M&C PSS Series Instruction Manual

PSS® PSS-5C, PSS-5/2C, PSS-5/3C Instruction Manual Version 1.02.02 ...

www.mc-techgroup.com Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized distributor. You will find ...

3 List of Contents 1 General information .................................................................................................................. 5 2 Declaration of conformity ......................................................................................................... 5 3 Safety instructions ........................................................................................................ ...

www.mc-techgroup.com List of Figures Figure 1 Type plate ......................................................................................................................... 8 Figure 2 Labelling of the connections ............................................................................................. 8 Figure 3 Warning label on the device........................................................................................ ...

5 HEAD OFFICE M&C TechGroup Germany GmbH  Rehhecke 79  40885 Ratingen  Germany Telephone: 02102 / 935 – 0 Fax: 02102 / 935 – 111 E - mail: [email protected] www.mc-techgroup.com 1 General information The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. To ensure the safe operation and to maintain the s ...

www.mc-techgroup.com 3 Safety instructions Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this instruction manual before starting up and use of the equipment. The information and warnings given in this instruction manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. The installation and commi ...

7 5 Used terms and signal indications DANGER This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. W AR N I N G This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. CAUTION This means that minor physical injuries may occur ...

www.mc-techgroup.com Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. 5.1 Type plate and labels on the device A type plate, an information label and a warning label are located on the device. The type plate contains the product name, the serial number including explanation, electrical connection data and the manufacturer's address. 1 Serial number 4 S/N: ...

9 The warning label indicates the necessary requirements for operating the device. Figure 3 Warning label on the device ...

www.mc-techgroup.com 6 Introduction The portable gas conditioning systems PSS-5C, PSS-5/2C and PSS-5/3C are designed especially for applications where accurate gas analysis at constantly changing locations is required. The entire gas conditioning system is housed in a compact and impact-resistant plastic case equipped with an integrated trolley with extendable handle. This allows gas analysis at various locations to be carried out qui ...

11 8 Application The PSS-5C gas conditioning system is suitable for variable discontinuous use as well as for continuous operation. The upright, closed PSS-5C case with screwed in connectors complies with protection class IP42 as required by the EN15267-4:2017 standard. It contains a standard gas temperature monitoring as well as a temperature display visible from the outside.  Gas sample probe made of SS316Ti, � ...

www.mc-techgroup.com  Gas sample probe made of SS316Ti, Ø 4/6 mm, length 0.5 m  Gas sample line, PVC tube, Ø 4/6 mm, length 3 m  Peltier gas cooler with temperature alarm high/low (TIAHL)  Fine filter FP-2T, filter element porosity 2 µm  Sample gas pump N3 KPE (options: N5 KPE (Part No. 01G9090), N9 KPE (Part No. 01G9095))  Peristaltic pump2 2 x SR25.2-W for continuous condensate removal Figure 6 Gas flow di ...

13 9 Technical data Gas Conditioning Type PSS-5C PSS-5/2C PSS-5/3C Part No. 01G4000 01G4250 01G4500 Sample gas outlet dew point Range of adjustment: +2 to 15 °C [35.6 to 59 °F], factory setting: +5 °C [41 °F] Sample gas outlet dew point stability At const. conditions: < ±0.1°C [±0.18 °F] Sample gas inlet temperature *Max. 80°C [176 °F], optional: *max. 180°C [356 °F] with stainless steel bulkhead union Sa ...

www.mc-techgroup.com Options Type Part No. Sample tube Sample tube out of Kanthal® ø 6 mm, length: 1 m, sampling temperature: max. 1300 °C [2372 °F] 01G9030 Electronic temperature controller for max. 12 m [39.4 ft] heated sample line 100 W/m 701 control range: 0 to 200 °C [32 to 392 °F], inlet PT100, power: 230 V/50 Hz, contact capacity: 250 V AC max. 10 A, completely mounted incl. 7-pin plug 10 A 01G9055 Electronic tempera- tur ...

15 Options Type Part No. Further sample gas outlet w/o flow meter Parallel sample gas outlet, tubing via T-piece on lateral PVDF bulkhead fitting, DN 4/6, max. 1 piece 01G9065 3-way ball valve (Note: only one FM40 flow meter is possible with this version) 3L/PV-1 for switching over from test gas to sample gas, in the inlet of the sample gas conditioning unit, mounted with mounting bracket, fittings in PVDF 01G9046 5- ...

www.mc-techgroup.com Options Type Part No. Needle valve Needle valve in the bypass of the sample gas pump type N3/N5/N9 for pressureless control, with PVDF screw connections, mounting bracket and assembly 01G9050 Analog output Analog output of the sample gas cooler temperature at the PSS- 5C case with connection socket, mA output for PSS-5C 0/4 to 20 mA, galvanically isolated, burden: 500 Ohm 01G9010 mA output Thermocouple type K for ...

17 Options Type Part No. SR25.3-W (Note: only one FM40 flow meter is possible with this version) For acid dosing by an additional peristaltic pump. 01P1320 Other versions on request. ...

www.mc-techgroup.com 10 Dimensions Figure 7 Dimensions 11 Description The PSS-5C gas conditioning system is equipped with the powerful Peltier gas cooler of the new series as standard. The cooler is equipped with a jet-stream heat exchanger, which cools the sample gas constantly to +5 °C [41 °F], independent of the ambient temperature. As soon as the operating temperature < +8 °C [46.4 °F] is reached after commissioning, the sampl ...

19 1 Case door with display 5 Sample gas pump 2 Case 6 Peristaltic pump 3 Terminal mounting rail 7 Gas coolerr 4 Fine filter FP-2T 8 Heat exchanger Figure 8 Case content: PSS-5C and PSS-5/3C All components of the gas conditioning system are freely accessible and built into a portable case 2. The case door 1 can be opened to the left by loosening the latches mounted on the side and top of the case. The installation of ...

www.mc-techgroup.com The 4/6 mm tube connections for the condensate and sample gas lines are located on the side of the case. A stainless steel sample probe (length 0.5 m, Ø 6 mm) and a 3 m PVC sample tube (4/6 mm) are included in the standard scope of delivery. The ventilation grids in the door and in the left side wall of the case provide sufficient convex forced ventilation. Options: The PSS-5... sample gas conditioning unit can b ...