HIMA HIMatrix F60 Engineering Manual

Industrial Automation HI 800 101 JEA ...

noted, this may apply for other referenced manufacturers and their respective products. All technical statements and data in this manual have been written with great care and effective quality measures have been taken to ensure their validity; however this manual may contain flaws or typesetting errors. For this reason, HIMA does not offer any warranties nor assume legal responsibility nor any liability for pos- sible consequences of any errors in this manual. HIMA appreciates any correspondence noting potential errors. Technical mod ...

HIMatrix Engineering Manual About this Manual The safety-related HIMatrix systems as described in this manual can be used for several dif- ferent purposes. The knowledge of regulations and the technically perfect transfer carried out by qualified staff are prerequisites for the safe installation, start-up and for the safety dur- ing operation and maintenance of the HIMatrix Automation Devices. In case of unqualified interventions into the automation devices, deactivating or bypassing safety functions, or if advices of this manual are neglected (causing disturbances or impair- ments of safety functions), severe personal injuries, property or ...

HIMatrix Engineering Manual Additional System Documentation The following documentation is also available for configuring HIMatrix systems: Name Contents Document no. D = German E = English Part no. HIMatrix Safety Manual* Safety functions of HIMatrix systems HI 800 022 (D) HI 800 023 (E) pdf file HIMatrix System Manual Compact Systems Hardware descriptions of compact systems with specifications HI 800 140 (D) HI 800 141 (E) pdf file HIMatrix System Manual Modular System F60 Hardware description of the modular system F60 with specifications HI 800 190 (D) HI 800 191 (E) pdf file HIMatrix Manual First Steps Introduction to ELOP II Factory HI ...

HIMatrix Engineering Manual Terminology Term Definition AI Analog Input AIO Analog Input/Output AO Analog Output COM Communication Module CPU Central Processing Unit DI Digital Input DIO Digital Input/Output DO Digital Output EMC Electromagnetic Compatibility FB Field Bus FBD Function Block Diagram FTZ Fault Tolerance Time IEC International Electrotechnical Commission LC Line Control MEZ Multiple fault occurrence time NSP Non-Safety-related Protocol OLE Object Linking and Embedding OPC OLE for Process Control PADT (PC) Programming and Debugging Tool (according IEC 61131-3) PES Programmable Electronic System R Read R/W Read/Write RC Requireme ...

HIMatrix Engineering Manual HIMatrix Product Overview Compact devices For detailed descriptions of the devices listed below and their specifications see the corre- sponding Data sheets and the System Manual of the Compact Systems. Compact device Properties Interfaces F20 part no. 98 2200417 8 digital channels, configurable as inputs or outputs 4 pulsed outputs for Line Control 2 Ethernet ports, integrated switch 2 Field bus terminals F30 part no. 98 2200415 20 digital inputs, 8 digital outputs, configurable as pulsed outputs for Line Control 4 Ethernet ports, integrated switch 3 Field bus terminals F31 01 part no. 98 2200403 20 digital input ...

HIMatrix Engineering Manual Modular device F60 For a detailed description of the hardware of the F60 and all applicable modules see the cor- responding Data sheets and the System Manual Modular System F60. Modular device Properties Interfaces F60, GEH 01 part no. 98 2200103 Modular system housing, freely selectable I/O modules on CPU 01 module Module Properties I/O range AI 8 01 part no. 98 2200214 Analog input module 8 unipolar inputs 0...10 V, 4 bipolar inputs -10...+10 V, with shunt 0/4...20 mA AO 8 01 part no. 98 2200215 Analog output module 8 outputs 0...±10 V / 0/4...20 mA CIO 2/4 01 part no. 98 2200099 Counter module 2 counter to 1 M ...

HIMatrix Engineering Manual Contents Page About this Manual.......................................................................................1 Terminology ................................................................................................3 1 Certification...........................................................................................8 2 Notes for Danger and Use ...................................................................9 2.1 Notes for Danger...............................................................................9 2.2 Notes for Use..................................................................... ...

HIMatrix Engineering Manual 5.3.2 Mounting of HIMA Field Bus Communication Modules.............33 5.3.2.1 System Requirements...............................................................33 5.3.2.2 Display of the actual Versions of the Operating Systems.........33 5.4 Wiring..............................................................................................34 5.4.1 Safeethernet, Ethernet ..............................................................34 5.4.1.1 Interface Elements....................................................................35 5.4.1.2 Specified Cables............................................................. ...

HIMatrix Engineering Manual 1 Certification The safety-related HIMA HIMatrix programmable controllers (Programmable Electronic Sys- tems, PES) are tested and certified by TÜV for functional safety in accordance to and the standards listed below: TÜV Anlagentechnik GmbH Automation, software and information technology Am Grauen Stein 51105 Köln Certificate and test report No. 968/EZ 128.14/07 Safety-related automation devices HIMatrix F60, F20, F35, F31, F30, F3 DIO 20/8 01, RIO-NC International standards: IEC 61508, Teile 1-7: 2000 IEC 61511: 2004 EN 954-1: 1996 EN ISO 13849-1:2006 EN 62061:2005 EN 12067-2: 2004, EN 298: 2003, EN 230: 199 ...

HIMatrix Engineering Manual 2 Notes for Danger and Use This manual contains specially highlighted advices that indicate safety requirements: 2.1 Notes for Danger Important information regarding situations or operations. Failure to observe these instructions could cause personal injury and/or damage to property. These notes • indicate danger, • help you avoid danger, • make you aware of the consequences. 2.2 Notes for Use Note Special instructions to aid understanding and correct use. These instructions will help you operate the controller correctly and provide you with better understanding of the system. 9 of 61 ...

HIMatrix Engineering Manual 3 Installation of HIMatrix Devices The safety-related HIMatrix controller systems can be installed on mounting bases, and also in closed cases such as control stations, terminal boxes and control racks. They have been developed in compliance with applicable standards for EMC, climate and environmental re- quirements. These standards are to be found in Chapter 9 Operating Conditions and also in the manuals for the HIMatrix systems and must be observed. The protection class of the HIMatrix devices (IP 20) can be increased by installation in a sui- table housing in accordance to the specific requirements. However, th ...

HIMatrix Engineering Manual 100 mm DIO 20/8 01 31 DIO 20/8 01 20 mm Minimum clearances for HIMatrix Fxx and Remote I/O (Compact devices) 100 mm 100 mm 234.9 mm Minimum clearances for HIMatrix F60 Figure 1: Minimum clearances at installation 11 of 61 ...

HIMatrix Engineering Manual Notes The following installation is required so that • HIMatrix devices are not subject to heat from other equipment with high heat dissipation, • devices with high EMC interference do not interfere with HIMatrix devices. Note the information provided by the manufacturer. 3.2.2 Air Circulation The ventilation slots in the case may not be obstructed. When mounting compact devices and cable ducts at the same level the height of the cable ducts must be no more than 40 mm. If the cable ducts are higher, the mounting rails must be placed on spacers: 100 mm 100 mm 40 mm 40 mm Spacer Compact device Cable duct Compact ...

HIMatrix Engineering Manual If more than two HIMatrix devices (even when the minimum vertical clearance of 100 mm is retained) are installed one above the other, additional measures for ventilation are required to ensure even temperature distribution. The illustration below left shows the minimum clearances if no spacers are used for the rails: DIO 20/8 01 31 80 mm 80 mm Note HIMatrix devices can only be mounted vertically with sufficient ventilation! Clearances for mounting without spacers Vertical mounting of HIMatrix devices Figure 3: Mounting without spacers and vertical mounting On open mounting surfaces there are no problems with maint ...

HIMatrix Engineering Manual 3.2.3 Assembly Heights Because of the connectors for communication and I/O level the HIMatrix devices require the assembly heights shown in the table below. With compact devices they apply from the fixing rail: HIMatrix device Assembly height F60 270 mm F1 DI 16 01 100 mm F2 DO 4 01 100 mm F2 DO 8 01 120 mm F2 DO 16 01 100 mm F2 DO 16 02 120 mm F3 DIO 8/8 01 100 mm F3 DIO 16/8 01 100 mm F3 DIO 20/8 01 100 mm F3 DIO 20/8 02 100 mm F3 AIO 8/4 01 100 mm F20 with Profibus connector* without Profibus connector ----* mm 100 mm F30 with Profibus connector* without Profibus connector ----* mm 100 mm F31 100 mm F35 with Pr ...

HIMatrix Engineering Manual 3.3.1 Heat Dissipation An enclosed case must be designed to allow the heat generated inside it to be dissipated from its surface. The type and site of installation must be selected to allow heat dissipation. The heat output of the installed components determines the design of the ventilation compo- nents. An even distribution of the heat load is assumed (see chapter 3.3.1.3). 3.3.1.1 Definitions PV [W] heat output (heat dissipation) of the electronic components installed in the case A [m2] effective surface area of case (see below) k [W/m2 K] heat transfer coefficient of case, Steel sheet: ~ 5.5 W/m2 K 3.3.1.2 Ins ...

HIMatrix Engineering Manual Example: Calculation of power dissipation PV for controller F35 • Idle current consumption of the controller: 0.75 A at 24 V • 8 outputs with current consumption of each 1 A at 2 V • The current consumption of the digital inputs, analog outputs and counters can be neglected. Hence a maximum thermal power dissipation PV of approx. 34 W results. 3.3.1.4 Temperature State/Operating Temperature The controllers are designed for operation up to a maximum temperature of 60 °C. The tem- perature states of the single modules or the controllers are evaluated by the CPU module (at F60) or the respectively installed CP ...

HIMatrix Engineering Manual 3.5 Earth and Shield 3.5.1 Earthing the System Voltage 24 VDC All devices of the HIMatrix family must be operated with power supply units that comply with the SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) requirements. A function earth is provided to improve the electromagnetic compatibility (EMC). All HIMatrix systems can be operated non-earthed or with earthed reference pole L-. 3.5.1.1 Non-earthed Operation Non-earthed operation offers some advantages in relation to EMC performance. Some applications make own demands on the non-earthed operation of controllers, e.g. ac- cording to the s ...

HIMatrix Engineering Manual The shield clamp may not be used as a strain relief for the connected cable. 3.5.4 EMC Protection Windows in the case in which the device is installed are permitted. Increased EMC interferences outside the standard limit values require appropriate meas- ures. 3.5.5 ESD Protection Only personnel who have the knowledge of ESD protective measures are permitted to carry out system modifications/upgrades to the system wiring. An electrostatic discharge can damage the built-in elec- tronic components. • Touch an earthed object to discharge any static in your body. • When carrying out the work, make sure to use an ES ...