MAMAC SYSTEMS TE-703 Technical Information

8189 Century Boulevard • Minneapolis, MN 55317-8002 • USA 800-843-5116 • 952-556-4900 • Fax 952-556-4997 [email protected] • www.mamacsys.com Model TE-703/704 Technical Information TI.703/704-03 PIPE TEMPERATURE SENSORS RoHS Platinum RTD Sensors: ±0.1% @ 32°F (0°C), Alpha: 385 per DIN 43760 Nickel RTD Sensors (#2): ±0.5°C @ 0°C (32°F), 5,000 PPM/K T.C.R. Nickel RTD Sensors (#4): ±0.5°F @ 70°F (21.1°C), 6,000 PPM/K T.C.R. Balco RTD Sensors: ±0.5°F @ 70°F (21.1°C), 4,300 PPM/K T.C.R. Thermistor Sensors: ±0.2°C interchangeability @ 77°F (25°C) Operating Temperature: -40°F to 210°F (-40°C to 100°C) Ambient Temperature: -40°F to 160°F (-40°C to 70°C) Probe Material: 1/4" (6.3mm) O.D., 0.020" (0.5mm) wall, 304 Stainless Steel Flange Material: Galvanized Steel Bulkhead Fitting: Brass with poly compression sleeve Plastic Enclosure: Polycarbonate 30% glass filled, rated UL 94V-5-0 Steel NEMA-1 (IP-30): 18 Ga. Galvanized Steel Steel NEMA-4 (IP-65): 18 Ga. Cold Rolled Steel, Powder coated Warranty: Five Years (Lifetime on Moisture Migration) EMC Conformance: EN 55022, 55024, 61000-3-3, 61000-4-2, 61000-4-3, 61000-4-4, 61000-4-5, 61000-4-6 & 61000-4-11 U.S. PATENT NO. 6457857, 6555748, 6599012, 7036224 ORDERING INFORMATION: TE-703- INSTALLATION TEMP SENSOR PROBE LENGTH A Immersion style with adapter B Polycarb Plastic Enclosure (IP-54) C Galvanized Steel Enclosure (NEMA-1 / IP-30) D Painted Steel Enclosure (NEMA-4 / IP-65) A 4" (100 mm) B 6" (150 mm) C 8" (200 mm) 1 100-Ohm Platinum RTD 2 1,000-Ohm Nickel RTD (5,000 PPM) 3 1,000-Ohm Platinum RTD 4 1,000-Ohm Nickel RTD (6,000 PPM) 5 1,000-Ohm Balco RTD 7 10,000-Ohm NTC Thermistor (Type III) 8 10,000-Ohm NTC Thermistor (Carel) 10 3,000-Ohm NTC Thermistor 12 10,000-Ohm NTC Thermistor (Type II) 13 5,000-Ohm NTC Thermistor 14 1,035-Ohm Silicon PTC 15 100,000-Ohm NTC Thermistor 16 10,000-Ohm NTC Thermistor .........(Eliwell) 17 20,000-Ohm NTC Thermistor 18 2,252-Ohm NTC Thermistor 21 1,800-Ohm NTC Thermistor ORDERING INFORMATION: TE-704- A Surface Mount Strap-On B Polycarb Plastic Enclosure (IP-54) C Galvanized Steel Enclosure (NEMA-1 / IP-30) D Painted Steel Enclosure (NEMA-4 / IP-65) Examples: TE-703-A-10-A-3: Immersion style with 1/2" adapter, 3,000 ohm thermistor & 4" probe. TE-703-D-10-C-2: NEMA-4 enclosure, 3,000 ohm thermistor, 8" probe & 1/4" NPT brass fitting. Example: TE-704-C-1: NEMA-1 enclosure with 100 ohm Platinum RTD surface mount sensor. ADAPTER 1 1/8" NPT 2 1/4" NPT 3 1/2" NPT INSTALLATION TEMP SENSOR 1 100-Ohm Platinum RTD 2 1,000-Ohm Nickel RTD (5,000 PPM) 3 1,000-Ohm Platinum RTD 4 1,000-Ohm Nickel RTD (6,000 PPM) 5 1,000-Ohm Balco RTD 7 10,000-Ohm NTC Thermistor (Type III) 8 10,000-Ohm NTC Thermistor (Carel) 10 3,000-Ohm NTC Thermistor 12 10,000-Ohm NTC Thermistor (Type II) 13 5,000-Ohm NTC Thermistor 14 1,035-Ohm Silicon PTC 15 100,000-Ohm NTC Thermistor 16 10,000-Ohm NTC Thermistor .........(Eliwell) 17 20,000-Ohm NTC Thermistor 18 2,252-Ohm NTC Thermistor 21 1,800-Ohm NTC Thermistor

Page 2 of 4 RoHS Mount the Immersion Sensor: Refer to Figures 4, 5 & 6 for mounting dimensions. 1. TE-703-A: a. Loosen the compression fitting and remove the probe. Refer to Figure 1. b. Screw the adapter into the thermowell. c. Apply A-505 thermal compound to the probe tip and insert the probe until it is seated against the thermowell. d. Tighten the nut. TE-703-B, C, or D: a. Loosen the set screw. Refer to Figure 1. b. Remove the adapter and thread it into the thermowell. Tighten. c. Apply A-505 thermal compound to the probe tip and insert the probe until it is seated against the thermowell. Ensure that the set screw is accessible. d. Lock the adapter into place and tighten the set screw. e. Loosen the cover screws and rotate the cover out of the way. 2. Make the wiring connections. 3. Rotate and screw the cover back into place. Mounting TE-704-A: 1. Scrape any rust or scale off the pipe surface. 2. Apply a thin layer of A-505 thermal compound to the sensor. 3. Position the sensor flat against the pipe and fasten with a hose clamp or nylon ties (not provided). Refer to Figure 2. 4. Make the wiring connections. Insulate around the sensor if necessary. TE-704-B, C, or D: Refer to Figures 7 & 8 for mounting dimensions. 1. Scrape any rust or scale off the pipe surface. 2. Apply a thin layer of A-505 thermal compound to the sensing element. Refer to Figure 3. 3. Position the sensor’s sensing element so that it makes contact with the pipe and fasten with two pipe clamps (not provided). 4. Loosen the cover screws and rotate the cover out of the way. 5. Make the wiring connections. Rotate and screw the cover back into place. Figure 1 - Installing the Immersion Sensor Figure 2 - Installing the TE-704-A Sensor Inspection Requirements INSTALLATION Inspect the package for damage. If damaged, notify the appropriate carrier immediately. If undamaged, open the package and inspect the device for obvious damage. Return damaged products. • Do not use on oxygen service, in an explosive/hazardous environment, or with flammable/combustible media. • Disconnect power supply before installation to prevent electrical shock and equipment damage. • Make all connections in accordance with the job wiring diagram and in accordance with national and local electrical codes. Use copper conductors only. • Use electrostatic discharge precautions (e.g., use of wrist straps) during installation and wiring to prevent equipment damage. • Avoid locations where severe shock or vibration, excessive moisture or corrosive fumes are present. NEMA-4 housings are intended for outdoor use primarily to provide a degree of protection against wind-blown dust, rain, and hose-directed water. • Do not exceed ratings of the device. • Tools (not provided) - Digital Volt-ohm Meter (DVM) - Appropriate screwdriver for mounting screws - Appropriate drill and drill bit for mounting screws • Appropriate accessories • Two #8 self-tapping mounting screws (not provided) • Training: Installer must be a qualified, experienced technician. Warning: Caution: Set screw Thermowell Pipe Compression fitting Thermowell Thermowell Pipe Nylon tie Sensor

Page 3 of 4 RoHS CHECKOUT Allow the sensor to stabilize in (or against) the pipe for a minimum of five minutes before taking a resistance measurement. 1. Disconnect the sensor lead wires from the controller. 2. Connect an ohmmeter across the lead wires. 3. Ensure that nominal resistance measurements are in accordance with the resistance/temperature curves. (Refer to Tables 1 & 2. For complete Resistance vs. Temperature tables, please refer to TI.700-11 - Temperature Sensor section.) 4. Reconnect sensor lead wires to the controller. 5. Check operation of the complete control system. Figure 3 - Installing the TE-704-B, TE-704-C, or TE-704-D Sensor MAINTENANCE Regular maintenance of the total system is recommended to assure sustained optimum performance. FIELD REPAIR None. Replace with a functional unit. DIMENSIONAL DATA TE-703/704 Pipe Temperature Sensors dimensions shown in inches and millimeters (mm). Figure 4 TE-703-A Figure 6 TE-703-C & TE-703-D Figure 5 TE-703-B Figure 7 TE-704-B 1/4" (6.3 mm) 9/16" Hex 1/4" (6.3 mm) 1/4" (6.3 mm) 2.00" (50 mm) 1.20" (30 mm) 1.20" (30 mm) 2.50" (62 mm) 2.50" (62 mm) 2.00" (50 mm) 4.00" (100 mm) 5.00" (124 mm) 2.50" (62 mm) 2.00" (50 mm) 3.50" (90 mm) 4.30" (110 mm) Sensing element Pipe clamps Pipe

Page 4 of 4 TI.703/704-03 RoHS Figure 8 TE-704-C & TE-704-D For complete Resistance Versus Temperature tables, please refer to TI.700-11. 4.00" (100 mm) 5.00" (124 mm) 2.00" (50 mm) 2.50" (62 mm) 3.50" (90 mm) 4.30" (110 mm) For Technical / Application Assistance call your nearest office 8189 Century Boulevard • Minneapolis, MN 55317-8002 • USA 800-843-5116 • 952-556-4900 • Fax 952-556-4997 [email protected] • www.mamacsys.com EUROPE 4200 Waterside Centre Solihull Parkway Birmingham • West Midlands B37 7YN • United Kingdom 01384-271113 • Fax 01384-271114 AUSTRALIA 4 Armiger Court, Unit 2 Adelaide • S.A. 5088 • Australia 08-8395-4333 • Fax 08-8395-4433 CANADA 675 Cochrane Drive East Tower • 6th Floor Toronto • Ontario L3R 0B8 • Canada 905-474-9215 • Fax 905-474-0876 ASIA 1 Fullerton Road #02-01 One Fullerton Singapore • 049213 65-31581826 • Fax 65-31581826 MAMAC Systems, Inc., reserves the right to change any specifications without notice to improve performance, reliability, or function of our products.