Allen-Bradley CompactLogix 5480 Installation Instructions Manual

Catalog Number 5069-L46ERMW The CompactLogix™ 5480 controllers can operate in various applications, including the use of local Compact 5000™ I/O modules and remote I/O modules and Integrated Motion over an EtherNet/IP network. The controllers offer the following: • A Logix-based real-time controller that runs an instance of Windows 10 IoT Enterprise, also known as a commerci ...

CompactLogix 5480 Controller ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, law ...

3 CompactLogix 5480 Controller Environment and Enclosure ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in EN/IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This equipment is not intended for use in residential environments and may not provide adequate protection to radio com ...

CompactLogix 5480 Controller About the Controller The following graphic shows a CompactLogix 5480 controller. IMPORTANT Any illustrations, charts, sample programs, and layout examples that are shown in this publication are intended solely for the purposes of example. Since there are many variables and requirements that are associated with any particular installation, Rockwell Automation does ...

5 CompactLogix 5480 Controller Required System Components Before you install the controller, verify that you have the following components. System Planning Follow these rules when planning your system configuration: • If the CompactLogix 5480 system includes only a controller, you can mount the DIN rail in any orientation. • If your CompactLogix 5480 system includes local Compact 5000 I/O ...

CompactLogix 5480 Controller Spacing Maintain spacing from enclosure walls, wireways, and adjacent equipment. Ambient temperature is higher at the top of an enclosed cabinet. The minimum distance on of a system that includes only a CompactLogix 5480 controller is as follows: • 25.00 mm (0.98 in.) between the sides and the cabinet • 25.00 mm (0.98 in.) between the front of the controller ...

7 CompactLogix 5480 Controller This example uses the following conditions: • All sides of the enclosure transfer heat. • Only the CompactLogix 5480 controller is installed. • Ambient temperature = 20 °C (68 °F). Dimensions The controller dimensions are as follows. Ground Considerations You must ground DIN rails according to the Industrial Automation Wiring and Grounding Guidelines, pub ...

CompactLogix 5480 Controller Install the Controller onto the DIN Rail 1. Confirm that the DIN rail latches are closed. 2. If the DIN rail latches are open, gently push the rear latch back until the front latch pops up and clicks. 3. Position the controller so that the back of it faces the DIN rail. 4. Press the controller against the DIN rail until you hear a click. 5. Confirm that all latch ...

9 CompactLogix 5480 Controller Install the MOD Power RTB 1. Hook the bottom of the MOD power RTB on the controller. 2. Push the RTB against the controller until you hear a click. . 3. Push the RTB handle against the RTB until you hear a click. Connect MOD Power The way that you connect power to the MOD power RTB depends on whether you use UPS control signals or not. • If you are not using UP ...

CompactLogix 5480 Controller The following diagram shows an external 24V DC power supply that is connected to the MOD power RTB when you are not using UPS control signals. Install the SA Power RTB Install the SA power RTB even if you do not use SA power. 1. Hook the bottom of the SA power RTB on the controller. 2. Push the RTB against the controller until you hear a click. 3. Push the RTB h ...

11 CompactLogix 5480 Controller 7. Insert the wire from an Earth Ground location into the first Ground ( ) on the RTB. The Earth Ground location can be the external SA power supply, the DIN rail, or other Earth Ground location. 8. Turn the screwdriver to close the terminal on the wire. The screw torque is 0.4 N•m (3.5 lb•in). The following diagram shows an external 24V DC power supply that ...

CompactLogix 5480 Controller 7. Insert the wire from an Earth Ground location into the first Ground ( ) on the RTB. The Earth Ground location can be the external SA power supply, the DIN rail, or other Earth Ground location. 8. Turn the screwdriver to close the terminal on the wire. The screw torque is 0.4 N•m (3.5 lb•in). This diagram shows an external 240V AC power supply that is conn ...

13 CompactLogix 5480 Controller UPS Control Signals These control signals are used on the UPS Control RTB: UPS Control RTB Terminals Install the UPS Control RTB Install the UPS control RTB even if you do not intend to connect uninterruptible power to the controller. 1. Hook the bottom of the UPS power RTB on the controller. 2. Push the RTB against the controller until you hear a click. . 3. Pu ...

CompactLogix 5480 Controller Connect to the MOD Power RTB from a UPS 1. Daisy chain the wires from these connections on the UPS: • 24V OUT (+) • Ready (1) • Buffering (3) • Battery Fail (5) • Inhibit (7) 2. Connect one wire to each (+) terminal on the MOD power RTB, as shown in the example graphic on page 15. a. Insert the wire into the terminal. b. Turn the screwdriver to close t ...

15 CompactLogix 5480 Controller 3. Connect a wire from the Battery Fail (6) connection on the UPS to the Battery Fail terminal on the UPS control RTB. a. Insert the wire into the terminal. b. Turn the screwdriver to close the terminal on the wire. The screw torque is 0.4 N•m (3.5 lb•in). 4. Connect a wire from the Inhibit (8) connection on the UPS to the Inhibit terminal on the UPS control ...

CompactLogix 5480 Controller Disconnect Wires from the RTBs If necessary, complete these tasks to disconnect wires from any RTB on the controller. 1. Turn the screwdriver counter-clockwise to open the terminal. 2. Remove the wire. Install Compact 5000 I/O Modules Complete one of the following: • If you do not use local Compact 5000 I/O modules in the system, proceed to Install the End Cap ...

17 CompactLogix 5480 Controller Set the Network Internet Protocol (IP) Addresses You must set an IP address on Ethernet ports for the controller to operate on an EtherNet/IP network via that port. Out-of-the-box, the following applies to Ethernet ports A1, A2, and B1: • The ports are DHCP-enabled and the IP address is set automatically via a DHCP server. If there is no DHCP server available ...

CompactLogix 5480 Controller Remove and Replace the Controller 1. Turn off power to the MOD power and the SA power RTBs. 2. If there are local Compact 5000 I/O modules in the system, remove them. If not, skip to step 3. 3. Disconnect wires from the RTBs. For more information, see Disconnect Wires from the RTBs on page 16. 4. Pull the RTB handles to remove the RTBs. IMPORTANT When you remove ...

19 CompactLogix 5480 Controller 5. Remove all cables from the controller. 6. Push down on the front of the DIN rail latches. A click indicates that the DIN rail latches are open. If the DIN rail latches fail to remain in the open position, hold them down. 7. Pull the controller off the DIN rail. 8. Repeat the installation steps that are described beginning at Install the Controller onto the DI ...

CompactLogix 5480 Controller Remove the Top Fan 1. Push up on the front of the fan. Make sure that the fan is fully disengaged before you try to pull it out. 2. Pull the fan out of the slot at the top of the controller. Install the Top Replacement Fan 1. Insert the top replacement fan into the slot at the top of the controller. Make sure the tabs at the back of the fan are inserted in the h ...