OTC 5295 Operating Instructions Manual

581187 Rev D PROPULSION COMPONENT LIFT Maximum Capacity: 800 kg (1760 lbs.) Description: This lift is uniquely designed for removal and installation of electric vehicle batteries. This product can also be used for removal and installation of various other components, such as: engines, transaxles, fuel tanks, suspensions, cradles, chassis system components, and future powertrains. Parts List and Operating Instructions for: 5295 Form No. 581187 655 Eisenhower Drive Owatonna, MN 55060 USA Phone: (507) 455-7000 Tech. Serv.: (800) 533-6127 Fax: (800) 955-8329 Order Entry: (800) 533-6127 Fax: (800) 283-8665 International Sales: (50 ...

Safety Precautions WARNING: To prevent personal injury or equipment damage, ● Study, understand, and follow all instructions before operating this device. ● Wear eye protection that meets OSHA and ANSI Z87.1 standards. ● Only qualified personnel shall perform inspections and repairs to this lift. ● Before using lift, inspect the lift for bends, cracks, dents, elongated holes, or missing hardware. If damage is found, discontinue use. ● Use only those repair parts called out in the parts list in this document. Items found in the parts list have been carefully tested and selected. ● Do not exceed the rated capacity of lift or ...

Preparation and Set Up Unpackaging 1. Cut shipping banding from carton and platform. 2. Install lift handle into base frame weldment and secure in place with cotterless hitch pins. 3. Remove the wood chocks from around the caster wheels. 4. Carefully roll the lift off the shipping pallet onto the floor. Prepare The Air Pump For Operation A. Pictogram Definitions B. Cut shipping tie straps from air pump. C. Air Supply Hook Up 1. Remove the thread protector from the air inlet of the pump. The pump's air inlet is 1/4-18 NPT internal threads. Select and install the threaded fittings which are compatible with your air supply fittings. The air s ...

Functional Check of Lift Without external load applied to lift platform, fully raise and lower multiple times to ensure proper function of the hydraulic system and scissor components. 1. Press the end of the air pump foot pedal marked to raise the lift platform until it stops at maximum extension. 2. Press and hold the end of the air pump foot pedal marked to lower the lift platform until it reaches full collapse. 3. Ensure platform raises and lowers only when the air pump foot pedal is actively depressed by the operator. WARNING: To prevent personal injury and/or equipment damage, if platform moves after a ...

Figure 2 Leveler Screws Stabilization Feature If lift is to be used as a stationary work surface for servicing components, two leveler screws (see Figure 2) have been added to help stabilize the platform. When the desired tilt or platform position has been reached, thread both leveler screws inward until they meet the bottom of the platform and tighten finger-tight only. This provides two extra points of contact for a more stable platform. CAUTION: To prevent equipment damage, • Do not tighten the leveler screws with a wrench or ratchet. • Do not tilt the platform if the leveler screws are not in their lowest position. Platform Sliding ...

Operating The Lift To Remove Components 1. Always follow the vehicle manufacturer’s recommended service procedure for removal of the component. 2. Position the lift under the vehicle. Connect the air hose to the air pump. 3. Press the end of air pump foot pedal marked to raise the lift to the load. 4. Remove any remaining bolts from the vehicle component. 5. Press the end of the air pump foot pedal marked and lower the lift completely. 6. Move the lift and load out from under the vehicle. Operating The Lift To Install Components 1. Position the lift under the vehicle chassis. 2. Align the component in the correct ...

Preventive Maintenance continued B. Hydraulic Fittings 1. Inspect for leaks. ● Tighten fittings to stop leak. ● Replace fittings if tightening does not stop leak. C. Hose 1. Inspect and replace if found to contain cuts, cracks, or considerable surface wear. D. Pump 1. Check hydraulic fluid level. ● The fluid level should be 1/2 inch (12.7 mm) from the filler/vent cap with cylinder retracted. Replenish with hydraulic fluid (P/N 9637) through this port if needed. 2. Check pump reservoir for leaks due to damage to reservoir. 3. Raise and lower platform by operating air pump pedal. Ensure platform raises and lowers only when the air pump ...

Parts List Item Part No. No. No. Req'd Description 1 Ý 2 Warning Decal 2 Ý 2 Warning Decal 3 579255 1 Base Weldment 4 579251 1 Lower Left Scissor Weldment 5 Ý� 8 Warning Decal 6 564118 1 Elbow 7 Ý� 4 Caster Swivel Lock 8 Ý� 4 Swivel Caster With Brake 9 Ý� 1 Decal 10 SP04506444 1 Air/Hydraulic Pump 11 579254 1 Lower Right Scissor Weldment 12 Ý 1 Warning Decal 13 579134 1 Table Top, Split40 14 579136 1 Table Top, Split60 15 Ý� 2 Cotterless Hitch Pin 16 Ý�14" Sash Chain 17 Ý� 2 Split Ring Ý See Replacement Kit List 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 See Detail A Detail A 16 17 ...

U U 130° 120° Item Part No. No. No. Req'd Description 18 Ý 4 Eccentric Guide 19 Ý 4 Hex Head Cap Screw 20 579131 1 Table Top Weldment 21 SP04506434� 1 Hydraulic Cylinder 22 564117 1 Velocity Fuse 23 579259� 1 Hydraulic Hose Ý See Replacement Kit List 14 18 19 20 21 22, 23 Detail B See Detail B Section U-U U U ...

Item Part No. No. No. Req'd Description 24 578891 1 Riser Frame Weldment 25 564060 2 Frame Tube Weldment 26 579553 2 Forcing Screw Assembly 27 579152 1 Riser Frame Weldment 28 Ý� 18 Serrated Flange Bolt (3/8-16 x 3/4") 29 566055 1 In-line Flow Regulator Valve (Install valve with arrow pointing towards the pump body.) 30 10623 1 Hex Nipple Straight Fitting 31 579264 1 Air Pump Tray 32 Ý� 8 Ball Caster (.625") 33 579131 1 Table Top Weldment Ý See Replacement Kit List See Detail D See Detail C Detail C (See note below) Detail D 24 25 26 27 28 29, 30 10 31 32 Z Z 33 ...

See Detail E See Detail F See Detail G See Detail H Detail E Detail F Detail G Detail H 34 35 36 37 35 38 39 27 24 25 40 38 4 38 3 34 21 41 41 42 3 Item Part No. No. No. Req'd Description 34 579188 4 Roller 35 Ý 13 Retaining Ring 36 579257 2 Table Keeper 37 578798 1 Table Base Weldment 38 Ý� 16 Grease Fitting (Alemite) 39 Ý� 6 Pivot Pin 40 564076 8 Hex Lock Nut 41 Ý� 5 Retaining Ring 42 Ý� 2 Cylinder Pivot Pin Ý See Replacement Kit List Section Z-Z ...

See Detail J Detail J Item Part No. No. No. Req'd Description 43 579126 1 Table Handle 44 578940 1 Table Top Hinge 45 Ý 2 Socket Head Shoulder Screw 46 Ý 2 Locknut (Nylon) 47 Ý 2 Cap Screw 48 579012 2 Center Guide Bar 49 579011� 2 Spacer 50 Ý 6 Flat Head Socket Screw (.313-18) 51 10230� 10 Washer (5/16") 52 Ý 10 Locknut 53 Ý 3 Center Rod Mount 54 Ý 2 Flange Nut 55 579768 1 Spring Plunger Pin (.375") 56 Ý 4 Flat Head Socket Screw (.313-18) 57 Ý 2 Roll Pin 58 216432� 1 Hinge Nut (.625"-18) Parts Included But Not Shown 578896 1 Handle Ý See Replacement Kit List 43 58 44 45, 46 47 48 50, 51, 52 53 55 56 5 ...

Replacement Kit List Item No. Qty. Description 579905 Chain, Pin, Ring Kit 15 2 Cotterless Hitch Pin 16 14" Sash Chain 17 2 Split Ring 579906 Pivot Pin Hardware Kit 35 4 Retaining Ring 38 2 Grease Fitting (Alemite) 39 2 Pivot Pin 579907 Hardware Kit 45 2 Socket Head Shoulder Screw 46 2 Locknut (Nylon) 47 2 Cap Screw 50 6 Flat Head Socket Screw (.313-18) 52 10 Locknut 54 2 Flange Nut 57 2 Roll Pin 579908 Guide Kit 18 4 Eccentric Guide 19 4 Hex Head Cap Screw Item No. Qty. Description 579909 Decal Kit 1 2 Warning Decal 2 2 Warning Decal 5 8 Warning Decal 9 1 Decal 12 1 Warning Decal 579910 Cylinder Pin Hardware Kit 41 4 Retaining Ring 42 2 ...