Falcon E9241 User, Installation And Servicing Instructions

PASTA COOKER E9241 Read these instructions before use T100900 Rev 9 Published: 02/10/2018 DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER:

HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland. WEEE Directive Registration No. WEEE/DC0059TT/PRO At end of appliance life, dispose of appliance and any replacement parts in a safe manner, via a licensed waste handler. Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable. Dear Customer Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here: IMPORTANT: Please keep this manual for future reference.

SYMBOLS SCREWDRIVER SPANNER COOKING OIL GREASE WARNING SPARK IGNITION FLAME VIEWPORT ALLEN KEY IGNITER C SPANNER

 These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country.  Installation must meet national or local regulations. Attention must be paid to: safety (installation & use) regulations, health and safety at work act, local and national building regulations, fire precautions act.  To prevent shocks, this appliance must be earthed.  This unit is fitted with an equipotential connection at the rear on the base.  This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the voltages stated on the data plate.  This equipment is for professional use only and must be used by qualified persons.  The installer must instruct the responsible person(s) of the correct operation and maintenance of the appliance.  Unless otherwise stated, parts which have been protected by the manufacturer must not be adjusted by the installer.  Take care when moving an appliance fitted with castors.  The appliance must be serviced regularly by a qualified person. Service intervals should be agreed with the service provider.  Check that no damage has occurred to the appliance or supply cord during transit. If damage has occurred, do not use this appliance.  Installation, periodic testing, repair and fixed wiring connections should only be undertaken by a competent electrician.  Ensure the supply cord is routed free from the appliance to avoid damage.  We recommend supplementary electrical protection with the use of a residual current device (RCD).  The appliance has been designed and approved to use Falcon kick plates; non Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance.  All apparatus connected to a potable water network and including water drain device has to be provided with an air break before its discharge to the drainage system. Type AA.

2.0 OPERATION .............................................................................................................. 2 2.1 COMPONENT PARTS ......................................................................................... 2-3 2.2 CONTROLS ............................................................................................................ 4 2.3 USING THE APPLIANCE ....................................................................................... 5 3.0 CLEANING AND MAINTENANCE ............................................................................. 6 3.1 CLEANING AND MAINTENANCE .......................................................................... 6 4.0 SPECIFICATION ........................................................................................................ 7 4.1 APPLIANCE WEIGHT TABLE ................................................................................ 7 4.2 TECHNICAL DATA TABLE ..................................................................................... 7 5.0 DIMENSIONS / CONNECTION LOCATIONS ............................................................ 8 6.0 INSTALLATION ......................................................................................................... 9 6.1 SITING / CLEARANCES ......................................................................................... 9 6.2 ASSEMBLY .......................................................................................................... 10 6.3 ELECTRIC SUPPLY & CONNECTION ................................................................. 11 6.4 COMMISSIONING ................................................................................................ 11 6.5 SUITING .......................................................................................................... 12-14 7.0 SERVICING ............................................................................................................. 15 7.1 DOOR REMOVAL................................................................................................. 15 7.2 TEMPERATURE CONTROL & TAP REMOVAL ................................................... 16 7.3 CONTROL PANEL REMOVAL ............................................................................. 16 7.4 SWITCH PANEL REMOVAL ................................................................................. 17 7.5 OPERATING & SAFETY STAT REMOVAL .......................................................... 17 7.6 ELEMENT COVER REMOVAL ............................................................................. 18 7.7 ELEMENT REMOVAL ..................................................................................... 18-19 7.8 TAP REMOVAL .................................................................................................... 20 7.9 CIRCUIT DIAGRAMS ...................................................................................... 21-22 7.10 WIRING DIAGRAMS ....................................................................................... 23-24 8.0 ACCESSORIES ....................................................................................................... 24 8.1 BASKETS AND BASE PANEL ......................................................................... 24-26 9.0 FAULT FINDING ...................................................................................................... 25 10.0 SPARE PARTS ........................................................................................................ 26 11.0 SERVICE INFORMATION ........................................................................................ 26

This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. A - Serial No B - Model No C - Flue Type D - Gas Category E - Gas Pressure F - Gas Type G - Gas Rate H - Total Heat Input I - Electrical Rating J - Total Electrical Power K - Magnetic Field Frequency L - Electrical Phase Loading

I - WATER TAP C - RESET SWITCH J - DRAIN HANDLE CLOSED D - ON/OFF SWITCH K - WIRE GRID E - POWER NEON L- DRAIN SHELF F - HEAT DEMAND NEON M- SAFETY & OPERATING THERMOSTAT G - TEMPERATURE CONTROL N- ELEMENT

5 - TAP 3 - HEAT DEMAND NEON (AMBER) 6 - DRAIN VALVE

2.3.1 Before use, clean the appliance inside and out. See section 3 2.3.2 Ensure drain valve is closed; fill with water to marked level. 2.3.3 Switch power on, 1. 2.3.4 Set temperature control 4 to desired setting. IF THE UNIT TURNS OFF, PRESS RESET BUTTON 2.3.5 To switch the unit off, turn temperature control 4 to `off` position.

3.1 CLEANING AND MAINTENANCE 3.1.1 Turn off and allow cool down. 3.1.2 Drain water and remove grid. 3.1.3 Rotate element if required to clean pan. 1 - ELEMENT ROTATING HANDLE 2 - GRID 3.1.4 Remove other debris using a cloth. FAILURE DUE TO LACK OF PROPER CLEANING IS NOT COVERED BY WARRANTY.

APPLIANCE UNIT WEIGHT (kg) PACKED WEIGHT (kg) E9241 46 56 4.2 TECHNICAL DATA TABLE CURRENT POWER PHASE MIN (A) (-5) @ 230V MAX (A) (+5) @ 230V DESIRED (A) @ 230V (Kw) @ 230V L1 10.83 12.63 12.1 2.77 L2 10.83 12.63 12.1 2.77 L3 10.83 12.63 12.1 2.77 SINGLE PHASE MIN (A) (-5) @ 230V MAX (A) (+5) @ 230V DESIRED (A) @ 230V (Kw) @ 230V L 32.49 37.89 36.3 8.3 IF ANY CURRENT IS OUT WITH THESE TOLERANCES, THE CAUSE MUST BE INVESTIGATED AND RECTIFIED.

Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions, or where restricted movement for installation and service is evident. The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and competent electrician; and connected to the correct power supply suitable for load as stipulated by the appliance data label. The electrical installation and connections should meet the necessary requirements to local electrical wiring regulations and electrical safety guidelines. We recommend:-  Supplementary electrical protection with use of a residual current device (RCD).  Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is easily accessible for switching off and safe isolation purposes. The switch disconnector must meet the specification requirements of IEC 60947. 6.1 SITING / CLEARANCES This appliance can be sited next to a combustible wall. IF SUITING THE NECESSARY CLEARANCES TO ANY COMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN FOR INDIVIDUAL APPLIANCES INSTRUCTIONS.

6.2.2 Fit anti tilt device as shown below.

6.3.1 The location of the electrical inlet is as seen in section 5.0. This unit is suitable for AC supplies only. The standard terminal arrangement is Three phase (400V 3N~) for all variants. 6.3.2 A suitable supply cord is supplied that conforms to code designation 60245 IEC 57, cable specification H07RN-F 5G2.5 or (H07RN-F 3G6 for single phase appliance).This appliance is designed to, and must, be connected to fixed wiring. If cord is damaged, it must be replaced by a suitably qualified person. Access to mains terminal block is gained by removing control panel. (See 7.3). Live 1 ( Phase 1) Brown Live 2 ( Phase 2) Black Live 3 ( Phase 3) Grey Neutral Blue Earth Yellow/Green Live (Single Phase) Brown Neutral Blue Earth Yellow/Green THIS APPLIANCE MUST BE EARTHED 6.4 COMMISSIONING 6.4.1 Open door ensuring drain valve is closed. 6.4.2 Ensure element is in the horizontal position. 6.4.3 Fill pan with water to maximum level mark. 6.4.4 Switch on unit. 6.4.5 Adjust operating thermostat to desired temperature. 6.4.6 If the appliance does not operate correctly please refer to section 9.0 and rectify the problem. This appliance is also provided with a terminal for connection of an external equipotential conductor. This terminal is an effective electrical contact with all fixed exposed metal parts of the appliance, and shall allow the connection of conductor having a nominal cross-section area of up to 10mm². It is located at the rear of the unit and identified by the following label and must only be used for bonding purposes.

COVER AFTER COMMISSIONING. 6.5 SUITING “Patent no. GB 1511389.7” 6.5.1 Before leveling and suiting units ensure the units are fully built, including all accessories and castings. 6.5.2 Undo the 4 fixing screws on the control panel and remove. 6.5.3 Remove the hob rear infill and replace with rear suiting plate and fixings. 6.5.4 Remove the front side panel countersunk screw and suiting plate. NOTE: The DLS system is designed to give a quick and easy suiting solution. If you require an improved seal between appliances we recommend you use, a food grade, high temperature silicon sealant. This can be supplied by Falcon part no – 523400021

6.5.6 Slide suited units into position. 6.5.7 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.5.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using the M5 nut. 6.5.9 (C) Remove the front bolts from feet, insert base tie plate and secure the bolts back into position.

6.5.11 Replace control panel.

APPLIANCE AT THE MAINS SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. 7.1 DOOR REMOVAL 7.1.1 Remove door as shown.

7.2.1 Remove as shown. 7.3 CONTROL PANEL REMOVAL 7.3.1 Remove as shown

7.4.1 Remove as shown. 7.5 OPERATING & SAFETY STAT REMOVAL 7.5.1 Remove thermostats as shown.

7.6.1 Remove as shown. 7.7 ELEMENT REMOVAL 7.7.1 Remove handle as shown.

8.1.1 Left hand basket 1/6 8.1.2 Right hand basket 1/6 8.1.3 Basket 1/3

9.0 FAULT FINDING FAULT POSSIBLE CAUSES REMEDY Unit will not turn ON No Power to unit Check power supply is connected & turned ON Unit will not operate Unit not switched On Turn unit On inside door Unit will not switch On Element not in base off pan Make sure element in down position Safety cutout activated Low water level Add water to pan Pan overflows Too much water in pan Reduce water level Pan overflows Too much water in pan Check overflow drain for blockage No water at tap Water off at mains Turn water on at mains Unit will not drain Blocked drain Clean filter at drain in pan

PART DESCRIPTION SPARES NUMBER Temperature control knob Tap On/off switch Power neon red Heat demand neon amber Filler spout Element assembly Element O ring small Thermostat control Safety thermostat Safety switch (element tilt switch) Control knob Control panel Dust cover Drain shelf When ordering spare parts please quote the following: Model Number Serial number This information will be found on data plate attached to the appliance Visit our website for further spares information. 11.0 SERVICE INFORMATION It is recommended to have a maintenance contract with a local service provider. SERVICELINE CONTACT: (UK only) Phone: +441438 363 000 Warranty Policy Shortlist For our warranty policy please go to www.falconfoodservice.com