zarges Z200 Assembly And Usage Instructions

www.zarges.de Z200 / Z300 mobile scaffold towers Z200-300-AA-RC4_EN.indd 1 Z200-300-AA-RC4_EN.indd 1 28.02.2008 10:20:43 28.02.2008 10:20:43 ...

Z200 / Z300 3 Z200 / Z300 Table of contents 1. General information 4 1.1. Introduction 4 1.2. Manufacturer 4 1.3. Construction type approval 4 1.4. Warranty 4 1.5. Date of issue 5 1.6. Industrial property and trademark rights 5 1.7. Proper usage 5 1.8. Improper usage 5 2. Design 6 2.1. Safety provisions 6 2.2. Behaviour for work on electrical systems with the scaffold 8 2.3. Further applicable safety instructions 8 2.4. Technical specifi cations 8 2.5. General assembly specifi cations 9 2.6. Basic measurements 12 2.7. Identifi cation 13 2.8. Parts list incl. ballasting (see also 5.2) ...

Z200 / Z300 4 1. General information 1.1. Introduction The present operating and assembly instructions are only valid for the scaffolds described in these operating and assembly instructions. The instructions provided in these operating and assembly instructions for safety as well as the rules and regulations for the handling of scaffolds are in the area of application of the scaffolds mentioned in this documentation. The operator must on his own responsibility: • bear responsibility for adherence to local, regional and national regulations, • adhere to the regulations (laws, ordinances, guidelines, etc.) listed ...

Z200 / Z300 5 Z200 / Z300 1.5. Date of issue The date of issue of these German-language operating and assembly instructions is 1 October 2006. 1.6. Industrial property and trademark rights • The trademark right for these operating and assembly instructions remains with the manufacturer. • Furthermore, all rights are reserved, especially for the case of the granting of a patent or utility patent registration. • Violations which contradict the details above are subject to punitive damages! 1.7. Proper usage The scaffolds listed in these operating and assembly instructions may only be used as scaffolds according t ...

Z200 / Z300 6 2. Design 2.1. Safety provisions 1. For the stability, installation and usage of the scaffolds mentioned above, the regulations of EN 1004 "Mobile access and working towers" apply. 2. The scaffolds may only be assembled and used by people who are familiar with these operating and assembly instructions. 3. For the assembly and disassembly of the scaffold, at least two people are required. 4. Only undamaged and faultless original spare parts of the manufacturer's scaffold system, which refers to the inspection certifi cate, may be used. Before using the unit, inspect all components for proper assembly an ...

Z200 / Z300 7 Z200 / Z300 13. For wall-side assembly of the scaffold, wall spacers can also be used for ballasting (accessory, order no. 44461). 14. The permissible load capacity of the scaffold with evenly-distributed load is 2.0 kN/ m² (according to EN 1004 - scaffolding group 3). 15. All swivel castors must be fi xed by pressing down the brake lever. The brake lever may only be released for moving. 16. When moving the scaffold, neither people nor material or tools may be on the platform. Avoid all collisions. Move the scaffold only by hand in the lengthwise or diagonal direction on solid, level and obstacle-free ...

Z200 / Z300 8 2.2. Behaviour for work on electrical systems with the scaffold Work on or in the proximity of unprotected live systems, may not be carried out using the scaffold if • the system component is not disconnected, • the system component is not secured against switching on, • if there is voltage in the system component, • the system component is not short-circuited with an earthing rail, • the system component is not isolated against adjacent live parts. 2.3. Further applicable safety instructions For the inspection, assembly and usage of the scaffold, the following provisions are applicable: • B ...

Z200 / Z300 9 Z200 / Z300 2. Assembly of slip-in frame on chassis beams Fig. 3. Fig. 4. 3. Assembly of swivel castors, with pivots on the chassis beams (base plates are included in the basic package) Fig. 5. Fig. 6. 4. Assembly of swivel castors, with shafts on the chassis beams (base plates are included in the basic package) Fig. 7. Fig. 8. 5. Assembly of diagonal braces The fi rst diagonals always be- gin on the 1st rung from the bottom!!! After that, the diago- nals run zig-zag up the long side of the scaffold. Fig. 9. Fig. 10. Ð Ð Ô Î Í Ï 1. 2. Ô 1. 2. Ï Ð 2.5. General design specifi ca- tions 1. Prepa ...

Z200 / Z300 10 7. Assembly of platform Scaffold planks or platforms must be installed as assembly aids. The platform serves as a place to stand for the further assembly (cf. section 2.1 no. 7). After the scaffold is complete, all assembly aids (scaffold planks, etc.) must be removed. Fig. 13. Fig. 14. Ð Ð 1. 2. 3. max. 0.5m Ò Fig. 19. Fig. 20. 10. Assembly of toe boards (lengthwise board, crosswise board) 1. 2.Ô Ð Ð 8.1 Assembly of railings Z200 For Fig. 15: Railings for intermediate platform For Fig. 16: Railings for working platform (uppermost platform) Fig. 15. Fig. 16. Ï Ð Ô Ô 8.2 Assembly of railings Z ...

Z200 / Z300 11 Z200 / Z300 12. Assembly of stabilisers Only for mobile scaffold tow- ers with stabilisers (D and E module). Fig. 23. Fig. 24. Fig. 25. Fig. 26. 1. 2. Ñ Ô 11. Aligning the scaffold After the scaffold has been as- sembled, it must be aligned us- ing a spirit level. If the scaffold should be moved to its usage location only after assembly, its alignment must absolutely be checked again on location. Fig. 21. Fig. 22. 13. Assembly of wall anchor Fig. 28. Fig. 29. 3. 4. Fig. 27. Z200-300-AA-RC4_EN.indd 11 Z200-300-AA-RC4_EN.indd 11 28.02.2008 10:20:57 28.02.2008 10:20:57 ...

Z200 / Z300 12 2.6. Basic measurements Module / dimensions [mm] a b c d e Z200 0.7 m × 1.5 m A 1500 700 - - - A+B 1500 700 1500 - - A+B+C 1500 700 1500 - - A+B+C+D 1500 700 1500 3000 2800 K 1500 700 - - - K+B 1500 700 1500 - - K+B+C 1500 700 1500 - - K+B+C+D 1500 700 1500 3000 2800 Z300 0.7 m × 2.0 m A 2000 700 - - - A+B 2000 700 1650 - - A+B+C 2000 700 1650 - - A+B+C+D 2000 700 1650 3000 3300 A+B+C+D+E 2000 700 1650 3000 3300 K 2000 700 - - - K+B 2000 700 1650 - - K+B+C 2000 700 1650 - - K+B+C+D 2000 700 1650 3000 3300 Z200-300-AA-RC4_EN.indd 12 Z200-300-AA-RC4_EN.indd 12 28.02.2008 10:20:58 28.02.2008 10: ...

Z200 / Z300 13 Z200 / Z300 2.7. Identifi cation Item no. Type plate Max. platform height Load max. EAN code Z200-300-AA-RC4_EN.indd 13 Z200-300-AA-RC4_EN.indd 13 28.02.2008 10:20:59 28.02.2008 10:20:59 ...

Z200 / Z300 14 2.8. Parts list incl. ballasting (see also 5.2) The parts list includes the designation of the individual parts, their associated weights, the item no. of the individual parts which are included in the complete scaffold and the item no. of the complete scaffold. The necessary ballasting per scaffold is also listed. Z200 / Z300 mobile scaffold towers Scaffold size Working height 1) Parts list Basic frame 1.75 m Folding unit Slip-in frame 1 m Slip-in frame 2 m Railings 2) Platform with fl ap Crosswise board Lengthwise board Diagonal brace Horizontal brace Chassis beams 3) Stabilisers Base plates Ballast ...

Z200 / Z300 15 Z200 / Z300 2.9. Position of the individual parts Slip-in frame 2.00 m Slip-in frame 1.00 m Folding unit Platform with access way Crosswise toe board Lengthwise toe board Diagonal brace Horizontal brace Stabilisers Chassis beams Railings Z200-300-AA-RC4_EN.indd 15 Z200-300-AA-RC4_EN.indd 15 28.02.2008 10:21:02 28.02.2008 10:21:02 ...

Z200 / Z300 Scaffold comb. Module A Working height approx. 2.90 m Scaffold height 1.75 m Platform height 0.90 m Weight 23.1 kg Order no. 48400 Scaffold comb. Module A+B Working height approx. 4.85 m Scaffold height 3.95 m Platform height 2.85 m Weight 83.1 kg Order no. 48540 Scaffold comb. Module A+B+C Working height approx. 6.85 m Scaffold height 5.95 m Platform height 4.85m Weight 111.2 kg Order no. 48541 Scaffold comb. Module A+B+C+D Working height approx. 8.85 m Scaffold height 7.95 m Platform height 6.85 m Weight 152.2 kg Order no. 48542 2.10. Assembly drawings Z200 Mobile scaffold tower, 0.7 m × 1.5 m Z200- ...

17 Operating and assembly instructions Z200 / Z300 Scaffold comb. Module K Working height approx. 2.70 m Scaffold height 1.50 m Platform height 0.70 m Weight 24.9 kg Order no. 48409 Scaffold comb. Module K+B Working height approx. 4.60 m Scaffold height 3.70 m Platform height 2.60 m Weight 84.9 kg Order no. 48590 Scaffold comb. Module K+B+C Working height approx. 6.60 m Scaffold height 5.70 m Platform height 4.60 m Weight 113.0 kg Order no. 48591 Scaffold comb. Module K+B+C+D Working height approx. 8.60 m Scaffold height 7.70 m Platform height 6.60 m Weight 154.0 kg Order no. 48592 Z200 Folding scaffold, 0.7 × 1.5 Z200-300-AA-RC4_EN.indd ...

Z200 / Z300 Scaffold comb. Module A+B+C+D Working height approx. 8.85 m Scaffold height 7.95 m Platform height 6.85 m Weight 156.1 kg Order no. 44542 Scaffold comb. Module A+B+C+D+E Working height approx. 11.85 m Scaffold height 10.95 m Platform height 9.85 m Weight 197.7 kg Order no. 44543 Z300 Mobile scaffold tower, 0.7 × 2.0 Scaffold comb. Platform height Module A 0.90 m Working height Weight approx. 2.90 m 27.1 kg Scaffold height Order no. 1.75 m 44500 Scaffold comb. Platform height Module A+B 2.85 m Working height Weight approx. 4.85 m 79.6 kg Scaffold height Order no. 3.95 m 44540 Scaffold comb. Platform he ...

19 Operating and assembly instructions Z200 / Z300 Z300 Folding scaffold, 0.7 × 2.0 Scaffold comb. Module A+B+C+D Working height approx. 8.60 m Scaffold height 7.70 m Platform height 6.60 m Weight 160.1 kg Order no. 44592 Scaffold comb. Module A+B+C+D+E Working height approx. 11.60 m Scaffold height 10.70 m Platform height 9.60 m Weight 201.7 kg Order no. 44593 Scaffold comb. Platform height Module A 0.70 m Working height Weight approx. 2.70 m 31.1 kg Scaffold height Order no. 1.50 m 44509 Scaffold comb. Platform height Module A+B 2.60 m Working height Weight approx. 4.60 m 83.6 kg Scaffold height Order no. 3.70 m 44590 Scaffold comb. Plat ...

Z200 / Z300 20 3. Note about disassembly of the scaffold Disassembly of the erected scaffold occurs in the reverse order of assembly. Here it must be noted that the platforms or scaffold planks necessary for the assembly personnel must be laid out in advance as places to stand and thereby laid out completely. In no case may parts of the scaffold (braces, platforms, etc.) be disassembled before the levels above them have been disassembled completely. 4. Usage rules and regulations 1. Ascent to the working platform may only occur from the inside. 2. It is not permitted to lean against the side protector while working. ...