Porter-Cable 513 Instruction Manual

Instruction manual IMPORTANT! Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. ® Lock Mortiser and Lock Face Template MODEL 513 Mortiser ...

and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ● lead from lead-based paints ● crystalline silica from bricks and cement and other masonry products ● arsenic and chromium from chemically-treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, al ways wear NIOSH/OSHA approved, properly fi ...

instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE INSTRUCTIONS 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractio ...

such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. T ...

1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator. 2. Do not operate the motor unit unless it is mounted in the lock mortiser carriage. 3. Be sure cord is free and will not “hang up” during operations. 4. Keep hands clear of cutter when motor is running to prevent personal injury. 5. Stay alert and keep cutter clear of all foreign objects while motor is running. 6. Be sure motor has completely stopped before withdrawing cu ...

2N ....................... two-phase alternating current with neutral 3 ....................... three-phase alternating current 3N ....................... three-phase alternating current with neutral ....................... rated current of the appropriate fuse-link in amperes ....................... time-lag miniature fuse-link where X is the symbol for the time/current characteristic, as given in IEC 60127 ....................... protective earth ....................... class II tool IPXX ....................... IP symbol EXTENSION CORD SELECTION If an extension cord is used, m ...

true, accurate mortises for door-box locks. The Model 517 Lock-Face Template allows quick and economical routing for lock faces on doors after the mortise has been completed. FUNCTIONAL DESCRIPTION ASSEMBLY * Four height rod sections * Two cutting bits * Open end wrench * Two flat washers * Two cap screws * Allen Wrench * Motor unit * Mortiser frame CARTON CONTENTS STANDARD EQUIPMENT Four sections of the height rod (A), and two bits (B) are furnished (Fig. 1). Hex wrench (supplied) 15 to 30 minutes ASSEMBLY OF BASE UNIT The unit is shipped with the crank handle disasse ...

Measure the width of the lock box at its widest point, including any protruding parts. DO NOT INCLUDE THE LOCK FACE. Select a cutter equal to, or slightly larger than this width. Example: 1) Overall width of lock box – 31/32" (24.6 mm) Use PORTER-CABLE #43704PC 1" (25.4 mm) diameter bit. 2) Overall width of lock box – 3/4" (19.1 mm) Use PORTER-CABLE #43703PC 3/4" (19.1 mm) diameter bit. Various sizes of bits are available as accessories. DISCONNECT THE TOOL FROM THE POWER SOURCE and exercise extreme care when handling the cutter to avoid bodily injury or damage to the cutting edge. Thread the selected bit on the end of the ...

Disconnect tool from power source! Set the mortiser for the length of cut (Fig. 6). Loosen the crank pin nut (T) and turn the adjusting knob (U) until the correct graduation mark on the slide aligns with the line on the crank-pin indicating washer. If you find that the adjusting knob (U) is difficult to move, turn the crank (E) Fig. 8 until the tension is relieved. Tighten the crank pin nut (T), Fig. 6 securely. EXAMPLE: If you want your mortise to be 4" (101.6 mm) long, turn the adjusting knob (U) until the Fig. 6 graduation mark aligns with the line on the crank-pin indicating washer. T U SETTING MORTISER FOR DEPTH ...

carriage (B) to the end of the guide rod (C). 3. Place the mortiser against the edge of the 2" x 6" so that the clamps are firmly seated. The crank (E) will be free to revolve. Tighten the clamp handles (D) securely to hold the mortiser in position. 4. Move the feed lever (A) to the vertical position to engage the feed mechanism. Make sure that the motor switch is in the "OFF" position. 5. Connect the mortiser to the power source. 6. Turn motor switch "ON" and rotate the crank (E) until the collar (F) hits the feed housing, stopping the depth of cut and completing the mortis ...

REQUIRED EQUIPMENT (Router and Template) 42024 Template Guide (included) 42237 Locknut (Included) 43440PC 5/8" (15.9 mm) Diameter Straight Bit (not included) Setting up the template 1. Loosen the locking screw (A) Fig. 13. 2. Adjust the side guides (C) Fig. 13, so that the space between them is 1/8" (3.2 mm) wider than the lock face. 3. Firmly tighten the screw (A). 4. Loosen the locking screw (D) Fig. 13. 5. Adjust the distance between (E) and (B) to 1/8" (3.2 mm) longer than the lock face. 6. Firmly tighten the screw (D). PRODUCTION LOCK MORTISING If you have a number of doors with the locks at the same height, the heigh ...

1. Draw a line across the door edge at the center of the mortise cut for the lock. 2. Draw a line (F) Fig. 13 on the template side guides (C), midway between bars (B) and (E). 3. Position the template on door so that the line (F) on the template matches the line drawn on the door edge at the center of the mortise cut. 4. Tighten the two wing screws (G) Fig. 13 to lock the template in place. 1. Connect the router cord to the power source. 2. Mortise the door for the lock face, guiding the router by keeping the template guide against the template guide bars. 3. A corner chisel 42234 is available as an accessory for squar ...

Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Wear ANSI Z87.1 safety glasses while using compressed air. FAILURE TO START Should your tool fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line. LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating con ...