KROHNE OPTIFLUX 6000 Quick Start Manual
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for hygienic and sanitary applications OPTIFLUX 6000 OPTIFLUX 6000 OPTIFLUX 6000 OPTIFLUX 6000 Quick Start Quick Start Quick Start Quick Start © KROHNE 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en The documentation is only complete when used in combination with the relevant documentation for the signal converter. ...
OPTIFLUX 6000 1 Safety instructions 3 2 Installation 4 2.1 Scope of delivery............................................................................................................... 4 2.2 Device description ............................................................................................................ 5 2.3 Nameplates ........................................... ...
3 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en Warnings and symbols used HANDLING • This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. i RESULT RESULT RESULT RESULT This symbol refers to all important consequences of the previous actions. Safety instructions for the operator DANGER! This information refers to the immediate danger when worki ...
2.1 Scope of delivery INFORMATION! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. Figure 2-1: Scope of delivery 1 Ordered flowmeter 2 Product documentation 3 ...
2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: • Compact version (the signal converter is mounted directly on the measuring sensor) • Remote version (electrical connection to the measuring ...
2.4 Storage • Store the device in a dry and dust-free location. • Avoid lasting direct exposure to the sun. • Store the device in its original packing. • Storage temperature: -50 ...+70°C / -58...+158°F 2.5 Transport 2.6 Installation conditions 2.6.1 Inlet and outlet Figure 2-3: Transport Figure 2-4: Recommended inlet and outlet 1 ≥ 5 DN 2 ≥ 2 D ...
2.6.2 Mounting position 2.6.3 Flange deviation Figure 2-5: Mounting position CAUTION! Max. permissible deviation of pipe flange faces: Lmax - Lmin ≤ 0.5 mm / 0.02" Figure 2-6: Flange deviation 1 Lmax 2 Lmin ...
2.6.4 T-section 2.6.5 Vibration 2.6.6 Magnetic field Figure 2-7: Distance after T-sections 1 ≥ 10 DN Figure 2-8: Avoid vibrations Figure 2-9: Avoid magnetic fields ...
2.6.7 Mounting requirements for self-draining Minimum slope INFORMATION! Applicable for 3A marked installations: install flow sensor in vertical pipelines or in pipelines with a minimum slope as indicated! Figure 2-10: Installation note for 3A marked installations 1 Minimum slope Nominal diameter DIN 11850 ISO 2037 DIN 11864 2A ISO 2852 DIN 32676 Tri Clamp 2.5... ...
2.6.8 Bends 2.6.9 Open discharge Figure 2-11: Installation in bending pipes Figure 2-12: Installation in bending pipes Figure 2-13: Installation before an open discharge ...
2.6.10 Control valve 2.6.11 Air venting 2.6.12 Pump Figure 2-14: Installation before control valve Figure 2-15: Air venting 1 ≥ 5 m 2 Air ventilation point Figure 2-16: Installation after pump ...
2.6.13 Temperatures Ambient temperature Maximum process temperature CAUTION! Protect the device from direct sunlight. °C °F min. max. min. max. Separate flow sensor -40 65 -40 149 Compact + IFC 300 -40 65 -40 149 Compact + IFC 100 -40 65 -40 149 Type of connection Separate flow sensor Compact + IFC 100 Compact + IFC 300 °C °F °C °F °C °F Aseptic weld on f ...
2.7 Mounting 2.7.1 Torques and pressures Tightening of bolts • Step 1: Apply approx. 50% of max. torque given in table. • Step 2: Apply approx. 80% of max. torque given in table. • Step 3: Apply 100% of max. torque given in table. Maximum torque for 11864-2A flange version Figure 2-17: Tightening of bolts CAUTION! The max. allowable torque depends on th ...
2.7.2 Installation of weld-on versions For mounting sensors with weld-on connections, please follow the procedure as follows: • Mount the sensor completely in the pipeline and spot the weld-on connections to the pipe. This is necessary to align the mounting bores of the flange. • Remove the sensor body and the gaskets from the adapters by loosen the screws. ...
15 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en 3.1 Safety instructions 3.2 Grounding 1. Grounding option without grounding rings 2. Grounding option with grounding rings DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! WARNING! Obs ...
16 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en 3.3 Virtual reference for IFC 300 (C, W and F version) Possible if: • ≥ DN10 • Electrical conductivity ≥ 200 µS/cm • Electrode cable max. 50 m / 164 ft, type DS 3.4 Connection diagrams Figure 3-2: Virtual reference INFORMATION! For the connection diagrams please refer to the documentation of the applicable converter. ...
17 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U = v * k * B * D U = v * k * B * D U = v * k * B * D U = v * k * B * D in which: v = mean flow velocit ...
18 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en 4.2 Dimensions and weights DIN 11850 (row 2 or DIN 11866 row A) DIN 11850 (row 2 or DIN 11866 row A) DIN 11850 (row 2 or DIN 11866 row A) DIN 11850 (row 2 or DIN 11866 row A) DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 40 10 13 32 ...
19 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 25 40 26 29 20.6 132.6 128 89 3 40 40 38 41 61.3 220 153 114 5.3 50 25 50 53 61.3 220 153 114 6.8 65 25 66 70 41.8 220 180 141 10.9 80 25 81 85 66.8 280 191 152 11.2 100 16 100 104 59.3 280 242 203 18.4 125 10 125 129 66.3 319 258 219 29.5 150 10 150 ...
20 OPTIFLUX 6000 www.krohne.com 01/2012 - 7309542400 - QS OPTIFLUX 6000 R04 en DIN 11851 DIN 11851 DIN 11851 DIN 11851 DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter Nominal size Dimensions [mm] Approx. weight Adapter Flowmeter DN PN di G la L H W [kg] 2.5...10 40 10 Rd 28 x 1/8" 53.1 214 142 44 1.5 15 40 16 Rd 34 x 1/8" 53.1 214 142 44 1.5 DN25...150 bolted adapter Nominal size Dimensions [mm] Approx. weig ...
