Dräger Evita 4 Repair Instructions
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Contents
GBR5664500T055664800IVZ.fm
5664.500/800 Evita 4/Evita 2 dura
02/98
Repair Instructions
Page 1
Dräger Medizintechnik
D
Repair Instructions – Electronic Components
1
Power Supply Unit
6
1.1
Output Voltages ...............................................................................................................6
1.1.1
Sub D Socket Configuration .......................................................................7
1.1.2
Voltage Measurement ....................................................................................8
1.2
Replacing the Power Supply Unit ................................................................................9
1.3
Retrofitting the Optional DC Module ........................................................................11
1.4
Replacing the Optional Rechargeable Battery ...................................................... 16
2
CPU 68332 PCB
18
2.1
Power Supply to the CPU 68332 PCB .................................................................. 18
2.2
Service LEDs on the CPU 68332 PCB .................................................................. 20
2.3
Replacing the Battery on the CPU 68332 PCB ....................................................21
2.4
Replacing the Real-Time Clock on the CPU 68332 PCB .................................. 22
2.5
Replacing the CPU 68332 PCB .............................................................................. 23
2.6
Test Possible in DS Mode .......................................................................................... 24
2.6.1
Diagnosis Mode ........................................................................................... 24
2.6.2
External DS Mode Using PC..................................................................... 24
2.7
Conversions ................................................................................................................... 25
2.7.1
Retrofitting of CPU 68332 PCB as per IDM No. 6.............................. 25
3
Communication PCB (Optional)
26
3.1
Power supply to the Communication PCB ............................................................. 26
3.2
Communication PCB Connector Pin Assignment ................................................ 26
3.3
Replacing the Communication PCB ........................................................................ 29
3.4
Tests possible in DS mode ......................................................................................... 30
3.4.1
Diagnosis mode............................................................................................ 30
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GBR5664500T055664800IVZ.fm
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Repair Instructions
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3.4.2
External DS mode using PC...................................................................... 30
4
Paediatric Flow PCB Option for Evita 4 as of SW 2.20
31
4.1
Power Supply to the Paediatric Flow PCB ..............................................................31
4.2
Connector Pin Assignment of the Paediatric Flow PCB ......................................31
4.3
Replacing the Paediatric Flow PCB ......................................................................... 33
5
CO2 Carrier PCB
34
5.2
CO2 Carrier PCB Connector Pin Assignment ...................................................... 35
5.3
Replacing the CO2 Carrier PCB .............................................................................. 38
5.4
Tests possible in DS mode ......................................................................................... 38
5.4.1
Diagnosis mode............................................................................................ 38
5.4.2
External DS mode using PC...................................................................... 38
5.5
Conversions ................................................................................................................... 39
5.5.1
Replacing CO2 Carrier PCB According to IDM No. 3 (Evita 4) ....... 39
5.5.2
Conversion due to Error Message “Ext. Battery reversed poles”
IDM No. 2 (Evita 2 dura) or IDM No. 19 (Evita 4)40
5.5.3
Conversion for Device Error 02.71.003 IDM No. 2 (Evita 2 dura) or IDM
No. 19 (Evita 4)41
6
Power Supply PCB (CO2 measurement)
42
6.1
Power Supply to the Power Supply PCB ................................................................ 42
6.2
Connector Pin Assignment on the Power Supply PCB ....................................... 42
6.3
Measuring the Voltages on the Power Supply PCB ............................................. 43
6.3.1
Printed Circuit Board on Extender Board............................................... 43
6.3.2
Printed Circuit Board in the Evita............................................................. 43
6.4
Test Points on the Power Supply PCB .................................................................... 44
6.5
Replacing the Power Supply PCB ........................................................................... 45
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Contents
GBR5664500T055664800IVZ.fm
5664.500/800 Evita 4/Evita 2 dura
02/98
Repair Instructions
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Dräger Medizintechnik
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7
Processor Board PCB (CO2 measurement)
46
7.1
Power Supply to the Processor Board PCB .......................................................... 46
7.2
Connector Pin Assignment of the Processor Board PCB .................................. 46
7.3
Replacing the Processor Board PCB ...................................................................... 48
8
CO2 Measurement
49
8.1
Fault Diagnosis Chart .................................................................................................. 49
8.2
CO2 Sensor .................................................................................................................. 50
9
SpO2 Module (Optional)
51
10
Graphics Controller PCB Evita 4
52
10.1
Power Supply to the Graphics Controller PCB ..................................................... 52
10.2 Connector Pin Assignment of the Graphics Controller PCB ............................. 52
10.3 Replacing the Graphics Controller PCB ................................................................ 57
10.4 Tests possible in DS mode ......................................................................................... 58
10.4.1
Diagnosis mode............................................................................................ 58
10.4.2
External DS mode using PC...................................................................... 58
11
Display with DC/AC converter for backlighting Evita 4
59
11.1
Power Supply to the Display ...................................................................................... 60
11.2
Connector Pin Assignment of the Display .............................................................. 60
11.3
Replacing the Display ...................................................................................................61
11.4
Testing DC/AC converter for backlighting ............................................................. 63
11.5
Tests possible in DS mode ......................................................................................... 63
11.5.1
Diagnosis mode............................................................................................ 63
11.5.2
External DS mode using PC...................................................................... 63
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Contents
GBR5664500T055664800IVZ.fm
5664.500/800 Evita 4/Evita 2 dura
02/98
Repair Instructions
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Dräger Medizintechnik
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12
Backlighting Evita 4
64
12.1
Toshiba Display (1995 or later), Version 1 .............................................................. 64
12.1.1
Power Supply to the Backlighting ............................................................ 64
12.1.2
Replacing the Backlighting........................................................................ 65
12.2 NEC Display (1996 or later), Version 2 ................................................................... 66
12.3 Sharp Display (1996 or later), Version 3 ................................................................. 66
12.4 Toshiba Display (1997 or later), Version 0 .............................................................. 66
13
Touchscreen/Window Evita 4
67
13.1
Power Supply to the Touchscreens .......................................................................... 67
13.2 Replacing the Touchframe ......................................................................................... 68
13.3 Tests possible in DS mode ......................................................................................... 69
13.3.1
Diagnosis mode............................................................................................ 69
13.3.2
External DS mode using PC...................................................................... 69
13.4 Replacing the Window ................................................................................................ 69
14
7-Segment PCB Evita 2 dura
71
14.1
Voltage Supply to the 7-Segment PCB ....................................................................71
14.1.1
X1 Connector on the 7-Segment PCB.....................................................71
14.2 7-Segment PCB Repair Information .........................................................................71
14.3 7-Segment PCB Component Layout Diagram ....................................................... 72
15
Frontpanel PCB Evita 2 dura
73
15.1
Voltage Supply to the Frontpanel PCB .................................................................... 73
15.1.1
X1 Connector on the Frontpanel PCB to the Electronics................... 73
15.2 Voltage Supply to Peripheral Equipment ................................................................ 73
15.2.1
X2 Connector on the Frontpanel PCB to the 7-Segment PCB......... 73
15.2.2
X3 Connector on the Frontpanel PCB to the Membrane Keyboard. 73
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Contents
GBR5664500T055664800IVZ.fm
5664.500/800 Evita 4/Evita 2 dura
02/98
Repair Instructions
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15.2.3
X5 Connector on the Frontpanel PCB to the Control Knob ...............74
15.2.4
X7 Connector on the Frontpanel PCB to the display............................74
15.2.5
X9 Connector on the Frontpanel PCB to the DC/AC Transformer...74
15.3 Front Panel PCB Repair Information ........................................................................74
15.4 Frontpanel PCB Component Layout Diagram ....................................................... 75
16
Pneumatics Controller PCB
76
16.1
Power Supply to the Pneumatics Controller PCB ................................................ 76
16.2 Connector Pin Assignment of the Pneumatics Controller PCB ........................ 76
16.3 Replacing the Pneumatics Controller PCB ............................................................ 84
16.4 Tests possible in DS mode ......................................................................................... 85
16.4.1
Diagnosis mode............................................................................................ 85
16.4.2
External DS mode using PC...................................................................... 85
17
HPSV Controller PCB
86
17.1
Power Supply to the HPSV Controller PCB .......................................................... 86
17.2
Replacing the HPSV Controller O2/AIR PCB ....................................................... 88
17.3
Notes Relating to Trouble Shooting ......................................................................... 89
17.4
Tests possible in DS mode ......................................................................................... 89
17.4.1
Diagnosis mode............................................................................................ 89
17.4.2
External DS mode using PC...................................................................... 89
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06/98
Repair Instructions
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Repair Instructions – Electronic Components
1
Power Supply Unit
1.1
Output Voltages
The power supply unit provides the following output voltages:
• +24 V
• +15 V
• –15 V
• +12 V
• +5 V.
The output voltages and other signals are available at a Sub D socket (Extensionbox). This
Sub D socket is located on the rear panel.
Important: With devices manufactured end of 96 or later, the extension box connector is no
longer available. The voltages must therefore be measured on the Pneumatics Controller
PCB at pins X3, X11, and X21.
Fig.
1: Rear view (Sub D socket)
Extensionbox
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1.1.1
Sub D Socket Configuration
Important: The voltages can be read out in diagnosis mode refer to section of "Repair
Instructions - Service No./ Modi, Error list" chapter 3.3.2, Diagnosis page “Microprocessor”
of “Electronics”, page 70. or with external DS mode using PC refer to section of "Repair
Instructions - Service No./ Modi, Error list" chapter 9.4.1, Testing voltages, page 138. and
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.2, Power
pack status, page 140.
Pin
Assignment
Pin
Assignment
1
+24 V –1680 mV +720 mV
5
+5 V, 15 V ±77.3 mV
2
+15 V ±450 mV
7
Shield
3
AGND
9
+12 V ±240 mV
4
DGND
10
–15 V ±450 mV
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1.1.2
Voltage Measurement
Important: With devices manufactured end of 96 or later, the extension box connector is no
longer available. The voltages must therefore be measured on the Pneumatics Controller
PCB at pins X3, X11, and X21.
The voltages +5 V and +24 V are connected to digital ground (pin 4). The voltages +15 V,
–15 V, and +12 V are connected to analog ground (Pin 3).
Example of a voltage measurement:
Fig.
2: Sub D socket
• If no voltages are present, check the mains fuses on the rear panel (if the +24 V voltage
is not present, check the control unit for short circuit).
Fig.
3: Rear view (mains fuses)
IMPORTANT
The +5 V voltage is only stable under load. At no-load, the voltage is affected
by interfering pulses. These interfering pulses may cause voltage peaks in the
measured value display. Measure the +5 V voltage only under load.
1
8
9
15
V
+
–
Extensionbox
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1.2
Replacing the Power Supply Unit
Replace the complete power supply unit as follows:
• Disconnect the power plug from the socket-outlet.
• Remove the plastic screws A from the left and right side panels of the Evita.
• Remove the cover.
Fig.
4: Side views (removing the power supply unit, step 1)
• Remove the cord grip B.
• Remove the power cord C.
Fig.
5: Rear view (removing the power supply unit, step 2)
A
A
A
A
B
C
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• Remove the Phillips screws E.
Fig.
6: Rear view (removing the power supply unit, step 3)
• Slide the power supply unit out of the Evita (from the rear).
• Mount the new power supply unit by following the reverse method used for dismounting.
• Switch the Evita on and allow it to warm up for 10 minutes.
• Check the electrical safety of the Evita (perform VDE test).
IMPORTANT
If a DC module is available in the Evita, you cannot measure the equivalent leakage current as
with a normal Evita. Before measuring the equivalent leakage current, perform the following
steps:
• Disconnect the power plug from the socket-outlet.
• Remove the external battery, if available.
• Switch the Evita on.
• Wait until the internal battery is discharged (the Evita goes off after approx. 10 to
15 minutes).
• Connect the Evita to the VDE portable measuring set.
IMPORTANT
If the Evita is supplied with voltage from the mains supply, you cannot measure the equivalent
leakage current. DO NOT supply the Evita with mains voltage. DO NOT press the “run” button
on the VDE portable measuring set.
• Measure the equivalent leakage current using the VDE portable measuring set.
Extensionbox
E
E
E
E
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1.3
Retrofitting the Optional DC Module
• Disconnect the power plug from the socket-outlet.
• Remove the power supply unit.
• Remove the nuts A.
• Remove the cover plate B.
Fig.
7: Removing the cover plate
• Remove the screws C at the top and the bottom of the power supply unit.
Fig.
8: Disassembling the empty housing of the power supply unit
B
A
A
top
bottom
C
C
C
C
C
C
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• Remove the empty housing.
• Disconnect the connectors D (on 2 single black cables coming from the mains filter)
from the power supply unit basic board and connect them to the battery module.
Fig.
9: Connections between the power supply unit and the DC module (part 1)
• Connect the 2-core cable E (with 3-pin plug housing) to the battery module. The
connector of the cable must be plugged onto the pins of the battery module such that
the retaining clamp engages firmly (the retaining clamp is located above the cut pin).
The 2-core cable E is located on older power supply units at the mains filter and is
secured with a cable tie. With newer power supply units the calbe is “parked” on the
PCB in the power suppy unit on a connector.
D
Mains
filter
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Fig. 10: Connections between the power supply unit and the DC module (part 2)
• Connect the green 8-pin connector F to the power supply unit basic board.
• Connect the red 10-pin connector G to the power supply unit basic board.
Attention: Observe encoding pin.
Fig. 11: Connections between the power supply unit and the DC module (part 3)
• Thread the red 2-pin connector H through the opening on the front panel. The red cable
of the 2-pin red connector must point upwards (+).
E
F
G
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Fig. 12: Connections between the power supply unit and the DC module (part 4)
• Open the battery compartment.
• Plug the battery terminal into the battery compartment.
• Mount the DC module by following the reverse method used for dismounting of the
empty housing.
H
DANGER
Hazardous voltages present. DO NOT plug the battery terminal into the
battery.
CAUTION
Kinked or squeezed cables may cause short-circuits. DO NOT kink or
squeeze cables during reassembly.
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• Slide the cover plate B, noses first, over the red 2-pin connector H.
• Secure the cover plate.
Fig. 13: Mounting the cover plate
• Connect the battery terminal to the battery.
• Mount the cover of the battery compartment.
• Mount the power supply unit.
• Switch the Evita on.
• Enable the “DC module” option by entering “4811”.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
IMPORTANT:
If the Evita should not start, the batteries might be exhausted. Connect the Evita to the power
supply and allow the batteries to recharge (several hours).
+
–
B
H
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1.4
Replacing the Optional Rechargeable Battery
To replace the optional rechargeable battery, proceed as described below:
• Disconnect the power cord from the socket-outlet.
• Remove the power supply unit.
• Remove the Phillips screws A.
• Remove the cover B.
Fig. 14: Power supply unit (viewed from top)
A
A
B
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• Remove the connector C.
• Remove the batteries D.
Fig. 15: Replacing the battery in the power supply unit
• Install the new batteries in the power supply unit.
• Reassemble the power supply unit by following the reverse method used for
disassembly.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
C
D
D
CAUTION
Incorrect polarity may damage the power supply unit and the batteries. When
installing new batteries, make sure the polarity is correct.
IMPORTANT
Exhausted batteries must be charged for several hours during mains
operation. Otherwise, malfunctions (relay noise) are possible during DC
operation.
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2
CPU 68332 PCB
2.1
Power Supply to the CPU 68332 PCB
X2 (Power supply only)
Pin
Assignment
Pin
Assignment
1c
+12 V
8c
AGND
2c
+24 V
15c
DGND
3c
+15 V
16c
+5 V (also at X11)
4c
–15 V
X11
Pin
Assignment
1
+5 V supply voltage
3
DGND
X13
Pin
Assignment
1
+5 V ISO
3
GND ISO
VCC RAM
Pin
Assignment
32
+5 V (minimum voltage for retention of data: 2 V)
16
DGND
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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Fig. 16: Components mounting diagram of the CPU 68332 PCB
1
4
X5 X6 X7
1
2
X4
1
2
X3
1
X9
X11
LP CPU Best.
+5 V
GND
+
1
7
X20
X13
X10
1
X12
C400
X1
X2
+5 V-ISO
GND
U1
D35
D1
G2
D22
Service LEDs
G2=Battery
U1 = DC/DC converter
D35 = Real-time clock
D1 = Microprocessor
D22 = EEPROM
RAMs
D10
D11
D12
D13
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2.2
Service LEDs on the CPU 68332 PCB
The service LEDs indicate the active reset.
Service LED
Reset
Meaning
1
Overvoltage
The +5 V voltage is too high.
2
Undervoltage
The +5 V voltage is too low.
3
CPU reset
The CPU resets its own interface system which
is located on the CPU 68332 PCB, or the CPU
is reset.
4
Reset up
The pneumatics resets the CPU 68332 PCB.
5
Reset down
The CPU resets the pneumatics and the boards
on the motherboard.
6
Display reset
The CPU resets the control unit.
7
Pneumatics disabled
This signal is initialized if the pneumatics is not
functioning properly. It will remain active until
the pneumatics functions properly again.
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2.3
Replacing the Battery on the CPU 68332 PCB
• Switch the Evita on and allow it to warm up for 2 minutes (in order to charge the
capacitor for power supply to the RAMs).
• Write down the customer-specific settings (alarm limits, screen layout, etc.) for later
entry in case they get lost.
• Switch the Evita off.
• Remove the CPU 68332 PCB.
• Remove the battery.
Fig. 17: Component mounting diagram CPU PCB (replacing the battery)
• Place the new battery into the battery mount.
• Install the CPU 68332 PCB in the Evita.
• Secure the CPU 68332 PCB with the screws.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
IMPORTANT
Data loss will occur if the RAM supply voltage is not present. Replace the
battery within one minute’s time. Pay attention to correct polarity when
installing the battery.
1
4
X5 X6 X7
1
2
X4
1
X9
X11
+5 V
GND
+
1
7
X20
X13
X10
C400
+5 V-ISO
GND
+
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2.4
Replacing the Real-Time Clock on the CPU 68332 PCB
• Switch the Evita off.
• Remove the CPU 68332 PCB.
• Remove the real-time clock (D35).
Fig. 18: Component mounting diagram CPU PCB (replacing the real-time clock)
• Insert the new real-time clock into the IC socket.
• Install the CPU 68332 PCB in the Evita.
• Secure the CPU 68332 PCB with the screws.
• Switch the Evita on.
• Adjust time and date.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
1
4
X5 X6 X7
1
2
X4
1
X9
X11
+5 V
GND
+
1
7
X20
X13
X10
C400
+5 V-ISO
GND
D35
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2.5
Replacing the CPU 68332 PCB
• Switch the Evita off.
• Remove the CPU 68332 PCB.
• Remove the battery from the old CPU 68332 PCB.
• Remove the D22 module (EEPROM) from the old CPU 68332 PCB.
• Remove the D22 module (EEPROM) from new CPU 68332 PCB.
Fig. 19: Component mounting diagram of the CPU PCB (replacing the CPU PCB)
• Install the battery in the new CPU 68332 PCB.
• Transfer the D22 module from the old CPU 68332 PCB to the new CPU 68332 PCB.
• Check the jumper configuration (see old CPU 68332 PCB or, if necessary, the
functional description and the component mounting diagram).
• Install the new CPU 68332 PCB in the Evita.
• Secure the CPU PCB with the screws.
• Load the relevant software into the CPU 68332 PCB.
• Check the Evita by following the instructions in the Evita Test Certificate.
1
2
X3
1
X12
D22
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2.6
Test Possible in DS Mode
2.6.1
Diagnosis Mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.3.2,
Diagnosis page “Microprocessor” of “Electronics”, page 70.
• EPROM test
• RAM test
• Data loss
• Service connector attached
• CAN
• Software options
2.6.2
External DS Mode Using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.2.2, Rea-
dout of Evita software version, page 125.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.2.4, Error
list, page 126.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.2.5, Rea-
dout of identification and released options, page 126.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.2.6,
Readout of elapsed-time meter, page 127.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.2.7, Inter-
nal CAN communication, page 127.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.2, Power
pack status, page 140.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.4, CO2
measurement data, page 143.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.5, SpO2
measurement data, page 145.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.6, Horn
test, page 147.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.7,
Loudspeaker test, page 148.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.10, CPU
test, page 149.
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2.7
Conversions
2.7.1
Retrofitting of CPU 68332 PCB as per IDM No. 6
• Switch unit off.
• Take ESD protection precautions.
• Disassemble the CPU 68332 PCB.
If the order number 83 06 591 on the adhesive label of the PCB is followed by version
number 3.0, the R408 and R409 resistors have to be replaced with 332 ohm resistors (order
no. 18 16 144).
• Having done that, mark the version number 3.01 using a waterproof pen.
• Install printed circuit board. Checking electrical safety is not required.
COM1 Test:
• Connect PC as for download and call in download, refer to section of "Repair
Instructions - Software Change Report, Download and BD32 " chapter 3, Download,
page 17. Here only check if connection between the PC and the Evita 4 can be made,
i.e. the message “Connected with Evita” will be displayed.
• Conduct an equipment check in standby mode.
R409
R408
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3
Communication PCB (Optional)
3.1
Power supply to the Communication PCB
3.2
Communication PCB Connector Pin Assignment
The connectors X1 and X2 are not described in this connector pin assignment. Only a CAN
socket and an RS232 socket are specified (the second sockets are comparable).
X2 (Power supply only)
Pin
Assignment
Pin
Assignment
1c
+12 V
8c
AGND
2c
+24 V
15c
DGND
3c
+15 V
16c
+5 V
4c
–15 V
X3 (CAN socket)
Pin
Assignment
1
CON-DET1 (recognition for plugged connector)
2
CANL (external CAN bus)
3
GNDISO-2 (ground for CAN interface)
6
GNDISO-2 (ground for CAN interface)
7
CANH (external CAN bus)
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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X6 (RS232 socket COM2)
Pin
Assignment
2
RXD-COM2 (RS232 input)
3
TXD-COM2 (RS232 output)
5
GNDISO-1 (ground for RS232 interface)
X10 (Background debug mode interface)
Pin
Assignment
1
GND (ground)
2
BKPT (BREAK input)
3
GND (ground)
4
FREEZE (status signal from 68332)
5
RESETQ (Reset signal)
6
IFETCH (status signal from 68332)
7
+5 V (operating voltage)
IPIPE (status signal from 68332)
X13 (ISO2 voltage test connector)
Pin
Assignment
1
+5 V ISO-2 (operating voltage)
3
GND ISO-2 (ground)
X14 (Operating voltage test connector)
Pin
Assignment
1
+5 V
2
GND (ground)
3
+15 V
4
VPP (programming voltage)
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If a jumper is plugged onto X50, the voltage regulator of the processor can be switched to 12
V. The board can be programmed without the external signal PROM-EN.
X20 (Analog output)
Pin
Assignment
1
GNDISO-3 (ground)
2
AOUT2 (analog output 2)
3
AOUT1 (analog output 1)
X21 (ISO1 voltage test connector)
Pin
Assignment
1
+5 V ISO-1 (operating voltage)
3
GND ISO-1 (ground)
X22 (ISO3 voltage test connector)
Pin
Assignment
1
+5 V ISO-3 (operating voltage)
3
GND ISO-3 (ground)
X50 (PROM-EN test connector)
Pin
Assignment
1
+5 V (operating voltage)
3
PROM-EN-TEST (input for simulation of PROM-EN)
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3.3
Replacing the Communication PCB
• Switch the Evita off.
• Remove the Communication PCB.
• Install the new Communication PCB in the Evita.
• Secure the Communication PCB with the screws.
• Load the corresponding software into the Communication PCB.
• Check the Evita by following the instructions in the Evita Test Certificate.
Fig. 20: Component mounting diagram of the Communication PCB
X3
X21
X1
X2
X50
X10
X11
X14
X22
X13
U1
U2
U3
X4
X7
X6
X20
D1
1
1
1
1
1
1
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3.4
Tests possible in DS mode
3.4.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.3.2,
Diagnosis page “Microprocessor” of “Electronics”, page 70. under “RAM-Comm”.
3.4.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.6,
“Communication” testing (Communication PCB), page 159.
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4
Paediatric Flow PCB Option for Evita 4 as of SW 2.20
4.1
Power Supply to the Paediatric Flow PCB
4.2
Connector Pin Assignment of the Paediatric Flow PCB
The connectors X1 and X2 are not considered in this connector pin assignment.
X2 (Power supply only)
Pin
Assignment
Pin
Assignment
1c
+12 V
8c
AGND
2c
+24 V
15c
DGND
3c
+15 V
16c
+5 V
4c
–15 V
X3 (Flow sensor)
Pin
Assignment
Pin
Assignment
1
Z-Flow-01
4
Z-Flow-07
2
Z-Flow-03
8
Housing
3
Z-Flow-05
15
Housing
X4 (Analog voltage test)
Pin
Assignment
Pin
Assignment
1
+15 V-A
4
–15 V-A
2
+5/15 V-B
5
AGND
3
+10 V-A
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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X5 (Digital voltage test)
Pin
Assignment
Pin
Assignment
1
+5 V
3
DGND
X12 (Digital voltage test)
Pin
Assignment
Pin
Assignment
1
+5 V-B
3
DGND
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4.3
Replacing the Paediatric Flow PCB
• Switch the Evita off.
• Remove the Paediatric Flow PCB.
• Install the new Paediatric Flow PCB in the Evita.
• Secure the Paediatric Flow PCB with the screws.
• Check the Evita by following the instructions in the Evita Test Certificate.
Fig. 21: Component mounting diagram of the Paediatric Flow PCB
X3
1
X4
X1
X2
1
1
X12
X5
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5
CO2 Carrier PCB
5.1
Power Supply to the CO2 Carrier PCB
X2 (Power supply only)
Pin
Assignment
Pin
Assignment
1c
+12 V
8c
AGND
2c
+24 V
15c
DGND
3c
+15 V
16c
+5 V
4c
–15 V
Power supply to the temperature hybrid and to the pressure sensor
Pin
Assignment
Pin
Assignment
1 temperature hybrid
+10 V-A
1 pressure sensor
+10 V-A
4 temperature hybrid
AGND2
3 pressure sensor
AGND2
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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5.2
CO2 Carrier PCB Connector Pin Assignment
Connectors X1 and X2 are not considered in the following tables.
X3
Pin
Assignment
Pin
Assignment
1
+5 V-ISO-1
8
TXD-SpO2
2
GND-ISO-1
9
RXD-SpO2
3
GND-ISO-1
10
CTS-SpO2
4
+15 V-ISO
11
Reset SpO2
5
GND-ISO-1
12
GND-ISO-1
6
–15 V-ISO
13
ECG-SYNC (ISO)
7
–15 V-ISO
14
GND-ISO-1
X4
Pin
Assignment
Pin
Assignment
1
GND-EXT
3
–
2
ECG-SYNC
X5
Pin
Assignment
Pin
Assignment
1
GND-ISO-1
3
+15 V-ISO
2
5 V-ISO-1
4
–15 V-ISO1
X8
Pin
Assignment
Pin
Assignment
1
Temperature sensor
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X9
Pin
Assignment
Pin
Assignment
1
DGND-ISO-2
5
+5 V-ISO-2
2
Reset-CO2
6
–
3
TXD-CO2
7
+5 V
4
RXD-CO2
8
DGND
X10
Pin
Assignment
Pin
Assignment
1
+5 V
3
+24 V
2
+12 V
X11
Pin
Assignment
Pin
Assignment
1
–15 V
2
+15 V
X12
Pin
Assignment
Pin
Assignment
1
DGND
2
AGND
Jumper X14 RS232 test CO2 (pin 1–2 normal, 2–3 test)
Pin
Assignment
Pin
Assignment
1
X9 Pin 3
3
RXD-CO2
2
TXD-CO2
Test only possible with the CO2
module connected
Jumper X15 RS232 test SpO2 (pin 1–2 normal, 2–3 test)
Pin
Assignment
Pin
Assignment
1
X3 Pin 8
3
RXD-SPO2
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Fig. 22: Component mounting diagram of the CO2 Carrier PCB
2
TXD-SPO2
Jumper X15 RS232 test SpO2 (pin 1–2 normal, 2–3 test)
Pin
Assignment
Pin
Assignment
X8
LP CO2-Carrier Best.
B1
+
—
X5
1
X10
1
U4
X12
1
X9
1
X11
1
X4
X3
C12
C13
+
+
X1
X2
1
X15
1
X14
1
B2
Signal generator
Pressure sensor
CO2 module
SpO2 module
(optional)
Goldcaps
DC/DC
converter *
Temperature hybrid
X3*
* X3 and the DC/DC converter are
integral parts of the optional SpO2.
** PCB Super gold according to
IDM No. 29 (Evita 4 or Evitad 2 dura)
**
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5.3
Replacing the CO2 Carrier PCB
• Switch the Evita off.
• Remove the CO2 Carrier PCB.
• Remove the CO2 module (Power Supply PCB, Processor Board PCB), the SpO2
module (if available), the connector X3, and the DC/DC converter U4 (part of the
optional SpO2).
• Mount the CO2 module and the SpO2 module (if available), the connector X3, and the
DC/DC converter U4 (part of the optional SpO2) on the new CO2 Carrier PCB.
• Install the new CO2 Carrier PCB in the Evita.
• Secure the CO2 Carrier PCB with the screws.
• Check the Evita by following the instructions in the Evita Test Certificate.
5.4
Tests possible in DS mode
5.4.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.3.2,
Diagnosis page “Microprocessor” of “Electronics”, page 70.; all displayed voltages are
measured on the CO2 Carrier PCB.
5.4.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.1, Testing
voltages, page 138.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.2, Power
pack status, page 140.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.3, Sen-
sors, page 142.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.4, CO2
measurement data, page 143.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.5, SpO2
measurement data, page 145.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.6, Horn
test, page 147.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.4.8, Gold-
Cap, page 148.
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5.5
Conversions
5.5.1
Replacing CO2 Carrier PCB According to IDM No. 3 (Evita 4)
• Switch unit off.
• Observe electrostatic precautions. Use an ESD protection mat and a wrist strap.
• Dismantle CO2 Carrier PCB (lowest PCB in the electronics unit).
• Replace resistors R82 and R84 with 511 ohms by 332 ohm resistors (order no.
18 16 144).
If the resistance of R82 and R84 cannot be identified by the serial number, you can
determin the ohmic resistance using a multimeter. It is also possible to determine the
ohmic resistance by the colour code. You have to replace the resistors R82 and R84
with the code “green – brown – brown – black – black” or
“green – brown – brown – black – red”.
• Mark the PCB to be replaced with “IDM 3” on the back.
• Assemble the unit ready for operation.
• Switch unit on and activate CO2 measurement via “alarm limits” and “monitoring”.
• Carry out function check in standby mode after 3 minutes.
• Switch to ventilation and call up CO2 real-time curve.
• Test plausibility of CO2 real-time curve and etCO2 measured value by breathing through
the cuvette. Alternatively, test CO2 measurement according to test items 9 to 9.2 of the
Test Certificate.
• Check electrical safety following test items 10 to 10.3.1 of the Test Certificate.
R 84
R 25
V13
R 78
R 58
R 92
V14
R 27
R 24
U 8
U 9
U 11
R 77
V15
R 28
R 82
R 85
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5.5.2
Conversion due to Error Message “Ext. Battery reversed poles”
IDM No. 2 (Evita 2 dura) or IDM No. 19 (Evita 4)
See IDM: 02/99 Lenke No. 29 replaces IDMs Nos. 11/19/22 (Evita 4 or Evita 2 dura)
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5.5.3
Conversion for Device Error 02.71.003 IDM No. 2 (Evita 2 dura) or IDM
No. 19 (Evita 4)
See IDM: 02/99 Lenke No. 29 replaces IDMs Nos. 11/19/22 (Evita 4 or Evita 2 dura)
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6
Power Supply PCB (CO2 measurement)
6.1
Power Supply to the Power Supply PCB
6.2
Connector Pin Assignment on the Power Supply PCB
J1
Pin
Assignment
Pin
Assignment
1
+5 V
3
–
2
GND
J2 (Inputs/outputs for communication between the Evita and the CO2 measurement)
Pin
Assignment
Pin
Assignment
1
DGND of the CO2 measurement
7
TTL-TXD (Evita)
2
RXD with RS232 level (PC)
8
TTL-RXD (Evita)
3
TXD with RS232 level (PC)
10
+5 V output (isolated)
P2 (Inputs/outputs for communication between the PCBs of the CO2 measurement)
Pin
Assignment
Pin
Assignment
1
DGND of the CO2 measurement
7
TTL-TXD (Evita)
2
RXD with RS232 level (PC)
8
TTL-RXD (Evita)
3
TXD with RS232 level (PC)
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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6.3
Measuring the Voltages on the Power Supply PCB
You can measure the output voltages of the Power Supply PCB using one of the following
two methods.
6.3.1
Printed Circuit Board on Extender Board
• Mount the CO2 Carrier PCB on an extender board.
• Measure the voltages at the P4 connector (see connector pin assignment).
Fig. 23: Power Supply PCB, soldering side
6.3.2
Printed Circuit Board in the Evita
• Insert the CO2 Carrier PCB into the second slot viewed from top.
• Remove the cover of the Evita (see “Removing the Power Supply Unit”).
• Measure the voltages at the P4 connector (see connector pin assignment).
P4 (Power supply outputs and inputs of the switching signals. The outputs are isolated
from the connector J1)
Pin
Assignment
Pin
Assignment
1
+5 V
5
–15 V
2
+8 V
6
+15 V
3
DGND
7
on/off for the +8.5 V (5 V = on)
4
AGND
8
on/off for the +15 V (5 V = on)
P2
1
P4
J1
J2
1
1
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6.4
Test Points on the Power Supply PCB
All voltages are measured at test point DGND. If the board is removed and the 5 V supply is
connected, you cannot measure the voltage at test point 3. If you want to measure the voltage
at test point 3, you must install a 1-KΩ resistor between pin 1 and pin 8 of the P4 connector.
Fig. 24: Components mounting diagram of the Power Supply PCB
Test points (Andros PCB)
X6 (Dräger PCB)
Test point
Assignment
Pin
Assignment
1
DGND
1
TTL-TXD (not assignd)
2
+15 V ±0,75 V
2
TTL-RXD
3
+15 V ±0,75 V (switched)
3
/
5
+8,5 V ±0,5 V
4
DGND
6
–15 V ±0,75 V
5
+5 V
7
+5 V ±0,25 V
6
8 V-ON-OFF
8
on /off +15 V
7
ON-OFF
9
TTL-RXD
8
+15 V
10
TTL-TXD
9
–15 V
10
+8 V
11
OUT-A
1 1
1
1
TP1
TP5
TP10
TP3
TP2
TP8
TP4
TP6
J1
J2
P2
P4
W1
TP9
TP7
1A 1B
1
1
X1
X3
X5
X2
1
X6
1
Andros PCB
Dräger PCB
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6.5
Replacing the Power Supply PCB
• Switch the Evita off.
• Remove the CO2 Carrier PCB.
• Remove the screws which secure the Power Supply PCB and remove the
Power Supply PCB.
• Mount the new Power Supply PCB on the CO2 Carrier PCB.
• Install the CO2 Carrier PCB in the Evita.
• Secure the CO2 Carrier PCB with the screws.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
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7
Processor Board PCB (CO2 measurement)
7.1
Power Supply to the Processor Board PCB
The Processor Board PCB is powered from the Power Supply PCB. The J4 connector of the
Processor Board PCB and the P4 connector of the Power Supply PCB are directly
interconnected. The power supply must be measured at the P4 connector of the Power
Supply PCB (see “Power Supply PCB”).
7.2
Connector Pin Assignment of the Processor Board PCB
J4
Pin
Assignment
Pin
Assignment
1
+5 V
5
–15 V
2
+8.5 V
6
+15 V
3
DGND
7
on/off for +8.5 V
4
AGND
8
on/off for +15 V
J2 (Inputs/outputs for communication between the PCBs of the CO2 measurement)
Pin
Assignment
Pin
Assignment
1
DGND of the CO2 measurement
7
TTL-TXD (Evita)
2
RXD with RS232 level (PC)
8
TTL-RXD (Evita)
3
TXD with RS232 level (PC)
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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Fig. 25: Components mounting diagram of the Processor Board PCB
J1 (Connection to the sensor)
Pin
Assignment
Pin
Assignment
1
AGND
6
DGND
2
MUX (measuring signal from the
multiplexer in the sensor)
7
+8.5 V
3
Shield
8
Data (serial data connection
between the CPU and the sensor)
4
–15V
9
Clock for synchronization
5
+15 V
Dräger PCB
X10 = open
X11= closed
X12 = open
X13= open
X14= open
X17= 2 - 3 closed
X18= open
X19 = closed
X20= closed
X21= 2-3 closed
X22= open
X23= open
Andros PCB
W3 = open
W4= open
W5 = open
W6= closed
W7= closed
W8= 2 - 3
W9= 1 - 2 (if applicable)
W10 = A centre (if applicable)
1 1
J1
J4
W5
W6
W7
W8
J2
W10
W3
W4
W9
1
A
1
1
1
1
1
1
X1
X4
X18
X19
X20
X17
X6
X2
X21
X22
X23
X10 X12 X14
X13
X11
1
1
1
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7.3
Replacing the Processor Board PCB
• Switch the Evita off.
• Remove the CO2 Carrier PCB.
• Remove the screws which secure the Processor Board PCB and remove the Processor
Board PCB.
• Check the jumper configuration (see old Processor Board PCB or functional
description and components layout diagram, if necessary).
• Mount the new Processor Board PCB on the CO2 Carrier PCB.
• Install the CO2 Carrier PCB in the Evita.
• Secure the CO2 Carrier PCB with the screws.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
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8
CO2 Measurement
8.1
Fault Diagnosis Chart
1
2
3
4
5
6
7
8
Fehlersuche CO2e
The voltages +15 V and +8,5 V are switched by the Processor PCB.
Measure the voltages on the Power Supply PCB.
CO2 measurement is faulty.
Is a second
sensor
available?
Connect the
sensor.
Is CO2-measurement
o.k?
Sensor is defective.
Remove the CO2 connector from
the socket. Measure the voltages
at the socket.
Is the lamp in
the sensor
illuminated?
Does the sensor
become warm?
Sensor is defective.
Are the voltages
present?
Are the voltages
present?
Break
(Power Supply PCB / socket).
Sensor defective.
Test the Power Supply PCB
(see Power Supply PCB).
Yes
No
Measure the voltages on the
Power Supply PCB
(see Power Supply PCB).
Yes
Yes
Yes
Yes
Yes
No
No
No
No
1 MUX
2 A GND
3 +15 V ±0,75 V
4 D GND (+8,5 V)
5 +8,5 V ±0,5 V
6 Date
7 Clock
8 –15 V ±0,75 V
No
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8.2
CO2 Sensor
The CO2 sensor can only be repaired in the Lübeck workshop.
The lamp in the CO2 sensor has an estimated service life of approx. 40,000 hours (about 4
1/2 years of continuous operation). The service life might be reduced if the sensor is
dropped or exposed to strong vibrations.
A span-check filter is located in the CO2 sensor cable. This span-check filter is specifically
adapted to the relevant CO2 sensor. If you have to replace it with a new span-check filter, you
must re-adapt the new span-check filter to the CO2 sensor. Follow these instructions to adapt
the new filter:
• Calibrate the CO2 sensor with test gas.
• Insert the span-check filter into the cuvette.
• Read out the CO2 value.
• Attach a new clip to the span-check filter whose value is closest to the measured value.
A set of clips can be ordered separately.
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9
SpO2 Module (Optional)
Fig. 26: Component mounting diagram of the optional SpO2 module
The optional SpO2 function includes the following parts:
• SpO2 module with connecting cable for X3.
• DC/DC converter U4 on the CO2 Carrier PCB.
• Connector X3 on the CO2 Carrier PCB.
ROM
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10
Graphics Controller PCB Evita 4
10.1
Power Supply to the Graphics Controller PCB
10.2
Connector Pin Assignment of the Graphics Controller PCB
X1 (Sub D connector – power supply only)
Pin
Assignment
Pin
Assignment
1
+24 V
2
GND
X1 (Sub D connector)
Pin
Assignment
Pin
Assignment
1
+24 V
9
LS1 (loudspeaker connection +)
2
GND
10
LS2 (loudspeaker connection –)
4
PROM_EN (enable for the
programming voltage)
X2 (Touch)
Pin
Assignment
Pin
Assignment
1
+5 V
5
RXD
2
GND
8
GND
3
GND
9
DIMPWM (signal to dim the
inverter)
4
TXD
10
+5 V (operating voltage for the
optocouplers)
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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X4 (Display signal)
Pin
Assignment
Pin
Assignment
1
GND
25
GND
22
HSYNCH (horizontal
synchronization)
26
GND
23
GND
28
+5 V
24
VSYNCH (vertical synchronization)
32
+12 V
X7 (Display power)
Pin
Assignment
Pin
Assignment
1
+12 V
5
DIMPWM (signal to dim the
inverter)
2
GND
7
+5 V
3
+24 V
X10 (Background debug mode interface)
Pin
Assignment
Pin
Assignment
1
GND
5
RESETQ (reset signal)
2
BKPT (break input)
6
IFETCH (status signal from 68332)
3
GND
7
+5 V
4
FREEZE (status signal from
68332)
8
IPIPE (status signal from 68332)
X14 (Membrane keyboard)
Pin
Assignment
Pin
Assignment
23
GND
27
BUTTON (button of the control
knob)
24
+5 V
28
ALARMLED (anode of the alarm
LEDs)
25
KN1 (signal 1 from the control
knob)
31
LS1 (speaker connection +)
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26
KN2 (signal 2 from the control
knob)
32
LS2 (speaker connection –)
X5, X15 (Jumper)
Pin
Assignment
No function assigned
X20 (Jumper)
Pin
Assignment
1
+5 V
2
PROM-ENX (signal for burning of the flash EPROMs)
X14 (Membrane keyboard) (Forts.)
Pin
Assignment
Pin
Assignment
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Fig. 27: Components mounting diagram of the Graphics Controller PCB
D1
D19
D29
X1
X14
X2
X4
1
1
1
X5
X15
1
1
X10
1
2
V40
V46
V38
V39
L50
X7
1
1
8
D40
1
X20
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Fig. 28: Soldering side of the Graphics Controller PCB
X1
1
8
X14
X2
X4
1
1
1
X7
1
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10.3
Replacing the Graphics Controller PCB
• Switch the Evita 4 off.
• Open the control unit.
• Remove the plug-in connection to the electronics.
• Remove the two hexagon head cap screws at the rear of the control unit.
Fig. 29: Rear view of the control unit – dismounting the Graphics Controller PCB
• Remove the six Phillips screws on the Graphics Controller PCB.
Fig. 30: Soldering side of the Graphics Controller PCB – dismounting the board
X1
1
8
X14
X2
X4
1
1
1
X7
1
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• Remove the plug-in connectors from the Graphics Controller PCB.
• Remove the Graphics Controller PCB.
• Remove D29 and D40 from the old Graphics Controller PCB.
• Mount D29 and D40 onto the new Graphics Controller PCB.
• Mount the new Graphics Controller PCB by following the reverse method for
dismounting.
• Load the corresponding software into the Graphics Controller PCB.
• Check the Evita 4 by following the instructions in the Evita 4 Test Certificate.
10.4
Tests possible in DS mode
10.4.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.2.1,
Diagnosis page “Microprocessor” of “Front”, page 64.
10.4.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.5, Testing
“Front panel”, page 150.
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11
Display with DC/AC converter for backlighting Evita 4
Three different displays are used in teh Evita 4. The backlighting differs from version to
version
Version 1 from Toshiba (as of 1995):
• Identifier: External DC/AC converter for 2 lamps.
Version 2 from NEC (as of 1996):
• Identifier: Internal DC/AC converter for 1 lamp.
Version 3 from Sharp (as of 1996):
• Identifier: External DC/AC converter for 2 lamps.
Version 0 from Toshiba (as of 1997):
• Identifier: External DC/AC converter for 2 lamps.
• Pre-requesite: Software 2.20, or Software 1.07 (Japan only), or Software 1.08 (U.S.A.
only).
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
ATTENTION
The screen goes blank if the backlighting fails
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11.1
Power Supply to the Display
11.2
Connector Pin Assignment of the Display
X7 (Graphics Controller PCB)
Pin
Assignment
Pin
Assignment
1
+12 V
5
DIMPWM (signal to dim the
inverter)
2
GND
7
+5 V
3
+24 V
X4 (Graphics Controller PCB)
Pin
Assignment
Pin
Assignment
1
GND
25
GND
20
BLANK (blanking signal)
26
GND
22
HSYNCH (horizontal
synchronization, not in every
display type)
28
+5 V
23
GND
32
+12 V
24
VSYNCH (vertical synchronization,
not in every display type)
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11.3
Replacing the Display
Example: Toshiba display; replacement is similar for other versions.
• Switch the Evita 4 off.
• Open the control unit.
• Remove the four distance pins A (or nuts, in newer versions).
Fig. 31: Dismounting the display (step 1)
A
A
A
A
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• Remove the four angles B (not available in newer versions).
• Unsolder the connection C (replaced by plug-in connectors in newer versions) from the
backlighting.
Fig. 32: Dismounting the display (step 2)
• Remove the display.
• Mount the display by following the reverse method used for dismounting.
• Replace D29 and D40 on the Graphics Controller PCB (see “Replacing the Graphics
Controller PCB”). D29 and D40 are included in the Display conversion kit.
• Check the Evita 4 by following the instructions in the Evita 4 Test Certificate.
B
B
B
B
C
C
C
CAUTION
Dust particles obstruct the display view. Wipe the display and the window with
a dust-free cloth before mounting the display. Do not use cleaning agents
containing alcohol as these could destroy both display and window.
CAUTION
Alcoholic cleaning agents may damage the display and the window. DO
NOT use alcoholic cleaning agents to clean the display or the window.
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11.4
Testing DC/AC converter for backlighting
The DC/AC converter is to be checked if the entire backlighting fails (=screen blank) and the
display responds to servic ecommands refer to section of "Repair Instructions - Service No./
Modi, Error list" chapter 9.5.6, Testing of display, page 157.
This converter supplies the lamp (NEC display) or the two lamps (Toshiba or Sharp display)
with an AC voltage of approx. 400 V and 50 kHz.
When measuring the voltage with a voltmeter, the voltmeter represents a short circuit for the
converter and the voltage collapses.
The following test is easy to implement: Use a screwdriver to create a spark gap at the lamp
connections.
11.5
Tests possible in DS mode
11.5.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.2.1,
Diagnosis page “Microprocessor” of “Front”, page 64.
This is only possible if display and backlighting are functioning; if not, refer to section of
"Repair Instructions - Service No./ Modi, Error list" chapter 9.5.6, Testing of display, page
157.
11.5.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.5.6, Testing
of display, page 157.
CAUTION
Touching the output contacts of the DC/AC converter results in minor burns
(HF surgery) and can prove extremely unpleasant.
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12
Backlighting Evita 4
Different displays are used in the Evita.
12.1
Toshiba Display (1995 or later), Version 1
12.1.1
Power Supply to the Backlighting
Fig. 33: DC/AC converter with power supply
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
IMPORTANT
The screen goes blank if the backlighting fails..
To the
Graphics
Controller
PCB,
connector X7
To the
backlighting
black
red
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Fig. 34: DC/AC converter board (in newer versions)
12.1.2
Replacing the Backlighting
The order number of the backlighting assembly is related to the specific type of display.
Please check which type of display you have before ordering a new backlighting assembly.
• Switch the Evita 4 off.
• Open the control unit.
• Remove the display from the control unit.
• Remove the four screws (see Fig. below).
Fig. 35: Display (dismounted)
• Remove the backlighting, along with the light fixture.
To the
backlighting
green
black
red
Display (glass pane)
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• Mount the new light fixture by following the reverse method used for dismounting.
• Check the Evita 4 by following the instructions in the Evita 4 Test Certificate.
12.2
NEC Display (1996 or later), Version 2
NEC display characteristics:
• Display with integrated DC/DC transformer with one lamp for backlighting. The lamp
can be replaced after dismounting the display.
12.3
Sharp Display (1996 or later), Version 3
• Display with external DC/DC transformer with two lamps for backlighting. The lamps
can be replaced after dismounting the display.
12.4
Toshiba Display (1997 or later), Version 0
Toshiba display characteristics:
• Display with external DC/DC transformer with two lamps for backlighting. The lamps
can be replaced after dismounting the display.
IMPORTANT
Dust particles may affect the view on the display. Before mounting the display,
clean the display and the window with a lint-free cloth.
CAUTION
Alcoholic cleaning agents may damage the display and the window. DO NOT
use alcoholic cleaning agents to clean the display or the window.
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13
Touchscreen/Window Evita 4
13.1
Power Supply to the Touchscreens
X2 (Graphics Controller PCB)
Pin
Assignment
Pin
Assignment
1
+5 V
5
RXD
2
GND
8
GND
3
GND
9
DIMPWM (signal to dim the
inverter)
4
TXD
10
+5 V (operating voltage for the
optocouplers)
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
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13.2
Replacing the Touchframe
• Switch the Evita 4 off.
• Open the control unit.
• Remove the display.
• Remove the four distance pins.
Fig. 36: Touchscreen
• Remove the touchscreen.
• Mount the touchscreen by following the reverse method used for dismounting.
• Check the Evita 4 by following the instructions in the Evita 4 Test Certificate.
IMPORTANT
Dust particles may affect the view on the display. Before mounting the display,
clean the display and the window with a lint-free cloth.
CAUTION
Alcoholic cleaning agents may damage the display and the window. DO NOT
use alcoholic cleaning agents to clean the display or the window.
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13.3
Tests possible in DS mode
13.3.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.2, “Front”
diagnosis, page 64. under IR-touch
13.3.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.5.5, Testing
of touchscreen, page 155.
13.4
Replacing the Window
• Switch the Evita 4 off.
• Open the control unit.
• Remove the display.
• Remove the touchframe.
• Remove the window.
Fig. 37: Window
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• Mount the window by following the reverse method used for dismounting.
• Check the Evita 4 by following the instructions in the Evita 4 Test Certificate.
IMPORTANT
Dust particles may affect the view on the display. Before mounting the display,
clean the display and the window with a lint-free cloth.
CAUTION
Alcoholic cleaning agents may damage the display and the window. DO NOT
use alcoholic cleaning agents to clean the display or the window.
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14
7-Segment PCB Evita 2 dura
14.1
Voltage Supply to the 7-Segment PCB
14.1.1
X1 Connector on the 7-Segment PCB
14.2
7-Segment PCB Repair Information
– No entries –
Pin
Assignment
32/34
+5 V
27/29/31/33
GND
26/28/30
ULED +3 V to +5 V (LEDs dark or bright, selectable with the
“bright/dark” key)
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14.3
7-Segment PCB Component Layout Diagram
Fig. 38: 7-Segment PCB assembly
D43
D53
D54
D63
D45
D62
D44
D52
D61
D68
D51
D50
D58
D59
D48
D47
D56
D55
D60
D67 D66
D65
D64
D57
D42
D41
D40
D39
D38
D37
D36
D35
D34
X1
D1 D2 D3
D10D11D12
D19D20 D21
D28D29D30
D31D32D33
D22D23D24
D13D14D15
D4 D5 D6
D7 D8 D9
D16D17D18
D25D26D27
1
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15
Frontpanel PCB Evita 2 dura
15.1
Voltage Supply to the Frontpanel PCB
15.1.1
X1 Connector on the Frontpanel PCB to the Electronics
15.2
Voltage Supply to Peripheral Equipment
15.2.1
X2 Connector on the Frontpanel PCB to the 7-Segment PCB
15.2.2
X3 Connector on the Frontpanel PCB to the Membrane Keyboard
Pin
Assignment
1
+24 V
2
AGND
3/11
+5 V
7/14
GND
Pin
Assignment
26/28/30
ULED +3 V to +5 V (LEDs dark or bright,
selectable with the “bright/dark” key)
27/29/31/33
GND
32/34
+5 V
Pin
Assignment
1/2/3/4
+5 V
33/37
+24 V (via 2 resistors of 1 KΩ each)
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15.2.3
X5 Connector on the Frontpanel PCB to the Control Knob
15.2.4
X7 Connector on the Frontpanel PCB to the display
15.2.5
X9 Connector on the Frontpanel PCB to the DC/AC Transformer
15.3
Front Panel PCB Repair Information
• Decoder D48 (only present in colour display option) should be taken from the old
Frontpanel PCB and mounted on the new Frontpanel PCB.
• After replacing a printed circuit board, download the respective software into the
Frontpanel PCB.
Pin
Assignment
1/2
GND
6
+5 V
Pin
Assignment
8/10/12/14/16/1
8/20/22
GND
24/26
UBKL +13 V (display operating voltage, delayed when switching on
the Evita 2 dura)
28/30
+5 V
32
–UK –32 V to –35 V, depending on contrast setting of the display
34
+UK +32 V to +35 V, depending on contrast setting of the display
Pin
Assignment
1
+24 V
4
+5 V
5
UBKL
7
GND
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15.4
Frontpanel PCB Component Layout Diagram
Fig. 39: Frontpanel PCB assembly
X2
X1
X7
X9
D100
D20
D17
X14
X13
X6
1
1
1
1
1
1
1
1 1
1
1
1
X5
X3
X4
X11
X10
D1
X20
1
GND
UBKL
–UK
+UK
+5V
+12V
+24V
D48
*Decoder D48 only available in the optional
colour display.
83 09 124 for NEC display
83 09 176 for Sharp display
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16
Pneumatics Controller PCB
16.1
Power Supply to the Pneumatics Controller PCB
16.2
Connector Pin Assignment of the Pneumatics Controller PCB
X1
Pin
Assignment
Pin
Assignment
6c
+15 V
11c
AGND
7c
–15 V
12c
DGND
8c
+24 V
14c
+5 V
X2 (Background debug mode interface)
Pin
Assignment
Pin
Assignment
1
DGND
5
RESQ
2
BKPT
6
IFETCH
3
DGND
7
+5 V
4
FREEZE
8
IPIPE
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
CAUTION
Risk of burns when operating the system with the rear panel (heat sink)
disassembled. Do not operate the system for longer periods of time with the
rear panel disassembled.
5664.500/800 Evita 4/Evita 2 dura
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Repair Instructions
Page 77
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X3 (Test points)
Pin
Assignment
Pin
Assignment
1
+5 V-A
5
+15 V-A
2
–5 V-A
6
+10 V-A
3
–15 V-A
7
AGND
4
+15 V-C
X4 (Flow sensor)
Pin
Assignment
Pin
Assignment
1
FGND
5
H-DR-OUT2
2
R-121-OUT
6
U-SENSOR
3
K-DR-OUT
7
H-DR-OUT1
4
R-15-OUT
X5 (PEEP/PIP valve)
Pin
Assignment
Pin
Assignment
1
5 V-B
2
PEEP-OUT
X6 (O2 sensor)
Pin
Assignment
Pin
Assignment
1
+15 V-B
3
O2-IN
2
AGND
4
–15 V-A
X7 (Inspiration/expiration pressure sensor)
Pin
Assignment
Pin
Assignment
1
AGND
3
PEXP
2
PINSP
4
+15 V-F
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Repair Instructions
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D
X8 (Inspiration/expiration pressure sensor)
Pin
Assignment
Pin
Assignment
1
AGND
3
PEXP
2
PINSP
4
+15 V-E
X9 (Oesophagus/pressure aux pressure sensor)
Pin
Assignment
Pin
Assignment
1
AGND
3
PAUX
2
POESO
4
+15 V-D
X10 (Pressure aux/oesophagus pressure sensor)
Pin
Assignment
Pin
Assignment
1
AGND
3
PEXSP
2
PINSP
4
+15 V-G
X11 (Test points)
Pin
Assignment
Pin
Assignment
1
DGND
3
+5 V
2
–
X12 (Flow sensor switch)
Pin
Assignment
Pin
Assignment
1
FLOWS-POS
2
DGND
X13 (Fan and heating)
Pin
Assignment
Pin
Assignment
1
+24 V-A
2
AGND
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Repair Instructions
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D
X15 (PEEP valve current test points)
Pin
Assignment
Pin
Assignment
1
AGND
2
IPEEP
X17 (Airway pressure signals test points)
Pin
Assignment
Pin
Assignment
1
POESO
4
PAUX
2
PEXP
5
AGND
3
PINSP
X18 (ADC test point)
Pin
Assignment
Pin
Assignment
1
ADCSIG
2
AGND
X19 (Test points)
Pin
Assignment
Pin
Assignment
1
O2-IN
6
P-O2
2
–15 V-B
7
AGND
3
+15 V-B
8
F-SIG
4
AGND
9
F-O
5
P-AIR
10
F-INOP
X20 (Flash EPROM programming voltage test points)
Pin
Assignment
Pin
Assignment
1
DGND
2
VPP
5664.500/800 Evita 4/Evita 2 dura
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Repair Instructions
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D
X21 (Test points)
Pin
Assignment
Pin
Assignment
1
+24 V-A
2
AGND
X24 (CAN terminating resistor jumper)
Pin
Assignment
Pin
Assignment
1
CAN-H
2–3
CAN-L-121R
X30 (O2/AIR solenoid valve)
Pin
Assignment
Pin
Assignment
1
V0
2
+24 V-A
X31 (Nebulizer solenoid valve)
Pin
Assignment
Pin
Assignment
1
V1
2
+24 V-A
X32 (Venting solenoid valve)
Pin
Assignment
Pin
Assignment
1
V2
2
+24 V-A
X33 (Pressure sensor calibration inspiration solenoid valve)
Pin
Assignment
Pin
Assignment
1
V3
2
+24 V-A
X34 (Pressure sensor calibration expiration solenoid valve)
Pin
Assignment
Pin
Assignment
1
V4
2
+24 V-A
5664.500/800 Evita 4/Evita 2 dura
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Repair Instructions
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D
X35 (O2 calibration solenoid valve)
Pin
Assignment
Pin
Assignment
1
V5
2
+24 V-A
X36 (Spare for extension)
Pin
Assignment
Pin
Assignment
1
V6
2
+24 V-A
X37 (Spare for extension)
Pin
Assignment
Pin
Assignment
1
V7
2
+24 V-A
X38 (Spare for extension)
Pin
Assignment
Pin
Assignment
1
V8
2
+24 V-A
X39 (Spare for extension)
Pin
Assignment
Pin
Assignment
1
V9
2
+24 V-A
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Repair Instructions
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Fig. 40: Component mounting diagram of the Pneumatics Controller PCB
X1
V12
V17
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
X11
X24
X13 X21
X12
1
D17
D18
G2
D6
X22
X2
X6
X19
X20
X18
N2
D20
X7
X8
X9
X15
X5
X17
X3
X4
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X10
X30
X31
X32
X33
X37
X36
X35
X34
X38
X39
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Fig. 41: Pneumatics Controller PCB connector configuration
X8
X7
X9
X10
X6
X4
X5
X12
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X13
PEEP valve
Flow sensor
Inspiration/Expiration pressure sensor
Inspiration/Expiration pressure sensor
O2 sensor
Patient system heating
HPSV cable harness
Pneumatics cable harness
O2/AIR selector
Nebulizer
Venting
Flow sensor switch
O2 sensor calibration
Pressure sensor
Pressure
sensor
Flow sensor
(Option)
HPSV
HPSV
Solenoid
valve (gas
connection)
Inspiration pressure
sensor calibration
Barrier with cable
gland
Expiration
pressure sensor
Solenoid
valves
(pressure
measurement
block), flow
sensor switch,
PEEP valve
Connectors X8 and X7 are identical. Coding takes place via the sensors.
5664.500/800 Evita 4/Evita 2 dura
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Repair Instructions
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16.3
Replacing the Pneumatics Controller PCB
• Switch the Evita off.
• Fold up the electronics assembly (see “Opening the Evita 4”).
• Remove the three Phillips screws C.
• Loosen the six Phillips screws B.
Fig. 42: Rear view (rear panel fitted)
• Remove the rear panel A.
• Note down the location of the plug-in connectors of the Pneumatics Controller PCB.
• Remove the plug-in connectors from the Pneumatics Controller PCB.
• Remove the Pneumatics Controller PCB.
Fig. 43: Rear view (rear panel removed)
LP HPSV-Ansteuerung
LP Pneumatikansteuerung
LP HPSV-Ansteuerung
A
B
B
B
B
B
B
C
HPSV-Controller AIR PCB
HPSV-Controller O2 PCB
Pneumatics-Controller PCB
AIR
O2
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• Mount the new Pneumatics Controller PCB by following the reverse method used for
dismounting.
• Load the relevant software into the Pneumatics Controller PCB.
• Mount the rear panel.
• Calibrate the PEEP valve (see “Calibrating the PEEP Valve”).
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
16.4
Tests possible in DS mode
16.4.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.4,
“Pneumatic” diagnosis, page 74.
16.4.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.1, Valve
switching, page 128.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.2, Mixer,
page 129.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.3,
Setpoint input for PEEP valve, page 129.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.4, Sen-
sors, page 130.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.5,
Voltages, page 134.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.6, Cali-
bration, page 136.
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.7, CPU,
page 137.
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06/98
Repair Instructions
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D
17
HPSV Controller PCB
17.1
Power Supply to the HPSV Controller PCB
X1
Pin
Assignment
Pin
Assignment
5c
+12 V
11c
AGND
6c
+15 V
12c
DGND
7c
–15 V
14c
+5 V
CAUTION
Electrostatic discharge can damage electronic components. Use an ESD
protection mat and a wrist strap when handling electronic modules.
CAUTION
Risk of burns when operating the system with the rear panel (heat sink)
disassembled. Do not operate the system for longer periods of time with the
rear panel disassembled.
5664.500/800 Evita 4/Evita 2 dura
06/98
Repair Instructions
Page 87
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D
Fig. 44: Component mounting diagram of the HPSV Controller PCB
X1
V14
V13
X3
X20
R8
X9
X7
U1
R95
R96
M1
D5
D1
G1
X14
X6
X8
X13
X10
X11
X12
1
1
1
1
1
1
1
1
1
C49
C52
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17.2
Replacing the HPSV Controller O2/AIR PCB
• Switch the Evita off.
• Remove the Phillips screws A.
• Loosen the Phillips screws B.
Fig. 45: Rear view (rear panel fitted)
• Remove the rear panel.
• Remove the HPSV Controller PCB.
Fig. 46: Rear view (rear panel removed)
• Mount the new HPSV Controller PCB by following the reverse method used for
dismounting.
• Check the Evita by following the instructions in the Evita 4/Evita 2 dura Test Certificate.
LP HPSV-Ansteuerung
LP Pneumatikansteuerung
LP HPSV-Ansteuerung
B
B
B
B
B
B
A
HPSV-Controller AIR PCB
HPSV-Controller O2 PCB
Pneumatics-Controller PCB
AIR
O2
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Repair Instructions
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17.3
Notes Relating to Trouble Shooting
refer to "Repair Instructions - Pneumatic Components chapter 4.4, Troubleshooting in Mixer,
page 17.
17.4
Tests possible in DS mode
17.4.1
Diagnosis mode
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 3.4.1,
Diagnosis page “Valves” of “Pneumatics”, page 74.
17.4.2
External DS mode using PC
refer to section of "Repair Instructions - Service No./ Modi, Error list" chapter 9.3.2, Mixer,
page 129.