JOYTECH SL1000AC Operation & User’s Manual

Specifications

Brand: JOYTECH
Category: Gate Opener
Model: SL1000AC (Operation & User’s Manual)
File Type: PDF
File Size: —
Pages: 19

Read Online

Read the JOYTECH SL1000AC Operation & User’s Manual online using the built-in PDF viewer.

Text of the manual

Thank you for choosing this product. Please read this manual carefully before installation and use.

Please do not forget to include this manual if you send the product to a third party. 1. Safety Instruction Please make sure that the power voltage being used matches with the supply voltage of gate opener (AC110V or AC220V); kids are not allowed to touch the control devices or the remote-control unit. The remote-control unit is single button mode or three button mode (please refer to the instructions of the remote control in accordance with the actual gate opener type). The indicator light on the remote-control unit will flicker when its button is pressed. Main engine and gate can be unlocked with a disengagement wrench and the gate can be manually operated after disengagement. Please make sure that nobody is around the main engine or gate when the switch is operated. Please temporarily stop using the product if the main engine needs to be repaired or regulated. The installation and maintenance of the product must be carried out by professionals. Please read this manual carefully before installing 、 using 、 maintaining or repairing it. Without following this manual, any injury or property losses caused by improper use or unauthorized modification is out of the responsibility of our company.

2. Packing List (standard)

No. Picture Name Quantity 1 Main engine 1 2 Manual release key 2 3 A B C D A B C D Remote control 2 4 Spring limit switch accessories box / Magnetic limit switch accessories box 1 4-1 or Spring limit switch block / Magnetic limit switch block 1 4-2 Foundation bolt M10 4 4-3 Spring limit switch block mounting screw M6X10 / Magnetic limit switch block mounting screw M6X18 4 4-4 Nut M10 8 4-5 Flat washer Ø10 8 4-6 Spring washer Ø10 4

2. Packing List (optional)

No. Picture Name Quantity 1 Steel gear rack 1m/pc 2 Nylon gear rack 1m/pc 3 Infrared sensor 1 4 0 8 5 6 9 7 4 1 2 3 Wireless keypad 1 5 Alarm lamp 1 6 Mounting plate 1 7 Hexagon head bolt M10×60 4 3. Technical parameters Model SL1000AC SL1500AC Power supply 220V/50Hz;110V/60Hz 220V/50Hz;110V/60Hz Motor power 400W 550W Gate moving speed 11-13m/min 11-13m/min Maximum weight of gate 1000Kg 1500Kg Remote control distance ≥30m ≥30m Remote control mode Single button mode / Three button mode Single button mode / Three button mode Limit switch Spring limit switch / Magnetic limit switch Spring limit switch / Magnetic limit switch Noise ≤60dB ≤60dB Working duty S2, 20min S2, 20min Recording of up remote controls 25 25

-20°C ~ +70°C

-20°C ~ +70°C Package weight 15Kg 16Kg 4. Installation SL1000AC/SL1500AC sliding gate opener is applicable to gate weight less than 1000kg/1500kg, and length of the sliding gate less than 12m. The drive mode adopts the rack and gear transmission. This gate opener must be installed inside the enclosure or yard for protection. 4.1 Installation drawing ⑤ ④ ③ ② 0 8 5 6 9 7 4 1 2 3 ⑧ ① ⑦ ⑥ Figure 1 ① Gate opener; ② Wireless keypad (optional); ③ Gate; ④ Infrared sensor (optional); ⑤ Alarm lamp (optional); ⑥ Safety stop block; ⑦ Gear rack; ⑧ Remote control; 4.2 Size of main engine and accessories 4.2.1 Size of main engine

4.2.2 Size of mounting plate

270 177 150±0.3 141±0.3 4×φ10 Figure 3 4.3 Installation procedures 4.3.1 Preparation work before installation Please make sure that the sliding gate is correctly installed, the gate rail is horizontal, and the gate can be manually moved smoothly before installing the gate opener. Cable installation In order to guarantee the normal operation of the gate opener and protect the cables from damages, please bury the motor & power cable and controlling cable separately with two PVC tubes. Concrete pedestal Please precast a concrete pedestal with the size can be 500mm x 300mm, depth be 250mm in advance, so as to firmly install SL1000AC/SL1500AC gate opener. Please make sure the distance between the gate and gate opener is appropriate before casting the pedestal.

4.3.2 Main engine installation

a) Dismantle the plastic housing on the main engine before installation and keep the relevant fasteners properly; b) Please prepare the power line for connecting the mounting plate to the main engine (the number of power supply cable cores should not be less than 3 PCS, the sectional area of cable core should be over 1.5mm² and the length should be determined by users according to the situation on installation spot) c) Please unlock the main engine before installation, the unlock method is: remove the rubber key cover, insert the key, and open the manual release bar till it rotates by 90° as shown in Figure 5. Then turn the output gear and the gear can be rotated easily; Turn on 90° Figure 5 4.3.3 Gear rack installation  Fix the mounting screws to the rack.  Put the rack on the output gear; make the rack engage with the output gear then weld the mounting screws to the gate (each screw with one solder joints firstly).  Manually move the gate (gate should be moved smoothly after motor unlocked) to check whether there is a fit clearance between rack and output gear, as shown in Figure 7.  Weld all the mounting screws to the gate firmly.

Make sure that all racks on the same straight line.

 Pull the gate after installed, make sure the entire trip is flexible without any stuck. Figure 6 The fit clearance of output gear and rack is shown in Figure 7 below: 1-2 1-2 Gear Gear rack rack Output Output gear gear mm mm Figure 7 Warnings ·To ensure safety, install safety stop blocks on both ends of the rail to prevent the gate from running out of the rail. Before installing the main engine, make sure that the safety stop blocks are in place and whether it has the function of preventing the gate from running out of the rail or safety range. ·Please make sure that the main engine and its components have good mechanical properties, and the gate can be operated flexibly when manually moved before installing the main engine. ·Please note that for this product, one control can only drive one main engine, otherwise, the control system will be damaged. ·Earth leakage circuit breaker must be installed in where the gate movement can be seen, and the minimum mounting height is 1.5m to avoid being touched by children. ·After installation, please check whether the mechanical property is good or not, whether gate movement after manual unlocking is flexible or not, whether the installation for infrared sensor (optional) is correct and effective.

4.3.4 Limit switch adjustment

Spring limit switch - The installation position of spring limit switch is shown in Figure 8: Gate Gate Spring Spring limit limit switch switch Spring Spring limit limit switch switch stop stop block block Gear Gear rack rack Output Output gear gear Figure 8 The installation of spring limit switch stop block is shown in Figure 9: M6×10 M6×10 M6×10 M6×10 Figure 9

Magnetic limit switch - The installation position of magnetic limit switch is shown in Figure 10:

Gate Gate Magnets Magnets Magnetic Magnetic limit limit switch switch stop stop block block Gear Gear rack rack Output Output gear gear ≤20mm Figure 10 The installation of magnetic limit switch stop block is shown in Figure 11: M6×18 M6×18 M6×18 M6×18 Left side mounting Right side mounting Figure 11 Note: The default setting is right side mounting. (According to actual situation, please refer to the “Note” of section 4.3.5.1 and 4.3.5.2 “Adjustment and operation” to adjust.)

4.3.5 Control board wiring

4.3.5.1 Standard control board + + O + 24VDC 24VDC GND GND I.R I.R CLLM CLLM COM COM OPLM OPLM COM COM STP STP X5 X5 10A 10A 250V 250V CLS CLS OPN OPN X1 X1 W U V PE PE D2 D2 D1 D1 C C SW1 SW1 ON ON AN1 AN1 LED1 LED1 X2 X2 X3 X3 PE PE N L X8 X8 M LED2 LED2 X7 X7 Lamp Lamp 1 2 3 Capacitor Capacitor Motor Motor Earth Earth Power Power Remote Remote control control learning learning button button DIP DIP Switch Switch 24VDC 24VDC GND GND Infrared Infrared sensor sensor Close Close limit limit switch switch Stop Stop control control button button COM COM Open Open limit limit switch switch Close Close control control button button Open Open control control button button COM COM Figure 12 Wiring instruction: 1. Connect L and N to the power supply of AC220V/50HZ; AC110V/60HZ; L is Live wire, N is Neutral wire, and PE is grounding wire. 2. Connect LAMP to D1, D2; voltage: AC220V/50HZ; AC110V/60HZ. 3. Connect the motor wire U to the REV motor wire, connect W to the FWD motor wire, and connect V to the motor common wire. 4. Connect C, C to the capacitor wire. X5 Terminal 24VDC Power supply for fittings +24VDC(Electric current ≤50mA); GND Power ground; I.R Photocell input (N.C.); CLLM Close limit switch; COM Limit switch common terminal; OPLM Open limit switch. X7 Terminal COM Control button common terminal; STP Stop control button (N.O.); CLS Gate close control button (N.O.); OPN Gate open control button (N.O.). DIP Switch 1. External button switch. ON - Three button switch; OFF - Single button switch (X7 terminal CLS button can be used to circularly control OPEN/STOP/CLOSE/STOP of the main engine) 2. Automatic close time.

3. Automatic close time.

Setting for automatic close time: 2 ON 3 OFF: automatic close time is 15s, 2 OFF 3 ON: automatic close time is 30s, 2 OFF 3 OFF: automatic close time is 45s, 2 ON 3 ON: no automatic close function. Infrared connection Infrared photocell function: In the closing process, when infrared ray of the photocell is covered by people or objects during its detection range, the gate will open immediately for security protection. The distance between photocell receiver and photocell emitter should be more than 2 meters, otherwise will affect the induction of the photocell. If connect the infrared photocell, please remove the short connection between I.R and GND on the X5 terminal. 24VDC 24VDC GND GND I.R I.R CLLM CLLM COM COM OPLM OPLM COM COM STP STP X5 X5 10A 10A 250V 250V CLS CLS OPN OPN X1 X1 PE PE N L X8 X8 X7 X7 V+ V- V+ V- NO COM NC Infrared Infrared receiver receiver connecting connecting Infrared Infrared emitter emitter connecting connecting Figure 13

Adjustment and operation

Remote control operation Three button mode remote control: OPEN/CLOSE/STOP of main engine are controlled by three buttons separately on the remote control. Single button mode remote control: OPEN/CLOSE/STOP of main engine are controlled by one button circularly on the remote control. Three Three button button mode mode remote remote control control Single Single button button mode mode remote remote control control A B C D OPEN OPEN A B C D CLOSE CLOSE STOP STOP CLOSE CLOSE OPEN OPEN STOP STOP Figure 14 Add extra remote control (remote control learning): Remove the main engine housing, then take out the upper cover of the control box, press the learning button AN1 on the control board, and indicator light LED2 will flash. Press the button that to be learned on the remote control once, The LED2 will be off. Press the same button on the remote control twice, the LED2 will flash several times and be off; remote control learning complete. A maximum of 25 remote controls can be learned. Delete remote control: To delete remote control that have been learned: press and hold the learning button AN1, the indicator light LED2 will be on; Then release it until LED2 is off. After the steps, all the matched remote controls will be deleted. Note: To disengage gate opener, move the gate to the middle position, then close the clutch and press the open button of external button switch to open the gate. If the gate opening direction is wrong, you can change the direction through the toggle switch SW1 on the control board or exchange the motor phase-sequence lines U and W. If the opening or closing limit is wrong, please exchange limit switch lines CLLM and OPLM on the control board.

4.3.5.1 Intelligent control board

L P E P E 13 13 LAMP LAMP P E P E 3 1 2 4 5 6 7 9 10 10 11 11 12 12 8 MOT MOT MOT MOT COM COM MOT1 MOT1 MOT2 MOT2 CAP CAP SPEED SPEED GND GND VCC VCC N L N OFF OFF ON ON X1 X1 J5 J5 U1 U1 HALL HALL J2 J2 U2 U2 S1 S1 VR3 VR3 VR4 VR4 LEARN LEARN POWER POWER J1 J1 J6 J6 J3 J3 13 13 11 11 5 6 VR1 VR1 VR2 VR2 8 10 10 SW1 SW1 1 2 3 J4 J4 12VDC 12VDC GND GND Open Open limit limit switch switch Loop Loop detetcor detetcor O/S/C O/S/C switch switch Stop Stop control control button button Pedestrian Pedestrian switch switch M Power Power Earth Earth Capacitor Capacitor Lamp Lamp Hall Hall line line Infrared Infrared sensor sensor COM COM Close Close limit limit switch switch Open Open control control button button Close Close control control button button COM COM Figure 15 Wiring instruction: 1. Connect L and N to the power supply of AC220V/50HZ; AC110V/60HZ; L is live wire, N is Neutral wire, and PE is grounding wire. 2. Connect LAMP to caution light; voltage: AC220V/50HZ; AC110V/60HZ. 3. Connect the motor wire MOT2 to the REV motor wire, connect MOT1 to the FWD motor wire, and connect MOTCOM to the motor common wire. 4. Connect MOTCAP to the capacitor wire. J2 Terminal (For the convenience of wiring, this terminal is accompanied with failure diagnosis light) 1. Gate close control button (N.O.) 2. Gate open control button (N.O.) 3. Stop control button (N.O.) 4. Control button common terminal 5. Open/Stop/Close/Stop loop control button (N.O.) 6. Pedestrian mode control button (N.O.) Press the button while the door is closed, it will open for 1 meter which is for pedestrian only. J5 Terminal (For the convenience of wiring, this terminal is accompanied with failure diagnosis

7. Power supply for fittings: +12VDC(Electric current ≤100mA)

8. Photocell input (N.C.); short out the device with terminal 9(GND) if not used. 9. GND 10. Loop detector (sensor coil) connector (N.O.) In the closing process, once vehicles are detected by the loop detector, the gate will open immediately; when the vehicle passes, the gate will close automatically. When the gate is in a halted state, it will keep this state when vehicles are detected; after the vehicle passes, the gate will close automatically. In the above loop detector function, users can make the gate close automatically 12 seconds later after the vehicle passes. Change the No.4 key of the dip switch on circuit board, and the gate will close automatically 12 seconds later after the vehicle passes. 11. Close limit switch 12. Limit switch and other input signal common terminal 13. Open limit switch Function adjustment Functional parameters of the control board equipped with microprocessor can be adjusted through potentiometer and dip switch, so as to meet different installation requirements. 13 12 13 12 SPEED SPEED GND GND VCC VCC OFF OFF ON ON X1 X1 HALL HALL U2 U2 S1 S1 VR3 VR3 VR4 VR4 LEARN LEARN POWER POWER J1 J1 13 13 VR1 VR1 VR2 VR2 SW1 SW1 1 2 3 4 5 Figure 16 Adjusting knob VR1: When meet obstacle reverse function is enabled (DIP switch 5 on OFF position and the motor assembled with the hall line), this knob is used for sensitivity adjustment of meeting obstacle. Clockwise rotation to reduce sensitivity of obstacle, counter-clockwise rotation to increase sensitivity of obstacle. When meet obstacle reverse function is disabled (DIP switch 5 on ON position), this knob is used for motor working total time adjustment. Clockwise rotation to increase, counter-clockwise rotation to reduce. The total time can be set to 10 seconds as minimum and 90 seconds as maximum. VR2: For brake force adjustment in limit position. Clockwise rotation to increase, counter-clockwise rotation to reduce. Rotate to the minimum to cancel brake function in place. VR3: For slow stop width adjustment. Clockwise rotation to increase, counter-clockwise rotation to reduce.

Rotate to the minimum to cancel the slow stop function.

VR4: For motor output force adjustment to ensure safety. Clockwise rotation to increase, counter-clockwise rotation to reduce. Note: The default setting is VR1, VR2, VR3, VR4 are the maximum value, and the user can adjust according to the actual requirement. Warning: The motor output force cannot set too large, just to be able to drive the gate. Dip switch 1. Soft start function. OFF - enabled; ON - disabled. 2. Limit switch setting. OFF- normal open (N.O.); ON - normal close (N.C.). 3. Automatic close time. 4. Automatic close time. Setting for automatic close time: 3 OFF 4 ON: automatic close time is 12s, 3 ON 4 OFF: automatic close time is 24s, 3 ON 4 ON: automatic close time is 36s, 3 OFF 4 OFF: no automatic close function. 5. Meet obstacle reversal function. OFF - enabled; ON - disabled. Infrared connection Infrared photocell function: In the closing process, when infrared ray of the photocell is covered by people or objects during its detection range, the gate will open immediately for security protection. The distance between photocell receiver and photocell emitter should be more than 2 meters, otherwise will affect the induction of the photocell. If connect the infrared sensor, please remove the short connection between 8 and 9 on the J5 terminal. 13 13 7 9 10 10 11 11 12 12 8 SPEED SPEED GND GND VCC VCC OFF OFF ON ON X1 X1 J5 J5 U1 U1 HALL HALL U2 U2 S1 S1 VR3 VR3 VR4 VR4 LEARN LEARN POWER POWER J1 J1 13 13 11 11 VR1 VR1 VR2 VR2 8 10 10 SW1 SW1 V+ V- V+ V- NO COM NC Infrared Infrared receiver receiver connecting connecting Infrared Infrared emitter emitter connecting connecting Figure 17

Adjustment and operation

Remote control operation Three button mode remote control: OPEN/CLOSE/STOP of main engine are controlled by three buttons separately on the remote control. Single button mode remote control: OPEN/CLOSE/STOP of main engine are controlled by one button circularly on the remote control. Three Three button button mode mode remote remote control control Single Single button button remote remote control control A B C D OPEN OPEN A B C D CLOSE CLOSE STOP STOP CLOSE CLOSE OPEN OPEN STOP STOP Pedestrian Pedestrian mode mode Pedestrian Pedestrian mode mode Figure 18 Add extra remote control (remote control learning): Remove the main engine housing, then take out the upper cover of the control box, press and hold the learning button S1 for 2 seconds, then the indicator light LEARN will be on; press the button that to be learned on the remote control twice, the LEARN will flash several times and be off; remote control learning complete. A maximum of 40 remote controls can be learned. Delete remote control: To delete remote control that have been learned; press and hold the learning button S1, the indicator light LEARN will be on; Then release it until LEARN is off. After the steps, all the matched remote controls will be deleted. The fourth button on the remote control is for pedestrian mode, press the button while the door is closed, it will open for 1 meter which is for pedestrian only. Note: To disengage gate opener, move the gate to the middle position, then close the clutch and press the open button of external button switch to open the gate. If the gate opening direction is wrong, you can exchange the motor phase-sequence lines MOT2 and MOT1. If the opening or closing limit is wrong, please exchange limit switch lines which are connected to the corresponding terminal 11 and 13 on the control board. 5. Others 5.1 Maintenance Check whether the gate operates normally every month. For the sake of safety, each gate is suggested to be equipped with infrared protector, and regular inspection is required. Before installation and operation of the gate opener, please read all instructions carefully. Our company reverses the right to change the instruction without prior notice.

The gate cannot open or

close normally, and LED does not light. 1.The power is off. 2.Fuse is burned. 3.Control board power wiring with problem. 1.Switch on the power supply. 2.Check the fuse (code FU), change the fuse if burnt. 3.Re wiring according to instructions. The gate can open but cannot close. 1.Photocell wiring with problem. 2.Photocell mounting with problem. 3.Photocell is blocked by objects. 4.Sensitivity of obstacle is too high (Intelligent type). 5.Hall switch parts is damaged (Intelligent type). 1.If not connect photocell, please make sure that the infrared port and GND short circuit; if connect infrared sensor, please make sure the wiring is correct and the photocell is N.C. 2.Make sure that the photocell mounting position can be mutually aligned. 3.Remove the obstacle. 4.Reduce the sensitivity of obstacle. 5.Change hall switch parts. Remote control doesn’t work. 1.Battery level of the remote control is low. 2.Remote control learning is not completed. 1.Change the remote control battery. 2.Re-conduct remote control learning. Press OPEN, CLOSE button, the gate is not moving, motor has noise. 1.Capacitor is broken. 2.Capacitor is poor connected. 3.Gate moving is not smoothly. 1.Change capacitor. 2.Check the capacitor wiring. 3.According to the actual situation to adjust the motor or the gate. Not stop at the limit position when opening / closing. 1. The limit direction is wrong. 2. The mounting of magnetic limit switch with problem. 1.Check whether the limit switch wiring is consistent with the actual direction of operation. 2. Check whether the distance between magnetic limit switch and motor, and the height of the magnetic limit switch can reach up the mounting requirement. Leakage switch tripped. Power supply line short circuit or motor line short circuit. Check wiring.

Remote control working

distance is too short. Signal is blocked. Connect external receiver antenna, 1.5 meters above ground. The gate moves to the middle position to stop or reverse. 1.Motor output force is not enough (Intelligent type). 2.Sensitivity of obstacle is too big (Intelligent type). 3.Gate meets obstacle. 1.Adjust the VR4. 2.Adjust the VR1. 3.Remove the obstacle. Gate opens automatically Automatic close function has been turned on but with incorrect opening direction. Please refer to the attentions under 4.3.5.1 and 4.3.5.2 to change the opening direction. Warranty Warranty Ordinance 1. To repair against this warranty card and invoice during the warranty period. 2. Warranty period: 1 year after the date of invoice. 3. Without unauthorized dismantling, any product broken or damage due to quality problem, we’ll offer the repair service for free or replace for free. 4. The malfunction and damaged caused by incorrect use or man fault is not covered by this warranty. Maintenance Record Check Date Check Content Maintained by 2018V1

Other Gate Opener Manuals