Toro Multi Pro 5800 Service Manual

B 02/2018 Added revision history. C 05/2018 Added VA02 series planetary information. © THE TORO COMPANY 2018 This document and all information contained herein is the sole property of The Toro Company (and/or its affiliated companies). No intellectual property rights are granted by the delivery of this document or the disclosure of its content. T ...

and usefulness of its publications. To do this effectively, we encourage user feedback. Please comment on the completeness, accuracy, organization, usability, and readability of this manual by an e-mail to [email protected] or Mail to: Technical Publication Manager, Commercial The Toro Company 8111 Lyndale Avenue South Bloomington, MN 554 ...

Service Manual Multi Pro 5800 Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Multi Pro 5800. REFER TO THE OPERATOR’S MANUAL FOR OPER- ATING, MAINTENANCE, AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manual and Parts Catalog for your machine. Additiona ...

Table Of Contents Chapter 1 − Safety Safety Instructions 1 − 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Jacking Instructions 1 − 4 . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals 1 − 4 . . . . . . . . . . . . . . . . Chapter 2 − Product Records and Maintenance Product Records 2 − 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance 2 − 1 . . . . . . . . . . . . . . . . . ...

Table Of Contents (Continued) Chapter 8 − Foldout Drawings Hydraulic Schematic 8 − 3 . . . . . . . . . . . . . . . . . . . . . . . . Electrical Schematics 8 − 4 . . . . . . . . . . . . . . . . . . . . . . . Circuit Diagrams 8 − 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . Wire Harness Drawings 8 − 10 . . . . . . . . . . . . . . . . . . . . Foldout Drawings ...

Page 1 -- 1 Safety Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS 2 . . . . . . . . . . . . . . . . . . . . . . Before Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance and Service 3 . . . . . . . . . . . . . . . . . . . . JACKING INSTRUCTIONS 4 . . . . . . . . . . . . . . . . . . . . . SAFETY AND INSTRUCTION DECALS 4 . . . . . . ...

Page 1 -- 2 Safety Safety Instructions The Multi Pro 5800 Turf Sprayer is designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident preven- tion are partially dependent upon the design and config- uration of the machine, these factors are also dependent upon the awareness, concern and proper training of the personnel involved in the operation, trans- port, maintenance and storage of ...

Page 1 -- 3 Safety Maintenance and Service 1. Before servicing or making adjustments, turn spray pump off, put traction pedal in neutral, stop engine, set parking brake and remove key from the switch. 2. Prior to servicing sprayer components, determine what chemical(s) have been used in the sprayer. Follow precautions and recommendations printed on chemical container labels or Material Safety Data Sheets when servicing sprayer components. Us ...

Page 1 -- 4 Safety Jacking Instructions CAUTION When changing attachments, tires or perform- ing other service, use correct supports, hoists and jacks. Make sure machine is parked on a solid, level surface such as a concrete floor. Prior to raising machine, remove any attach- ments that may interfere with the safe and prop- er raising of the machine. Always chock or block wheels. Use jack stands or other ap- propriate load holding devices to ...

Page 2 -- 1 Product Records and Maintenance Chapter 2 Product Records and Maintenance Table of Contents PRODUCT RECORDS 1 . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EQUIVALENTS AND CONVERSIONS 2 . . . . . . . . . . . Decimal and Millimeter Equivalents 2 . . . . . . . . . . . . U.S. to Metric Conversions 2 . . . . . . . . . . . . . . . . . . . TORQUE SPECIFICAT ...

Page 2 -- 3 Product Records and Maintenance Torque Specifications Recommended fastener torque values are listed in the following tables. For critical applications, as determined by Toro, either the recommended torque or a torque that is unique to the application is clearly identified and spe- cified in this Service Manual. These Torque Specifications for the installation and tightening of fasteners shall apply to all fasteners which do not h ...

Page 2 -- 4 Product Records and Maintenance Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners) Thread Size Grade 1, 5, & 8 with Thin Height Nuts SAE Grade 1 Bolts, Screws, Studs, & Sems with Regular Height Nuts (SAE J995 Grade 2 or Stronger Nuts) SAE Grade 5 Bolts, Screws, Studs, & Sems with Regular Height Nuts (SAE J995 Grade 2 or Stronger Nuts) SAE Grade 8 Bolts, Screws, Studs, & Sems with Regular Height Nuts ...

Page 2 -- 5 Product Records and Maintenance Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners) Thread Size Class 8.8 Bolts, Screws, and Studs with Regular Height Nuts Class 10.9 Bolts, Screws, and Studs with Regular Height Nuts Thread Size Regular Height Nuts (Class 8 or Stronger Nuts) Regular Height Nuts (Class 10 or Stronger Nuts) M5 X 0.8 57 + 5 in--lb 640 + 60 N--cm 78 + 7 in--lb 885 + 80 N--cm M6 X 1.0 96 + 9 in ...

Page 2 -- 6 Product Records and Maintenance Other Torque Specifications SAE Grade 8 Steel Set Screws Thread Size Recommended Torque Thread Size Square Head Hex Socket 1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb 5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb 3/8 -- 16 UNC 35 + 10 ft--lb 18 + 3 ft--lb 1/2 -- 13 UNC 75 + 15 ft--lb 50 + 10 ft--lb Thread Cutting Screws (Zinc Plated Steel) Type 1, Type 23 or Type F Thread Size Baseline Torque* No ...