Siemens SINUMERIK 840D sl Programming Manual

______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ ______________ Preface General 1 Parameter description 2 Measuring cycle help programs 3 Measuring in JOG 4 Measuring Cycles for Milling and Machining Centers 5 Measuring Cycles for Turning Machines 6 Miscellaneous functions 7 Hardware/software 8 Data description 9 Start-up (hardware) 10 Alarm, error, and system messages 11 Adaptation of the Measuring Cycles to Previous Softw ...

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. Danger indicates that death or severe personal injury will result if proper precautions are not taken. Warning indicates that death or severe personal injury may result if proper precautions are not taken. Caution with a safety alert symbol, indicates that minor pe ...

iii Preface Structure of the documentation The SINUMERIK documentation is organized in 3 parts: • General Documentation • User documentation • Manufacturer/service documentation A list of documents, updated on a monthly basis and indicating the available languages, is available on the Internet at: http://www.siemens.com/motioncontrol Select "Support" → "Technical Documentation" → "Overview of Documents". The Internet version of the DOConCD (DOConWEB) is available at: http://automation.siemens.com/doconweb Information on the range of training courses and FAQs (frequently ...

Technical Support If you have any questions, please contact our Hotline: Europe and Africa time zone A&D Technical Support Tel.: +49 (0) 180 / 5050 - 222 Fax: +49 (0) 180 / 5050 - 223 Internet: Email: mailto:[email protected] Asia and Australia time zone A&D Technical Support Tel.: +86 1064 719 990 Fax: +86 1064 747 474 Internet: Email: mailto:[email protected] America time zone A&D Technical Support Tel.: +1 423 262 2522 Fax: +1 423 262 2289 Internet: Email: mailto:[email protected] Note Country telephone numbers for technical support are provided under the ...

v Validity This User's Guide is valid for the following controls: Measuring cycles, version 6.3. Software versions stated in the programming manual refer to the 840D and their 810D equivalent, e.g. SW 5 (840D) corresponds to SW 3 (810D). Structure of descriptions All cycles and programming options have been described according to the same internal structure, as far as this is meaningful and practicable. The various levels of information have been organized such that you can selectively access the information you need for the task in hand. Supplementary devices The applicat ...

vii Table of contents Preface ......................................................................................................................................................iii 1 General................................................................................................................................................... 1-1 1.1 Basics......................................................................................................................................... 1-1 1.2 General prerequisites................................................................. ...

Measuring cycles viii Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 2.3.2 Number of the measuring axis: _MA.......................................................................................... 2-5 2.3.3 Tool number and tool name: _TNUM and _TNAME .................................................................. 2-6 2.3.4 Offset number: _KNUM.............................................................................................................. 2-7 2.3.5 Offset number _KNUM extended for tool offset: up to 9 digits................................................. 2-10 2.3.6 Correcting setup and additive offset in w ...

Measuring cycles Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 ix 4.2.6.1 General information ................................................................................................................. 4-33 4.2.6.2 Measuring a plane that is oblique in space.............................................................................. 4-34 4.2.7 Rejection, repetition, end of measurement.............................................................................. 4-35 4.2.7.1 Rejection and repetition of measurements .............................................................................. 4-35 4.2.7.2 Terminating t ...

Measuring cycles x Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 5.3.5 Calibrating a workpiece probe in the applicate determining probe length............................... 5-44 5.3.5.1 General information.................................................................................................................. 5-44 5.3.5.2 Programming example............................................................................................................. 5-46 5.3.5.3 Operational sequence.............................................................................................................. 5-47 5.4 CYCLE977 workpie ...

Measuring cycles Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 xi 5.8.3.1 General information ............................................................................................................... 5-122 5.8.3.2 Programming example........................................................................................................... 5-123 5.8.3.3 Operational sequence............................................................................................................ 5-125 5.9 CYCLE997 workpiece: Measuring a sphere and ZO determination...................................... 5-127 5.9.1 Function overview .... ...

Measuring cycles xii Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 6.3.8 Measuring drills – special applications (from measuring cycles SW 6.3) ................................ 6-55 6.4 CYCLE973 Calibrating workpiece probes................................................................................ 6-56 6.4.1 Function overview .................................................................................................................... 6-56 6.4.2 Calibrating in the reference groove.......................................................................................... 6-59 6.4.2.1 General information........... ...

Measuring cycles Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 xiii 7.2.4 Description of the parameterizing cycles................................................................................. 7-14 7.2.4.1 General information ................................................................................................................. 7-14 7.2.4.2 Setting additional parameters - CYCLE_PARA ....................................................................... 7-14 7.2.4.3 Calibrate tool probe - CYCLE_CAL_TOOLSETTER................................................................ 7-15 7.2.4.4 Calibration on surface - CY ...

Measuring cycles xiv Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 9.2.3 Central values .......................................................................................................................... 9-15 9.2.4 Central bits ............................................................................................................................... 9-22 9.2.4.1 In data block GUD6.DEF.......................................................................................................... 9-22 9.2.4.2 Detailed description.............................................................................................. ...

Measuring cycles Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 xv 10.5.5 Step 4 – menu tree for extending measuring cycles.............................................................. 10-15 10.5.6 Step 5 – configure measuring cycle support.......................................................................... 10-16 10.5.7 Step 6 – incorporate text files................................................................................................. 10-16 10.5.8 Step 7 – incorporate files for measurement result display..................................................... 10-17 10.5.9 Step 8 – incorporate measuri ...

1-1 General 1 1.1 1.1 Basics General information Measuring cycles are general subroutines designed to solve specific measurement tasks. They can be adapted to specific problems via parameter settings. When taking general measurements, a distinction is made between • tool measurements and • workpiece measurements. Workpiece measurements ���������������������� ������������������������ �� �� �� �� In workpiece measurement, a measuring probe is moved up to the clamped workpi ...

Measuring cycles 1-2 Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 Tool measurements � � ��������������������������������������� ����������������� � � � �������������������� ������������������������ In tool measurement, the selected tool is moved up to the probe and the measured values are acquired. The probe is either in a fixed in position or is swung into the working area with a mechanism. The tool g ...

Measuring cycles Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 1-3 Display functions of the measuring cycles An HMI/PCU is required for showing the measuring result displays and measuring cycle support. Please observe the following when programming: • Tool radius compensation is deselected before it is called (G40). • All parameters for the cycle call have been defined beforehand. • The cycle is called no later than at the 5th program level. • The system of units allows measuring in the programmed unit system that deviates from the basic system with switchable ...

Measuring cycles 1-4 Programming Manual, Release 04/2006, 6FC5398-4BP10-0BA0 Excessive values of _MC_SIMDIFF with corresponding value assignment of the defining parameters cause cycle alarms to be output. Note It is not ensured that the correction value contains the correct sign of _MC_SIMDIFF. This depends on the measurement or calibration task and the direction of measurement. The sign is influenced in such a way that the overall result makes sense (e.g. "Measure hole"). Changing the sign always causes the sign of the result to change. Demo program for simulation on HMI Advanc ...