circuit I1 ～ I4 P2 4.3kΩ 100nF 510Ω Internal Circuit AC 2-wire Sensor I1 ～ I8 L1 N 24V AC R2 ～ Note : Bleeder resistance (R2) calcuation The voltage drop across the load (R2) must be less than 5V while the sensor is turned off. R3 must satisfy the following three conditions. Condition 1: R2 (Ω) ≤ Maximum input OFF voltage (= 5V AC) Maximum sensor leakage current (A) Condition 2: R2 (Ω) ≤ Sensor power voltage (V) Minimum sensor load current (A) Condition 3: PR2 (W) ≥ × 3 (3: recommended allowance) {Sensor power voltage (V)}2 R2 resistance (Ω) I3 ～ I6 4.3kΩ 47nF 1.5kΩ 4.7kΩ M Internal Circuit Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 Wiring IDEC SmartRelay IDEC SmartRelay Manual 38 FL1F-M08B2R2/FL1F-M08B1S2 Digital DC Input FL1F-H12RCE / FL1F-B12RCE / FL1F-H12SCD Analog Input (0-10V) FL1F-J2B2 Analog Input (0-10V) FL1F-J2B2 Analog Input (0-20mA) I1 ～ I4 4.3kΩ 47nF 1.5kΩ 4.7kΩ M Internal Circuit I1,I2,I7,I8 36kΩ 10nF 18kΩ M 1nF 18kΩ Internal Circuit U1, U2 57kΩ 10nF 19kΩ +3.3V M1, M2 Internal Circuit I1,I2 M1,M2 Max.55Ω 10nF 124Ω Internal Circuit Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

39 IDEC SmartRelay installation and wiring 2.3 Wiring IDEC SmartRelay 2.3.4 Connecting outputs FL1F-H12RCA/B12RCA/H12RCC/B12RCC/H12RCE/B12RCE The FL1F-H12RCA/B12RCA/H12RCC/B12RCC/H12RCE/B12RCE version includes relay outputs. The potential of the relay contacts is isolated from the power supply and the inputs. Requirements for relay outputs You can connect various loads to the outputs; e.g., lamps, fluorescent lamps, motors, contactor relays, etc. For information on the properties required for the loads connected to FL1F-H12RCA/B12RCA/H12RCC/B12RCC/H12RCE/B12RCE, refer to the General technical data (Page 283). Connecting Connect the load to FL1F-H12RCA/B12RCA/H12RCC/B12RCC/H12RCE/B12RCE as shown below: // 4   4   4   4   10 3URWHFWLRQZLWKDXWRPDWLFFLUFXLWEUHDNHUPD[$FKDUDFWHULVWLFV% /RDG /RDG Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 :iring IDEC SmartRelay IDEC SmartRelay Manual 40 IDEC SmartRelay with transistor outputs = 5 kΩ I1, I2: 0/4 ... 20 mA R2: <= 250 Ω 0 / ཱ ཰ R2 0 ... 10 V 0/4 ... 20 mA R1 L+ U1+ M1 M2 I2 I1 U2+ '&9 M L+ M Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

41 IDEC SmartRelay installation and wiring 2.3 Wiring IDEC SmartRelay Output Internal Circuit FL1F-H12RCA / FL1F-B12RCA / FL1F-H12RCC / FL1F-B12RCC / FL1F-H12RCE / FL1F-B12RCE / FL1F-M08B2R2 / FL1F-M08C2R2 / FL1F-M08D2R2 Relay Output FL1F-H12SCD / FL1F-M08B1S2 Transister Output (Source) +V 1 2 Q1 ～ Q4 Internal Circuit U+ U+ IN OUT +24V Q1 ～ Q4 M 10nF 100kΩ Internal Circuit Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.3 Wiring IDEC SmartRelay IDEC SmartRelay Manual 42 FL1F-K2BM2 Analog Output (0-10V) FL1F-K2BM2 Analog Output (0/4 ... 20mA) U1+,U2+ M1,M2 +15V 10Ω 100nF + - Internal Circuit I1,I2 M1,M2 +15V 22Ω 10nF Internal Circuit Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

43 IDEC SmartRelay installation and wiring 2.3 Wiring IDEC SmartRelay 2.3.5 Connecting the Ethernet interface Base modules and text display are equipped with a 10/100 Mbit/s Ethernet RJ45 interface. Requirements for the network cable Use a shielded Ethernet cable to connect to the Ethernet interface. To minimize electromagnetic interference, make sure you use a standard Category 5 shielded twisted-pair Ethernet cable with a shielded RJ45 connector on each end. Connecting You connect the FE terminal to earth ground, and connect a network cable to the Ethernet interface. Ethernet status LED ① ② ③ Earth ground Ethernet cable, for connecting to the Ethernet interface Ethernet status LED LED type Color Description Status LED Flashing orange IDEC SmartRelay is receiving/sending data across Ethernet. Steady green IDEC SmartRelay is already connected to Ethernet.    Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.4 Putting into operation IDEC SmartRelay Manual 44 2.4 Putting into operation 2.4.1 Powering on IDEC SmartRelay IDEC SmartRelay does not have a power switch. The reaction of IDEC SmartRelay during startup depends on the following: • Whether a circuit program is stored in IDEC SmartRelay • Whether a micro SD card is inserted • Whether this is an IDEC SmartRelay version without display unit (FL1F-B12RCE/ B12RCA/B12RCC) • Whether IDEC SmartRelay is in RUN mode or STOP mode at the time of power failure To ensure that the expansion module on IDEC SmartRelay changes to RUN mode, check the following: • Has the sliding contact between IDEC SmartRelay and the expansion module snapped into place properly? • Is the power supply connected to the expansion module? • In addition, always ensure that you switch on the power supply to the expansion module first before activating the power supply to the Base Module (or activate both power supplies at the same time); if you do not do this, the system does not detect the expansion module when you start up the Base Module. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

45 IDEC SmartRelay installation and wiring 2.4 Putting into operation The following illustration shows all possible reactions of IDEC SmartRelay:

2.4 Putting into operation IDEC SmartRelay Manual 46 1. If neither IDEC SmartRelay nor the inserted card contains a circuit program, the Base Module displays the following: 2. IDEC SmartRelay automatically copies the circuit program on the card to memory and overwrites the existing circuit program. 3. If there is a circuit program in IDEC SmartRelay or on the card, IDEC SmartRelay adopts the operational state it had prior to power-off. Versions without a display unit (FL1F- B12RCE/B12RCA/B12RCC) automatically change from STOP to RUN (LED changes from red to green). 4. If you have enabled retentivity for at least one function, or a function is permanently retentive, IDEC SmartRelay retains the current values at power-off. Note When a power failure occurs while you are entering a circuit program, the program in IDEC SmartRelay is missing after power is returned. Before you modify the circuit program, save a backup copy of your original to a card or to a computer using WindLGC. (PSW\SURJUDP (UURU Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

47 IDEC SmartRelay installation and wiring 2.4 Putting into operation 2.4.2 Operating states Base Module operating states Base Modules (Version with and without LCD Display) have two operating states: STOP and RUN. IDEC SmartRelay expansion modules, operating states Expansion modules have three operating states. The color of the LED (RUN/STOP) indicates one of three operating states for expansion modules. STOP RUN • The display shows that the program is empty when you start the program (except for FL1F-B12RCE/B12RCA/ B12RCC devices) • Switching IDEC SmartRelay to programming mode (except for FL1F-B12RCE/B12RCA/ B12RCC devices) • LED is red (only for FL1F-B12RCE/B12RCA/ B12RCC devices) • Display: Screen mask for monitoring I/O and messages (after START in the main menu) or for the parameter assignment menu (except for FL1F-B12RCE/B12RCA/B12RCC devices) • Switching IDEC SmartRelay to parameter assignment mode (except for FL1F-B12RCE/B12RCA/B12RCC devices) • LED is green (only for FL1F-B12RCE/B12RCA/B12RCC devices) Action of IDEC SmartRelay: • The input data is not read. • The circuit program is not executed. • The relay contacts are permanently open or the transistor outputs are switched off. Action of IDEC SmartRelay: • IDEC SmartRelay reads the status of the inputs. • IDEC SmartRelay uses the circuit program to calculate the status of the outputs. • IDEC SmartRelay switches the relay/transistor outputs on or off. Note After switching the power on, the system briefly switches through the outputs on the FL1F- H12SCD. With an open circuit, a voltage of > 8 V can occur for up to approximately 100 ms; when the circuit is loaded, this time reduces to a matter of microseconds. Green (RUN) Red (STOP) Orange/Yellow The expansion module communicates with the device to the left. The expansion module does not communicate with the device to its left. Initialization phase of the expansion module Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

2.4 Putting into operation IDEC SmartRelay Manual 48 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

49 Programming IDEC SmartRelay Getting started with IDEC SmartRelay Programming refers to creating a circuit program from the Base Module. In this chapter you will learn how to use IDEC SmartRelay to create the IDEC SmartRelay circuit programs for your application. WindLGC is the IDEC SmartRelay programming software that you can use on your PC to quickly and easily create, test, modify, save and print the circuit programs. The topics in this manual, however, relate only to the creation of circuit programs on the actual IDEC SmartRelay Base Module. The programming software WindLGC contains extensive online help. A small example in the first part of this chapter introduces the operating principles of IDEC SmartRelay: • You will learn the meaning of two basic terms, namely the connector and the block. • As the next step, you will create a circuit program based on a simple conventional circuit. • Lastly, you will enter this program directly in IDEC SmartRelay. It will take you only a few pages of this manual to store your first executable circuit program in the IDEC SmartRelay device. With suitable hardware (switches etc.), you will then be able to carry out initial tests. Note IDEC SmartRelay versions without a display unit, that is, the FL1F-B12RCE, FL1F-B12RCA and FL1F-B12RCC versions, do not have an operator panel and display unit. These devices are ideal for use in small machine and process equipment engineering systems for series production. You do not program FL1F-B12RCE/B12RCA/B12RCC versions directly on the device. Instead, you download a program to the device from WindLGC or from memory cards with the program you created on another IDEC SmartRelay device. IDEC SmartRelay versions without a display cannot write data to memory cards. See Chapters "Using memory cards (Page 267)", "IDEC SmartRelay software (Page 277)" and the Appendix "IDEC SmartRelay without display ("IDEC SmartRelay Pure") (Page 305)" for more information. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.1 Connectors IDEC SmartRelay Manual 50 3.1 Connectors IDEC SmartRelay is eTuipped with inputs and outputs Example of a configuration with several modules: The illustration shows the conceptual usage of the inputs, not the actual physical markings on the module. The letters I followed by numerals identify the inputs. :hen you look at IDEC SmartRelay from the front, you can see the input terminals at the top. Only analog input modules FL1F- -2B2 has the inputs at the bottom. The letters 4 followed by numerals (on FL1F-.2BM2) identify the outputs. In the figure, you can see the output terminals at the bottom. Note IDEC SmartRelay can recognize, read and switch the I/O of all expansion modules regardless of their type. The I/O numbers follow the installation order of the modules. For IDEC SmartRelay FL1F series, the following I/O and memory markers blocks are available for creating your circuit program from IDEC SmartRelay: ವ I1 to I24, AI1 to AI8, 41 to 420, A41 to A48, M1 to M64, and AM1 to AM64 ವ 32 shift register bits S1.1 to S4.8 ವ 4 cursor keys C , C , C and C ವ four function keys on the FL1F-RD1: F1, F2, F3, and F4 ವ 64 blank outputs ;1 to ;64 If you have previously configured any of the network digital or analog inputs/outputs NI1 to NI64, NAI1 to NAI32, N41 to N464, and NA41 to NA416 in your circuit program from :indLGC, after downloading the circuit program to IDEC SmartRelay, these network digital or analog inputs/outputs are available in the IDEC SmartRelay however, you can not edit the rest of the program from the IDEC SmartRelay, except for the Par parameter. See the Constants and connectors (Page 111) topic for more details. The following applies to inputs I1, I2, I7 and I8 of FL1F-B12RCE/H12RCE and FL1F- H12SCD versions: If you use I1, I2, I7 or I8 in the circuit program, this input signal is digital. If you use AI3, AI4, AI1, or AI2, the input signal is analog. The numbering of the analog inputs is significant: AI1 and AI2 corresponded to I7 and I8. :ith the addition of two new analog inputs, these modules optionally use I1 for AI3 and I2 for AI4. See the graphical representation in the topic on Maximum setup with expansion modules (Page 17). Also note that you can also use I3, I4, I5, and I6 as fast digital inputs. $QDORJRXWSXWV $QDORJLQSXWV 2XWSXWV ,QSXWV , 287387[9RUP$ 8 M1 ,1387[9P$ 8 0 , 8 0 1 2 1 2 4 4 , , , , 0 / 1 2 1 2 1 2 1 2 4 4 4 4 , , , , , , , , 0 / , 4 4 1 2 1 2 /$1 0 / 0 / 0 / 0 / '&9,1387['& 5816723 5816723 5816723 '&9 287387[5(/$<$ ,, $,$,9 ,, $,$,9 '&9,1387['& '&9 0$&$''5(66 287387[5(/$<$ (/$1 , 8 0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

51 Programming IDEC SmartRelay 3.1 Connectors IDEC SmartRelay's connectors The term connector refers to all connections and states in IDEC SmartRelay . The digital I/O status can be '0' or '1'. Status '0' means that the input does not carry a specific voltage. Status '1' means that the input does carry a specific voltage. The 'hi' and 'lo' connectors make it easier for you to create the circuit program. 'hi' (high) is assigned the status '1', and 'lo' (low) is assigned the status '0'. You do not have to use all of the connectors of a block. The circuit program automatically assigns the unused connectors a status that ensures proper functioning of the relevant block. For information on the meaning of the term "block", refer to the topic on "Blocks and block numbers (Page 52)". IDEC SmartRelay has the following connectors : Connectors Inputs FL1F-H12RCC FL1F-B12RCC FL1F-H12RCA FL1F-B12RCA Two groups: I1 to I4 and I5 to I8 I9 to I24 AI1 to AI8 none FL1F-H12RCE FL1F-B12RCE FL1F-H12SCD I1, I2, I3-I6, I7, I8 AI3, AI4 ... AI1, AI2 I9 to I24 AI5 to AI8 Outputs Q1 to Q4 Q5 to Q20 none AQ1 to AQ8 lo Logical '0' signals (off) hi Logical '1' signals (on) Memory markers Digital memory markers: M1 to M64 Analog memory markers: AM1 to AM64 Shift register bits S1.1 to S4.8 Network inputs 1) NI1 to NI64 Network analog inputs 1) NAI1 to NAI32 Network outputs 1) NQ1 to NQ64 Network analog outputs 1) NAQ1 to NAQ16 DM: Digital module AM: Analog module 1) To make these four connectors available in an IDEC SmartRelay module, you must configure them in the circuit program with WindLGC V8.0 and download the circuit program to the IDEC SmartRelay. ,'(&6PDUW5HOD\)/) )/)0 )/)-% )/).%0 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.2 Blocks and block numbers IDEC SmartRelay Manual 52 3.2 Blocks and block numbers This chapter shows you how to use IDEC SmartRelay elements to create complex circuits and how blocks and I/O are interconnected. In the topic "From circuit diagram to IDEC SmartRelay program (Page 55)" you will learn how to transform a conventional circuit into an IDEC SmartRelay circuit program. Blocks A block in IDEC SmartRelay represents a function that is used to convert input information into output information. Previously you had to wire the individual elements in a control cabinet or terminal box. When you create the circuit program, you interconnect the blocks. Logic operations The most elementary blocks are the logic operations: • AND • OR • ... These special functions offer you significantly greater performance: • Current impulse relay • Up/down counter • On-delay • Softkey • .... The chapter entitled "IDEC SmartRelay functions (Page 111)" gives a full list of the IDEC SmartRelay functions. , , ,Q ,Q 25 ุ 4 ,QSXWV,DQG,FRQQHFWWRWKH25EORFN7KH ODVWWZRLQSXWVRIWKHEORFNUHPDLQXQXVHG Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

53 Programming IDEC SmartRelay 3.2 Blocks and block numbers Block representation on the IDEC SmartRelay onboard display The figure below shows a typical view of the IDEC SmartRelay onboard display. As you can see, it can show only one block at a time. IDEC SmartRelay shows the block number on the top of the display by default if you assign no name to this block. The block numbers help you check the circuit structure. Alternatively, you can also choose to display a customized block name instead of the block number. For more information about assigning a block name, refer to Section "Circuit program input (Page 65)". Assigning a block number IDEC SmartRelay automatically assigns each new block in a circuit program a block number. IDEC SmartRelay uses these block numbers to indicate the block interconnections. This means that these numbers are mainly an aid to your orientation in the circuit program. The figure above shows you three views of the IDEC SmartRelay onboard display, which represent the circuit program. As you can see, IDEC SmartRelay interconnects the blocks using their numbers. To scroll the circuit program, use the keys or . % ,Q ,Q 25 % 4 , ุ 9LHZRIWKH,'(&6PDUW5HOD\GLVSOD\ %ORFNQXPEHUDVVLJQHG E\,'(&6PDUW5HOD\ $QRWKHUEORFNLV FRQQHFWHGDWWKLVSRLQW 8QXVHGFRQQHFWRU 2XWSXW %ORFN ,QSXW % ,Q , 25 , % , ุ % ,Q , 25 , % , ุ % ,Q ,Q 25 % 4 % ุ % 4 %ORFNQXPEHUV 7KHVHEORFNV DUHLQWHUFRQ QHFWHG Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.2 Blocks and block numbers IDEC SmartRelay Manual 54 Advantages of block numbers You can connect almost any block to an input of the current block by means of its block number. In this way, you can reuse the interim results of logical or other operations, reduce programming effort, save memory space and clean up your circuit layout. To do so, however, you need to know how IDEC SmartRelay has named the blocks. Note An organizational program chart can be a valuable aid when you create the circuit program because you can enter in this chart all the block numbers that IDEC SmartRelay assigns. By using the WindLGC software to program IDEC SmartRelay, you can directly create a function chart of your circuit program. WindLGC also allows you to assign 12-character names to up to 100 blocks, and to view these on the IDEC SmartRelay onboard display in parameter assignment mode. See the topic "The four golden rules for operating IDEC SmartRelay (Page 57)". Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

55 Programming IDEC SmartRelay 3.3 From circuit diagram to IDEC SmartRelay program 3.3 From circuit diagram to IDEC SmartRelay program View of a circuit diagram The following illustration shows a typical circuit diagram that represents the circuit logic: Creating this circuit with IDEC SmartRelay In IDEC SmartRelay you create a circuit logic by interconnecting blocks and connectors: To create a new circuit logic in IDEC SmartRelay, start at the circuit output. The output is the load or relay that is to be switched. Convert the circuit logic into blocks by working through the circuit, starting at the output and ending at the input: Note Although you have four inputs available for Basic functions list - GF (Page 116), most of the views only show three inputs for reasons of clarity. You program this fourth input and assign parameters just like you do with the other three inputs. 6 6 6 . ( . 7KHVZLWFKHV6256$1'6 DFWLYDWHWKHUHOD\.DQGVZLWFK RQWKHORDGDW( / 1 66 , , , 4 ุ / 1 , , , ,       4 4 4 :LULQJRIWKHLQSXWV &LUFXLWSURJUDPLQ,'(&6PDUW5HOD\ :LULQJRIWKHRXWSXWV Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.3 From circuit diagram to IDEC SmartRelay program IDEC SmartRelay Manual 56 Step 1: Connect the normally open contact S3 in series with another circuit element to output Q1. A series connection corrsponds to the AND block: Step 2: Use an OR block to connect S1 and S2 in parallel. A parallel circuit corresponds to the OR block: Unused inputs The circuit program automatically assigns the unused connectors a status that ensures proper functioning of the relevant block. In our example we shall use only two inputs of the OR block and two inputs of the AND block; the third and fourth inputs are unused. Now connect the I/O to IDEC SmartRelay. Wiring Connect the switches S1 to S3 to the screw terminals of your IDEC SmartRelay : • S1 to connector I1 of IDEC SmartRelay • S2 to connector I2 of IDEC SmartRelay • S3 to connector I3 of IDEC SmartRelay The output of the AND block controls the relay at output Q1. The load E1 connects to output Q1. , 4 , , , 4 ุ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

57 Programming IDEC SmartRelay 3.4 The four golden rules for operating IDEC SmartRelay Wiring example The following figure shows you the wiring, based on a 100-240 VAC/VDC version of IDEC SmartRelay. 3.4 The four golden rules for operating IDEC SmartRelay Rule 1: Changing the operating mode • You create the circuit program in programming mode. After power is on, and when the program is empty in IDEC SmartRelay, IDEC SmartRelay selects the programming mode by default. • You can edit timer and parameter values of an existing circuit program in both parameter assignment mode and programming mode. During parameter assignment IDEC SmartRelay is in RUN mode; that is, it continues executing the circuit program (see the topic "Configuring IDEC SmartRelay (Page 253)"). To work in programming mode, you need to terminate the circuit program. • Select the menu command on the main menu to set RUN mode. • When the system is in RUN mode, you can return to parameter assignment mode by pressing the ESC key. • When parameter assignment mode is open and you want to return to programming mode, select the menu command from the parameter assignment menu to set STOP mode. For more details on operating modes, refer to the Appendix topic "IDEC SmartRelay menu structure (Page 307)". / 1 , , , ,       4 4 4 / 1 6 6 6 / 1 2XWSXWZLULQJ /RDG ,QSXWZLULQJ 6WDUW 6WRS Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.4 The four golden rules for operating IDEC SmartRelay IDEC SmartRelay Manual 58 Rule 2: Outputs and inputs • Always create your circuit program by working from the output to the input. • You can connect an input to several outputs, but not the same output to several inputs. • Within the same program path you cannot connect an output to an upstream input. You can use markers or outputs for such internal recursions. Rule 3: Cursor and cursor movement The following applies when you edit a circuit program: • You can move the cursor when it appears as a solid square: – Press , , or to move the cursor in the circuit program. – Press OK to change to select connector/block. – Press ESC to exit programming mode. • You select a connector/block when the cursor appears as a solid square: – Press or to select a connector or a block. – Confirm with OK. – Press ESC to return to the previous step. Rule 4: Planning • Before you start to create a circuit program, first create a design on paper or program IDEC SmartRelay directly using WindLGC. • IDEC SmartRelay can only save complete and faultless circuit programs. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

59 Programming IDEC SmartRelay 3.5 Configuring menu access protection for IDEC SmartRelay 3.5 Configuring menu access protection for IDEC SmartRelay IDEC SmartRelay provides two access levels, administrator and operator, to limit access to specific menus in programming mode. As an administrator, you can access all menu commands while as an operator, some specific menu commands are not visible (see section Overview of IDEC SmartRelay menus (Page 61)). IDEC SmartRelay s default setting is administrator at delivery, and you can switch to operator at any time. :hen switching from operator to administrator, you need to enter a valid password (IDEC by default). IDEC SmartRelay always saves its access level before power-off. Switching IDEC SmartRelay from administrator to operator To switch IDEC SmartRelay s access level from administrator to operator, follow these steps: 1. Move the cursor to  ཰ on the main menu of programming mode: Press or 2. Confirm  ཰: Press O. 3. Move the cursor to  ཱ: Press or 4. Confirm  ཱ: Press O. IDEC SmartRelay now switches to the access level of operator and returns to the main menu. Note The access level of the Text Display is operator by default, and you can switch it to administrator with the password IDEC. The Text Display saves its access level before power-off if it connects to the same Base Module after power-on. If you connect a different Base Module to it, however, the Text Display restores its access level to operator after power-on. The access level setting on the Text Display is independent of that on the Base Module. 1HWZRUN 'LDJQRVWLFV &DUG 3URJUDP 6WDUW  6HWXS 0VJ&RQILJ 6WDUW6FUHHQ &ORFN 3RZHURQ'HOD\ $4 %0$,180 ႣႭ /&' 0HQX/DQJXDJH &ORFN 6WDUW6FUHHQ 0VJ&RQILJ 6ZLWFKWR23  Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.5 Configuring menu access protection for IDEC SmartRelay IDEC SmartRelay Manual 60 Switching IDEC SmartRelay from operator to administrator To switch IDEC SmartRelay s access level from operator to administrator, follow these steps: 1. Move the cursor to  ཰ on the main menu of programming mode: Press or 2. Confirm  ཰: Press O. 3. Move the cursor to  ཱ: Press or 4. Confirm  ཱ: Press O.. The display appears as follows: 5. Press or to move up and down the alphabet to select your letters (for example, IDEC). 6. Confirm the password: Press O. IDEC SmartRelay now switches to the access level of administrator and returns to the main menu. 'LDJQRVWLFV  1HWZRUN 6HWXS /&' 0HQX/DQJXDJH 6WDUW6FUHHQ 0VJ&RQILJ 6ZLWFKWR$'0,1  $'0,13DVVZRUG $'0,13DVVZRUG ,'(& Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

61 Programming IDEC SmartRelay 3.6 Overview of IDEC SmartRelay menus 3.6 Overview of IDEC SmartRelay menus The following illustration shows an overview of IDEC SmartRelay menus: These menu commands are visible only with the access level of administrator. For more details on the menus, refer to the Appendix Base Module (Page 307). The following illustration shows an overview of Text Display menus: 2. (6& 2. (6& 2. (6& ႣႭ 2. (6& 2. (6& 7UDQVIHUPHQX &OHDU3URJ 3URJ3DVVZRUG 0HPRU\8VDJH 3URJ1DPH 6HW3DUDPHWHU (GLW3URJ 1HWZRUN 'LDJQRVWLFV &DUG 6HWXS 3URJUDP 6WDUW &RS\3URWHFW /RDG3URJ&DUG 6DYH3URJ!&DUG 6HW060RGH ,3$GGUHVV 3URJUDPPLQJPRGH 3URJUDPPLQJPHQX 0DLQPHQX 6HWXSPHQX 1HWZRUN 'LDJQRVWLFV 6HWXS 3URJUDP 6WRS 3DUDPHWHUDVVLJQPHQWPHQX 3DUDPHWHUDVVLJQPHQWPRGH 1RWH7KHಯ%0$,180ರVHOHFWLRQ LVRQO\DYDLODEOHRQ%DVH0RGXOHV WKDWVXSSRUWIRXUDQDORJLQSXWV 1HWZRUNFRQILJXUDWLRQPHQX 'LDJQRVWLFVPHQX &ORFN 6WDUW6FUHHQ 0VJ&RQILJ 3RZHURQ'HOD\ $4 %0$,180 /&' 0HQX/DQJXDJH &ORFN 6WDUW6FUHHQ 0VJ&RQILJ 6ZLWFKWR23 7RJJOH 7RROV +DUGZDUH 6RIWZDUH Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.6 Overview of IDEC SmartRelay menus IDEC SmartRelay Manual 62 The Text Display provides three menus as follows: ವ The Base Module selection menu

63 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program 3.7 :riting and starting the circuit program The example below shows how to create a program for your circuit design in IDEC SmartRelay. 3.7.1 Selecting programming mode :hen you connect IDEC SmartRelay to the power supply and switch it on, the display shows you the main menu of the programming mode: The first line is highlighted. Press and to move the highlight bar up and down. Move it to  ཰ and confirm with O.. IDEC SmartRelay opens the programming menu. The IDEC SmartRelay s programming menu is as shown below: Here you can also move the highlight bar by pressing and . Move the highlight bar to  ཱ  and confirm with O..

3.7 Writing and starting the circuit program IDEC SmartRelay Manual 64 3.7.2 The first circuit program The following parallel circuit consists of two switches. Circuit diagram The corresponding circuit diagram shows as follows: Translated into an IDEC SmartRelay circuit program, you use an OR block to control relay K1 at output Q1. Circuit program Switch S1 connects to input I1 and switch S2 connects to input I2. Inputs I1 and I2 connect to the OR block connectors. The corresponding layout of the circuit program in IDEC SmartRelay shows as follows: Note Because you have not yet saved a password for the circuit program in IDEC SmartRelay, you can directly enter editing mode. When you select to edit the program after you have saved a password-protected circuit program, IDEC SmartRelay prompts you to enter a password and to confirm it with OK. You can only edit the program after you have entered the correct Password for circuit program protection (Page 70). If you have created your circuit program in IDEC SmartRelay, you can view it in the circuit program window by moving cursor on the blocks. IDEC SmartRelay can display a maximum of 31*31 blocks in the circuit program window. 6 6 . ( . 7KHVZLWFK6256WXUQVRQ WKHORDG,'(&6PDUW5HOD\ LQWHUSUHWVWKLVSDUDOOHOFLUFXLWDV DQ 25 ORJLFEHFDXVH625 6VZLWFKHVRQWKHRXWSXW 25 , , 4 ุ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

65 Programming IDEC SmartRelay 3.7 Writing and starting the circuit program Wiring The corresponding wiring shows as follows: S1 switches input I1, while S2 switches input I2. The load connects to the relay Q1. 3.7.3 Circuit program input You can now write the circuit program, starting at the output and working towards the input. IDEC SmartRelay initially shows the output: You will see a solid square at Q1, which is the cursor. The cursor indicates your current position in the circuit program. You can move the cursor by pressing the , , and keys. Now press the key. The cursor moves to the left. / 1 , , , , , , , ,         4 4 4 4 / 1 6 6 / 1 4 ,Q 4 7KHILUVW,'(&6PDUW5HOD\RXWSXW 4 4 ,Q 7KHFXUVRULQGLFDWHV\RXUFXUUHQW SRVLWLRQLQWKHFLUFXLWSURJUDP Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.7 Writing and starting the circuit program IDEC SmartRelay Manual 66 At this point you enter only the first (OR) block. Press OK to select editing mode. The cursor now appears as a flashing solid square. IDEC SmartRelay offers you various options here. Select GF (basic functions) by pressing the key until GF appears, and confirm with OK. IDEC SmartRelay now shows the first block from the list of basic functions: Press OK to select editing mode, which causes IDEC SmartRelay to display the cursor as a flashing solid square. Now press or until the OR block appears on the display: Press OK to confirm your entries and exit the dialog. You have now entered the first block. IDEC SmartRelay automatically assigns a block number to each new block. If you assign a name to the block, IDEC SmartRelay shows the block name instead of the block number. You can assign a block name as required: Press to move the cursor to "B1". Press OK and the cursor is now displayed as a flashing solid square. Now you can press and to list the alphabet, numbers and special characters, either in ascending or descending order. For more information on the available character set, refer to Section "Assigning a circuit program name (Page 69)". 4 4 , 7KHFXUVRULVGLVSOD\HGDVD IODVKLQJVROLGVTXDUH\RXFDQQRZ VHOHFWDFRQQHFWRURUDEORFN % $1' 4 ,Q ,Q ,Q ,Q 7KH$1'LVWKHILUVWEORFNRIWKHEDVLF IXQFWLRQOLVW7KHVROLGVTXDUHFXUVRU SURPSWV\RXWRVHOHFWDEORFN % 25 4 ,Q ,Q ,Q ,Q ุ 7KHIODVKLQJVROLGVTXDUHFXUVRUVWLOO DSSHDUVRQWKHEORFN % 25 4 ,Q ,Q ,Q ,Q ุ 4 % ุ

67 Programming IDEC SmartRelay 3.7 Writing and starting the circuit program After you complete the change, press OK to confirm. You then connect the block inputs as follows: Press to position the cursor on In1 and press OK to select editing mode. Press or to select the digital input list. The first element of the digital input list is the "Input 1", namely "I1". You can press to move the cursor to the input number, and then use or to select the desired input (I1 to I24). After selecting I1, the display now shows as follows: Press OK to confirm. You have now connected I1 to the input of the OR block. Now you connect input I2 to the input of the OR block: 1. Move the cursor to In2: Press or 2. Switch to editing mode: Press OK 3. Select the digital input list: Press or 4. Move the cursor to the input number: Press 5. Select I2: Press or 6. Apply I2: Press OK Note Inputs F1, F2, F3, and F4 correspond to the four function keys on the optional Text Display. More shift register bits (S1.1 to S4.8), blank connectors (X1 to X64) and analog memory markers (AM1 to AM64) are available in the FL1F device series. Network digital inputs (NI1 to NI64), network analog inputs (NAI1 to NAI32), network digital outputs (NQ1 to NQ64), and network analog outputs (NAQ1 to NAQ16) are available for the FL1F device series. IDEC SmartRelay does not include these inputs and outputs until you configure them in a circuit program in WindLGC V8.0 and download the program to your IDEC SmartRelay. % 25 4 , ,Q ,Q ,Q ุ 7KHGLVSOD\QRZVKRZV % 25 4 , ,Q ,Q ,Q ุ % 25 4 , ุ 4 % ุ , ,Q ,Q ,Q

3.7 Writing and starting the circuit program IDEC SmartRelay Manual 68 You have now connected I2 to the second input of the OR block: To invert an input, move the cursor to the relevant position, for example: Confirm with OK. Now press or to invert this input: Next, press ESC. You can review your first circuit program by pressing or to move the cursor through the circuit program. To exit circuit programming mode and return to the programming menu, press ESC Note You can invert individual inputs of the basic and special functions; that is, if an input carries a logical "1" signal, you can cause the circuit program to output a logical "0". You can also cause IDEC SmartRelay to invert a logical "0" signal to a logical "1". Note IDEC SmartRelay has now saved your circuit program to nonvolatile memory. The circuit program remains in the IDEC SmartRelay memory until you explicitly delete it. You can save the actual values of special functions in the case of a power outage assuming that these functions support the "Retentive" parameter and that the necessary program memory is available. By default, IDEC SmartRelay deactivates the "Retentive" parameter when you insert a function; to use it, you must enable this option. % 25 4 , , ุ 4 % ุ , ,Q , ,Q

69 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program 3.7.4 Assigning a circuit program name ? @ A B C ^ _ ` ฏ a b c d e f g h i M k l m n o p T r s t u v w x y z  1HWZRUN 'LDJQRVWLFV &DUG 6HWXS 6WDUW 3URJUDP &OHDU3URJ 0HPRU\8VDJH 6HW3DUDPHWHU (GLW3URJ  3URJ3DVVZRUG 3URJ1DPH Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 70

71 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program 4. Confirm  ཱ: Press O. 5. Press or to move up and down the alphabet to select your letters. Because Base Module only provides uppercase letters for the password, you can Tuickly access letters at the end of the alphabet (in this example, English) by using the button: Press once to select = Press twice to select <, etc. The display appears as follows: To enter a password of AA, for example, the procedure is the same as for entering the name of the circuit program. 6. Select A: Press 7. Move to the next letter: Press 8. Select A: Press The display now appears as follows: 9. Confirm the password: Press O.

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 72 Changing the password from Base Module

73 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program Deactivating the password from Base Module To deactivate the password to allow, for example, another user to edit your circuit program, you must know your current password (in our example ==). To deactivate the password, follow these steps in the programming menu: 1. Move the cursor to  ཰: Press or 2. Confirm  ཰: Press O. Enter your current password as described in steps 5 to 7 above. Confirm your entries with O.. 3. Move the cursor to  ཱ: Press or 4. Confirm  ཱ: Press O. The display now shows: Alternatively, you can also select  ི and clear the password by leaving the input box blank. 5. Press any key and IDEC SmartRelay returns to the programming menu.

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 74 Password: :rong Password If you enter the wrong password and confirm the input with O., Base Module does not open editing mode, and the display shows as follows: In this case, press any key and IDEC SmartRelay returns to the programming menu. This repeats itself over and over again until you enter the correct password. 3.7.6 Switching IDEC SmartRelay to RUN mode To switch IDEC SmartRelay to RUN mode, follow these steps: 1. Return to the main menu: Press ESC 2. Move the cursor to  ཰: Press or 3. Confirm  ཰: Press O.. The display now shows: 4. Press to move the cursor to  ཱ and press O.. IDEC SmartRelay runs the circuit program and shows the following display: The start screen of IDEC SmartRelay displays one of the following: ವ Date and current time-of-day (only for versions with real-time clock). This element flashes if you have not set the date and time. ವ Digital inputs ವ Parameter assignment menu

75 Programming IDEC SmartRelay 3.7 Writing and starting the circuit program          ,  :HG Ⴇ Ⴑ Ⴇ Ⴑ Ⴇ Ⴑ Ⴇ Ⴑ      4 $,    $,  'LVSOD\ILHOGRI,'(&6PDUW5HOD\LQ581PRGH 6WDUWVFUHHQ ,QSXWV,WR, ,QSXWV,WR, 2XWSXWV4WR4 2XWSXWV4WR4 ,QSXWV,WR, 2XWSXW4 $QDORJLQSXWV$,WR$, $QDORJLQSXWV$,WR$, 3UHVV 3UHVV 3UHVV 3UHVV Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.7 Writing and starting the circuit program IDEC SmartRelay Manual 76 Viewing the analog value changes You can view the value changes of each analog I/O in the form of a trend curve when IDEC SmartRelay is in RUN mode. For example, to view the value changes of AI3, follow these steps: 1. Switch IDEC SmartRelay to RUN mode. 2. Scroll the display to the AI screen form (3/9): Press or 3. Move the cursor to AI3: Press or     Ⴇ Ⴑ Ⴇ Ⴑ Ⴇ Ⴑ $4    $4           0 Ⴇ Ⴑ Ⴇ Ⴑ     0 (6&& $QDORJRXWSXWV$4WR$4 $QDORJRXWSXWV$4WR$4 3UHVV 3UHVV 3UHVV 3UHVV 3UHVV 0HPRU\PDUNHUV0WR0 0HPRU\PDUNHUV0WR0 0HPRU\PDUNHUV0WR0 0HPRU\PDUNHUV0WR0 0HPRU\PDUNHUV0WR0 FXUVRUNH\VIRUPDQXDOLQWHUYHQWLRQLQ WKHFLUFXLWSURJUDP(6&NH\ 0HPRU\PDUNHUV0WR0 0HPRU\PDUNHUV0WR0    $,   Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

77 Programming IDEC SmartRelay 3.7 Writing and starting the circuit program 4. Press OK to confirm your selection. The display now shows the AI3 value changes in the form of a curve, for example: The display refreshes continuously and the curve shifts to the left of the display bit by bit. You can press or to move the screen form to the left/right in order to view the earlier/ later value changes. What is meant by: "IDEC SmartRelay is in RUN"? In RUN mode, IDEC SmartRelay executes the circuit program. IDEC SmartRelay first reads the status at the inputs, determines the status of the outputs by means of the circuit program, and switches these on or off according to your settings. This is how IDEC SmartRelay indicates the I/O status: In this example, only the inputs I1and I15 and the outputs Q8 and Q12 are set "high". Status indication on the display Using the example, you can see how IDEC SmartRelay displays the input and output states: $,      ,    4     ,QSXWRXWSXWVWDWXVLV     ,      4   / 6 6 ,  , 4 1 :KHQVZLWFK6LVFORVHGWKHVWDWXV DWLQSXW,LVKLJK ,'(&6PDUW5HOD\FRPSXWHVWKH RXWSXWVWDWHVE\PHDQVRIWKHFLUFXLW SURJUDP 2XWSXW4 ಯರLQWKLVFDVH :KHQ4 ಯರ,'(&6PDUW5HOD\ VHWVUHOD\4DQGWKHORDGFRQQHFW HGWR4LVVXSSOLHGZLWKYROWDJH Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 78 3.7.7 Second circuit program Up to this point, you have successfully created your first circuit program, assigned it a name, and optionally a program password. In this section you will learn how to modify existing circuit programs and how to use the special functions. Using this second circuit program, you will learn how to perform the following tasks: ವ Add a block to an existing circuit program ವ Select a block for a special function ವ Assign parameters Modifying circuits

79 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program 3. Confirm  ཰: Press O.. The display now shows: 4. On the programming menu, move the cursor to  ཱ: Press or 5. Confirm  ཱ: Press O.. If reTuired, enter your password at the prompt and confirm with O.. 6. In the circuit program window, press O. to activate the cursor as a solid sTuare.

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 80 :hen you select a special or basic function block, IDEC SmartRelay shows you the relevant function block and positions the solid sTuare cursor on the block. Press O. to enter the editing mode, and the cursor appears as a flashing solid sTuare. Press or to select the reTuired block. Select your block (off-delay, see the next figure), and then press O.: Press to move the cursor to Trg, and then press O.. Press or to select B1 and confirm with O.. IDEC SmartRelay automatically connects the uppermost input of the new block to B1, which you had previously connected to 41. Note that you can only interconnect digital inputs with digital outputs or analog inputs with analog outputs. IDEC SmartRelay otherwise removes the old block. The off-delay block has two inputs and a parameter. At the top is the trigger input (Trg) you use to start the off-delay time. In our example, the OR block B1 triggers the off-delay.

81 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program 2. Switch to editing mode: Press O. 3. Press and to position the cursor. 4. Press and to modify the value at the relevant position. 5. Confirm your entries with O.. Setting the time Set the time T 12:00 minutes: 1. Move the cursor to the first digit: Press or 2. Select the digit 1: Press or 3. Shift the cursor to the second digit: Press or 4. Select digit 2: Press or 5. Move the cursor to the unit: Press or 6. Select the timebase m (for minutes): Press or 7. Confirm your entries with O.. Showing/hiding parameters - the parameter protection mode If you want to show/hide the parameter and allow/prevent its modification in parameter assignment mode, follow these steps: 1. Move the cursor to -/: Press or 2. Switch to editing mode: Press O. 3. Select the protection mode: Press or The display should now show: 4. Confirm your entries with O.. % 7 P % 7 P   :KHQWKHSURWHFWLRQPRGHVKRZV \RXFDQPRGLI\WKHWLPH7LQ SDUDPHWHUDVVLJQPHQWPRGH :KHQWKHSURWHFWLRQPRGHVKRZV \RXFDQQRWPRGLI\WKHWLPH7 LQSDUDPHWHUDVVLJQPHQWPRGH RU Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 82 Enabling/disabling retentivity To decide whether you want to retain your current data after a power failure or not, follow these steps: 1. Move the cursor to -/: Press or 2. Switch to editing mode: Press O. 3. Move the cursor to the retentivity setting: Press or 4. Select the retentivity setting: Press or The display now shows: 5. Confirm your entries with O.. Verification of the circuit program

83 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program Closing the programming mode :hen you finish programming, you can exit the programming mode by following these steps: 1. Return to the programming menu: Press ESC 2. Return to the main menu: Press ESC 3. Move the cursor to  ཰: Press or 4. Confirm  ཰: Press O. IDEC SmartRelay is back in RUN mode: 3.7.8 Deleting a block Consider the case where you want to delete the block B2 from your circuit program and connect B1 directly to 41. To delete this block, follow these steps: 1. Switch IDEC SmartRelay to programming mode. (As a reminder, refer to the topic The four golden rules for operating IDEC SmartRelay (Page 57)). 2. Select  ཰: Press or  1HWZRUN 'LDJQRVWLFV &DUG 6HWXS 3URJUDP 6WDUW  :HG

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 84 3. Confirm ཰: Press O. 4. Select  ཱ: Press or 5. Confirm  ཱ: Press O. (If reTuired, enter your password and confirm with O..) 6. Press O. in the circuit program window, and the cursor now appears as a solid sTuare. 7. Move the cursor to the 41 block and then press O.. 8. Move the cursor to B2, the input of 41, and confirm with O.. 9. Now replace block B2 with block B1 at output 41. ದ Move the cursor to the 2 in B2: Press ದ Select B1 : Press ದ Apply B1 : Press O. Result: IDEC SmartRelay deletes block B2 from the circuit and connects the output of B1 directly to output 41. 3.7.9 Deleting block groups Consider the case where you want to delete blocks B1 and B2 from the second circuit program example (refer to the Second circuit program (Page 78) topic). To delete these two blocks from that program, follow these steps:  3URJ1DPH &OHDU3URJ 0HPRU\8VDJH 3URJ3DVVZRUG 6HW3DUDPHWHU (GLW3URJ 4 4 % 25 2II'HOD\ 3DU , , 5 4 ุ % % Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

85 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program 1. Switch IDEC SmartRelay to programming mode. (As a reminder, refer to the topic The four golden rules for operating IDEC SmartRelay (Page 57)). 2. To select  ཰: Press or 3. To confirm  ཰: Press O. 4. To select  ཱ: Press or 5. To confirm  ཱ: Press O. (If reTuired, enter your password and confirm with O..) 6. Press O. in the circuit program window, and the cursor now appears as a solid sTuare. 7. Move the cursor to the 41 block and then press O.. 8. Move the cursor to B2, the input of 41, and confirm with O.. 9. Now set the blank connector at output 41 instead of block B2: ದ Select the blank connector: Press or ದ Apply the blank connector: Press O. Result: IDEC SmartRelay deletes block B2 and all blocks that connect to B2 (in this case, block B1) from the circuit.  1HWZRUN 'LDJQRVWLFV &DUG 6HWXS 6WDUW 3URJUDP  3URJ1DPH &OHDU3URJ 0HPRU\8VDJH 3URJ3DVVZRUG 6HW3DUDPHWHU (GLW3URJ 4 4 % Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 86 3.7.10 Correcting programming errors

87 Programming IDEC SmartRelay 3.7 :riting and starting the circuit program

3.7 :riting and starting the circuit program IDEC SmartRelay Manual 88 3.7.12 Defining the type of analog outputs Analog outputs can be either 0..10V/0..20mA, which is the default, or 4..20mA. To define the type of analog outputs, follow these steps starting from the programming menu: 1. Move the cursor to  ཰: Press or 2. Select  ཰: Press O. 3. Move the cursor to A4: Press or 4. Select A4: Press O. 5. Move the cursor to  ཱ: Press or 6. Select  ཱ: Press O. IDEC SmartRelay shows the following display: 7. Move the cursor to the desired A4, and press O.. IDEC SmartRelay indicates the defined type for the analog channel by a circle with a dot. 8. Select either 0..10V/0..20mA (default) or 4..20mA: Press or 9. Confirm your selection: Press O.. 1HWZRUN 'LDJQRVWLFV &DUG 3URJUDP 6WDUW  6HWXS $4LQ6WRS  $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH $47\SH ႣႭ $47\SH Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]