KTR-Group CLAMPEX KTR 125 Operating & Assembly Instructions

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 1 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by: CLAMPEX® KTR 125 CLAMPEX® KTR 125.1 The CLAMPEX® clamping set is a frictionally engaged, detachable shaft-to-shaft connection for cylin- drical shafts and bores without feather key. 1 Technical data 2 2 Advice 4 2.1 General advice 4 2.2 Safety and advice symbols 4 2.3 General hazard warnings 4 2.4 Intended use 4 3 Storage, transport and packaging 5 3.1 Storage 5 3.2 Transport and packaging 5 4 Assembly 5 4.1 Components o ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 2 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by: 1) Dimension DN: For calculation of hub see catalogue "Drive Tech- nology" Illustration 1: CLAMPEX® KTR 125 Table 1: CLAMPEX® KTR 125 Dimensions [mm] Groove nut DIN 981 total = 0.14 Transmittable torque or axial force Surface pressure between clamping set [N/mm2] Weight [~kg] d x D B B1 D1 Code designati- on M TA [Nm] T [Nm] Fax [kN] Shaft PW Hub PN 14 x 25 16.5 6.5 32 KM 4 M20x1 65 37 5 171 96 0.050 15 x 25 16.5 6.5 3 ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 3 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by: 1) Dimension DN: For calculation of hub see catalogue "Drive Tech- nology" Illustration 2: CLAMPEX® KTR 125.1 Table 2: CLAMPEX® KTR 125.1 Dimensions [mm] Groove nut DIN 981 total = 0.14 Transmittable torque or axial force Surface pressure between clamping set [N/mm2] Weight [~kg] d x D B B1 D1 Code designa- tion M TA [Nm] T [Nm] Fax [kN] Shaft PW Hub PN 14 x 25 29 17 32 KM 4 M20x1 90 91 13 161 90 0.12 15 x 25 29 17 32 ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 4 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by: Please read through these operating/assembly instructions carefully before you mount the clamping set. Please pay special attention to the safety instructions! The operating/assembly instructions are part of your product. Please store them carefully and close to the clamp- ing set. The copyright for these operating/assembly instructions remains with KTR. Warning of potentially explosive atmospheres This symbol indicates not ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 5 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by: The clamping sets are supplied in preserved condition and can be stored at a dry and roofed place for 6 - 9 months. ! Humid storage rooms are not suitable. Please make sure that condensation is not generated. ! In order to avoid any injuries and any kind of damage please always make use of proper lifting equipment. The clamping sets are packed differently each depending on size, quantity and kind of transport. Unless other- ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 6 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by:  Inspect the fit of shaft and hub for the tolerance specified (illustration 3).  Clean the surfaces of the clamping set marked in illustration 6 as well as of shaft and hub and afterwards ap- ply thin fluid oil lightly (e. g. Ballistol Universal oil or Klüber Quietsch-Ex). Illustration 6: Cleaning and lubricating the surfaces (example: CLAMPEX® KTR 125) ! Oils and greases with molybdenum disulphide or other high-pre ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 7 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by:  Disassembly of KTR 125.1:  The clamping set KTR 125.1 is self-locking. You may expect an excessively difficult dis- assembly. If the inner and outer ring of KTR 125.1 cannot be released, the process of releasing should be initiated by means of proper tools (assembly hammer) (see illustration 8).  Take out the clamping set released between shaft and hub. Illustration 7: Releasing the clamping set KTR 125 Illustrati ...

Operating/Assembly instructions KTR-N Sheet: Edition: 40811 EN 8 of 8 4 Please observe protection note ISO 16016. Drawn: 15-09-25 Kb/Jh Replacing: KTR-N dated 19.07.12 Verified: 15-10-28 Kb Replaced by: If used in hazardous locations the type and size of clamping set (for category 3 only) has to be selected such that the difference between the peak torque of the machine including all operating parameters and the rated torque of the clamping hub at least corresponds to a safety factor of s = 2. CLAMPEX® clamping sets are not part of directive 94/9/EC, since  this product is a torsionally rigid, backlash-free, frictional ...