Schletter FixZ-7 Mounting Instructions

Text of the manual

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-7 Mounting Instructions Safety instructions FixZ-7 Mounting Instructions System rail upper End clamp Middle clamp System rail lower Planning, mounting and start-up of the solar plant must be performed by qualifi ed personnel only. Poor quality execution can result in damage to the plant and to the building and can present a risk to people. Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident prevention regulations must be observed and appropriate safety equipment must be used. Risk of injury! Objects falling from the roof can hurt or even kill people. The danger area around the installation site must be sealed off and people close to this area must be warned. Required tools Screwdriver with bits: Bit T40 Bit hex-head SW6 Corresponding tools for the selected fasteners The Schletter tool kit comprises tools required for all standard systems. Risk of breakage! PV modules can be damaged if stepped upon. Risk of electric shock! The mounting and maintenance of the PV modules must be carried out by qualifi ed personnel only. Please observe the all safety regulations issued by the manufacturer! Fastener (Fix2000 KlickTop) Additional documentation Structural analysis Analysis print-out with schematic diagram from the plant calculation

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-7 Mounting Instructions n Define the area of installation t Concentrate the number of fasteners in edge and corner zones. t Further recommendations are offered in the structural analysis. Calculation formula: e = min (x / y or 2 . h) x y e/4 e/4 e/10 e/10 e/10 e/10 e/4 e/4 h a b b a o Mount fasteners t Select corresponding distance be- tween fasteners a for the respective module. The exact dimensions are displayed for you in the Autokalkula- tor schematic diagram. t Please observe shading distances b between rows - also visible in the schematic diagram. t The distance between fasteners c must comply with the structural analysis for fasteners - and is also displayed in the schematic diagram. t Further recommendations are offered in the structural analysis (for fasteners). The number of fasteners required is also dependent upon the properties of the roof - please verify details with the manufacturer! c Building c bottom c top Corner zone Edge zone Corner zone Field zone Edge zone Edge zone Corner zone Edge zone Corner zone

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-7 Mounting Instructions p Mount system rail t Mount system rail on the fasteners in our example: Hook in to the KlickTop top piece and secure with a Torx screw (T40). q Extend system rail t Position next rail. t Mount connector E from below. t Tighten SW6 screws (pre-assembled) Please ensure that sufficient space is left at rail joints for the connector.

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-7 Mounting Instructions For further information relating to our systems, please visit our website: www.schletter.eu under Downloads in the Solar section. r Module mounting t Position the first module flush with the end of the rail then observe the inden- tation distance d (c.f. Autokalkulator schematic diagram and information issued by the manufacturer) t Fasten module with two end clamps - in our example: click in the Rapid end clamps and tighten the 6-Lobe screws (T40). t Connect module cables accordingly. t Position further modules and secure each between the modules with 2 middle clamps. t Secure the last module of a row with 2 end clamps. d © Schletter GmbH, 2012, I400178GB, V2

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 01/2015 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-15 Mounting Instructions Safety precautions FixZ-15 Mounting Instructions Upper system rail End clamp Middle clamp Lower system rail Planning, mounting and start-up of the solar plant must be performed by qualifi ed personnel only. Improper execution can result in damage to the plant and to the building and can present a risk to people. Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident prevention regulations must be observed and appropriate safety equipment must be used. Risk of injury! Objects falling from the roof can cause injury to people. The danger area around the installation site must be blocked off and persons in the vicinity must be warned of the risks. Required tools Screwdriver with bits and socket wrench Bit T40 Bit hex-head 6-spanner Socket wrench 8-spanner Corresponding tools for the selected fasteners The Schletter tool kit comprises tools required for all standard systems. Risk of breakage! PV modules can be damaged if stepped upon. Risk of electric shock! The mounting and maintenance of the PV modules must be carried out by qualifi ed personnel only. Please observe the safety regulations issued by the solar module manufacturer! Additional documentation Structural analysis Analysis print-out with schematic diagram from the plant calculation Fastener (Fix2000 KlickTop)

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 01/2015 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-15 Mounting Instructions n Defining the area of installation • Concentrate the number of fasteners in the edge and corner zones. • Further recommendations are pro- vided in the structural analysis. Calculation formula: e = min (x resp. y or 2 . h) Corner zone Edge zone Corner zone Roof center zone Edge zone Edge zone Corner zone Edge zone Corner zone x y e/4 e/4 e/10 e/10 e/10 e/10 e/4 e/4 h a b b a o Mounting the fasteners • Select corresponding distance be- tween fasteners a for the respective module. The exact dimensions are displayed in the Autokalkulator schematic diagram of your plant configuration. • Please observe shading distances b between rows - also visible in the schematic diagram. • The distance between fasteners c must comply with the structural analysis for fasteners - and is also displayed in the schematic diagram. • Further recommendations are pro- vided in the structural analysis (for fasteners). The number of fasteners required is also dependent upon the properties of the roof - please verify details with the manufacturer! c Building c bottom c top

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 01/2015 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-15 Mounting Instructions p Mounting the system rails • Mount system rails on the fasteners - in our example: Hook in to the KlickTop attachment and secure with a 6-Lobe screw (T40). q Extending the lower system rail • Position next rail. • Mount the E connector from below. • Tighten the pre-assembled 6-spanner screws. Please make sure that sufficient space is left for the connector at rail joints. r Extending the upper system rail • Position next rail. • Mount the E* connector from below. • Tighten pre-assembled hexagon socket head screws. • Position the additional connector plate** against the inner side of the rail. • Fasten each with a self-drilling screw (8-spanner) per rail end. Please make sure that sufficient space is left for the connector at rail joints. * **

© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200

Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 01/2015 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] FixZ-15 Mounting Instructions For further information relating to our systems, please visit our website: www.schletter.eu under "Downloads" in the "Solar Mounting" section. a s Mounting the module • Position the fi rst module fl ush with the end of the rail, then observe the indentation distance d (c.f. Autokalkulator schematic diagram and information issued by the manu- facturer) • Fasten module with two end clamps - in our example: click in the Rapid end clamps and tighten the 6-Lobe screws (T40). • Connect the module cables as required. • Position further modules and secure each between the modules with two middle clamps. • Secure the last module of the row with two end clamps. © Schletter GmbH, 2015, I400238GB, V3

LaQ07 Framed - Mounting Instructions

GB 1 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] LaQ07 Framed Mounting Instructions Bearing plate End clamp Middle clamp Safety instructions Planning, mounting and start-up of the solar plant must be carried out exclusively by qualified specialists. Poor quality execution can result in damage to the plant and to the building and can present a risk to people. Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident prevention regulations must be observed and appropriate safety equipment must be in place. Risk of injury! Objects falling from the roof can cause injury to people. The danger area around the installation site must be secured and people present in the area warned of the risks. Risk of breakage! PV modules can be damaged if stepped upon. Risk of electric shock! The mounting and maintenance of the PV modules must be carried out exclusively by qualified specialists. Please observe all safety regulations issued by the manufacturer! Module bearing profile Required tools Screwdriver with bits: Bit hex-head SW6 Bit 6-Lobe T40 Flat wrench / spanner SW15 Corresponding tools For the selected fasteners The Schletter tool kit comprises tools required for all standard systems. Additional documentation Structural analysis Analysis print-out with schematic diagram from the plant calculation Fastener (Fix2000 Standard)

LaQ07 Framed - Mounting Instructions

GB 2 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] o Mount fasteners t Select corresponding distance a between fasteners for the respective module. Measurement a is derived from the module width plus 20 mm. t Distance between fasteners b should be taken from the structural analysis for fasteners - schematic diagram is displayed in Autokalkulator. t Further recommendations are offered in the structural analysis (for fasteners). The number of fasteners required is also dependent upon the properties of the roof - please verify details with the manufacturer! We recommend the use of a fas- tener with a slotted hole (e.g. Fix2000 standard). Measurement a can there- fore be optimally adjusted. LAQ07 can be installed if the distanc- es between module-bearing profiles can be precisely set - e-g- trapezoidal sheet metal roofs, seamed roofs and cross rails. a n Define the area of installation t Concentrate the number of fasteners in edge and corner zones. t Further recommendations are offered in the structural analysis. Calculation formula: e = min (x / y or 2 . h) x y e/4 e/4 e/10 e/10 e/10 e/10 e/4 e/4 h Building b Corner zone Edge zone Corner zone Field zone Edge zone Edge zone Corner zone Edge zone Corner zone

LaQ07 Framed - Mounting Instructions

GB 3 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] p Mount module-bearing profile t Feed square-head screws M10x25 into the lower bearing profile and through the slotted holes of the fasteners. t Secure with flange nuts M10. q Extend module-bearing profile t Position next profi le. t Mount splice E from below. t Tighten SW6 screws (pre-assembled) Please ensure that sufficient space is left at profile joints for the splice.

LaQ07 Framed - Mounting Instructions

GB 4 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] For further information relating to our systems, please refer to our website: www.schletter.eu under Downloads in the Solar section. r Position bearing plate t Place bearing plate in required fastening position. s Module mounting t Position first module to the end of profile t Secure module with end- and mid- dle clamps which are bolted to the module-bearing profile through the respective bearing plates. t Fasten module with two end clamps - in our example: Click in the Rapid end clamps and tighten the 6-Lobe screws (T40). t Connect the corresponding module cables t Position further modules and secure each between the modules with two middle clamps. t Secure the last module of a row with two end clamps. © Schletter GmbH, 2012, I400239GB, V1

LaQ07 Laminate Mounting Instructions

GB 1 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] LaQ07 Laminate Mounting Instructions Bearing plate End clamp Middle clamp Safety hook Safety instructions Required tools Screwdriver with bits: Bit hex-head SW6 Flat wrench / spanner SW15 Corresponding tools For the selected fasteners The Schletter tool kit comprises tools required for all standard systems. Planning, mounting and start-up of the solar plant must be carried out exclusively by qualified specialists. Poor quality execution can result in damage to the plant and to the building and can present a risk to people. Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident prevention regulations must be observed and appropriate safety equipment must be in place. Risk of injury! Objects falling from the roof can cause injury to people. The danger area around the installation site must be secured and people present in the area warned of the risks. Risk of breakage! PV modules can be damaged if stepped upon. Risk of electric shock! The mounting and maintenance of the PV modules must be carried out exclusively by qualified specialists. Please observe the all safety regulations issued by the manufacturer! Module bearing profile Distance pieces Fastener (Fix2000 Standard) Additional documentation Structural analysis Analysis print-out with schematic diagram from the plant calculation

LaQ07 Laminate Mounting Instructions

GB 2 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] o Mount fasteners t Select corresponding distance a between fasteners for the respective module. Measurement a is derived from the module width plus 24 mm. t Distance between fasteners b should be taken from the structural analysis for fasteners - schematic diagram is displayed in Autokalkulator. t Further recommendations are offered in the structural analysis (for fasteners). The number of fasteners required is also dependent upon the properties of the roof - please verify details with the manufacturer! We recommend the use of a fas- tener with a slotted hole (e.g. Fix2000 standard). Measurement a can there- fore be optimally adjusted. LAQ07 can be installed if the distanc- es between module-bearing profiles can be precisely set - e-g- trapezoidal sheet metal roofs, seamed roofs and cross rails. a n Define the area of installation t Concentrate the number of fasteners in edge and corner zones. t Further recommendations are offered in the structural analysis. Calculation formula: e = min (x / y or 2 . h) x y e/4 e/4 e/10 e/10 e/10 e/10 e/4 e/4 h Building b Corner zone Edge zone Corner zone Field zone Edge zone Edge zone Corner zone Edge zone Corner zone

LaQ07 Laminate Mounting Instructions

GB 3 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] p Mount module-bearing profile t Feed square-head screws M10x25 into the lower bearing profile and through the slotted holes of the fasteners. t Secure with flange nuts M10. q Extend module-bearing profile t Position next profi le. t Mount splice E from below. t Tighten SW6 screws (pre-assembled) Please ensure that sufficient space is left at profile joints for the splice.

LaQ07 Laminate Mounting Instructions

GB 4 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] r Insert square nuts t Feed KlickIn click components into the groove at the required positions. t Feed square nuts into the click com- ponents and twist through 90° so that the rounded edge is underneath. s Position bearing plate t Insert bearing plates centrally at the selected positions (from Point 4). t Position safety hooks t Position safety hooks on the bearing plates u Pre-assemble module clamps t Position module clamps t Feed screws through module clamps and all underlying components (bearing plate, safety hook) and tighten loosely t Use end clamps for the edges and middle clamps between modules

LaQ07 Laminate Mounting Instructions

GB 5 © Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200 Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice Your contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected] v Module mounting t Guide modules into the clamps For further information relating to our systems, please refer to our website: www.schletter.eu under Downloads in the Solar section. * © Schletter GmbH, 2012, I400180GB, V2 t Push in safety hooks flush to the module t Clamp spacer* between modules t Connect the corresponding module cables t Tighten screws (SW6)

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